S0300-BV-CAT-020 TANKER OFFLOAD SYS (NON IO) System - P /14/2018 2:47:14 AM
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2 NOT ON INVENTORY OBJECTIVE PIODISP The Tanker Offload System P17100 consists of a Mod 6 hydraulic power unit with a machinery containment pool, a spare part kit for the hydraulic power unit, two hydraulic hose reels, and two ancillary sets, one ancillary set is packaged in four containers for ease of shipment and handling and includes a submersible 6-inch hydraulic pump, discharge hoses, a hydraulic flow control block, a hydraulic winch, a tripod, a tool box, a machinery containment pool for the flow control block, snatch blocks, clamps, a handtruck, and the necessary supporting ancillary equipment to operate and maintain the 6-inch hydraulic pump, and a second ancillary set packaged in one wire basket that serves as a storage/shipping container and contains a DOP-250 Heavy Oil Transfer pump, a hydraulic flowmeter and control block for the heavy oil transfer pump, and two machinery containment pools The system is designed to move highly viscous products at high discharge pressures from casualty vessels. It also aids in moving ballast water, offloading skimmer sumps, and in the recovery of viscous products that have escaped stricken vessels. System Components for P17100 ESSM No Nomenclature Type Qty NS Cont CP3000 CONTAINMENT POOL, MCHRY, 5' X 5' X 12" BL 1 CP3020 CONTAINMENT POOL, 6' X 4' X 12" ALTN CP3010 CONTAINMENT POOL, MCHRY, 10' X 6' X 12" BL 1 HO0228 HOIST, GRIP, 4T, MD TU-32 BL 1 PU0280 PUMP, SUBMERSIBLE, 6", HYD, POL BL 1 PU0281 ANC SET, PU0279/PU0280 PUMP BL 1 PU0282 HYD FLOW CONTROL BLOCK, FOR PU0279/PU0280 PU BL 1 PU0283 HOSE REEL ASSEMBLY (POL) BL 2 PU0284 TRIPOD (POL) BL 1 PW0045 POWER UNIT, HYD, MOD 6, DIESEL, BL 1 PW0046 SPARE PARTS KIT, FOR POWER UNIT PW0045 BL 1 WN0280 WINCH, HYDRAULIC, 5000-LB BL 1 Baseline verified on 12/27/2017, * Not shown in catalog. Alternates Page 2
3 ESSM - CP3000 CONTAINMENT POOL, MCHRY, 5' X 5' X 12" 5' x 5' x 12" Machinery Containment Pool CP3000 (Shipping Configuration) 5' x 5' x 12" Machinery Containment Pool CP3000 (Operational Configuration) Page 3
4 The Machinery Containment Pool CP3000 is a 5' x 5' x 12" urethane berm. It is used to provide a means of catching and containing any oil, fuel, or contaminants leaking or spilled from the component that it is supporting. Basic Concepts Model A Shipping Operating Length 1 ft, 8 in 5 ft, 0 in Width 1 ft, 8 in 5 ft, 0 in Height 0 ft, 10 in 1 ft, 0 in Cube 3 cu ft 25 cu ft Footprint 3 sq ft 25 sq ft Weight 40 lbs 40 lbs References Ref No Reference 1 None Page 4
5 ESSM - CP3020 CONTAINMENT POOL, 6' X 4' X 12" 6' X 4' X 12" Containment Pool CP3020 The Machinery Containment Pool CP3020 is a 6' x 4' x 12" urethane berm. It is used to catch and contain any oil, fuel, hydraulic fluid, or contaminants leaking or spilled from diesel powered or hydraulically driven components. Basic Concepts Model A Shipping Operating Length 2 ft, 3 in 6 ft, 0 in Width 2 ft, 4 in 4 ft, 0 in Height 0 ft, 8 in 1 ft, 0 in Cube 4 cu ft 24 cu ft Footprint 6 sq ft 24 sq ft Weight 35 lbs 35 lbs Page 5
6 References Ref No Reference 1 None Page 6
7 ESSM - CP3010 CONTAINMENT POOL, MCHRY, 10' X 6' X 12" CP3010 Folded Machinery Containment Pool CP3010 The Machinery Containment Pool CP3010 is a 10' x 6' x 12" urethane berm. It is used to provide a means of catching and containing any oil, fuel, or contaminants, leaking or spilled from the operating equipment it contains. Page 7
8 Basic Concepts Model A Shipping Operating Length 3 ft, 3 in 10 ft, 0 in Width 2 ft, 5 in 6 ft, 0 in Height 0 ft, 9 in 1 ft, 0 in Cube 6 cu ft 60 cu ft Footprint 8 sq ft 60 sq ft Weight 70 lbs 70 lbs References Ref No Reference 1 None Page 8
9 ESSM - HO0228 HOIST, GRIP, 4T, MD TU-32 MD TU-32 4T Grip Hoist HO0228 The MD TU-32 4T Grip Hoist HO0228 is a hand operated wire rope lifting and pulling machine that is designed for heavy duty work. the machine can be used for lifting, pulling, lowering, and tensioning. the TU series can be used for manriding if the needed. Tractel Inc. Model TU-32 Nominal capacity 8,000 lbs Wire rope diameter 5/8" Shipping Length 2 ft, 3 in Width 0 ft, 7 in Height 1 ft, 4 in Cube 2 cu ft Footprint 2 sq ft Weight 70 lb Page 9
10 References Ref No Reference 1 Griphoist Manual Hoists Operating and Maintenance Manual Page 10
11 ESSM - PU0280 PUMP, SUBMERSIBLE, 6", HYD, POL 6" Hydraulic Submersible Pump PU0280 The 6" Hydraulic Submersible Pump PU0280 is designed for the offloading of petroleum products and is capable of withstanding prolonged immersion in petroleum products or seawater. A sling is provided for lifting and lowering the pump when hoses are attached. The pump is used with combined components included in the Tanker Offload System P Thune-Eureka Marine Pollution Control, Inc. Model CCN-150 Type Hydraulic, single stage, centrifugal Hydraulic fluid Rando 46 or equivalent Hydraulic pressure psig Hydraulic fluid temp F Back pressure 200 psig max Hydraulic flow gpm Connections: HP Supply Aeroquip quick disconnect LP Return Aeroquip quick disconnect Page 11
12 Length Width Height Cube Footprint Weight References Ref No Reference Shipping 4 ft, 7 in 0 ft, 11 in 0 ft, 11 in 4 cu ft 5 sq ft 330 lbs 1 Technical Manual for Petroleum, Oil, Lubricant, or Water Offloading Pump System, NAVSEA S9593- BX-OMP Technical Manual for Submersible Pump CCN-150, NAVSEA S9593-BZ-OMP-010/3P215 3 Technical Manual for Flow Control Block, Model 15355, NAVSEA S9593-BY-OMP-010/32142 Page 12
13 ESSM - PU0281 ANC SET, PU0279/PU0280 PUMP Ancillary Set PU0281 The Ancillary Set PU0281 is comprised of the equipment necessary to offload oil from a damaged vessel, and is shipped in three wire mesh containers and a wooden crate. Shipping Length 5 ft, 3 in Width 3 ft, 0 in Height 3 ft, 6 in Cube 56 cu ft Footprint 16 sq ft Weight 910 lbs Page 13
14 ESSM - PU0282 HYD FLOW CONTROL BLOCK, FOR PU0279/PU0280 PUMP Hydraulic Flow Control Block PU0282 The Hydraulic Flow Control Block PU0282 is designed to control, limit, or combine hydraulic fluid from one or two hydraulic power units (HPUs) to a maximum of three hydraulic motors. The flow control block has a working hydraulic pressure of 2500 psig and a total flow of 52 gpm. Hydrasearch Co., Inc. Model Type Aluminum, twin circuit Hydraulic fluid required Any petroleum based hydraulic fluid Working pressure 2500 psig Hydraulic flow: Per circuit 26 gpm Total 52 gpm Shipping Length 2 ft, 5 in Width 2 ft, 5 in Page 14
15 Height Cube Footprint Weight References Ref No Reference 2 ft, 4 in 14 cu ft 6 sq ft 249 lbs 1 Technical Manual for Flow Control Block, Model 15355, NAVSEA S9593-BY-OMP-010/ Technical Manual for Petroleum, Oil, Lubricant, or Water Offloading Pump System, NAVSEA S9593- BX-OMP Technical Manual for Submersible Pump CNN-150, NAVSEA S9593-BZ-OMP-010/3P215 Page 15
16 ESSM - PU0283 HOSE REEL ASSEMBLY (POL) Hydraulic Hose Reel Assembly PU0283 The Hydraulic Hose Reel Assembly PU0283 consists of two 100-foot sections of 1-inch supply and two 100-foot sections of 1-inch return hose with quick disconnect fittings reeled onto a flanged spool. The spool is mounted on a steel frame which has forklift slots for transporting. There is a single lift point for connecting a sling to lift the assembly. The hoses on the hose reel assembly transfer hydraulic power from the hydraulic power unit to the hydraulically driven POL pump. Hose Aeroquip , 4 sections, 100 long Quick-disconnect fittings Aeroquip S Spool and frame Single-drum, steel w/pillow-block bearings Shipping Length 3 ft, 10 in Width 2 ft, 11 in Height 4 ft, 2 in Cube 47 cu ft Footprint 12 sq ft Page 16
17 Weight References Ref No Reference 1230 lbs 1 Technical Manual, Hose Reel, NAVSEA S9593-BI-OMP Technical Manual, Petroleum, Oil, Lubricant, or Water Offloading Pump System, NAVSEA S9593- B02X-OMP-010 Page 17
18 ESSM - PU0284 TRIPOD (POL) Tripod PU0284 The Tripod PU0284 is an adjustable three-legged stand that is set above the tank or compartment to be pumped. A snatch block is attached to the top of the tripod and a winch with cable is attached to one leg of the tripod. The cable from the winch is passed through the snatch block and attached to the lifting bracket for the offloading pump. The tripod is now able to raise and lower the offloading pump with hoses attached in and out of the tank or compartment that is to be pumped. B. E. Wallace Model Tripod Wallace Products Corp. Model Type Aluminum, w/base pad kit Capacity 3 tons Shipping Operating Operating Minimum Maximum Page 18
19 Length 8 ft, 5 in Width 3 ft, 8 in Height 0 ft, 10 in 8 ft, 9 in 12 ft, 9 in Cube 26 cu ft Footprint 31 sq ft Weight (lb) 190 lb Height, eyebolt to floor 6 ft, 8 in 10 ft, 3 in Dimensions between legs 5 ft, 3 in 9 ft, 3 in References Ref No Reference 1 None Page 19
20 ESSM - PW0045 POWER UNIT, HYD, MOD 6, DIESEL, PSI Mod 6 Hydraulic Power Unit PW0045 The Mod 6 Hydraulic Power Unit (HPU) PW0045 is a portable, diesel driven unit that provides hydraulic flow through two independent circuits. Each circuit is controlled by an independent directional control valve. An adjustable pressure relief valve controls the output pressure delivered to each supply circuit. The total hydraulic output is 52 gpm at a pressure of 2500 psi. The HPU is skid-mounted with forklift slots and enclosed in a protective frame with two lifting points. Hydraulic connections utilize 1-inch Aeroquip 5600 series quick disconnect fittings (two male for supply and two female for return). Hydraulic Power Unit Assembly Commercial Part number (NAVSEA) Diesel Engine Detroit Diesel-Allison Series 4-53 Rpm 2200 Hp 2200 rpm Page 20
21 Starting Hydraulic Fuel Diesel Fuel source 20-gal. internal, with pickup tube Fuel consumption 6 gph Hydraulic Pump Model Part number Type Oper. press. (max.) Hyd. flow Hyd. reservoir Commercial Shearing Two P30 s, tandem P30B-442-B1-OJ15-25-C-OJ15-1 Gear 2500 psi 26 gpm 2200 rpm 50 gallons Hydraulic fluid Rando 46 Shipping Operating Length 8 ft, 1 in 8 ft, 1 in Width 2 ft, 11 in 2 ft, 11 in Height 4 ft, 10 in 5 ft, 10 in Cube 114 cu ft 138 cu ft Footprint 24 sq ft 24 sq ft Weight (w/o fuel) 3894 lb Weight (75% fuel) 3935 lb 3935 lb References Ref No Reference 1 NAVSEA Manual S9597-AB-OMP-010, Operation and Maintenance Instructions for the Hydraulic Power Unit, Model 6 2 NAVSEA Drawing , Model 6 Hydraulic Power Unit Page 21
22 ESSM - PW0046 SPARE PARTS KIT, FOR POWER UNIT PW0045 Spare Parts Kit PW0046 The Spare Parts Kit PW0046 contains the items necessary to support the operation and maintenance of one Hydraulic Power Unit PW0045. ESSM Facility Model Number PW0046 The set contains the following major items: Container, 21" x 16" x 12" 1 Filter, engine oil 2 Filter, fuel 4 Gasket, thermostat 1 Injector, fuel 2 Inventory, laminated 1 Manual, Operation and Maintenance, MOD 6 HPU O-ring, buna rubber 12 1 Page 22
23 O-ring, teflon 12 Thermostat 1 V-belt 1 V-belt set 1 Shipping Length 2 ft, 0 in Width 1 ft, 5 in Height 1 ft, 1 in Cube 4 cu ft Footprint 3 sq ft Weight 40 lb References Ref No Reference 1 None Page 23
24 ESSM - WN0280 WINCH, HYDRAULIC, 5000-LB 5000-Pound, Hydraulic Winch WN0280 The 5000-Pound, Hydraulic Winch WN0280 is a portable, general purpose, single-drum unit used with the Submersible 6" Hydraulic Pump System. The winch has a capacity of 5000 pounds and is mounted to one leg of the Tripod PU0284. Warn Industries Inc. Model Series 5 hydraulic Rated working load 5,000 lb Winch breaking strength, first layer 11,000+ lbs Maximum wire rope diameter 5/16" Drum dimensions: Barrel diameter 2 1/2" Flange diameter 5 1/2" Distance between flanges 8 1/5" Total gear reduction 26:1 Torque requirements: Static input torque 410 lb-in (start maximum load) Dynamic input torque 360 lb-in (operate maximum load) Page 24
25 Maximum input flow at rated load 12 gpm Duty cycle rating 200' Shipping Operating Length 1 ft, 9 in 1 ft, 9 in Width 0 ft, 9 in 0 ft, 9 in Height 0 ft, 11 in 0 ft, 11 in Cube 2 cu ft 2 cu ft Footprint 2 sq ft 2 sq ft Weight 70 lb 70 lbs References Ref No Reference 1 Warn Operators Manual for Series 5 Hydraulic Winch Page 25
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