Two Wheeler Technician

Transcription

1 SYLLABUS OF SEMESTER SYSTEM FORTHE ROLE OF Two Wheeler Technician Under High Employment Potential Courses through Flexi MOUs (One Year/Two Semesters) Designed in 2015 India By Government of

2 1.Name of thecourse GENERAL INFORMATION Certificate Course in Two Wheeler Technician 2.N.C.O.CodeNo. - 3.Qualification PackCode No. - 4.DurationofTraining One Year (Two semesters) 5.EntryQualification 6.UnitStrength 08 th std Age Above 17 Yrs 30 Trainees 7.Space Norms 8.PowerNorms 9. Job Role: a) Class room: 500 Sq ft b) Workshop: 1500 Sq ft a) Class room: 1kw (6000lumen) b) Workshop:2kw (30,000lumen) At the end of course the trainee will be able to:- Perform perfect PDI, Perform perfect periodic maintenance as per standard check ist, Carry out final inspection, Perform repair, maintenance & basic troubleshooting on engine, body & electrical, Apply principles of 5S, Communicate effectively with team spirit Maintain safety at workplace & waste management Workshop operation and job flow (Customer receiving, Delivery & final inspection). 10. Instructor s Qualification B Tech / Diploma in Automobile or Mechanical Engg with at 5 years of experience 11.Instructor s/trainer s Qualification (a) AcademicQualification: (i) Graduate in Automobile / Mechanical Engineering Or (ii) Diploma in Automobile / Mechanical Engg. (b) TechnicalQualification: (i) For Graduate Degree holders in A u t o / Mechanical Engg, at least 3 years in two wheeler technical training OR (ii) For Diploma holders in Auto / Mechanical Engg at least 5 years in two wheeler technical training

3 Syllabus for the role of Two Wheeler Technician - Multiskilled First Semester (Semester Code No TWT: SEM-I) Duration: Six Months Syllabus for First Season - Week wise content Index of First Semester S No. Week no 1. Practical Contents Heading Theory TWT-100 Introduction to Two wheelers and history Duration 2. Explanation in workshop S and CS - Role play 5. Basic introduction to General & Special tools 3 6. Basic introduction to Measuring tools & workshop equipment s TWT-200 Safety TWT-300 Motorcycle & scooter driving lesson TWT-400 CS & 5S TWT-500 General & Special Tools TWT-600 Measuring tools & workshop equipment s 7. 4 & 5 All model features & Yamaha product technology Demo & Practice PDI process flow steps check list, PDI Sticker. Vehicle receiving & job card preparation - Role Play TWT-700 Yamaha product technology information TWT-800 PDI - Importance TWT-900 Job card preparation / reading TWT-1000 Description of wheels and tires-types 7, 8, 9 & 10 Demonstration of Periodic Maintenance - Basic Level Selection of tires, ply rating, First Service Inflation pressure and carrying capacity 11. Job Flow, Check sheet, Scooter & Motorcycle - All Models TWT-1100 Type of system & functioning Evaluation & Training Review Suspension System, Braking System, Steering System, Wheel & tires 2 Weeks 4 Weeks OJT at Dealership

4 14 13 & 14 Demonstration of Periodic Maintenance - Advance Level All Service Job Flow, Check sheet, Scooter & Motorcycle - All Models TWT-1200 Periodic maintenance (Advance level - All Services) Importance & Benefits to advice customer 2 Week Practice on Periodic Maintenance - Advance Level All 15 Service Job Flow, Check sheet, Scooter & Motorcycle - All Models Tire changer operation Wheel balancing. Wheel alignment. Tire puncture repair (rope type and patch type) Removal of wheel bearings TWT-1300 Description of wheels and tires-types Selection of tires, ply rating, Wheel bearing Front & rear suspension - Overhauling (Scooter & Motorcycle) TWT-1400 Front & rear suspension overview, Types of front & rear suspension Brake System - Overhauling & Brake bleeding procedure TWT-1500 Brake system overview Type of brakes - Hydraulic & Mechanical Steering overhauling TWT-1600 Steering system components and working Secondary drive system - Overhauling TWT-1700 Types of drive, secondary drive system, conventional and sealed chain CS & 5S Practice TWT-1800 CS & 5S Review TWT-1900 Waste management Hazardous material management TWT-2000 Team Work & leadership 24 TWT-2100 Communication Skills 25 TWT-2200 Demo & practice How to read : Part catalog, Service manual TWT-2300 Specifications and tolerances 27 TWT-2400 Time & Money Management Evaluation & Training Review OJT at Dealership

5 Syllabus for the role of Two Wheeler Technician Multi-skilled Second Semester (Semester Code No TWT: SEM-II) Duration: Six Months Syllabus for Second Season - Week wise content Index of Second Semester S No. Week No Practical Contents Heading Theory Duration 1 Demonstration on Engine components TWT-2500 Engine, Engine classification, Major parts & Engine terms & 3 Demonstration on Engine components TWT-2600 Engine Classification, Components function & Working, CVT & Spark plug 2 Week 3. 4, 5, 6,7,8 & 9 Engine All Models Overhauling of Engine mechanism Overhauling of Engine Systems Overhauling of CVT & Carburetor Tuning of Engine nd generation FI tool & FI station TWT-2700 Engine Systems Cooling system Lubrication system & Engine oils Fuel system & Carburetor TWT-2800 Fuel injection system Waste management Warranty policies 6 Week Evaluation & Training Review OJT at Dealership Connection of wires Use of multimeter for measuring current, voltage & resistance TWT-2900 Electrical Terms, Electricity Basics & Multimeter 6 14, 15 & 16 Practice & checking of electrical circuits on board & vehicle TWT-3000 Electrical circuits, wiring system, cables & Electrical Earthing 3 week 7 17 Battery charging & maintenance TWT-3100 Battery Practice & checking of electrical circuits on board & vehicle TWT-3200 Electrical system Lighting, Signaling, Charging & Starting system Practice & checking of electrical circuits on board & vehicle TWT-3300 Electrical system Ignition system, CDI, ECU & Sensors

6 Practice & role play TWT-3400 Vehicle receiving & delivery Final Inspection Workshop job flow & operation & 22 Demonstration & Practice TWT-3500 Trouble shooting - Basic Level (All model) Engine, Body & Electrical & FI system Calibration of instruments and equipment. 2 week Evaluation & Training Review OJT at Dealership