S0300-BV-CAT-010 PUMPING SYSTEM, SBM, HYD, 2" TO 4", 1500-GPM. System - S " to 4" Hydraulic Submersible Pumping System S18250

Transcription

1 2" to 4" Hydraulic Submersible Pumping System S18250 Page 1

2 The 2" to 4" Hydraulic Submersible Pumping System S18250 consists of an ancillary set with 2", 3", and 4", hydraulically driven, submersible pumps, hydraulic flow control block, and spare parts kits. A hydraulic power unit is also provided to power the pumps. This system is capable of pumping up to 1500 gpm to dewater or counterflood compartments for ballast and stability or for any application where lightweight submersible pumps are needed. System Components for S18250 ESSM No Nomenclature Type Qty NS Cont PU0900 ANCILLARY SET, FOR 2" TO 4" HYD SBM PUMPING SY BL 1 Y CP3010 CONTAINMENT POOL, MCHRY, 10' X 6' X 12" Contents 1 PU0305 PUMP, SUBMERSIBLE, 4" HYDRAULIC, CENTRIFUGA Contents 1 PU0350 PUMP, SUBMERSIBLE, 3", HYDRAULIC, UTILITY, 45 Contents 1 PU0830 PUMP, SUBMERSIBLE, 2" HYDRAULIC Contents 1 PU0905 HYDRAULIC FLOW CONTROL BLOCK ASSY, TWIN-C Contents 1 PU0910 SPARE PARTS KIT, FOR 2" TO 4" HYD SBM PMP SYS Contents 1 PW0053 SPARE PARTS KIT, FOR POWER UNIT PW0050 Contents 1 PW0053B SPARE PARTS KIT FOR PW0050B ALTN PW0050 POWER UNIT, HYD, MODEL HT50DQV, BL 1 PW0050B POWER UNIT, HYD, MODEL HT55-ESSM-16, 25 GPM ALTN Baseline verified on 11/29/2016, * Not shown in catalog. Alternates Page 2

3 ESSM - PU0900 ANCILLARY SET, FOR 2" TO 4" HYD SBM PUMPING SYS Ancillary Set PU0900 The Ancillary Set PU0900 contains items necessary to configure and operate the 2" to 4" Hydraulic Submersible Pumping System S ESSM Facility PU0900 This set contains the following major items: Container, 2 Drop Door, 48" x 50" x 53": 1 Cap, camlock (2", 3", 4") 1 of each 3 Container bottom, 48" x 50" 1 Container lid 1 Hose, Chemicoil, layflat 2" x 25' w/bosslock fitting 3 Hose, Chemicoil, layflat 3" x 25' w/bosslock fitting 3 Hose, Chemicoil, layflat 4" x 25' w/bosslock fitting 3 Hose, hydraulic, -8, 25' 1 Page 3

4 Hose, hydraulic, -8, 50' 3 Hose, hydraulic, -12, 50' 12 Hose, hydraulic, -16, 25' 2 Inventory,laminated 1 Plug, camlock (2", 3", 4") 1 of each 3 Shackle, safety, 3/8" 2 Sling, 2 leg wire rope, 1/4" x 38" 1 Strainer, suction (alternate) 1 Containment Pool, Machinery, 10' x 6' x 12" CP Pump, Submersible, 4", Hydraulic PU Pump, Submersible, 3", Hydraulic PU Pump, Submersible, 2", Hydraulic PU Hyd Flow Control Block PU Spare Parts Kit, for 2" to 4" pumps PU Spare Parts Kit, for Power Unit PW0050 PW Physical Characteristics Type... Descriptions... Shipping (Wire Mesh) Shipping (Plastic Box) Length 6 ft, 2 in 4 ft, 0 in Width 4 ft, 5 in 4 ft, 2 in Height 3 ft, 7 in 4 ft, 5 in Cube 98 cu ft 74 cu ft Footprint 28 sq ft 17 sq ft Weight 2100 lb 1650 lb References Ref No Reference 1 NAVSEA Drawing , Ancillary Set 2" To 4" Hyd Sub Pumping Sys PU NAVSEA Drawing , S18250 Hyd Submersible Pumping System Ancillary Kit Page 4

5 ESSM - CP3010 CONTAINMENT POOL, MCHRY, 10' X 6' X 12" CP3010 Folded Machinery Containment Pool CP3010 The Machinery Containment Pool CP3010 is a 10' x 6' x 12" urethane berm. It is used to provide a means of catching and containing any oil, fuel, or contaminants, leaking or spilled from the operating equipment it contains. Page 5

6 Basic Concepts A Physical Characteristics Type... Descriptions... Shipping Operating Length 3 ft, 3 in 10 ft, 0 in Width 2 ft, 5 in 6 ft, 0 in Height 0 ft, 9 in 1 ft, 0 in Cube 6 cu ft 60 cu ft Footprint 8 sq ft 60 sq ft Weight 70 lbs 70 lbs References Ref No Reference 1 None Page 6

7 ESSM - PU0305 PUMP, SUBMERSIBLE, 4" HYDRAULIC, CENTRIFUGAL SCREW 4" Hydraulic Submersible Pump PU0305 Performance Curve for PU0305 Pump Page 7

8 The 4" Hydraulic Submersible Pump PU0305 is a centrifugal screw type pump and is capable of pumping water containing semi-solids up to 1 1/2" in diameter or high viscosity liquids such as crude oils and refinery water. The pump is rated for continuous output of up to 850 gpm. Quick disconnect fittings are utilized to allow for rapid hookup of the discharge hose and the supply and return hydraulic hoses. Pump Assembly Hydra-Tech S4SCR Type Submersible Discharge 4" Motor Operating pressure (max.) Maximum flow rate Rex Roth A2FM psi 12 gpm Physical Characteristics Type... Descriptions... Shipping Operating Length 1 ft, 4 in 1 ft, 4 in Width 1 ft, 4 in 1 ft, 4 in Height 3 ft, 0 in 3 ft, 0 in Cube 6 cu ft 6 cu ft Footprint 2 sq ft 2 sq ft Weight 85 lbs 85 lbs References Ref No Reference 1 Hydro-Tech Operation and Maintenance Instructions, with Illustrated Parts Breakdown, S4SCR Submersible Pump Page 8

9 ESSM - PU0350 PUMP, SUBMERSIBLE, 3", HYDRAULIC, UTILITY, 455-GPM 3" Hydraulic Submersible Pump PU0350 Performance Curve for PU0350 Pump The 3" Hydraulic Submersible Pump PU0350 is capable of pumping water containing solids up to 3/4" in diameter. The pump is rated for continuous output of up to 455 gpm. Quick disconnect fittings are utilized to allow for rapid hookup of the discharge hose and the supply and return hydraulic hoses. Page 9

10 Pump Assembly Hydra-Tech Pumps S3TC Type Submersible Discharge 3" Output (max) 455 gpm Motor Type Operating pressure (max) Input flow rate (max) Danfoss NA Gear 2500 psi 8 gpm Physical Characteristics Type... Descriptions... Shipping Operating Length 0 ft, 9 in 0 ft, 9 in Width 1 ft, 0 in 1 ft, 0 in Height 1 ft, 6 in 1 ft, 6 in Cube 2 cu ft 2 cu ft Footprint 1 sq ft 1 sq ft Weight 35 lb 35 lbs References Ref No Reference 1 Operations and Maintenance Instructions Parts List, S3TC, Hydra-Tech Pumps Page 10

11 ESSM - PU0830 PUMP, SUBMERSIBLE, 2" HYDRAULIC 2" Hydraulic Submersible Pump PU0830 Performance Curve for PU0830 Pump The 2" Hydraulic Submersible Pump PU0830 is capable of pumping water containing semi-solids up to 1" in diameter. The pump is rated for continuous output of up to 210 gpm. Quick disconnect fittings are utilized to allow for rapid hookup of the discharge hose and the supply and return hydraulic hoses. Page 11

12 Pump Assembly Hydra-Tech Pumps S2TCAL-2 Type Submersible Discharge 2" Output (max) 210 gpm Motor Operating pressure (max) Input flow rate (max) Parker NA 2500 psi 5 gpm Physical Characteristics Type... Descriptions... Shipping Operating Length 0 ft, 10 in 0 ft, 10 in Width 0 ft, 10 in 0 ft, 10 in Height 2 ft, 0 in 2 ft, 0 in Cube 2 cu ft 2 cu ft Footprint 1 sq ft 1 sq ft Weight 20 lbs 20 lbs References Ref No Reference 1 Operations and Maintenance Instructions Parts List, S2TC-2 and S2CAL-2, Hydra-Tech Pumps Page 12

13 ESSM - PU0905 HYDRAULIC FLOW CONTROL BLOCK ASSY, TWIN-CIRCUIT Hydraulic Flow Control Block PU0905 The Hydraulic Flow Control Block PU0905 is designed to control and distribute hydraulic fluid from one hydraulic power unit to a maximum of two hydraulic motors. The flow control block has a working hydraulic pressure of 3000 psi and a total flow of 25 gpm. ESSM Facility PU905 Input Fitting Size -16 Output Fitting Size -12 Physical Characteristics Type... Descriptions... Shipping Operating Length 1 ft, 10 in 1 ft, 10 in Width 1 ft, 6 in 1 ft, 6 in Height 1 ft, 7 in 1 ft, 7 in Cube 5 cu ft 5 cu ft Footprint 3 sq ft 3 sq ft Weight 40 lb 40 lbs Page 13

14 References Ref No Reference 1 NAVSEA Drawing , Twin Circut Hyd Flow Control Block Assy PU0905 Page 14

15 S0300-BV-CAT-010 ESSM - PU0910 SPARE PARTS KIT, FOR 2" TO 4" HYD SBM PMP SYS Spare Parts Kit PU0910 The Spare Parts Kit PU0910 contains items necessary to support the operation and maintenance of the 2" to 4" Hydraulic Submersible Pumping System S Type Description ESSM Facility PU0910 Qty The kit contains the following major items: Container, 19" x 12" x 10": 1 Back up O-ring, 6600 series (3/4" and 1" QD) 2 of each 4 Bleeder, hydraulic hose (-8,-12, and -16 M/F) 1 of each 3 Cap screw, 8 MM x 1.25 x 19 MM 4 Container cover 1 Fitting, QD (1/2" male and female) 1 of each 2 Gasket, camlock (2", 3", and 4") 3 of each 9 Page 15

16 Inventory, laminated 1 O-ring, 6600 Series (3/4" to 1" QD) 2 of each 4 QD, 6600 Series (3/4"M/F, 1"M/F) 1 of each 2 Parts List, Opnl, and Maint Instructions S2TC-2, S3TC, and S4SCR pumps 3 Repair kit, V series (1/2" male and female QD) 1 of each 2 System overview diagrams 2"-3", 2"-4", and 3"-4" 3 Washer, 8 MM, nom 4 Physical Characteristics Type... Descriptions... Shipping Length 1 ft, 7 in Width 1 ft, 0 in Height 0 ft, 10 in Volume (ft³) 2 cu ft Footprint (ft²) 2 sq ft Weight (lb) 20 lb References Ref No Reference 1 None Page 16

17 ESSM - PW0053 SPARE PARTS KIT, FOR POWER UNIT PW0050 Spare Parts Kit PW0053 The Spare Parts Kit PW0053 contains the items necessary to support the operation and maintenance of one Hydraulic Power Unit PW0050. ESSM Facility PW0053 This kit contains the following major items Container, 20" x 14" x 9": 1 Belt 1 Filters, engine (air, fuel, oil) 3 Filter, hydraulic oil 1 Inventory, laminated 1 John Deere Component Parts Manual 1 John Deere Operators Manual 1 Operation and Maint. Instructions Parts List 1 Page 17

18 S18250 Field Operating Instructions 1 Technical Manual, 2.4L & 3.0 Dsl Engines 1 Physical Characteristics Type... Descriptions... Shipping Length 1 ft, 8 in Width 1 ft, 2 in Height 0 ft, 9 in Cube 2 cu ft Footprint 2 sq ft Weight 20 lb References Ref No Reference 1 None Page 18

19 ESSM - PW0053B SPARE PARTS KIT FOR PW0050B The Spare Parts Kit PW0053B contains the items necessary to support the operation and maintenance of one Hydraulic Power Unit PW0050B. ESSM Facility PW0053B This kit contains the following major items Container, 20" x 14" x 9": 1 Belt 1 Filters, engine (air, fuel, oil) 4 Filter, hydraulic oil 1 Inventory, laminated 1 Manual, HT55DQV HPU (Quiet Pack) 1 Manual, Operators, Yanmar 4TNV85T 1 S18250 Field Operating Instructions 1 Physical Characteristics Type... Descriptions... Shipping Length 1 ft, 8 in Width 1 ft, 2 in Height 0 ft, 9 in Cube 2 cu ft Footprint 2 sq ft Weight 20 lb References Ref No Reference 1 None Page 19

20 ESSM - PW0050 POWER UNIT, HYD, MODEL HT50DQV, PSI Hydraulic Power Unit PW0050 The HT50DQV Hydraulic Power Unit PW0050 is a portable, diesel driven, hydraulic power unit (HPU) that provides hydraulic fluid flow up to psi. An adjustable pressure relief valve controls the output pressure delivered to the supply circuit. The HPU is mounted on an enclosed skid with forklift slots and a protective frame with single-point lifting. Pressure and return connections utilize 1" quick disconnect fittings; case drain 1/2" quick disconnect fitting. Hydraulic Power Unit Hydra-Tech Pumps HT50DQV Engine Type No. of cylinders Horsepower John Deere 3024T 4-cycle In-line 4 cylinders 2800 rpm Page 20

21 Starting Electric Fuel Diesel Fuel source 75-gal internal tank Fuel consumption 2.5 gal/hr Pump Rex Roth Pressure compensated Maximum output psi Hydraulic fluid Rando 46 Hydraulic reservoir capacity 30 gallons Hose port size: Supply 1" NPT Return 1" NPT Case drain 1/2" NPT Physical Characteristics Type... Descriptions... Shipping Operating Length 7 ft, 4 in 7 ft, 4 in Width 3 ft, 6 in 3 ft, 6 in Height 4 ft, 11 in 4 ft, 11 in Cube 127 cu ft 127 cu ft Footprint 26 sq ft 26 sq ft Weight 3415 lbs 3415 lbs References Ref No Reference 1 Hydra-Tech Pumps Maintenance and Parts List for Power Unit HT50DQV 2 NAVSEA Drawing , HT50DQV Hydraulic Power Unit Frame PW0050 Page 21

22 ESSM - PW0050B POWER UNIT, HYD, MODEL HT55-ESSM-16, PSI HT55DQV Hydraulic Power Unit PW0050B The HT50DQV Hydraulic Power Unit PW0050B is a portable, diesel driven, hydraulic power unit (HPU) that provides hydraulic fluid flow up to psi. An adjustable pressure relief valve controls the output pressure delivered to the supply circuit. The HPU is mounted on an enclosed skid with forklift slots and a protective frame with single-point lifting. Pressure and return connections utilize 1" quick disconnect fittings; case drain 1/2" quick disconnect fitting. Hydraulic Power Unit Hydra-Tech Pumps HT55-ESSM-16 Engine Yanmar 4TNV84T-ZDSA Type 4 cycle liquid cooled No. of cylinders In line 4 cylinder Horsepower 55.2 Page 22

23 Starting 12 V DC Fuel Diesel Fuel source Internal 88 gal tank Fuel consumption 2.5 gal/hr Pump Kawasaki Precision Machinery K3VL 45/B Maximum output psi Hydraulic fluid Rando 46 Hydraulic reservoir capacity 44 gal Hose port size: Supply 1" NPT Return 1" NPT Case drain 1/2" NPT Physical Characteristics Type... Descriptions... Shipping Length 8 ft, 3 in Width 3 ft, 8 in Height 4 ft, 11 in Cube 149 cu ft Footprint 31 sq ft Weight 3955 lb References Ref No Reference 1 Operation and Maintenance Instructions Parts List HT55-ESSM-16 Power Unit Page 23