General Introduction

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3 General Introduction Al-asoudia Electrical Industries Co. has been established to serve the industry of cable management systems including cable trays, cable ladders, cable glands, cable lugs, earthing, lightening systems and junction boxes, focusing on the Jordanian local market, Arabian Gulf and iddle East countries as well. The extended experience in this industrial field of the qualified production, design engineers and staff who have more than 20 years spirited service tuned up the quality, productivity and reliability of products to reach the top level. hile, covering the commercial, high rise building towers, industrial, petrochemical, oil, gas and power generation sectors with wide variety of systems and materials designs to comply with projects requirements and specifications, employed and tested based on the international electrical standards like NEA, IEC, BS, UL, ATEX specifications. Various types of materials including the stainless steel, hot dip galvanized steel, pre-galvanized steel, aluminum, brass and copper in all required finishes alleviated the magnificent quality and products availability to server is all environments and conditions. Products are being produced using the latest developed computerized developed machines and technology, guided by the required ISO certification and developed ERP and production systems which escorted the excel to follow in all aspect. 1

4 Cable Trays System 2

5 Introduction Cable Trays cable trays system has been designed and developed according to the latest international standards and measures in order to maintain the best installation solutions, high quality, long life and best cost considerations. Long experience with high technology automation lines are being employed to produce our unique output to serve and comply with the market variable requirements with full compliance with the electrical international standards (NEA, IEC and BS). Hence, our cable trays availability covers wide range of materials, finish, dimensions and designs. They are available in Hot Dip Galvanized steel, Pre-Galvanized steel, Stainless steel (304 and 316) and Aluminum sheet alloy while, covering the whole standards range of widths, heights, thicknesses, fittings radii and degrees. On the other hand, any customized or special dimensions can be maintained as per the request. The loading design is being well maintained and considered to enable our trays to do their job in the best shape, those design data and charts are available and can be considered and submitted to comply with the project s designs and requirements. 3

6 Straight Perforated Cable Trays 10 L SLOT 8*26 H Code components : PS--H-T-L- P S H T L Punching Shape idth (mm) Side Height (mm) Thickness (mm) Length (m) aterial type for anufacturer Name P (Perforated), S (Solid - Non Perforated) S ( Straight ) Standard idthes : 50, 100, 150, 200, 300, 400, 500, 600, 900 Standard Heights : 35, 50, 75, 100 Standard Thicknesses : 1.0, 1.5, 2.0, 2.5 Standard Lengths : 1.5, 2, 2.44, 3 GI (Pre-galv Steel), HDG (Hot Dip Galv Steel), AL (Aluminum), SS (Stainless Steel) Example: For Aluminum Straight Perforated Cable Trays, 300mm ide, 50mm Heigh, 1.5mm Thickness And 3 eters Long. The Code ill Be Generated As Follow: P S AL Perforated Straight 300mm wide Aluminum 3 eters long 1.5 mm thick 50 mm side height 4

7 Perforated Cable Trays Fittings R H R R H H Ordering instructions for perforated cable trays fittings Code components : PDS--H-T-R-C- for manufacturer name P Punching P (Perforated), S (Solid - Non perforated) D Direction H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical outside) S Shape E (Elbow), T (Tee), C (Cross), SR (Straight Reducer) RR (Right hand reducer), LR (Left hand reducer) H T R idth (mm) Thickness (mm) Radius (mm) C Degree Standard Degrees : 30, 45, 60, 90 Side Height (mm) aterial type Standard idthes : 50, 100, 150, 200, 300, 400, 500, 600, 900 Standard Heights : 35, 50, 75, 100 Standard Thicknesses : 1.0, 1.5, 2.0, 2.5 Standard Radii : 300, 600 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Pre-Galv Steel perforated vertical 45 degrees Inside elbow, 200mm wide, 35mm height, 600mm radius, and 2.0mm thickness. The code will be generated as follow: P VI E GI Perforated Vertical Inside Elbow 200 mm wide Pre-Galvanized 45 Degrees 600mm radius 2.0 mm thick 35mm side height For Aluminum perforated 90 degrees horizontal elbow, 150mm wide, 50mm height, 300mm radius, and 1.0mm thickness. The code will be generated as follow: P H E AL Perforated Horizontal Elbow 150 mm wide Aluminum 90 Degrees 300mm radius 1.0 mm thick 50mm side height 5

8 Perforated Cable Trays Fittings H 2 H H 2 2 Ordering instructions for perforated cable trays fittings Code components : PDS--H-T-R-C- for manufacturer name P Punching P (Perforated), S (Solid - Non perforated) D Direction H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical outside) S Shape E (Elbow), T (Tee), C (Cross), SR (Straight Reducer) RR (right hand reducer), LR (left hand reducer) H T R idth (mm) Thickness (mm) Radius (mm) C Degree Standard Degrees : 30, 45, 60, 90 Side Height (mm) aterial type Standard idthes : 50, 100, 150, 200, 300, 400, 500, 600, 900 Standard Heights : 35, 50, 75, 100 Standard Thicknesses : 1.0, 1.5, 2.0, 2.5 Standard Radii : 300, 600 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Pre-Galv Steel perforated straight reduced, 200mm to 100 wide, 35mm height, and 2.0mm thickness. The code will be generated as follow: P H SR - ( ) R - C - GI Perforated Horizontal Straight reducer 1 200mm Pre-Galvanized No Degree No Radius 2.0 mm thick 35mm side height 2 100mm For Aluminum perforated left hand reduced, 400mm to 300 wide, 50mm height and 1.0mm thickness. The code will be generated as follow: P H LR - ( ) R - C - AL Perforated Horizontal Left hand reducer 1 400mm Aluminum No Degree No Radius 1.0 mm thick 50mm side height 2 300mm 6

9 Perforated Cable Trays Fittings H H H1 R R H2 Ordering instructions for perforated cable trays fittings Code components : PDS--H-T-R-C- for manufacturer name P Punching P (Perforated), S (Solid - Non perforated) D Direction H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical outside) S Shape E (Elbow), T (Tee), C (Cross), SR (Straight Reducer) RR (right hand reducer), LR (left hand reducer) idth (mm) Standard idthes : 50, 100, 150, 200, 300, 400, 500, 600, 900 H Side Height (mm) Standard Heights : 35, 50, 75, 100 T Thickness (mm) Standard Thicknesses : 1.0, 1.5, 2.0, 2.5 R Radius (mm) Standard Radii : 300, 600 C Degree Standard Degrees : 30, 45, 60, 90 aterial type GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Pre-Galv Steel perforated vertical Tee, 200mm wide, 50mm first height, 35mm second height, and 2.0mm thickness. The code will be generated as follow: Perforated Vertical Tee 200 mm wide P V T - (200-50) R - C - GI For Stainless Steel Horizontal perforated Tee, 300mm wide, 50mm height, 300mm radius, and 1.0mm thickness. The code will be generated as follow: P H T C - SS Pre-Galvanized No Degree No Radius 2mm thickness 35mm second side height 50mm first side height Perforated Horizontal Tee 300 mm wide Stainless Steel No Degree 300mm radius 1.0 mm thick 50mm side height 7

10 Covers For Straight Perforated Cable Trays L Ordering instructions for straight perforated cable trays covers Code components : PSC--T-L- P S T L for tray type Shape idth (mm) Thickness (mm) Length (m) aterial type for manufacturer name P (for perforated type), L(For ladder type) SC(For straight cover) Tray Standard idthes : 50, 100, 150, 200, 300, 400, 500, 600, 900 Standard Thicknesses : 1.0, 1.5, 2.0, 2.5 Standard Lengths : 1.5, 2, 2.44, 3 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For 3 meters long, 1.5mm thickness galvanized steel cover for straight 300mm wide perforated cable trays. The code will be as follow: P SC GI Perforated Straight Cover 300mm wide Pre-Galvanized 3 eters long 1.5 mm thick Cover Lock device Code CLD 8

11 Covers For Perforated Cable Trays Fittings R R R R Ordering instructions for perforated cable trays fittings covers Code components : PDS--T-R-C- for manufacturer name P For tray type P (For perforated type), L(For ladder type) D Direction H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical outside) S Shape EC (Elbow Cover), TC (Tee Cover), CC (Cross Cover), SRC (Straight Reducer Cover) RRC (Right hand reducer Cover), LRC (Left hand reducer Cover) idth (mm) Standard idthes : 50, 100, 150, 200, 300, 400, 500, 600, 900 T Thickness (mm) Standard Thicknesses : 1.0, 1.5, 2.0, 2.5 R Radius (mm) Standard Radii : 300, 600 C Degree Standard Degrees : 30, 45, 60, 90 aterial type GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For 2.0mm thick, Pre-Galv cover for Steel perforated vertical 45 degrees Inside elbow, 200mm and 600mm radius. The code will be generated as follow: P VI EC GI Perforated Vertical Inside Elbow Cover 200 mm wide Pre-Galvanized 45 Degrees 600mm radius 2.0 mm thick 9

12 Covers For Perforated Cable Trays Fittings R Ordering instructions for perforated cable trays fittings covers Code components : PDS--T-R-C- for manufacturer name P For tray type P (For perforated type), L(For ladder type) D Direction H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical outside) S Shape EC (Elbow Cover), TC (Tee Cover), CC (Cross Cover), SRC (Straight Reducer Cover) RRC (Right hand reducer Cover), LRC (Left hand reducer Cover) idth (mm) Standard idthes : 50, 100, 150, 200, 300, 400, 500, 600, 900 T Thickness (mm) Standard Thicknesses : 1.0, 1.5, 2.0, 2.5 R Radius (mm) Standard Radii : 300, 600 C Degree Standard Degrees : 30, 45, 60, 90 aterial type GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For 1.5 mm thick, Aluminum cover for 90 degrees Horizontal perforated elbow, 150mm wide and 300mm radius. The code will be generated as follow: P H EC AL Perforated Horizontal Elbow Cover 150 mm wide Aluminum 90 Degrees 300mm radius 1.5 mm thick 10

13 Accessories For Perforated Cable Trays Fittings Angle Joint Code: PAJ - H H: Cable Tray Height Straight Joint Code: PSJ - H H: Cable Tray Height Vertical hinged Joint Code: PVHJ - H H: Cable Tray Height Horizontal Angle Joint Hod Down Clamp End Plate Code: PHAJ - H H: Cable Tray Height Code: PHDC - H H: Cable Tray Height Code: PEP - : Cable Tray idth Reducing Joint Fish Plate Drop Out Code: PRJ - : Reduction idth Code: PFP - : Cable Tray idth Code: DO - : Cable Tray idth Separator Code : PS - H-L-T H for tray height (mm) L for separtoe length (m) L T for thickness (mm 11

14 Cable Ladders System 12

15 Introduction Cable Ladders cable Ladders system has been designed and developed according to the latest international standards and measures in order to maintain the best installation solutions, high quality, long life and best cost considerations. Long experience with high technology automation lines are being employed to produce our unique output to serve and comply with the market variable requirements with full compliance with the electrical international standards (NEA, IEC and BS). Hence, our cable Ladders availability covers wide range of materials, finish, dimensions and designs. They are available as Tubuler swaged rungs and C-channel welded rungs in Hot Dip Galvanized steel, Pre-Galvanized steel, Stainless steel (304 and 316) and Aluminum sheet alloy while, covering the whole standards range of widths, heights, thicknesses, fittings radii and degrees. On the other hand, any customized or special dimensions can be maintained as per the request. The loading design is being well maintained and considered to enable our ladders to do their job in the best shape, those design data and charts are available and can be considered submitted to comply with the project s designs and requirements. 13

16 Straight Cable Ladders Ordering instructions for straight cable ladders Code components : LS--D-T-F-R-C-L- LS D T F R C L Tray type Internal width (mm) load depth (mm) Side rail Thickness (mm) Flange size (mm) Rung spacing (mm) Category Ladder length (m) aterial for manufacturer name LS (Straight Ladder) Standard idthes : 150, 200, 300, 450, 600, 750, 900 Standard load depths : 76, 102, 127, 152 Standard Thicknesses : 1.5, 2.0, 2.5 Standard flanges : 21, 32, 38, 44, 50 Standard rung spacings : 150, 225, 300, 450 T(Tubuler rung), I(lded rung at Inside flange, O(elded rung at Outside flange) Standard lengths : 3, 3.7, 6 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For 6 meter long aluminum straight inside flange wlded cable ladder, 225mm rung spacing,38mm flange width, 2.5mm thick and 127mm load depth. The code will be generated as follow: LS I AL Straight Ladder 450mm ide 127 mm Load Depth Aluminum 6 eters long eded rungs at inside flange 225mm Rung spacing 38 mm flange width 2.5 mm thick 14

17 Cable Ladder Fittings Ordering instructions for cable ladders fittings Code components : LDS--H-T-R-A-C- L D S H T R A C Tray Type Direction Shape idth (mm) Load Depth (mm) Thickness (mm) Radius (mm) Degree Category aterial Type Example: For Inside flange, welded C-rung ladder horizontal elbow, 90 degrees, 300mm radius, 600mm wide and 102mm load depth in 2mm thickness pre-galvanized steel. The code will be generated as follow: Ladder Horizontal Elbow 600 mm wide For Otside flange, tubular rung ladder horizontal Tee, 600mm radius, 450mm wide and 127mm load depth in 2.5mm thickness Alumium. The code will be generated as follow: Ladder Horizontal Tee 450 mm wide for manufacturer name L (Ladder) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), AE (Adjustable Elbow) RR (Right hand Reducer), LR (Left hand Reducer), LY (Left hand Y Branch), RY (Right hand Y Branch) Standard idthes : 150, 200, 300, 450, 600, 750, 900 Standard load Depths : 76, 102, 127, 152 Standard Thicknesses : 1.5, 2.0, 2.5 Standard Radii : 300, 600 Standard Degrees : 30, 45, 60, 90 T(Tubular Rung), I(lded rung at Inside flange, O(elded rung at Outside flange) GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) L H E I - GI L H T A - T - AL Pre-Galv Steel elded at inside flange 90 Degrees 300mm radius 2.0 mm thick 102mm load depth Aluminum Tubular rung No degree 600mm radius 2.5 mm thick 127mm load depth 15

18 Cable Ladder Fittings Ordering instructions for cable ladders fittings Code components : LDS--H-T-R-A-C- for manufacturer name L Tray type L (Ladder) D Direction H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) S Shape E (Elbow), T (Tee), C (Cross), SR (Straight Reducer) RR (Right hand Reducer), LR (Left hand Reducer) H T R A C idth (mm) Standard idthes : 150, 200, 300, 450, 600, 750, 900 Load Depth (mm) Standard load Depths : 76, 102, 127, 152 Thickness (mm) Standard Thicknesses : 1.5, 2.0, 2.5 Radius (mm) Standard Radii : 300, 600 Degree Standard Degrees : 30, 45, 60, 90 Category T(Tubular Rung), I(lded rung at Inside flange, O(welded rung at Outside flange) aterial type GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For outside flange, welded C-rung ladder cross, 600mm radius, 900mm wide and 152mm load depth in 2.5 mm thickness stainless steel. The code will be generated as follow: L H C A - O - SS Ladder Horizontal Cross 900 mm wide Stainless steel elded at outside flange No Degree 600mm radius 2.5 mm thick 152mm load depth Note: Fittings flange size is 21mm 16

19 Cable Ladder Fittings Ordering instructions for cable ladders fittings Code components : LDS--H-T-R-A-C- L D S H T R A C Tray type Direction Shape idth (mm) Load Depth (mm) Thickness (mm) Radius (mm) Degree Category aterial type for manufacturer name L (Ladder) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), AE (Adjustable Elbow) RR (Right hand Reducer), LR (Left hand Reducer), LY (Left hand Y Branch), RY (Right hand Y Branch) Standard idthes : 150, 200, 300, 450, 600, 750, 900 Standard load depths : 76, 102, 127, 152 Standard Thicknesses : 1.5, 2.0, 2.5 Standard Radii : 300, 600 Standard Degrees : 30, 45, 60, 90 T(Tubular Rung), I(lded rung at Inside flange, O(elded rung at Outside flange) GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Tubular-rung ladder inside vertical elbow, 45 degrees, 300mm radius, 600mm wide and 102mm load depth in 1.5mm thickness pre-galvanized steel. The code will be generated as follow: L VI E T - GI Ladder Vertical inside Elbow 600 mm wide Pre-Galv Steel Tubular outside flange 45 Degrees 300mm radius 1.5 mm thick 102mm load depth Note: Fittings flange size is 21mm 17

20 Cable Ladder Fittings Ordering instructions for cable ladders fittings Code components : LDS--H-T-R-A-C- L D S H T R A C Tray type Direction Shape idth (mm) Load Depth (mm) Thickness (mm) Radius (mm) Degree Category aterial type for manufacturer name L (Ladder) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), AE (Adjustable Elbow) RR (Right hand Reducer), LR (Left hand Reducer), LY (Left hand Y Branch), RY (Right hand Y Branch) Standard idthes : 150, 200, 300, 450, 600, 750, 900 Standard load Depths : 76, 102, 127, 152 Standard Thicknesses : 1.5, 2.0, 2.5 Standard Radii : 300, 600 Standard Degrees : 30, 45, 60, 90 T(Tubular Rung), I(wlded rung at Inside flange, O(welded rung at Outside flange) GI (pre-galv steel), HDG (Hot dip Galv steel), AL(Aluminum), SS (Stainless Steel) Example: For Tubular-rung ladder left hand reducer, from 600mm to 300 width, 102mm load depth in 1.5mm thickness pre-galvanized steel. The code will be generated as follow: L H LR - ( ) R - A - T - GI Ladder Horizontal Left hand reducer mm mm Pre-Galv Steel Tubular outside flange No Degrees No Radius 1.5 mm thick 102mm load depth For Tubular-rung ladder right hand Y-branch,600mm wide and 102mm load depth in 1.5mm thickness pre-galvanized steel. The code will be generated as follow: L H RY R T - GI Ladder Horizontal Right hand Y-Branch 600 mm wide Note: Fittings flange size is 21mm Pre-Galv Steel Tubular outside flange 45 Degrees No radius 1.5 mm thick 102mm load depth 18

21 Cable Ladder Fittings Ordering instructions for cable ladders fittings Code components : LDS--H-T-R-A-C- L D S H T R A C Tray type Direction Shape idth (mm) Load Depth (mm) Thickness (mm) Radius (mm) Degree Category aterial type for manufacturer name L (Ladder) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), AE (Adjustable Elbow) RR (Right hand Reducer), LR (Left hand Reducer), LY (left hand Y Branch), RY (Right hand Y Branch) Standard idthes : 150, 200, 300, 450, 600, 750, 900 Standard load depths : 76, 102, 127, 152 Standard Thicknesses : 1.5, 2.0, 2.5 Standard Radii : 300, 600 Standard degrees : 30, 45, 60, 90 T(Tubular Rung), I(lded rung at Inside flange, O(welded rung at Outside flange) GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Otside flange, tubular rung ladder Vertical Tee, 600mm radius, 450mm wide and 127mm load depth in 2.5mm thickness Alumium. The code will be generated as follow: Ladder Vertical Tee 450 mm wide L V T A - T - AL Aluminum Tubular No degree 600mm radius 2.5 mm thick 127mm load depth 19

22 Cable Ladder Fittings Ordering instructions for cable ladders fittings Code components : LDS--H-T-R-A-C- L D S H T R A C Tray type Direction Shape idth (mm) Load Depth (mm) Thickness (mm) Radius (mm) Degree Category aterial type for manufacturer name L (Ladder) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), AE (Adjustable Elbow) RR (Right hand Reducer), LR (Left hand Reducer), LY (left hand Y Branch), RY (Right hand Y Branch) Standard idthes : 150, 200, 300, 450, 600, 750, 900 Standard load depths : 76, 102, 127, 152 Standard Thicknesses : 1.5, 2.0, 2.5 Standard Radii : 300, 600 Standard degrees : 30, 45, 60, 90 T(Tubular Rung), I(lded rung at Inside flange, O(elded rung at Outside flange) GI (pre-galv steel), HDG (Hot dip Galv steel), Al (Aluminum), SS (Stainless Steel) Example: For Otside flange, tubular rung ladder Vertical Adjustable Elbow, 600mm radius 90 degree, 450mm wide and 127mm load depth in 2.5mm thickness Alumium. The code will be generated as follow: Ladder Vertical Adjustable Elbow 450 mm wide L V AE T - AL Aluminum Tubular 90 degree 600mm radius 2.5 mm thick 127mm load depth 20

23 Covers For Straight Cable Ladders Flanged Solid Cover Flanged Louvered Cover Hat Solid Cover Peak Cover Ordering instructions for Straight cable Ladders covers Code components : LS--D-S-T-L- L S D S T L Tray type Shape Ladder idth (mm) Flange Direction Flange size (mm) Thickness (mm) Length (m) aterial Type for manufacturer name L (For ladder type) SFS (Straight Flanged Solid), SFL (Straight Flanged Louvered) SHS (Straight Hat Solid), SP (Straight Peak) Standard Ladder idthes : 150, 200, 300, 450, 600, 750, 900 Cable ladder Flange Direction : I (Inside flange), O (Outside flange) Standard Flanges : 21, 32, 38, 44, 50 Standard thicknesses : 1.0, 1.5, 2.0, 2.5 Standard lengths : 1.5, 2, 2.44, 3 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For 3 meters long, 1.5mm thickness galvanized steel solid flanged cover for straight cable ladder 300mm wide outside flange 32mm size The code will be as follow: L SFS O GI Ladder Straight Solid Flanged 300mm cable ladder width Outside flange for ladder Pre-Galvanized 3 eters long 1.5 mm thick 32mm ladder flange size 21

24 Covers For Cable Ladders Fittings Ordering instructions for Straight cable Ladders covers Code components : LDS--F-T-R-C- L D S F T R C Example: For 2.0mm thick, Pre-Galv cover for pre galvanized Steel cable ladder 45 degrees vertical Inside elbow, 200mm wide, 600mm radius inside ladder flange The code will be generated as follow: For 1.5 mm thick, Aluminum cover for right hand reducer from 450 to 300 width for outside flange ladder The code will be generated as follow: 22 Tray type Direction Shape Ladder idth (mm) Flange direction Thickness (mm) Radius (mm) Degree aterial type Ladder Vertical Inside Elbow Cover 200 mm wide Ladder Horizontal Right hand reducer cover 1 450mm 2 300mm for manufacturer name L (For ladder type) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) EC (Elbow), TC (Tee), CC (Cross), SRC (Straight Reducer), RRC (Right hand Reducer) LRC (Left hand Reducer), LYC (Left hand Y Branch), RYC (Right hand Y Branch) AEC(Adjustable elbow) Standard Ladder widthes : 150, 200, 300, 450, 600, 750, 900 Cable ladder Flange Direction : I (Inside flange), O (Outside flange) Standard thicknesses : 1.0, 1.5, 2.0, 2.5 Standard Radii : 300, 600 Standard degrees : 30, 45, 60, 90 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) L VI EC I GI L H RRC - ( ) - O R - C - AL Pre-Galv material 45 degrees 600mm radius 2.0mm thickness Inside ladder flange Alumium No Degree No radius 1.5mm thickness Outside ladder flange

25 Covers For Cable Ladders Fittings Ordering instructions for cable ladders fittings covers Code components : LDS--F-T-R-C- L D S F T R C Tray type Direction Shape Ladder idth (mm) Flange direction Thickness (mm) Radius (mm) Degree aterial type Example: For 2.0mm thick, Pre-Galv cover for Steel cable ladder 45 degrees vertical Inside elbow, 200mm wide, 600mm radius inside ladder flange The code will be generated as follow: Ladder Vertical Inside Elbow Cover 200 mm wide L VI EC I GI Pre-Galv material 45 degrees 600mm radius 2.0mm thickness Inside ladder flange For 1.5 mm thick, Aluminum cover for right hand reducer from 450 to 300 width for outside flange ladder The code will be generated as follow: Ladder Horizontal Right hand reducer cover 1 450mm 2 300mm for manufacturer name L (For ladder type) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) EC (Elbow), TC (Tee), CC (Cross), SRC (Straight Reducer), RRC (Right hand Reducer) LRC (Left hand Reducer), LYC (Left hand Y Branch), RYC (Right hand Y Branch) AEC(Adjustable elbow) Standard Ladder widthes : 150, 200, 300, 450, 600, 750, 900 Cable ladder Flange Direction : I (Inside flange), O (Outside flange) Standard thicknesses : 1.0, 1.5, 2.0, 2.5 Standard Radii : 300, 600 Standard degrees : 30, 45, 60, 90 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) L H RRC - ( ) - O R - C - AL Alumium No degrees No radius 1.5mm thickness Outside ladder flange 23

26 Accessories For Cable Ladders Ladder Universal joint Code: LUJ - H H: Ladder load depth (mm) : aterial (GI, HDG, AL or SS) Ladder Expansion joint Code: LEJ - H H: Ladder load depth (mm) : aterial (GI, HDG, AL or SS) Ladder 90 deg angle joint Code: LAJ - H H: Ladder load depth (mm) : aterial (GI, HDG, AL or SS) Ladder Vertical adjustable joint Code: LUJ - H H: Ladder load depth (mm) : aterial (GI, HDG, AL or SS) Ladder Horizontal adjustable joint Code: LVAJ - H H: Ladder load depth (mm) : aterial (GI, HDG, AL or SS) 3/8" x 16mm Spline bolt with serrated flanged nut Code: SBSN - : aterials (GI, HDG, or SS) Ladder Box Joint Code: LBJ-H-- H: Ladder load depth (mm) : Ladder width (mm) : aterial (GI, HDG, AL or SS) Ladder Blind End Code: LBE-H-- H: Ladder load depth (mm) : Ladder width (mm) : aterial (GI, HDG, AL or SS) Ladder Reducing Joint Code: LRJ-H-- H: Ladder load depth (mm) : Ladder width (mm) : aterial (GI, HDG, AL or SS) Ladder Drop out Code: LDO-- : Ladder width : aterial (GI, HDG, AL or SS) Ladder Horizontal hold down clamp Code: LHHDC- : aterial (GI, HDG, AL or SS)) Ladder Horizontal Expansion Guide Code: LHEG- : aterial (GI, HDG, AL or SS) 24

27 Accessories For Cable Ladders Ladder straight separator Code: LSS-H-L- H: Ladder load depth (mm) L: Length (m) : aterial (GI, HDG, AL or SS) Tubulad ladder separator clamp Code: LTSCJ- : aterial (GI, HDG, AL or SS) Ladder horizontal fittings separator Code: LHS-H-L- H: Ladder load depth (mm) L: Length (m) : aterial (GI, HDG, AL or SS) Ladder Vertical fittings separator Code: LVS-H-R- H: Ladder load depth (mm) R: Radius (mm) : aterial (GI, HDG, AL or SS) Bonding Jumper Bare Stranded Copper Bonding Jumper Yellow/Green Insulate Stranded Copper Bonding Jumper Flexible Copper Braid Bonding Jumpers Code: BJ-S S AG Size (Sq mm) Amp (1/0) (#2) (#3) Ladder Cover clip Code: LCC- : aterial (GI, HDG, AL or SS) Ladder double cover clamp Code: LDCC-H-- H: Ladder load depth (mm) : Ladder width (mm) : aterial (GI, HDG, AL or SS) Ladder wraparouns cover clamp Code: LDCC-H-- H: Ladder load depth (mm) : Ladder width (mm) : aterial (GI, HDG, AL or SS) Ladder Peak Cover clamp Code: LDPCC-H-- H: Ladder load depth (mm) : Ladder width (mm) : aterial (GI, HDG, AL or SS) 25

28 26 Trunking System

29 Introduction Cable Trunking cable trunking system has been designed and developed according to the latest international standards and measures in order to maintain the best installation solutions, high quality, long life and best cost considerations. Long experience with high technology automation lines are being employed to produce our unique output to serve and comply with the market variable requirements with full compliance with the electrical international BS 4678 part 1 standard. Hence, our cable tunks availability covers wide range of materials, finish, dimensions and designs. They are available in Hot Dip Galvanized steel, Pre-Galvanized steel, Stainless steel (304 and 316) and Aluminum sheet alloy while, covering the whole standards range of widths, heights, thicknesses, fittings radii and degrees, On the other hand, any customized or special dimensions can be maintained as per the request. The loading design is being well maintained and considered to enable our trunk to do their job in the best shape, those design data and charts are available and can be considered and maintained to comply with the project s designs and requirements. 27

30 Straight Trunking One compartments Two compartments Three compartments Ordering instructions for straight trunkss Code Components: TS-N--H-T-L- T S N H T L Type Shape No. Of Compartment idth (mm) Side Height (mm) Thickness (mm) Length (m) aterial type for manufacturer name T (Trunk) For article shape (Straight) Standard Numbers: 1, 2 or 3 Standard idthes : 50, 75, 100, 150, 200, 225, 300 Standard Heights : 50, 75, 100, 150, 200, 225, 300 Standard Thicknesses : 1.0, 1.5, 2.0 Standard Lengths : 1.5, 2, 2.44, 3 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Aluminum straight two compartments trunk, 300mm wide, 50mm heigh, 1.5mm thickness and 3 meters long The code will be generated as follow: T S AL Trunk Straight Two Compartments 300mm wide Aluminum 3 eters long 1.5 mm thick 50 mm side height 28

31 Trunking Fittings Ordering instructions for trunking fittings Code components: TDS-N--H-T-C- T D S N H T C Type Direction Shape No. Of Compartment idth (mm) Side Height (mm) Thickness (mm) Degree aterial type for manufacturer name T (Trunking) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), RR (Right hand Reducer) LR (Left hand Reducer), VO (Vertical Offset), HO (Horizontal Offset) Standard Numbers: 1, 2 or 3 Standard idthes : 50, 75, 100, 150, 200, 225, 300 Standard Heights : 50, 75, 100, 150, 200, 225, 300 Standard Thicknesses : 1.0, 1.5, 2.0 Standard Degrees : 30, 45, 60, 90 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Pre-Galv Steel trunking three compatments vertical 45 degrees Inside elbow, 200mm wide, 100mm heighand 2.0mm thickness The code will be generated as follow: T VI E GI Trunking Vertical Inside Elbow Three Compartments 200 mm wide Pre-Galvanized 45 Degrees 2.0 mm thick 100mm side height 29

32 Trunking Fittings Ordering instructions for trunking fittings Code components: TDS-N--H-T-C- T D S N H T C Type Direction Shape No. Of Compartment idth (mm) Side Height (mm) Thickness (mm) Degree aterial type for manufacturer name T (Trunking) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), RR (Right hand Reducer) LR (Left hand Reducer), VO (Vertical Offset), HO (Horizontal Offset) Standard Numbers: 1, 2 or 3 Standard idthes : 50, 75, 100, 150, 200, 225, 300 Standard Heights : 50, 75, 100, 150, 200, 225, 300 Standard Thicknesses : 1.0, 1.5, 2.0 Standard Degrees : 30, 45, 60, 90 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example For Stainless Steel trunking single compatments vertical Tee, 225mm wide, 100mm heighand 1.5mm thickness The code will be generated as follow: T V T C - SS Trunking Vertical Tee One Compartment 225 mm wide Stainless Steel No Degree 1.5 mm thick 100mm side height 30

33 Gusset Type Trunking Fittings Ordering instructions for trunking fittings - Gusset type Code components: TDS-N--H-T-C--G T D S N H T C G Type Direction Shape No. Of Compartment idth (mm) Side Height (mm) Thickness (mm) Degree aterial type For gusset type for manufacturer name T (Trunking) H (Horizontal), V (Vertical), VI (Vertical Inside), VO (Vertical Outside) E (Elbow), T (Tee), C (Cross), SR (Straight Reducer), RR (Right hand Reducer) LR (Left hand Reducer), VO (Vertical Offset), HO (Horizontal Offset) Standard Numbers: 1, 2 or 3 Standard idthes : 50, 75, 100, 150, 200, 225, 300 Standard Heights : 50, 75, 100, 150, 200, 225, 300 Standard Thicknesses : 1.0, 1.5, 2.0 Standard Degrees : 30, 45, 60, 90 GI (pre-galv steel), HDG (Hot dip Galv steel), AL (Aluminum), SS (Stainless Steel) Example: For Pre-Galv Steel trunking three compatments vertical Inside elbow, 200mm wide, 100mm height and 2.0mm thickness The code will be generated as follow: T VI E GI - G Trunking Vertical Inside Elbow Three Compartments 200 mm wide Gusset Type Pre-Galvanized 90 Degrees 2.0 mm thick 100mm side height 31

34 Accessories for Trunking Standard Connector Code: TSC - : idth Flat Connector Code: TFC Angle Connector Code: TAC Expansion Connector Code: TEC - : idth Blind End Code: TBE - : idth 32

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36 Rack Support System 34

37 Introduction Rack Supports Rack Support System has been designed and developed to cover wide range of supporting single profiles, profile combinations, cantilevers, brackets, clamps and acessories according to the latest international standards and measures in order to provide the best installation solutions considering the quality, product life, practical installation method and cost. Long experience with high technology automation lines are being employed to produce our unique output to serve and comply with the market variable requirements with full compliance with the electrical international standards. Support system parts are available in Hot Dip Galvanized steel, Pre-Galvanized steel and Stainless steel (304 and 306), while, any customized or special dimensions can be maintained as per the request. The loading design is being well maintained and considered to enable our parts to do their job in the best shape, those design data and charts are available and can be considered and submitted to comply with the project s designs and requirements. 35

38 Support Profiles Plain U-Channel 41x21mm Code: UC1-L L= length (meters) Slotted U-Channel 41x21mm Code: UC2-L L= length (meters) Plain U-Channel 41x41mm Code: UC3-L L= length (meters) Slotted U-Channel 41x41mm Code: UC4-L L= length (meters) Double U-Channel 41x21mm Code: UDC1-L L= length (meters) Double U-Channel 41x41mm Code: UDC2-L L= length (meters) 36

39 Support Profiles Concrete Insert 41x21 mm Code: CI1-L L= length (meters) Concrete Insert 41x41 mm Code: CI2-L L= length (meters) 37

40 U-channel Cantilevers Single cantilever arm Code: SCA-L L= length (meters) Bouble cantilever arm Code: DCA-L L= length (meters) Adjustale cantilever arm Code: ACA-L L= length (meters) 38

41 Base Plates Long neck base plate for single channel Code: BP10 Short neck base plate for single channel Code: BP11 Long neck base plate for double channel Code: BP20 Short neck base plate for double channel Code: BP21 Long neck base plate for double channel Code: BP22 Long neck base plate for double channel Code: BP23 Long neck base plate for double channel Code: BP24 Long neck base plate for Single channel Code: BP12 14mm neck holes diameters to match 12 bolts 16mm base holes diameters to match 14 anchor bolts Any different sizes should be specified at the time of ordering 39

42 Accessories for U-Channel Support System Code: UCS-10 Code: UCS-11 Code: UCS-12 Code: UCS-13 Code: UCS-14 Code: UCS-15 Code: UCS-16 Code: UCS-17 Code: UCS-18 Code: UCS-19 Code: UCS-20 Code: UCS-21 40

43 Accessories for U-Channel Support System Code: UCS-22 Code: UCS-23 Code: UCS-24 Code: UCS-25 Code: UCS-26 Code: UCS-27 Code: UCS-28 Code: UCS-29 Code: UCS-30 Code: UCS-31 Code: UCS-32 Code: UCS-33 41

44 Accessories for U-Channel Support System Code: UCS-34 Code: UCS-35 Code: UCS-36 Code: UCS-37 Code: UCS-38 42

45 Beam Clamps Code: BC-10 Code: BC-11 Code: BC-12 Code: BC-13 Code: BC-14 Code: BC-15 Code: BC-16 Code: BC-17 Code: BC-18 Code: BC-19 43

46 I-Beam Support System and Accessories LE NGTH Straight I-Beam Code: SIB-L L:length in meters Base plate for I-Beam support Code: BPI10 Base plate for I-Beam support Code: BPI11 Adjustable angle I-Beam Hanger Code: AHI-10 Adjustable angle I-Beam Hanger Code: AHI-11 Fixing brackets for I-Beam Hanger Code: BHI I-Beam to hanger jointing piecs Code: IHJP 44

47 I-Beam Support System and Accessories LE NGTH Base supported I-Beam Code: BSI-L L: length in meters Vertical mounting I-Bracket Code: VIB- : internal width Horizontal mounting I-Bracket Code: HIB- : internal width edium duty I-supprot cantilever Code: IC-L L:Length Heavy duty I-supprot cantilever Code: HIC-L L:Length edium duty wall bracket Code: HB-L L:Length Heavy duty wall bracket Code: HB-L L:Length 45

48 I-Beam Support System and Accessories Beam to Beam perpendecular connecttion clamp Code: BCP I-Beam Connector Code: IBC Beam to plate jointing clamp Code: BPJC Beam to wall jointing anngle Code: BJA Beam to wall perpendicular jointing anngle Code: BPJA 46

49 U- Beam Support System and Accessories LE NGTH Straight U-Piece Code: SUB-L L:length in meters Base plate for U-Piece support Code: BPU10 Base plate for U-Piece support Code: BPU11 Connector for U-Support lengths Code: CU Base plate for U-Piece support Code: BPU12 47

50 Cable Clamps and Cleats Cable clamps P-Type Code: CCP - D D: Cable diameter D Single Cable cleat Code: SCC - D D to to to to to to to to to to to to to to 120 D: Cable external diameter range D 30 to to to to to to to to to to to to to to 75 D to to to to to to to 120 Trifoil Cable Cleat Code: TCCS - D D: Cable external diameter range Trifoil Cable Cleat Code: TCC - D D: Cable external diameter range D to to12 12 to to to to to to to 36 D to to to to to to to to to 90 C-Clamp Code: CC - D D: Cable external diameter range D to to to to to to to to to 58 D to to to to to to 100 U-Clamp Code: UC1 - D D: Cable external diameter range U-Clamp Code: UC2 - D D: Cable external diameter range D to to to to to to to to to 58 D to to to to to to

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52 CONTENTS General Introduction Cable Trays System Introduction Straight Perforated Cable Trays Perforated Cable Trays Fittings Covers for Straight Perforated Cable Trays Covers for Perforated Cable Trays Fittings Accessories For Perforated Cable Trays Fittings Cable Ladders System Introduction Straight Cable Ladders Cable Ladder Fittings Covers for Straight Cable Ladders Covers for Cable Ladders Fittings Accessories For Cable Ladders T r u n k i n g S y stem Introduction Straight Trunking Trunking Fittings Gusset Type Trunking Fittings Accessories for Trunking Rack Support System Introduction Support Profiles U-channel Cantilevers Base Plates Accessories for U-Channel Support System Beam Clamps I-Beam Support System and Accessories U- Beam Support System and Accessories Cable Clamps and Cleats

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