Lifting Points Rotating Ball-bearing De-centered Weldable Screw-on

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1 ifting Points Rotating Ball-bearing De-centered Weldable Screw-on

2 ifting Points ifting Points Information 3:2 Rotating Eye ifting Point - REP 3:4 Rotating ifting Point - RP 3:5 Decentered ifting Point - DP 3:6 Ball-bearing ifting Point - BP 3:7 aster ink - D 3:8 Weldable ifting Point - WP 3:8 Screw-on ifting Point - SP 3:8 3 Eye ifting Point - EP 3:8 Spare Parts 3:9-3:10 Technical Information Instructions for Safe Use 3:11-3:12 Working oad imits 3:13 WARNING: Failure to read, understand and comply with the following instructions, working load limits and specifications in this publication may result in serious injury or damage to property.

3 The ifting Point Family In June 2015 we introduced three new lifting points as well as a significantly improved existing lifting point. We now have a range that will fit most lifting and lashing applications and can offer a full system, from master link to lifting point. Choosing the right lifting point for your operation can be tricky, most lifting points can be used for a lot of purposes. But in order to give some guidance, and what we consider best practice, we have created a cross-chart (as seen on next page) to be used as indication to which lifting point that might be best suited for your specific purpose. Rotating Eye ifting Point - REP The REP is a compact and robust lifting point, ideal for top-mounting and when it is important to have quick and easy on-hooking. The lifting point is easy to assemble/disassemble with a standard allen key. On the bolt itself information such as the working load limit, mounting torque and manufacturing ID is stamped, so it is always available for the operator. The REP will automatically adjust to the loading direction which decreases the risk to load it incorrectly and endangering the lifting operation. For sensitive load surfaces the REP is ideal, as the connecting sling hook will be positioned mainly parallel to the load surface, thus completely avoiding the hook causing damage on impact on the load. CE marked. Rotating ifting Point - RP The RP has an easily dismountable D-ring to enable assembly of wiresling, master link or hook directly onto the lifting point. RP has a hexagon bolt (RFID prepared) to make it easy to disassemble/assemble with a wrench. The bolt is also clearly marked with information such as working load limit, mounting torque and manufacturer ID so it is always available to the operator. The RP rotates 360 and pivots 180, making it strong, flexible and reliable. CE marked. De-centered ifting Point - DP The design of the DP allows the link to be folded over the housing when idle, allowing the lifting point to be almost completely stowed away when not in use. The closed, oblong link is also equipped with a stay-up -function for easy on-hooking, (sizes up to 24) especially when there is limited space. This saves both the load from damage due to impacts from the hook, as well as making rigging fast and easy. The DP is ideal in narrow spaces, such as corners or edge position, as the housing has a compact design. DP has a hexagon bolt (RFID prepared) to make it easy to disassemble/assemble with a wrench. The bolt is also clearly marked with information such as working load limit, mounting torque and manufacturer ID so it is always available to the operator. CE marked. Ball-bearing ifting Point - BP The BP is a very versatile lifting point and can safely be used for most applications. The ballbearings in the BP allow the load to be rotated during the lift, which is especially good when maintenance is needed on heavy tools and other types of equipment. If the load surface is sensitive to impacts or scratches, the BP is a good choice as it builds out from the load which makes it less likely that the lifting equipment will come in contact with it causing damage. The housing (RFID prepared) of the BP is in-house drop-forged for increased strenght and has a hexagon shape for easy mounting and dismounting. The housing is also clearly marked with information such as working load limit, mounting torque and manufacturer ID so it is always available to the operator. CE marked. 3:2

4 ifting Points Tight space REP RP DP BP 3 imited height (effective length) Vertical lift Angular lift Vertical rotation under load Tilting under load Sensitive load surface Single part lift ultiple part lift Integrated combination (hook or link) RFID prepared This chart is intended to give guidance in choosing the right lifting point for your operation and is not rules for usage. For more advice contact your closest Gunnebo Industries dealer. 3:3

5 Y Rotating Eye ifting Point REP D B C D E H 1 Y Z B C 1 Z REP-8 x Z REP-10 x Z REP-12 x H Z REP-16 x Z REP-20 x Z REP-24 x Z REP-30 x Z REP-36 x Z REP-42 x Z REP-48 x Bolt according to: ISO Class 10.9 REP with UNC thread Dimensions in m B C D E H 1 Y Z inch Z REP 5/16-18 UNC / Z REP 3/8-16 UNC /8 0.2 Z REP 1/2-13 UNC /2 Z REP 5/8-11 UNC /8 Z REP 3/4 10 UNC /4 Z REP 7/8-9 UNC /8 Z E Z REP 1-8 UNC Z REP 1 1/4-7 UNC /4 Z REP 1 1/2-6 UNC /2 4.1 Z REP 1 3/4-5 UNC /4 6.8 Z REP UNC Bolt according to: ISO Class 10.9 Working oad imits* - REP Symmetric oad (tonnes) No. of legs symmetric 3 & 4 symmetric Angle ß Tightening torque REP -8 x 5 REP 5/16-18 UNC REP -10 x REP 3/8-16 UNC REP -12 x 1.75 REP 1/2-13 UNC REP -16 x 2 REP 5/8-11 UNC REP -20 x 2.5 REP 3/4-10 UNC REP 7/8-9 UNC REP -24 x 3 REP 1-8 UNC REP -30 x 3.5 REP 1 1/4-7 UNC REP -36 x 4 REP 1 1/2-6 UNC REP -42 x 4.5 REP 1 3/4-5 UNC REP -48 x 5 REP UNC Nm 7 Ft.bs 15 Nm 11 Ft.bs 27 Nm 20 Ft.bs 60 Nm 44 Ft.bs 90 Nm 66 Ft.bs 66 Ft.bs 135 Nm 100 Ft.bs 270 Nm 200 Ft.bs 320 Nm 236 Ft.bs 600 Nm 440 Ft.bs 800 Nm 590 Ft.bs Allen key 8 mm 5/16 8 mm 5/16 8 mm 5/16 8 mm 5/16 8 mm 5/16 5/16 19 mm 3/4 19 mm 3/4 19 mm 3/4 19 mm 3/4 19 mm 3/4 3:4

6 ifting Points Rotating ifting Point RP Standard bolt length Art.no. ong bolt length** 2 B C D 1 X Y Z *** Y Z Z RP-8 x Ø40 D Z Z RP -10 x Ø40 C Z Z RP -12 x Ø54 B Z Z RP-16 x Ø54 1 Z Z RP-20 x Ø X Z Z RP-24 x Ø Z Z RP-30 x Ø Z Z RP-36 x Ø Z Z RP-42 x Ø Z Z RP-48 x Ø ** ong Bolt supplied with nut and washer. *** is calculated with standard bolt length. Bolt, nut and washer according to: ISO Class RP with UNC thread Standard bolt length Art.no. long bolt length** 2 B C D 1 X Y Z inch *** Z Z RP-5/16-18 UNC Ø40 5/16 Z Z Z RP-3/8-16 UNC Ø40 3/8 Z Z RP-1/2-13 UNC Ø54 1/2 Z Z RP-5/8-11 UNC Ø54 5/8 Z Z RP-3/4-10 UNC Ø80 3/4 2.9 Z Z RP-7/8-9 UNC Ø80 7/8 2.9 Z Z RP 1-8 UNC Ø Z Z RP 1 1/4-7 UNC Ø /4 7.1 Z Z RP 1 1/2-6 UNC Ø /2 7.3 Z Z RP 1 3/4-5 UNC Ø / Z Z RP UNC Ø ** ong Bolt supplied with nut and washer. *** is calculated with standard bolt length. Bolt, nut and washer according to: ISO Class 10.9 Working oad imits* - RP Symmetric oad (tonnes) No. of legs symmetric 3 & 4 symmetric Angle ß RP - 8 x 5 RP 5/16-18 UNC RP - 10 x RP 3/8-16 UNC RP - 12 x 1.75 RP 1/2-13 UNC RP - 16 x 2 RP 5/8-11 UNC RP - 20 x 2.5 RP 3/4-10 UNC RP 7/8-9 UNC RP - 24 x 3 RP 1-8 UNC RP - 30 x 3.5 RP 1 1/4-7 UNC Tightening torque 10 Nm 7 Ft.bs 15 Nm 11 Ft.bs 27 Nm 20 Ft.bs 60 Nm 44 Ft.bs 90 Nm 66 Ft.bs 66 Ft.bs 135 Nm 100 Ft.bs 270 Nm 200 Ft.bs Spanner size 13 mm 1/2 13 mm 1/2 24 mm 15/16 24 mm 15/16 32 mm 1 5/16 1 5/16 32 mm 1 5/16 55 mm 2 1/4 Disassembly of the RP is made easy by just folding the D-ring forward and push down. RP - 36 x 4 RP 1 1/2-6 UNC Nm 236 Ft.bs 55 mm 2 1/4 RP - 42 x 4.5 RP 1 3/4-5 UNC Nm 440 Ft.bs 75 mm 3 RP - 48 x 5 RP UNC Nm 590 Ft.bs 75 mm 3 3:5

7 Y De-centered ifting Point DP D Standard bolt length Art.no. ong bolt length** 2 B C D E F G 1 X Y Z Kgs*** B C Z Z DP-8 x Z Z DP -10 x Z Z DP -12 x Z Z DP-16 x X Z Z DP-20 x Z Z DP-24 x Z Z DP-30 x Z Z DP-36 x Z Z DP-42 x Z Z DP-48 x ** ong Bolt supplied with nut and washer. *** is calculated with standard bolt length. Bolt, nut and washer according to: ISO Class 10.9 DP with UNC thread Standard bolt length Art.no. ong bolt length** 2 B C D E F G 1 X Y Z inch *** Z Z DP-5/16-18 UNC /16 Z Z DP-3/8-16 UNC /8 Z Z Z DP-1/2-13 UNC /2 Z Z DP-5/8-11 UNC /8 Z Z DP-3/4-10 UNC /4 G F Z Z DP-7/8-9 UNC /8 Z Z DP-1-8 UNC Z Z DP- 1 1/4-7 UNC /4 5.5 Z Z DP-1 1/2-6 UNC /2 5.7 Z Z DP-1 3/4-5 UNC / Z Z DP UNC ** ong Bolt supplied with nut and washer. *** is calculated with standard bolt length. Bolt, nut and washer according to: ISO Class 10.9 Working oad imits* - DP E Symmetric oad (tonnes) The DP can only be loaded from 0 to 110 degrees Rotation around screw axis when loaded at 0-15 is not allowed. No. of legs symmetric 3 & 4 symmetric Angle ß 0 < ß < 90 0 < ß < Tightening torque DP -8 x 5 DP 5/16-18 UNC DP -10 x DP 3/8-16 UNC DP -12 x 1.75 DP 1/2-13 UNC DP -16 x 2 DP 5/8-11 UNC DP -20 x 2.5 DP -3/4-10 UNC DP -7/8-9 UNC DP -24 x 3 DP -1-8 UNC DP -30 x 3.5 DP -1 1/4-7 UNC DP -36 x 4 DP -1 1/2-6 UNC DP -42 x 4.5 DP -1 3/4-5 UNC DP -48 x 5 DP UNC Nm 7 Ft.bs 15 Nm 11 Ft.bs 27 Nm 20 Ft.bs 60 Nm 44 Ft.bs 90 Nm 66 Ft.bs 66 Ft.bs 135 Nm 100 Ft.bs 270 Nm 200 Ft.bs 320 Nm 236 Ft.bs 600 Nm 440 Ft.bs 800 Nm 590 Ft.bs Spanner size 13 mm 1/2 13 mm 1/2 24 mm 15/16 24 mm 15/16 32 mm 1 5/16 1 5/16 32 mm 1 5/16 55 mm 2 1/4 55 mm 2 1/4 75 mm 3 75 mm 3 3:6

8 ifting Points Ball-bearing ifting Point BP Y D B C D 1 X Y Z Z BP-8 x Ø42 Z BP -10 x Ø42 B C Z BP -12 x Ø42 Z BP-16 x Ø42 1 Z BP-20 x Ø Z BP-24 x Ø59 X Z BP-30 x Ø Z BP-36 x Ø Z BP-42 x Ø Z BP-48 x Ø Z 3 BP with UNC thread B C D 1 X Y Z inch Z BP-5/16-18 UNC Ø42 5/16" Z BP-3/8-16 UNC Ø42 3/8" Z BP-1/2-13 UNC Ø42 1/2" Z BP-5/8-11 UNC Ø42 5/8" Z BP-3/4-10 UNC Ø59 3/4" 1.3 Z BP-7/8-9 UNC Ø59 7/8" 1.3 Z BP-1-8 UNC Ø59 1 Z BP-1 1/4-7 UNC Ø74 1 1/4 3.4 Z BP-1 1/2-6 UNC Ø74 1 1/2 3.6 Z BP-1 3/4-5 UNC Ø93 1 3/4 6.6 Z BP UNC Ø93 2 Working oad imits* - BP No. of legs symmetric 3 & 4 symmetric Angle ß BP -8 x 5 BP -5/16-18 UNC BP -10 x BP -3/8-16 UNC Tightening torque 10 Nm 7 Ft.bs 15 Nm 11 Ft.bs Spanner size 36 mm 1 1/2 36 mm 1 1/2 BP -12 x 1.75 BP -1/2-13 UNC Nm 20 Ft.bs 36 mm 1 1/2 BP -16 x 2 BP -5/8-11 UNC Nm 44 Ft.bs 36 mm 1 1/2 BP -20 x 2.5 BP -3/4-10 UNC BP -7/8-9 UNC Nm 66 Ft.bs 66 Ft.bs 50mm 2 2 BP -24 x 3 BP -1-8 UNC 135 Nm 100 Ft.bs 50mm 2 BP -30 x 3.5 BP -1 1/4-7 UNC Nm 200 Ft.bs 65 mm 2 5/8 BP -36 x 4 BP -1 1/2-6 UNC Nm 236 Ft.bs 65 mm 2 5/8 BP -42 x 4.5 BP -1 3/4-5 UNC Nm 440 Ft.bs 85 mm 3 1/8 BP -48 x 5 BP UNC Nm 590 Ft.bs 85 mm 3 1/8 3:7

9 aster ink D W tonnes* E D R Z D Z D Z D Z D Z D The load bearing width must be at least x E. Weldable ifting Point WP W tonnes* B G X X Z WP-2.5T Z WP-4T G Z WP-7T Z WP-10T B Z WP-16T Supplied with spring for stay up function. aster ink measurements, see aster ink D above. Working oad imits on page 3:13. Screw-on ifting Point SP W tonnes* B C H X Bolt protrusion Z SP-1T C H X Z SP-3T Z SP-5T B Supplied with bolt and spring for stay up function. Bolt according to: ISO Class aster ink measurements, see aster ink D above. Working oad imits on page 3:13. B D Eye ifting Point EP G H W tonnes* B D G H Z EP-16-8 ** Z EP-20-8 ** Z EP-24-8 ** G Z EP-30-8 ** ** In case of 1-leg application where loading is limited to straight loading in the direction of thread (no bending force) it is possible to use EP with four times higher W. Note! Threaded depths need to be at least 1x for steel, 1,25x for cast iron and 2x for aluminium alloy. Working oad imits on page 3:13. 3:8

10 ifting Spare Points Parts Spare Parts Standard length bolt and long bolt for RP and DP are available as spare parts. RDRP - etric Standard length bolt incl. locking ring RDRP - etric ong bolt incl. nut, locking ring and washer Z RDRP-8x1,25 Z RDRP-8 B Z RDRP-10x1,5 Z RDRP-10 B Z RDRP-12x1,75 Z RDRP-12 B Z Z Z Z RDRP-16x2 RDRP-20x2,5 RDRP-24x3 RDRP-30x3,5 Z Z Z Z RDRP-16 B RDRP-20 B RDRP-24 B RDRP-30 B 3 Z RDRP-36x4 Z RDRP-36 B Z RDRP-42x4,5 Z RDRP-42 B Z RDRP-48x5 Z RDRP-48 B RDRP - UNC Standard length bolt incl. locking ring RDRP - UNC ong bolt incl. nut, locking ring and washer Z RDRP-UNC 5/16"-18 Z RDRP-UNC 3/8"-16 Z RDRP-UNC 1/2"-13 Z RDRP-UNC 5/8"-11 Z RDRP-UNC 3/4"-10 Z RDRP-UNC 7/8"-9 Z RDRP-UNC 1"-8 Z RDRP-UNC 1 1/4" Z RDRP-UNC 1 1/2" Z RDRP-UNC 1 3/4" Z RDRP-UNC 2" Z Z Z Z Z Z Z Z Z Z Z RDRP-UNC 5/16" B RDRP-UNC 3/8" B RDRP-UNC 1/2" B RDRP-UNC 5/8" B RDRP-UNC 3/4" B RDRP-UNC 7/8" B RDRP-UNC 1" B RDRP-UNC 1 1/4" B RDRP-UNC 1 1/2" B RDRP-UNC 1 3/4" B RDRP-UNC 2" B RDDP - etric Standard length bolt incl. locking ring RDDP - etric ong bolt incl. nut, locking ring and washer Z RDDP-8x1,25 Z RDDP 8 B Z RDDP-10x1,5 Z RDDP 10 B Z RDDP-12x1,75 Z RDDP 12 B Z RDDP-16x2 Z RDDP 16 B Z RDDP-20x2,5 Z RDDP 20 B Z RDDP-24x3 Z RDDP 24 B Z RDDP-30 Z RDDP 30 B Z RDDP-36 Z RDDP 36 B Z RDDP-42 Z RDDP 42 B Z RDDP-48 Z RDDP 48 B 3:9

11 RDDP - UNC Standard length bolt incl. locking ring RDDP - UNC ong bolt incl. nut, locking ring and washer Z RDDP UNC 5/16" Z RDDP UNC 3/8" Z RDDP UNC 1/2" Z RDDP -UNC 5/8" Z RDDP -UNC 3/4" Z RDDP -UNC 7/8" Z RDDP -UNC 1" Z RDDP -UNC 1 1/4" Z RDDP UNC 1 1/2" Z RDDP -UNC 1 3/4" Z RDDP -UNC 2" Z Z Z Z Z Z Z Z Z Z Z RDDP UNC 5/16" B RDDP UNC 3/8" B RDDP UNC 1/2" B RDDP UNC 5/8" B RDDP UNC 3/4" B RDDP UNC 7/8" B RDDP UNC 1" B RDDP UNC 1 1/4" B RDDP UNC 1 1/2" B RDDP UNC 1 3/4" B RDDP UNC 2" B 3:10

12 Technical Information The following information aims to give advice and explain the most common questions in order to ensure safe and proper use of lifting points. Always refer to the user instructions of the specific model of lifting point before use. It is of the most importance that this information is known to the user and in accordance with the achinery Directive 2006/42/EC this information must be delivered to the customer. Technical ifting Information Points General Advice Reference should be made to relevant standards and other statutory regulations. Inspections must be carried out only by people who possess sufficient knowledge. Before installation and before every use, visually inspect the lifting points, paying particular attention to any evidence of corrosion, wear, weld cracks or deformations. Please ensure compatibility of bolt thread and tapped hole. The material construction, to which the lifting point will be attached, should be of adequate strength to withstand forces during lifting without deformation. Ensure minimum thread depth, see table (d refers to bolt diameter). 3 Thread depth Yield limit of base material 1 x d For steel, yield limit >200 Pa 1,25 x d For cast iron, yield limit >200Pa 2,5 x d Aluminum For other metal alloys or base materials consult your Gunnebo Industries distributor. If the bolt length needs to be adjusted the bolt should be cut in al cold saw or lathe and temperature kept as low as possible during cutting. After cutting check the shape of the threads nearest the cut with an appropriately sized die (there must not be any burrs). The surface facing around the thread hole shall be flat (plane), clear of dirt and smooth to ensure perfect contact with the shoulder surface of the ifting Point. Nut and washer The nut and washer must be the original equipment supplied from Gunnebo Industries to ensure the correct mechanical properties. No warranty, insurance or liability will be accepted if bolts not supplied by Gunnebo Industries have been used. Extreme Environments The in-service temperature affects the W as follows: RP Temperature ( C) Reduction of W -40 to +200 C 0 % +200 to +300 C 10 % +300 to +400 C 25 % Temperatures below -40 C or above 400 C are not allowed. REP Temperature ( C) Reduction of W -40 to +100 C 0 % +100 to +200 C 15 % +200 to +250 C 20% +250 to +350 C 25 % Temperatures above 350 C are not allowed. BP / DP Temperature ( C) Reduction of W -40 to +200 C 0 % Temperatures below -40 C or above 200º C are not allowed. Severe Environments ifting points must not be used in alkaline (> ph10) or in acidic condition (< ph6). Comprehensive and regular examination must be carried out when used in severe or corrosive environments. In uncertain situations consult your Gunnebo Industries distributor. Surface Treatment Hot dip galvanizing or plating is not allowed outside the control of the manufacturer. Acid or Alkaline cleaning is not allowed. 3:11

13 Protect yourself and others Before each use the ifting Point should be checked for obvious damage or deterioration. Know the weight of the load and its centre of gravity. Ensure the load is ready to move and that no obstacles will obstruct the lifting. Check the conformity of the load with the Working oad imit. Prepare the landing site. Never overload and avoid shock loading. Never use an improper configuration. Never use a worn or damaged ifting Point. Do not ever ride on the load. Do not ever walk or stand under a suspended load. Take into consideration that the load may swing or rotate. Watch your feet and fingers while loading/unloading. Inspection Periodic thorough examination must be carried out at least every 12 months or more frequently according to local statutory regulations, type of use and past experience. Ensure correct bolt and nut size, quality and length. Ensure compatibility of bolt thread and tapped hole control of the torque. The lifting point should be complete. The working load limit and manufacturers stamp should be clearly visible. Check for deformation of the component parts such as body, load ring and bolt. Check for mechanical damage, such as notches, particularly in high stress areas. Wear should be no more than 10 % of cross sectional diameter. Evidence of corrosion. Evidence of cracks. Damage to the bolt, nut and/or thread. The body of the ifting Point must be free to rotate. Symmetric oading Conditions For three and four leg lifts, the ifting Points should be arranged symmetrically around the center of gravity and in the same plane if possible. The W for Gunnebo Industries ifting Points is based on symmetrical loading. The ifting Point must be positioned on the load in such way that movement is avoided during lifting. For single leg lifts, the lifting point should be vertically above the center of gravity of the load. For two leg lifts, the ifting Points must be equidistant to or above the center of gravity of the load. Asymmetric oading Conditions For unequally loaded lifts we recommend that the W is determined as follows: 2-leg slings are calculated as the corresponding 1-leg sling. 3 and 4-leg slings are calculated as the as the corresponding 1-leg sling* *(If 2-legs with full certainty are carrying the major part of the load, the W can be calculated as for the corresponding 2-leg sling). WP - WEDING Preheat the structure if the temperature is below 0 C; otherwise follow AS 1554 or other suitable national standard. Ensure that the WP cannot move during welding by welding the corners of the welding block. Continue the weld around the welding block without interruption in a single operation. The nozzle or electrode should be at 45 (see Fig. C), so that the required penetration is obtained. The minimum throat (A) should be maintained. Product in. plate gauge (Rm-1250 N/mm2) tmin (mm) in. throat thickness (mm) WP 2.5 T WP 4 T WP 7 T WP 10 T WP 16 T The weld should not contain cracks or pores. Do not cool the weld with water. It should be left cool naturally. 3:12

14 Technical ifting Information Points Working oad imits (tonnes) for WP 1-leg 2-leg 3- and 4-leg Typ W tonnes* α 0-90 β 0-45 α β α 0-90 β 0-45 α β WP-2.5T WP-4T WP-7T WP-10T 2 1 WP-16T Working oad imits (tonnes) for SP 1-leg 2-leg 3- and 4-leg Typ W tonnes* α 0-90 β 0-45 α β α 0-90 β 0-45 α β SP-1T 1.4 SP-3T SP-5T Working oad imits (tonnes) for EP 1-leg 2-leg 3- and 4-leg Typ W tonnes* α 0-90 β 0-45 α β α 0-90 β 0-45 α β EP-16-8 ** 1.4 EP-20-8 ** EP-24-8 ** EP-30-8 ** Note! The above loads apply to normal usage and equally loaded legs. For asymmetric loaded chain slings, the following is recommended: A two-legged system is rated as a single-legged system. A three- or four-legged system is rated as a two-legged system. ** In case of 1-leg application where loading is limited to straight loading in the direction of thread (no bending force) it is possible to use EP with four times higher W. Note! Threaded depths need to be at least 1x for steel, 1,25x for cast iron and 2x for aluminium alloy. 3:13

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