YOUR PARTNER FOR CONTRACT MANUFACTURING

Transcription

1 YOUR PARTNER FOR CONTRACT MANUFACTURING

2 ABOUT US We are an innovative company with more than 20 years of experience in the field of planning, design and manufacture of precision parts for various branches of industry. If you are looking for a reliable partner providing comprehensive services, EDBAK is the right choice. CORE COMPETENCES OUR EXPERT TEAM We have more than 150 qualified employees, specialists who ensure high quality at all stages of the manufacturing process, from professional design to the delivery of the end product. LOCATION We have two manufacturing plants located is south-east Poland equipped with state of the art machines. DESIGN We have our own design department, where we use 3D software to create our dedicated designs and models. SERVICES We provide wide range of services including: welding of semi-finished goods, CNC production of large and small parts, finishing, mechanical engineering, prototyping assembly and testing. 2

3 COOPERATION OPPORTUNITIES HIGH QUALITY We use the latest business management software, SAP. Our management functions are supported by a quality management system in accordance with the ISO 9001:2015 standard. We have obtained welding certificates in accordance with the following standards: 1. PN-EN ISO EN EN PARTS MANUFACTURING We provide comprehensive services and offer the best-quality in the handling and manufacturing of complete and ready products, as defined by your requirements. Consider EDBAK today, for all your manufacturing needs. Contact us, we can answer all your questions. tel.: enquiry@edbak.com orders@edbak.com 3

4 METAL SHEET WORKING LASER SHEET CUTTING We offer laser sheet cutting with Trumpf Trulaser 5040 (5kW) and Mazak HyperGear 510 (4kW) Maximum sheet size: Maximum cutting thickness: 4000 x 2000 mm Black stee 25 mm Stainless steel 20 mm Aluminium 12 mm 4

5 METAL SHEET WORKING Working area: Max sheet thickness: Max shaping height: CNC PUNCHING TruPunch 5000 SHEET BENDING ON CNC BENDING BRAKES Trumpf TruBend 5230 SMD PBH C Coddatto EVA 3122 Maximum bending length: Maximum pressure: 3060 x 1580 mm 8 mm 25 mm 4250 mm 2300 kn 5

6 LASER CUTTING AND PUNCHING LASER CUTTING AND PUNCHING TRUMATIC Versatile laser cutting and punching machine. Components up to 8 mm thick Without scratches Remarkable quality of edges Thin laser head, enabling cutting of tiny, non-standard contours. Working space: (X x Y) with interception during laser cutting/punching: (X x Y) without interception during laser cutting/punching: Maximum metal sheet thickness: Maximum cutting rate: Maximum sheet weight: 3050 x 1550 mm 3050 x 1550 mm 8 mm 180 kn 230 kg Process storage: 22 tool stations in 3 holders Maximum number of tools: Rotation of each tool: X/Y/C axes: Cutting head: Laser power (programmable in steps of 1%): Maximum metal sheet thickness: Structural steel, O 2 : Structural steel, N 2 : Stainless steel, N 2 : Aluminium, N 2 : 22 to NC control electro-hydraulic drive W 8 mm 5 mm 8 mm 4 mm 6

7 CNC MACHINING VERTICAL MACHINING CENTRE HAAS VF-9/50-NGC The HAAS VF-9/50 vertical machining centre allows the quick and precision manufacture of detailed components using a number of tools. X axis travel: Y axis travel: Z axis travel: Maximum rotational speed: Maximum spindle rating: Distance between spindle and table: Maximum table load: Taper: mm mm 762 mm obr/min 22,4 kw mm 1814 kg ISO 50 Geared-head spindle for increased rotational speeds of up to: 10,000 rpm, motor rating: 22.4 kw, nominal torque 339 Nm /at 700 rpm. 7

8 CNC MACHINING MACHINING TOS WHQ 105 CNC Control system Heidenhaini TNC 530 HSCI Head stock vertical travel Y mm mm Table transverse travel X mm CNC rotary table indexe dat 0,001 Table clamping surface 1400 x 1600 mm Work piece weight max. 5 t CNC LATHE HAAS ST-40L Travels & feedrateson X Axis 432 mm Travels& feedrateson Z Axis 2032 mm Chuck Size 381 mm Max Spindle Bore 117 mm Std. Bar Capacity 102 mm Max Cutting Dia. 648 mm Positioning accuracy+/-0,005 mm Machine repeatability+/-0,003 mm 8

9 CNC MACHINING MACHINING HAAS DS-30Y Travels & feedrateson X Axis 318 mm Travels & feedrateson Y Axis ± 51 mm Travels & feedrateson Z Axis 584 mm Chuck size 210 mm Std. Bar Capacity 51 mm Max turingdiameterof hybridbot/vdi turret 457 mm Positioningaccuracy+/-0,005 mm Machine repeatability +/-0,003 mm VERTICAL MACHINING CENTRE HAAS VF-3YT/50 Travels & feedrateson X Axis 1016 mm Travels & feedrateson Y Axis 660 mm Travels & feedrateson Z Axis 635 mm Tabledimensions x 584 mm Max weighton table 1814 kg Positioningaccuracy +/-0,005 mm Machine repeatability +/-0,003 mm 9

10 PROCESSING OF TUBES AND CLOSED PROFILES LASER CUTTING OF TUBES AND CLOSED SECTIONS ADIGE LT9 COMBO (3 kw) Maximum tube diameter: Square section max: Rectangular section max: Maximum wall thickness: Black steel Stainless steel Aluminium Bronze Copper 16 mm mm 160 x 160 mm 3000 x 1500 mm 5 mm 5 mm 8 mm 20 mm 8-10 mm 10

11 PROCESSING OF TUBES AND CLOSED PROFILES CNC TUBE BENDING EDBAK offers die-bending of tubes and sections with the SOCO SB-80x4A-3SV machine at the following parameters: Max tube diameter, carbon steel: Max tube diameter, stainless steel: Bending parameters for other diameters carbon steel: Bending parameters for other diameters stainless steel: Max square section size: Programmed trolley output,narrow arch bending size: Max square section sizefor gripping feeding: Max difference between installed tooling (R1-R2): Max bending radius: Max single stroke: Mandrel length: Bending radius ranges Die-bending Tube: Section: Roller bending Pipe: Square section: Max bending angle: No. bends per tube: Ø 80 x 2,5t, R=2D (gięcie na rolkach min. 15D) Ø 80 x 1,7t, R=2D (gięcie na rolkach min. 12D) Ø 80 x 2t, R=2D (rolki 10D) Ø 76,2 x 2t, R=1,5D / 1D (rolki 8D) Ø 63,5 x 2t, R=1,5D / 1D (rolki 6D) Ø 80 x 1,5t, R=2D (rolki 11D) Ø 76,2 x 1,5t, R=1,5D / 1D (rolki 9D) Ø 63,5 x 1,5t, R=1,5D / 1D (rolki 7D) 50,8 x 50,8 x 3t, R=2,5D 1D 54 x mm 250 mm 3000 mm 4600 mm 1,5 3,3D 2,5 3,3D 8D (OD 63,5 x 2t) 15D (OD 76,2 x 2t) 12D (50,8 x 2t) 20D (63,5 x 2t) 50 gięć CNC BAND-SAWING CNC MEP Shark 332 NC EVO CNC band-saw - max material feed lead.: - max diameter of cut detail (for straight cutting: - flat bar: 600 mm and multiplicity 300 mm, 330 x 260 mm, 11

12 MACHINING TRADITIONAL MILLING Work bench area: Longitudinal feed: Transverse feed: Vertical feed: 1250 x 315 mm 820 mm 240 mm 420 mm TRADITIONAL TURNING Max turning diameter: Max turning length: Ø 500 mm 1000 mm SURFACE TREATMENT BEAD BLASTING Chamber size: 5,9 x 2,9 x 2,75 Szlifowanie Processed materials: acid-resistant steel, aluminium POWDER COATING 12

13 DEBURRING DEBURRING COSTA MD6-CRC 1350 The MD6-CRC 1350 deburring machine features 3 working units (C25 + XRS C25) and 2 external units, which allows a single machine to undertake deburring, polishing and brushing operations. Working space 1,350 mm Standard working width: mm 1 Working units: C25: 250 mm working unit containing: belt tension system; electronically controlled pendulum system. 2 Working units: XRS: Multiple brush system with vertical brushes rotating on their axes, simultaneous rotation in 3 units, covering the whole working space, also by side movements. 3 Working units: C25: 250 mm working unit containing: belt tension system; electronically controlled pendulum system, discharge outlets; protection systems. External unit: S18-B: Scotch Brite oscillating polishing unit 3 kw motor at the rear of the machine. External working unit: JL: vertical blowers for component cleaning at the rear of the machine Program and unit control: PLC: Vision B computerised system for machine programming, including the visualisation of settings displayed on a colour monitor. Collector system: Damp filter 12,000 m 3 /h 13

14 ROBOTIC AND MANUAL WELDING TIG/MIG/MAG WELDING Welding of structural, stainless, acid-resistant steels and aluminium. SPOT WELDING SHOOTING OF PIS, BUSHES AND MANDRELS WELDING CLOOS, QIROX 350 E WELDING ROBOT Positioning accuracy: Load capacity: Working space: Working space (5 axis set to + 90o): Position: Speed for 7 axes: WP-TS-15kN Positioner Load capacity: Nominal torque: Swivelling moment: Turning radius: Face plate diameter: Face plate height: Rotating speed: Tilting speed: Rotating angle: Tilting range: Maximum component dimensions (in a cylindrical outline): Δ s +/- 0,1mm 15 kg ø 5470 mm ø 4470 mm suspended 90 o /s 15 kn 4000 Nm 5500 Nm mm 600 mm 900 mm 60 o /sek 22 o /sek +/- 360 o 370 o MANAX System for manual positioner axis control 1) With using of 1 positioner in 7 axis: Ø =3500 mm L=2500 mm 2) With using of 2 positioners: Ø =3500 mm L=5500 mm 14

15 R&D LAB COORDINATE-MEASURING MACHINES (CMM) NIKON ALTERA Axisstroke X mm Axisstroke Y mm Axisstroke Z mm Workpiece max. weight 1380 kg Technical Specifications: MPE_p = 1,6 μm MPE_e = 1,8 + L / 400 μm MPE_thp / czas = 2,6 μm / 55 sek. NIKON MCAx with touch-trigger probes Measuring range 2,5 m Point repeatability mm Volumetric accuracy 3 ± mmmpe_p = 1,6 μm MPE_e = 1,8 + L / 400 μm MPE_thp / czas = 2,6 μm / 55 sek. Measuring machines has the ASME B standard 15

16 Edbak Sp. z o.o. Piotrowice 186 Poland Phone: Fax: enquiry@edbak.com PN-EN ISO EN EN