Sno-Thro 920 Series. Parts Manual. Models

Transcription

1 Sno-Thro 920 Series Parts Manual Models 9200 Compact 22 (SN ) Compact 24 (SN ) 9207 Compact 22 (SN 0000+) 9206 Compact 24 (SN 0000+) Compact 24 Track (SN 0000+) 9208 Compact 24 Track (SN 0000+) E0 The use of any gasoline exceeding 0% ethanol (E0) or 0% MTBE will void the product warranty. L utilisation d une essence contenant plus de 0% d éthanol (E0) ou de 0% de MTBE annulent la garantie. El uso de cualquier otro tipo de gasolina con un porcentaje superior al 0% de etanol (E0) o al 0% de MTBE invalidará la garantía del producto D 9/ Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.06 /6.56 9/6.25 / /8.88 /6.688 /6.250 /4.750 /4. 5/6.8 /6.75 / /8.48 7/6.98 5/6.500 /2.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two. 2. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit. 2. Know the part number required.. Know the quantity required. 4. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. 2

3 MODELS Domestic Model 9200 (Compact 22) 22" Sno-Thro, 20V Electric Start Serial No and up Model (Compact 24) 24" Sno-Thro, 20V Electric Start Serial No and up Model (Compact 24 Track) 24" Sno-Thro, 20V Electric Start Serial No and up International Model 9206 (Compact 24) 24" Sno-Thro, 240V Electric Start Serial No and up Model 9207 (Compact 22) 22" Sno-Thro, Recoil Start Serial No and up Model 9208 (Compact 24 Track) 24" Sno-Thro, 240V Electric Start Serial No and up TABLE OF CONTENTS DECALS Decals ENGINE AND DRIVE Engine and Belt Drive Engine Ariens 208cc Friction Drive Friction Drive Track Wheels and Axles Track Gear Case and Impeller Handlebars and Controls FRAME AND HOUSING Auger and Chute Discharge Chute Crank ELECTRICAL Electrical and Wiring Diagram

4 DECALS Model 9200, 04, 020, 6, 7, B B 5 Item Part No Qty. Description Decal, Danger, Rotating Parts Decal, Danger Decal, Compact 22 (9200, 7) Decal, Compact 24 (92004, 020, 6, 8) Decal, Control (9200, 7) Decal, Control (92004, 6) Decal, Control (920020, 8) Decal, Housing, 22 (9200, 7) Decal, Housing, 24 (92004, 020, 6, 8) 4

5 NOTES 5

6 54 5 ENGINE AND BELT DRIVE Model 9200, 04, 020, 6, 7, Item Part No. Qty. Description Strap, Engine Bolt (920020, 8) Frame with Engine Bolt Straps (9200, 04, 6, 7) Arm, Traction Idler Bracket, Mount, Idler Arm Idler Arm Bracket, Brake Mount Bracket, Frame Arm, Clutch Baffle Cover, Belt Finger, Belt Sheave, Auger (920020, 8) (9200, 04 SN 0200 and up) (9206, 7 SN and up) Sheave, Auger (9200, 04 SN ) (9206, 7 SN 0000 to ) Bushing, Polyliner Bushing, Sleeve Bushing, Sleeve Bushing, Sleeve Spacer Retaining Ring, External.250 x.00 6

7 ENGINE AND BELT DRIVE Model 9200, 04, 020, 6, 7, 8 Item Part No. Qty. Description Bolt, Hex.-24 x Bolt, Hex.-8 x Bolt, Hex.8-6 x Bolt, Hex.-24 x Bolt, Round Head Square Short Neck.-8 x Bolt, Round Head Square Short Neck.-8 x Washer, Lock. x Washer, Wave Washer, Flat Steel.406 x.82 x Washer, Flat Steel.44 x.688 x Washer, Flat Steel.5 x.06 x Nut, Locking Center Jam Nut, Hex Nut, Locking Top Flange Nut, Locking Top Flange Pin, Hair, Internal.08 x.8 x Clip, Spring Idler Screw, Tapping Hex Washer Head Thread Rolling x Screw, Tapping Captive x Plug, Hole (9200, 04, 6, 7) Engine, Ariens 208CC 20V, 60W (9200) Engine, Briggs and Stratton 205cc, 240V, 60W (9206) Engine, Briggs and Stratton 208cc, 240V, 60W (9208) Engine, Briggs and Stratton 208cc, 20V, 60W (92004 SN and up) (920020) Engine, Briggs and Stratton 205cc, Recoil, 60W (9207) Engine, Briggs and Stratton 205cc, 20V, 60W (92004 SN ) Spring Spring Spring Spring (9200, 04, 6, 7) Spring (920020, 8) Sheave, Traction (9200, 04 SN 0200 and up) (9206, 7 SN and up) Sheave, Traction Half (9200, 04 SN ) (9206, 7 SN ) Sheave, Traction (920020, 8) Plate, Swing Assembly Arm, Brake w/pad (Includes Items 50 and 5) Idler V-Belt, Drive (9200, 04, 6, 7) V-Belt, Drive (920020, 8) V-Belt, Auger Rivet, Pop.87 (2 Included with Item 46) Brake Pad (Included with Item 46) Spark Plug (9200) Spark Plug (92004, 020, 6, 7, 8) Fuel Cap (9200) Fuel Cap (92004, 020, 6, 7, 8) Key, Push/Pull LCT (9200) Key, Rotary Briggs & Stratton (92004, 020) Key, Push/Pull Briggs & Stratton (9206, 7, 8) Support Bushing, Swing Gate Screw, Tapping Hex Washer Head Thread Rolling x Key-Square.88X.75X.88 (920020, 8) Washer-Lock.X Washer, Flat Steel.44X.25X Spacer Washer, Flat Steel.8X.875X.08 7

8 ENGINE ARIENS 208CC Model * * *Included with part # DECALS * 5 79 Carburetor Repair Kit *Keys Only (set of 2) 8

9 ENGINE ARIENS 208CC Model 9200 Item Part No. Qty. Description CYLINDER HEAD ASSM (W/GASKET) PUSH ROD & PLATE KIT (W/GASKT) VALVE COVER (W/GASKET) CYLINDER PISTON & ROD ASSEMBLY CONNECTING ROD ASSEMBLY CAMSHAFT - MCR (W/COVER GASKT) FLYWHEEL - ELECTRIC START COOLING FAN - FLYWHEEL CRANKSHAFT (#8 KEYED) MUFFLER ASSEMBLY FUEL TANK (W/PLASTIC CAP) FUEL TANK ON/OFF VALVE CAP, FUEL (LCT 208) CARBURETOR (W/GSKTS & SPACER) IGNITION COIL (CDI) (STANDARD) SPARK PLUG - PLATINUM ON/OFF SWITCH - ROCKER SHIELD - FLYWHEEL (ELECTRIC) FUEL HOSE KIT /4-20MMW/CLMPS SPEED CONTROL BRACKET (FIXED) GOVERNOR GEAR ASSEMBLY GOVERNOR ARM & LNK KIT 600RPM GOVERNOR ARM PADDLE RECOIL STARTER ASSY RND-BLACK STARTER CUP RND STYLE STARTER BLOWER HSG (GLS BLK W/FRT DRN) CRANKCASE COVER ASSY W/GASKET OIL SEAL KIT(2 PCS /4" CRANK) SPARK PLUG BOOT (W/MTL SHIELD) V ELECTRIC STARTER ENGINE GASKET KIT SMALL BLACK OIL DIPSTICK ROCKER ARM KIT (W/GASKET) CHOKE CONTROL KNOB (RED) NON-REMOVABLE PLASTIC PLUG BREATHER TUBE

10 ENGINE ARIENS 208CC Model 9200 Item Part No. Qty. Description HIGH OIL-FILL TUBE/DIPSTICK WIRE HARNESS OIL DRAIN PLUG (W/WASHER) HEATER BOX KIT SHIELD - CYLINDER PRIMER BULB WITH HOSE-SNOW SAFETY KEY SWITCH (W/KEYS) KEY, PUSH/PULL LCT (2/PACKAGE) OIL DRAIN TUBE CARBURETOR VAPOR SHIELD CE COMPLIANT MUFFLER SHIELD SHIELD - GOVERNOR LINKAGE FUEL TANK SKIRT CHARGING COIL (60-WATT AC) FUEL CONTROL KNOB (RED) STARTER GRIP TAPPET KIT (SET OF 2) CARBURETOR STUDS & COUPLNG KIT CARBURETOR REPAIR KIT STORMFORCE LABEL KIT MUFFLER HEAT SHIELD COVER RECOIL BOLT KIT BREATHER TUBE BRACKET CARBURETOR COVER WOODRUFF FLYWHEEL KEY 5-PACK CARBURETOR SPACER 0

11 FRICTION DRIVE Model 9200, 04, 6,

12 FRICTION DRIVE Model 9200, 04, 6, 7 Item Part No. Qty. Description Friction Disc Fork, Shift Flange, Bearing Carrier, Friction Disc Gear Frame w/engine Straps Shaft, Hex Bearing Bushing, Polyliner Bushing, Polyliner Washer, Flat Steel.505 x.00 x Washer, Flat Steel.56 x.8 x Pin, Spring Clip Clip, Spring Screw, Tapping Serrated Round Head Torx.-8 x Screw, Tapping Hex Washer Head Thread Rolling x Bracket, Cable Pulley Bolt, Hex Washer Head x Nut, Locking Center Flange Cable Bolt, Shoulder Nut, Retainer x Pulley, Cable Bottom Cover 2

13 FRICTION DRIVE TRACK Model ,

14 FRICTION DRIVE TRACK Model , 8 tem Part No. Qty. Description Screw, Tapping Hex Washer Head Thread Rolling x Flange, Bearing Bearing Sprocket, Pinion Shaft, Hex Carrier, Friction Disc Friction Disc Screw, Tapping Serrated Round Head Torx.-8 x Pin, Spring Clip Bushing, Sleeve Shaft, Pinion Sprocket/Gear (Included in Item 2) Bushing, Flange (Included in Item 2) Chain, Roller Washer, Flat Steel.60 x.005 x Zerk, Fitting.25 x.25 Drive In Pin, Groove Type E.25 x Tab, Anti-Rotation Washer, Flat Steel.505 x.00 x Bushing, Sleeve Sprocket/Gear with Bushings (Includes Items 2 and ) Frame Bushing, Polyliner Fork, Shift Bushing, Polyliner Clip, Spring Bracket, Cable Pulley Bolt, Shoulder Nut, Locking Center Flange Cable Pulley, Cable Bolt, Hex Washer Head x Nut, Retainer x Bottom Cover 4

15 WHEELS AND AXLES Model 9200, 04, 6, Item Part No. Qty. Description Tire/Wheel Assembly, x K98A AR Tire, x K98A Pin-Lok Washer, Flat Steel.754 x.25 x Bushing, Axle Screw, Tapping Hex Washer Head Thread Rolling x Key, Woodruff.25 x.750 x. SAE Gear Bushing, Sleeve Shaft, Axle Pin, Roll.88 x Washer, Flat Steel.754 x.25 x.062 5

16 TRACK Model , BOM ID Number Qty Description WHEEL, DRIVE TRACK SIDE, PLATE RH SIDE, PLATE LH AXLE, FRT AXLE, REAR WHEEL, BOGIE RUNNER, GUIDE GEAR, SPUR AXLE PLATE, BEARING SPACER TRACK BRG, FLG BSHG, SLV CLIP, SNAP PIN-ROLL.88X KEY, WDRF.25X.750X. SAE BLT, EYE.75-6X.880 YWZC BOM ID Number Qty Description BLT-RDHDSQNK.-8X.75 G5 YWZC BLT-RDHDSQNK.25-20X.75 G5 YWZC BLT-HEX.-8X.00 GR5 YWZC BLT-HEX.25-20X.75 GR5 YWZC KEY-RECT.25X.88X NUT, LK-CTR-FLG.8-6 YWZC NUT, LK-CTR-FLG YWZC YWZC NUT, LK-TOP-FLG.2-8 YWZC BSHG, FLG WSHR-FL-STL.00X.505X.062 YWZC SPCR PLATE, HEIGHT ADJUSTER STOP, HEIGHT ADJUSTER BLT-RDHDSQSHNK.-8X.25 G5YWZC NUT, LK-TOP-FLG.2-8 YWZC 6

17 NOTES 7

18 GEAR CASE AND IMPELLER Model 9200, 04, 020, 6, 7,

19 GEAR CASE AND IMPELLER Model 9200, 04, 020, 6, 7, 8 Item Part No. Qty. Description Cover, Top Gasket Gearcase Bolt, SEMS x Washer, Seal Screw, Tapping Hex Washer Head Rolok.8-6 x Bushing, Flange Seal, Oil Bushing, Flange Washer, Flat Steel.760 x.225 x Worm Shaft and Worm Gear Set Thrust Collar Pin, Straight.88 x Bushing, Flange Cover, Front Bushing, Flange Seal, Oil Bushing Retainer Ring, Retaining, Internal.500 x Key, Woodruff.9 x.6 Hardened # Shaft, Rake, 22" (9200, 7) Shaft, Rake, 24" (92004, 020, 6, 8) Gear Case Assembly 22" (Includes Items 2) (9200, 7) Gear Case Assembly 24" (Includes Items 2) (92004, 020, 6, 8) Gear Lube, 8 oz Bottle 9

20 B A HANDLEBARS AND CONTROLS 20 9 Model 9200, 04, 020, 6, 7, ,

21 HANDLEBARS AND CONTROLS Model 9200, 04, 020, 6, 7, 8 Item Part No. Qty. Description Handlebar, Lower Rod, Shift, Lower Clutch Paddle Block Clutch Handle, Left Hand Clutch Handle, Right Hand Bracket Interlock Lever, Deflector (92004, 020, 6, 8) Detent Plate Handlebar, Upper, Right Hand Interlock Arm Rod, Pivot Rod, Paddle Mount, Long Rod, Paddle Mount, Short Lever, Shift Cam, Interlock Crank Bushing Control Panel with Decal (92000, 7) Control Panel with Decal (92004, 6) Control Panel with Decal (920020, 8) Bulb, Light (Included in Item 9) Light Assembly (Includes Item 8) Screw, Tapping, Hex Head Boss #0 x Dash Bezel Anchor, Deflector Cable (92004, 020, 6, 8) Rod, Shift, Upper Bushing, Polyliner Bolt, Hex.8-6 x 2.00 (9200, 7) Bolt, Hex.8-6 x 2.00 (92004, 020, 6, 8) Bolt, Round Head Extra Long Square Neck.-8 x Bolt, Round Head Extra Long Square Neck x Bolt, Round Head Square Neck x Bolt, Round Head Extra Long Square Neck x.25 (9200, 04, 6, 7) Bolt, Round Head Extra Long Square Neck x.25 (920020, 8) Bolt, Round Head Square Neck x Bolt, Round Head Square Neck.-8 x Washer, Lock.2 x Washer, Flat Steel.8 x.875 x Washer, Flat Steel.28 x.62 x Washer, Flat Steel.406 x.00 x Nut, Locking Center Nut, Locking Nylon Nut, Locking Top Flange.8-6 (9200, 7) Nut, Locking Top Flange.8-6 (92004, 020, 6, 8) Nut, Locking Center Flange (9200, 04, 6, 7) Nut, Locking Center Flange (920020, 8) 2

22 HANDLEBARS AND CONTROLS Model 9200, 04, 020, 6, 7, 8 Item Part No. Qty. Description Pin, Hair, Internal.06 x.8 x.77 (9200, 7) Pin, Hair, Internal.06 x.8 x.77 (92004, 020, 6, 8) Pin, Hair, Internal.08 x. 8 x Pin, Spring Clip Cable, Control Bolt, Serrated Hex Flange Washer Head.8-6 x Screw, Tapping Hex Washer Head Thread Rolling x.50 (9200, 7) Screw, Tapping Hex Washer Head Thread Rolling x.50 (92004, 020, 6, 8) Spacer, Handlebar Edging, Clutch Handle Knob (9200, 7) Knob (92004, 020, 6, 8) Handle Grip Spring Spring (9200, 7) Spring (92004, 020, 6, 8) Pivot, Shift Rod Handlebar, Upper, Left Hand Spring Bushing, Sleeve (92004, 020, 6, 8) Washer, Flat Steel.80 x.50 x.062 (92004, 020, 6, 8) Wire Harness, Light Cable Tie Screw, Oval Head.25-20X.50 (920020, 8) Washer-Locking-Internal.250 TH (920020, 8) Bracket, Height Adjuster (920020, 8) Bolt-Round Head Square Neck.25-20X.75 Grade 5 (920020, 8) Nut-Locking-Center-Flange (920020, 8) Bolt-Hex.8-6X.75 Grade 5 (920020, 8) Bushing-Sleeve (920020, 8) Spring-Torsion (920020, 8) Arm, Overtravel (920020, 8) Lock, Height Adjuster (920020, 8) Nut-Locking-Center-Flange.8-6 (920020, 8) Screw-Tapping Hex Washer Head Thread Rolling.25-20X.50 (920020, 8) Spring (920020, 8) Pin-Hair-Internal.06X.8X.77 (920020, 8) Cable, Track Remote (920020, 8) 22

23 NOTES 2

24 AUGER AND CHUTE Model 9200, 04, 020, 6, 7,

25 AUGER AND CHUTE Model 9200, 04, 020, 6, 7, 8 Item Part No. Qty. Description Washer, Flat Steel.82 x.50 x.5 (92004, 020, 6, 8) Bushing, Sleeve (9200, 7) Bearing Flange Bearing Pulley, Attachment Washer, Lock.2 x Bolt, Hex.-24 x Bearing Flange Nut, Locking Center Impeller Pin, Roll.250 x Mount, Snow Clean Out Rivet, Pop Device, Snow Clean Out Baffle Housing, 22" with Decal (9200, 7) Housing, 24" with Decal (92004, 020, 6, 8) Rake, Right Hand, 20" with Zerk (Includes Item 8) (9200, 7) 5200 Rake, Right Hand, 24" with Zerk (Includes Item 8) (92004, 020, 6, 8) Rake, Left Hand, 20" with Zerk (Includes Item 8) (9200, 7) Rake, Left Hand, 24" with Zerk (Includes Item 8) (92004, 020, 6, 8) Zerk, Fitting.25 x.25 Drive In Bushing, Rake Shaft Screw, Tapping Hex Washer Head Thread Rolling x Skid Shoe Blade, Scraper, 22" (9200, 7) Blade, Scraper, 24" (92004, 020, 6, 8) Bolt, Scraper Blade Nut, Locking Top Flange Bolt, Round Head Square Short Neck.8-6 x Washer, Flat Steel.8 x.875 x Nut, Locking Center Shear Bolt with Nut (Includes item 29) Nut, Locking Center (Included in Item 28) Nut, Threaded Insert.8-6 (Included in Item 5) Pulley Hub Screw, Tapping Hex Washer Head Thread Rolling.-8 x Bushing, Polyliner 25

26 DISCHARGE CHUTE CRANK Model 9200, 04, 020, 6, 7, , , 020, 6,

27 DISCHARGE CHUTE CRANK Model 9200, 04, 020, 6, 7, 8 Item Part No. Qty. Description Spring Rod, Deflector Cap (92004, 020, 6, 8) Plate, Friction Friction Washer Bracket, Pinion Gear Chute Gear Gear Cover Assembly SM Shear Bolt Pushnut Pinion Gear with Bracket (Includes Items 5, 8, 4, and 42) Pedestal, Chute Chute, Discharge with Cap and Decal (includes items 26, 6-4) (9200, 7) Chute, Discharge with Cap and Decal (includes items 26, 6-40) (92004, 020, 6, 8) Bracket, Cable Anchor (92004, 020, 6, 8) Rod, Chute Crank Bushing, Polyliner Bushing, Polyliner (92004, 020, 6, 8) Bushing, Sleeve (92004, 020, 6, 8) Bolt, Hex.8-6 x Bolt, Round Head Square Neck.8-6 x Washer, Lock.8 x Washer, Flat Steel.28 x.000 x.06 (92004, 020, 6, 8) Washer, Flat Steel.406 x.25 x Nut, Locking Top Flange Nut, Locking Center Flange (92004, 020, 6, 8) Pin, Spring Clip Cable, Deflector (92004, 020, 6, 8) Chute, Compact, Manual (9200, 7) Chute, Compact, Remote (92004, 020, 6, 8) Screw, Tapping Hex Washer Head Thread Rolling x Screw, Tapping Large Hex Washer Head Thread Rolling x Knob, Chute Crank Spring (92004, 020, 6, 8) Washer, Thrust.625 x.0 x Bolt, Round Head Square Short Neck.-8 x.00 (9200, 7) Washer, Flat Nylon.75 x.75 x 060 (9200, 7) Washer, Flat Steel.44 x.688 x.065 (9200, 7) Knob, Wing.-8 (9200, 7) Cap Seal Hinge Cap, Deflector, Manual (9200, 7) Cap, Deflector, Remote (92004, 020, 6, 8) Washer, Flat Steel.96 x.500 x Rivet, Pop.87 (9200, 7) Rivet, Pop.87 (92004, 020, 6, 8) Handle, Deflector (9200, 7) Pinion Gear, Chute Clip, Cable Guide (92004, 020, 6, 8) 27

28 B A ELECTRICAL AND WIRING DIAGRAM Model 9200, 04, 020, 6, 7, 8 2 YELLOW YELLOW Item Part No. Qty. Description Headlight Assembly (Includes Item 2) Bulb, Light (Included in Item ) Wire Harness, Light 28

29 Ariens Company 655 West Ryan Street Brillion, WI Fax