DEPARTMENT OF PRODUCTION ENGINEERING. Established in 1983
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1 DEPARTMENT OF PRODUCTION ENGINEERING Established in 1983
2 MILESTONES IN THE DEPARTMENT 1983 Production department started 1987 M.E (Manufacturing Tech.) course started 1993 First Ph.D. produced in the department 1998 M.E (Industrial Engg.) course started 2003 Department has become QIP center 2004 First National Conference on MAPS organized by the department 2007 Best Department Award for the academic year
3 Courses offered: B.Tech.(Production Engg.) M.Tech.(Manufacturing Tech.) M.Tech.(Industrial Engg.) Ph.D.
4 MAJOR NEW EQUIPMENTS IN THE DEPARTMENT Name of the Equipments : Emco Turn 55 (2 nos) Emco Mill 55 (2 nos) CNC Milling Machine HMT Turning Center Vertical Machining Center Leadwell Turning Center Deckel Milling Machine Hydraulic Press Induction Furnace Universal Testing Machine Scorbot-Robot Compact Colour Vision System Automatic Storage and Retrieval System Ball Bar System Witness Simulation Software
5 EQUIPMENTS PURCHASED UNDER TEQIP Scorbot ER5 Plus View Flex Machine System Pneumatic Trainer Kit Electro Pneumatic Trainer Kit Hydraulic Trainer Kit PLC Trainer Kit Multi Component Dynamometer Combi Planer Blade Grinder Surface Grinding Machine Foundry Testing Equipments Slotting Machine Coordinate Measuring Machine
6 Machine Shop : Facilities in the Department Hydraulic press (200 MT) BEMCO Centreless Grinding Machine Universal Tool and Cutter Grinder EDM Gear Hobbing Machine Conventional Machines
7 Foundry Shop: Induction Furnace (molten metal creation) Oil Fired Furnace (molten metal creation) Cupola Furnace (molten metal creation) Sand Testing Equipments for Clay content, Permeability, Sand fineness Shear and Compression strength of sand
8 Carpentry Shop Wood Lathe Wood Planer Band Saw and Circular Saw Modern Power Planer Power Saw (circular and all purpose) Routers Cordless Drilling Machine
9 Welding Shop Arc Welding A.C. welding machine Amp upto 4 mm D.C. Arc welding generator -600 Amp upto 6 mm Rectifier welding set -600 Amp upto 6 mm Gas Welding Gas welding can be done upto 3mm sheets Air Plasma cutting For S.S. material to cut below 6 mm thick
10 MAT LAB 7.0 (General) CAD packages : CAD LAB. (Centralized facility at OCTAGON) Pro/ENGINEER Wildfire 3 & Pro/MECHANICA Wildfire 3 Catia v5r9 Unigraphics NX 2 AutoCAD 2007 Mechnical Desktop 5 & Inventor (Modeling) (Modeling) (Modeling) (Modeling) (Modeling) NISA 12.0 ANSYS 11.0 Ansys LS-DYNA 11.0 Ansys CFX 11.0 Ansys ICEM CFD 11.0 Abaqus 5.6 (Analysis) (Analysis) (Analysis) (Analysis) (Analysis) (Analysis)
11 SIMULATION LAB. QUEST (Queuing System Simulation) VIRTUAL NC (Tool Path Simulation) U-GRIP (3D Simulation of Robot Work Cell) SIMQUICK (Spread Sheet Simulation) TRIAL VERSION : GPSS (Discrete Event Simulation) SIMPROCESS(Discrete Event Simulation) ARENA (Discrete Event Simulation) CAFIMS (Computer Aided Factory Integration and Management System)
12 OPERATION MANAGEMENT LAB. Witness Simulation Software (Discrete Event Simulation) TRIAL VERSION : OM- Expert (Modeling & Optimization)
13 EMCO PC Turn 55 2 nos Swing over bed : 130 mm Swing over cross slide : 60 mm Travel x axis : 48 mm y axis : 228 mm Spindle speed : rpm Feed range : mm/min Distance between centers : 280 mm Spindle motor power : 370/550 W
14 EMCO PC Mill 55 2 nos Table size : 420 X 125 mm Travel X axis : 190 mm y axis : 125 mm z axis : 190 mm Effective z travel : 120 mm Spindle speed : rpm Feed range : mm/min
15 TRIAC 3 Axis CNC Milling Machine Travel x-axis : 260 mm y-axis : 160 mm z-axis : 140 mm Spindle speed : 4000 rpm ATC : 6 stations Accuracy (position) : 40 micron
16 HMT STC-15 Turning Center Max swing dia. over bed : 350 mm Max turning dia. : 150 mm Max distance spindle face to turret face : 420 mm Spindle speed : rpm Spindle motor power : 7.5 kw No. of tools (turret) : 8 Feed range : mm/min Accuracy (position) : X /300mm : Z /300mm
17 HARTFORD VMC Table size : 800x400 mm Travel x-axis : 510 mm y-axis : 400 mm z-axis : 400 mm Spindle speed : rpm Feed range : mm/min ATC : 16 stations Spindle motor power : 7.5 kw Accuracy (position) : ± 0.005/300 mm
18 Lead well CNC Turning Center Max swing dia : 330 mm Max swing over slide dia : 136 mm Max turning dia : 136 mm Max turning length : 150 mm Travel X-axis : 230 mm y-axis : 230 mm Spindle speed : rpm Spindle motor power : 7.5 kw No. of tools : 6 Feed range : mm/min
19 Coordinate Measuring Machine Measuring range xyz : 460*510*420 mm Measuring Speed : 760 mm/s Repeatability : 3 micrometer
20 CONTINUING EDUCATION S. No. Name of the Course Coordinators Year 1 ISTE short term course on Welding fabrication and Techniques Prof. R.P.Jeyapal ISTE short term course on Welding fabrication and Techniques Prof. R.P.Jeyapal Workshop on CAD/CAPP/CAM 4 AICTE-ISTE ISTE-Short Short term course on CNC Programming And its Operation 5 AICTE-ISTE ISTE-Short Short term course on Modelling and Simulation of Manufacturing Systems Dr.A.Noorul Haq & Dr.P.Asokan Dr.M.Sachithanandam & Dr.P.Asokan Dr.A.Noorul Haq & Dr.P.Asokan AICTE-ISTE ISTE-Short Short term course on Recent trends in Modelling & Analysis of Manufacturing Systems Dr.A.Noorul Haq & Dr.P.Asokan AICTE-ISTE ISTE-Short Short term course on Dimensional Engg. & Tolerance Analysis Dr.G.Prabhaharan AICTE-ISTE ISTE-Short Short term course on Emerging Trends in CAD/CAM- Theory & Practices Dr.A.Noorul Haq & Dr.P.Asokan Recent advances in Logistics and Supply Chain Management (QIP) 10 Recent Trends in Manufaturing Management Systems (QIP) Dr.A.Noorul Haq & Dr. G.Kannan Dr.S.Kumanan Mr. S.Prasanna Venkatesan Recent Trends in Advanced Welding Processes (AICTE) Dr.P.Sathiya 2007
21 TEQIP ACTIVITIES (Community programmes) S. No. Duration Name of the course Co ordinators 1 Dec Computer Aided Manufacturing Dr.P.Asokan 2 Dec Recent Trends in Manufacturing and Materials Dr.G.Prabhaharan Dr.S.Aravindan 3 Jan Training on Carpentry Dr.V.Pakkirisamy 4 Jan Excel for Scientists and Engineers Dr.S.Kumanan 5 June 2006 Optimization of Algorithm for Manufacturing Application Dr.P.Asokan 6 May 2006 Supply Chain Management Dr.A.Noorul Haq Dr. G.Kannan 7 July 2006 Training on Welding Dr.V.Pakkirisamy Dr. P.Sathiya 8 July 2006 Quality Engineering in Manufacturing Dr.G.Prabhaharan 9 Jan Laser Materials Processing Dr.S.Kumanan 10 Feb PLC and Automation Mr. S. Prasanna Venkatesan Dr. J. Jerald 11 Mar CAD Tools Mr. P.Senthil Dr. G.Kannan
22 Training Programmes completed by staff 10 staff completed training on the following areas Maintenance engineering course, Welding and Inspection, Power tools usage, Welding, CNC operations, Training on measurements systems and TIG Welding
23 1993 R.Narayanasamy 1995 M.Narayana Rao 1996 T.Selvaraj 1997 R.Bhuvana sekar 1998 P.Asokan 1999 G.Prabhaharan 2000 P.Saravanan 2001 V.Pakkirisamy 2002 S.Sathiyanaranan 2003 R.Subramanian 2004 P.Srinivasan 2005 S.Raghuraman 2005 S.Mallaiappan 2005 Syed Abuthaeer 2005 D.Ravindran 2005 T.Karthikeyan 2005 K.Manisekar Ph.D.s from the department ( Completed # 34 and Ongoing # 26) 2005 S.Selvakumar 2005 C.Loganathan 2005 R.Venkatesan 2005 T.Venugopal 2005 G.Mohankumar 2006 N.Baskar 2006 P.Sathiya 2006 K.Sivakumar 2006 P.Venkumar 2006 T.Ramesh 2006 J. Jerald 2007 R.Sivasankar 2007 G.Kannan 2007 K.Baskaran 2007 V.Senthilkumar 2007 T. Tamizharasan 2007 M.Chandrasekaran
24 CONSULTANCY Organisation Type of work Ammount Year GKN Sons Machining work Rs 2 lakhs BHEL Trichy & Concurrent engg. Rs 5 lakhs 1998 RDE Pune Pilot project sarvatra Prime Engg. Modeling and Machining Rs. 1.5 lakhs 1999 Service -Trichy of bottle dies HAPP-Trichy Reverse Engg. Rs. 2.2 Lakhs 2003 for cold Isostatic Press & Intensifier Unit and Manufactured Production Drawings. Ultra Tech Trichy Machining of dies Rs. 50, M/s Tata Steels Formability and other related studies Rs. 7.5 lakhs ONGOING PROJECTS M/s Tata Steels Formability of Rs. 10 lakhs 2007 special steels M/s GKN & Sons Machining work in VMC Rs. 25,
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