Steel Framing Systems

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1 Steel Framing Systems Total Cable Management Solutions BS-EN-ISO 9001:2000 QULITY MNGEMENT SYSTEM Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

2 CONTENTS Page Intelok Channels and Quickfit Brackets - Introduction 1 Intelok Channels 2 Fixings 3 Intelok Concrete Inserts 4 Brackets 5-9 Leprack Pipe Clamps 9 Beam Fixings and Suspensions 10 Cantilever rms 11 Lighting Supports and ccessories 12 Index inside back cover Vantrunk Limited is the largest independent manufacturer of cable management systems in the UK. With over years manufacturing experience we are able to call upon a wealth of expertise and knowledge to offer high quality cable management solutions, which are cost effective, completely reliable, and quicker and easier to install than conventional systems. Our Cable Management systems are manufactured under a proven quality assurance system. With accreditation to ISO 9001:2000, there is a consistent approach throughout the manufacturing process. Comprehensive technical assistance is available both before and after sale. Further information on the products featured in this catalogue may be obtained from our sales and technical departments, which are well equipped to offer advice about our products, and the suitability of materials and finishes. leadership in cable management solutions Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

3 INTELOK CHNNELS ND QUICKFIT BRCKETS Intelok channel Intelok is a strong, easy to erect support system, ideal for supporting cable trays, cable ladders, pipes and ducting and is adaptable for use in many other applications. The return flanges on Intelok channel are serrated to give improved slip resistance over that of conventional strut systems, particularly when Intelok channel nuts are used. Intelok channels are made in deep, shallow and multiple combination profiles. Channels are available with slotted back or slotted back and sides, thereby eliminating the need for on-site drilling. Standard lengths are either 3 or 6 metres, with other lengths available to special order. When used with our extensive range of brackets, an infinite variety of frameworks and structures can be created. Intelok channels and brackets conform to BS6946. Torque versus Resistance to Slip Test When tested to ultimate failure, the serrations on either the Intelok nut or the Intelok channel are sheared. Tests for resistance to slip have been carried out on single nut/ setscrew fittings, tightened to a torque of 46Nm and clamped to both pre-galvanised plain channels and Intelok serrated channels. The minimum loads to produce 1mm movement were as follows: Thread Plain Intelok size (mm) Channels (kg) channels (kg) * 14 * Increased levels of torque applied 65Nm. Note: The safe shear load for setscrews = 1392kg setscrews = 2023kg (Factor of safety = 1.54) The safe pull out load on channel lips is 1000kg per fixing. Quickfit brackets Quickfit brackets are pre-assembled with captive fixings and offer the following advantages when used with Intelok channels: pproximately 66% reduction in installation labour over conventional systems. No additional cost when buying Quickfit, compared to conventional brackets & fixings. No need to order extra fixings to cover site losses. Reduced estimating time to produce bill of quantities. Fewer items to order. llows channel to be used as a cable run because of the lack of spring nuts. fixings as standard, fixings to special order. Intelok and Quickfit are registered trade marks of Vantrunk Limited and are subject to British and international patents and registered designs. Materials / Finishes PG Pre-galvanised steel to BS EN 10326:2004 G Mild steel to BS EN :2004 hot dip galvanised after manufacture to BS EN ISO 1461:1999 SS Stainless steel, 1.41/1.44 (formerly 316 marine grade) to BS EN :2005 EP Mild steel, epoxy powder coated, black as standard GEP Mild steel, hot dip galvanised aftermanufacture, epoxy powder coated, black as standard Most products in the catalogue are also available in stainless steel. ll weights are approximate. Loading data available on request. Intelok serrations Deep & shallow channel Multiple channels Quickfit bracket Quickfit cantilever arm 1 Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

4 INTELOK CHNNELS Former part Length Description kg Pre-galvanised UC4141/3 UC4141/6 UC4141S/3 UC4141S/6 UC4121/3 UC4121/6 UC4121S/3 UC4121S/6 UC4182/3 UC4182/6 UC4142/3 UC4142/6 302B10 302B11 302B10 302B11 306B10 306B11 306B10 306B11 310B10 310B11 310BC10 310BC11 Deep plain Deep plain Deep slotted Deep slotted Shallow plain Shallow plain Shallow slotted Shallow slotted Deep back to back Deep back to back Shallow back to back Shallow back to back Deep channel Shallow channel Hot dip galvanised GUC4141/3 GUC4141/6 GUC4141S/3 GUC4141S/6 GUC4121/3 GUC4121/6 GUC4121S/3 GUC4121S/6 GUC4182/3 GUC4182/6 GUC4121/3 GUC4121/6 Stainless steel SSUC4141/3 SSUC4141/6 SSUC4141S/3 SSUC4141S/6 SSUC4121/3 SSUC4121/6 SSUC4121S/3 SSUC4121S/6 SSUC4182/3 SSUC4182/6 SSUC4121/3 SSUC4121/6 302BB10 302BB11 302BB10 302BB11 306BB10 306BB11 306BB10 306BB11 310BH10 310BH11 310BJ10 310BJ11 302XBD10 302XBD11 302XB10 302XB11 306XBD10 306XBD11 306XB10 306XB11 310XBD10 310XBD11 310XCD10 310XCD11 Deep plain Deep plain Deep slotted Deep slotted Shallow plain Shallow plain Shallow slotted Shallow slotted Deep back to back Deep back to back Shallow back to back Shallow back to back Deep plain Deep plain Deep slotted Deep slotted Shallow plain Shallow plain Shallow slotted Shallow slotted Deep back to back Deep back to back Shallow back to back Shallow back to back Deep back to back channel Deep slotted channel Slot dimension 26 x 1m (at 50mm centres) Shallow slotted channel Slot dimension Shallow back to back channel 26 x 1m (at 50mm centres) Standard channel gauge is 2.5mm. For 1.5mm and 2mm gauge channels add the required gauge to the standard part. For example, UC4141S/3-1.5 deep slotted channel, pre-galvanised finish, length, 1.5mm gauge. 2 Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

5 FIXINGS - ZINC PLTED Channel nut - long spring Channel nut - short spring Channel nut - no spring Hexagon head setscrew 316B10 316B08 316B11 316B13 Thread size kg/ BB10 316BB08 316BB11 316BB12 Thread size kg/ BC10 316BC08 316BC11 316BC13 Thread size kg/ C C08 318E04 318E03 318E05 Thread size/ length mm X20 X25 X30 X X20 X25 X30 X35 X kg/ C11 318D11 318F11 318E11 318C12 318J12 318D12 318E12 Thread size/ length mm X20 X25 X30 X35 X X25 X30 X35 X kg/ Hexagon nut Flat washer Washers Cone point setscrew Mushroom head bolt & nut Thread size Thread size Thread size Thread size/ Thread size/ kg/100 kg/100 kg/100 length mm kg/100 length mm kg/ D56 315D57 315D60 315D E56 315E57 315E60 315E Internal tooth shakeproof washer 315E27 315E28 315E31 315E Single coil spring washer 315E25 315E26 315E41 315E x x G12 318G16 318G20 318G25 318G30 318G35 X12 X16 X20 X25 X30 X (roofing bolt and nut) Studding & studding connectors Non - drill anchor / wedge anchor Shield anchor Projecting bolt anchor Masonry anchor Studding 3M75 3P17 3E16 3N16 Thread size/ length x 3.0m x 3.0m x 3.0m x 3.0m Studding connector 3T02 3T03 3T04 3T05 kg/ea kg/ Bolt size Dim mm Hole dia mm Bolt size Dim mm Hole dia mm Bolt size Dim mm Hole Max fix dia thickness mm mm Bolt size Dim mm Hole Max fix dia thickness mm mm Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

6 INTELOK CONCRETE INSERTS Concrete inserts are manufactured by pressing out fixing lugs in the back of standard channels. They are factory filled with easily removeable polystyrene sections to prevent the ingress of concrete during the pouring process. We strongly recommend the use of end caps to prevent concrete slurry from entering the insert ends. Concrete inserts can be manufactured from pre-galvanised, hot dip galvanised or stainless steel. However, we do not recommend the use of pre-galvanised steel for this product due to the types of additives used in concrete and plaster. There is also the possibility of prolonged exposure to damp conditions. Concrete inserts are available in 200mm increments to a maximum length of 6 metres. 1. Fix to shuttering and fit end caps Length Description kg Pre-galvanised 311P35 311P50 311BP35 311BP50 Hot dip galvanised 311H35 311H50 311BH35 311BH50 Deep concrete insert Deep concrete insert Shallow concrete insert Shallow concrete insert Deep concrete insert Deep concrete insert Shallow concrete insert Shallow concrete insert Remove infill Stainless steel 311XH35 311XH50 311XBH35 311XBH50 Deep concrete insert Deep concrete insert Shallow concrete insert Shallow concrete insert Deep concrete insert Shallow concrete insert 3. Position Quickfit cantilever Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

7 BRCKETS comprehensive range of brackets is available from Vantrunk. Most brackets are manufactured from either mild steel, nominally m thick, hot dip galvanised to BS EN ISO 1461, or stainless steel (type 316). ll brackets accept either or bolts. Standard hole diameter is nominally 15mm. How to order Quickfit 1. Select the bracket or cantilever arm required. 2. Substitute the letter Q for the first letter in the part. 3. For fixings (standard) add 50 to the last two digits. 4. For fixings (to order) the last two digits remain unchanged. How to order stainless steel brackets 1. Most brackets and beam clamps are available in stainless steel. 2. To convert a hot dip galvanised part to stainless steel add the letter X after the first three digits. Example standard Quickfit Quickfit Example standard Quickfit Quickfit Bracket Cantilever arm 325F QF63 3Q60 325QF13 3Q10 Bracket - hot dip galv. Bracket - Stainless steel 325F13 325XF13 325QF63 325XQF63 325QF13 325XQF13 s are for standard brackets hot dip galvanised and where applicable Quickfit. Internal washer Square washer Two hole plate Three hole plate Four hole plate 325J02 Hole clearance 52g 325J03 325J05 325J07 325J10 325QJ60 Hole clearance 75g 73g 72g 69g 132g 325D11 325QD61 153g 279g 325C11 325QC61 229g 418g 325C13 325QC63 306g 8g Five hole plate Six hole plate Seven hole plate L bracket 325Y10 325QY60 382g 697g 325Y11 325QY61 459g 837g 325Y12 325QY62 535g 976g 325G10 325QG60 207g 396g Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

8 BRCKETS T bracket Fishplate/joiner Three hole plate Four hole plate 325F13 325QF g 528g 325F15 325QF65 418g 710g 325F26 325QF76 261g 3g 325F27 325QF77 207g 396g 325S10 325QS60 162g 288g D10 325QD60 153g 279g 325C09 325QC59 229g 418g 325C10 325QC60 229g 418g 325E10 325QE60 306g 8g 325E11 325QE61 306g 588g Right angle shelf bracket 325E12 325QE62 394g 646g 325Q10 325QQ60 610g 862g 325Q11 325QQ61 594g 909g 325Q12 325QQ62 418g 670g 325Q14 325QQ64 1g 653g Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

9 BRCKETS Z shaped shallow bracket Z shaped deep bracket Z shaped multiple bracket W shaped bracket Back to back bracket 325D28 325QD78 188g 314g 325C12 325QC62 229g 3g 325U10 325QU60 306g 432g 325U15 325QU65 306g 495g 325T11 325QT61 306g 432g Double channel bracket U shaped deep bracket U shaped shallow bracket Multiple channel bracket U type deep bracket 325J11 325QJ61 459g 711g 325J12 325QJ62 382g 571g 325J13 325QJ63 293g 482g 325J14 325QJ64 535g 724g 325J15 325QJ65 306g 432g Base plate (single channel) Base plate (single channel) Base plate (double channel) Three leg wing fitting Two leg wing fitting 325R10 325QR60 454g 7g 325N10 325QN60 454g 7g 325T10 325QT60 984g 1110g 325V09 325QV59 688g 1003g 325V10 325QV60 595g 847g Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

10 BRCKETS Wing fitting with gussets 325W01 325QW 878g 1004g Wing fitting for double channel 325W02 325QW52 971g 1223g Short wing fitting with gussets 325W03 325QW53 428g 491g Short wing fitting for double channel 325W04 325QW54 466g 592g Deep external connector 325K10 325QK60 435g 687g Shallow external connector 325K11 325QK61 327g 579g Shallow internal connector 325K13 285g Obtuse angle bracket ngle 325D17 45 O 325QD67 45 O 188g 314g cute angle bracket ngle 325H11 45 O 325QH61 45 O 219g 345g 45 o angle bracket 325F14 325QF64 276g 528g 45 O 45 O O Supplied c/w fixings Other angles available Other angles available Channel support bracket 325F10 325QF60 276g 465g Channel support bracket (left hand) 325F11 325QF61 276g 528g Channel support bracket (right hand) 325F12 325QF62 276g 528g Channel support bracket (left hand) 325G12 325QG62 207g 396g Channel support bracket (right hand) 325G13 325QG63 207g 396g Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

11 BRCKETS Three way corner 325V02 325QV52 324g 3g Channel support bracket (left hand) 325G16 325QG66 231g 357g Channel support bracket (right hand) 325G15 325QG65 231g 357g Cross support bracket End caps Deep 325B10 325QB60 458g 647g Shallow Colour Black White Black White 7g 7g 3.5g 3.5g vailable uncoated as a support bracket for welding to steel structures (325B11). Leprack pipe clamp Note: this clamp is supplied in two halves, complete with fixings. PF330/01 PF330/02 PF330/03 PF330/04 PF330/05 PF330/06 PF330/07 PF330/08 PF330/09 PF330/10 PF330/11 PF330/12 PF330/13 PF330/14 PF330/15 PF330/16 PF330/17 PF330/18 PF330/19 PF330/20 PF330/21 PF330/25 PF330/26 PF330/27 PF330/28 PF330/29 PF330/30 PF330/31 PF330/32 Pipe diameter range mm g 60g 63g 64g 64g 70g 72g 73g 77g 81g 90g 93g 97g 103g 115g 124g 132g 150g 162g 165g 186g 272g 273g 303g 305g 307g 374g 387g 474g Pre-galvanised 9 Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

12 BEM FIXING ND SUSPENSION Z Purlin clip Beam clamp Beam clamp (deep channel) Hole Hole Max Max size size working load working load 389H10 68g kg 341kg 142g 209g kg* 338g Beam clamp (back to back deep channel) 325 Max working load 1100kg* 386g Beam clamp heavy duty 325M13 325M14 Max working load 10kg* 10kg* 691g 898g Flange range up to 25mm 25-mm Supplied singly incl. nuts, bolt & washers. lso suitable for shallow channel. Flange range up to 25mm. Supplied singly incl. nuts, bolt & washers. Flange range up to 25mm. Supplied singly incl. nuts, bolt & washers. Beam clamp (deep channel) 325L10 Max working load 500kg* 418g Beam clamp (shallow channel) 325L11 Max working load 500kg* 535g Beam bracket Max working load 325P10 300kg* 325QP60 300kg* 199g 262g Beam clamp Max working load 325P11 300kg* 169g Beam clamp Max working load 325X10 225kg* 325QX60 225kg* 528g 591g Supplied singly incl. cone point setscrew. Supplied singly incl. cone point setscrew. Flange range up to 15mm. Supplied singly incl. cone point setscrew. Flange range up to 17mm. Flange range up to 21mm. Supplied singly incl. cone point setscrew. Flange range up to 18mm. Beam clamp Max working load 325X11 250kg* 185g Supplied singly incl. cone point setscrew. Flange range up to 17mm. * Per pair 10 Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

13 CNTILEVER RMS Cantilever arms have two hole fixing as standard. 3U flat back to back 3H flat - two hole 345 tray arm Cantilever props can be assembled on-site, using cut lengths of channel and angle brackets or a cantilever arm prop (390P type). Tray arms are designed to support perforated and wire basket cable tray. When ordering cantilever arms for use with cable ladder, please ensure sufficient length is allowed to accommodate the overall ladder width and fixing brackets. Cantilever arms are also available with Quickfit fixings. Quickfit part Flat - two hole rm length (mm) U.D. load kg kg Quickfit weight kg 3H10 3QH H11 3QH H12 3QH H13 3QH H14 3QH Flat - back to back 3U11 3QU U12 3QU U13 3QU U14 3QU U15 3QU U16 3QU Tray arm Q Q Q Q Q Q Q Q Q Q Quickfit part Cantilever arm prop rm length (mm) kg Quickfit weight kg 3P02 3QP P04 3QP P06 3QP Cantilever arm props are recommended for use with cantilever arms to carry heavier loads. 3P cantilever arm prop 11 Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

14 LIGHTING SUPPORTS ND CCESSORIES The lighting accessories Light gauge channel Internal connector Internal connector shown combine with deep Length channel sections to offer a comprehensive lighting support UC4141/ kg 336B10 335g 336B11 503g system which is capable of UC4141/ kg carrying 2 high bay lighting fittings over a 6 metre span with no intermediate supports. The use of cover strip enables channels to be used as trunking Internal connector 336B08 337g 176 Pre-galvanised. 1.5mm thick Pre-galvanised. Pre-galvanised. Pre-galvanised. Tapped and complete with fixings. Cover strip long Material White PVC 339B10 Pre-galvanised 339XB11 Stainless Steel 300g 960g 960g End caps Elbow Colour Deep 336D Black 7g 322 White 7g Shallow 321 Black 3.5g 323 White 3.5g 360g Tee Cross 336E10 6g 336F10 0g Inside riser Outside riser Trunking suspension Lighting unit Conduit end 336H10 416g 336J10 330g g 336C09 60g 336G10 336G11 Hole size 20mm 25mm 70g 65g 12 Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

15 INDEX BY PRT NUMBER No. Page no. Page no. Page no. Page no. Page no. Page no. Page no. Page no. Page no. Page UC4141/ H BC D QC QT60 7 3U UC4141/ H BC D QD QT61 7 3U H10 10 UC4141/ P E M QD QU60 7 3U PF330/01 9 UC4141/ P E M QD QU65 7 3U PF330/02 9 UC4141S/ BH E M QD QV52 9 3U PF330/03 9 UC4141S/ BH F M QE QV59 7 3P PF330/04 9 UC4121/ BP F M QE QV60 7 3P PF330/05 9 UC4121/ BP C F M QE QW 8 3P PF330/06 9 UC4121S/ XH C F N QF QW52 8 3Q PF330/07 9 UC4121S/ XH C F P QF QW53 8 3Q Q57 11 PF330/08 9 UC4182/ XBH C F P QF QW54 8 3Q Q58 11 PF330/09 9 UC4182/ XBH D F Q QF QX Q Q59 11 PF330/10 9 UC4142/ D D F Q QF QY60 5 3Q Q60 11 PF330/11 9 UC4142/ D E G Q QF QY61 5 3QG Q61 11 PF330/12 9 GUC4141/ D E G Q QF QY62 5 3QG Q62 11 PF330/13 9 GCU4141/ D E G R QF QG Q63 11 PF330/14 9 GUC4141S/ E E G S QG QG Q64 11 PF330/15 9 GUC4141S/ E E G T QG QG Q65 11 PF330/16 9 GUC4121/ E F H T QG B QH Q66 11 PF330/17 9 GUC4121/ E G J U QG B QH E16 3 PF330/18 9 GUC4121S/ E G J U QG B QH M75 3 PF330/19 9 GUC4121S/ E G J V QH C QH N16 3 PF330/20 9 GUC4182/ E G J V QJ D QH P17 3 PF330/21 9 GUC4182/ E G J V QJ E QP T02 3 PF330/25 9 GUC4121/ E G J W QJ F QP T03 3 PF330/26 9 GUC4121/ E J J W QJ G QP T04 3 PF330/27 9 SSUC4141/ E & J W QJ G QU T05 3 PF330/28 9 SSUC4141/ E & J W QJ H QU PF330/29 9 SSUC4141S/ B & J X QK J QU PF330/30 9 SSUC4141S/ B & J X QK QU PF330/31 9 SSUC4121/ B B J Y QN B QU PF330/32 9 SSUC4121/ B C K Y QP XB QU SSUC4121S/ BB C K Y QQ60 6 3H QY SSUC4121S/ BB C K QB QQ61 6 3H QY SSUC4182/ BB C L QC QQ62 6 3H QY SSUC4182/ BB C L QC QQ64 6 3H QY SSUC4121/ BC D L QC QR60 7 3H QY SSUC4121/ BC D L QC QS60 6 3U Kazakhstan Republic of Kazakhstan, West Kazakhstan Oblast, ksai, Pramzone, BKKS office complex Phone: ; Fax: ; info@-kz.com;

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