AUTOMOTIVE MANUFACTURING

Transcription

1 REDESIGNED MODULES FOR THE SECTOR OF AUTOMOTIVE MANUFACTURING UNDER MODULAR EMPLOYABLE SKILLS (MES) Redesigned in By Government of India Directorate General of Employment & Training Ministry of Labour & Employment (DGE&T)

2 Name of Sector Name of Module PRODUCTION & MANUFACTURING AUTOMOTIVE MANUFACTURING MES Code 814 Duration of Course 1000 Hrs Entry Qualification of Trainee MAN713 Unit size (No. Of trainees) 30 Power Norms 6 KW - (a) Class Room: 1 KW (b) Workshop: 5 Space Norms Objective Terminal competency Instructors Qualification Desirable Practical training to be conducted in Production shops and training school in the plant Total area 150 sq. m - (a) Class Room: 30 Sq. 1.5 sq. meter per trainee (b) Workshop : Production shop of vehicle Manufacturing plant 1. Produce Automotive manufacturing technicians for four wheeler vehicle Manufacturing with hands on training on the shop floor. 1. Will be able to Identify components of four wheeler vehicles and be part of the team of manufacturing technicians of four wheelers in a vehicle manufacturing plant Degree in Mechanical Engineering with one year Experience OR Diploma in Mechanical Engineering with two years Experience OR NTC/ NAC in Fitter or Motor Mechanic trade with three years of Experience Craft Instructor Certificate (CIC)

3 Practical Competencies Health and safety in Manufacturing Environment Practice and understand precautions to be followed while working in assembly line Safe use of equipment generally used in assembly line with operating standard. Understand class of fire and be able to operate fire extinguishers Practical use and understanding of PPEs Underpinning Knowledge(Theory) Health and safety in Manufacturing Environment Precautions to be followed while working in assembly line Safe use of equipment generally used in assembly line Maintaining health and safety for workers in assembly line Emergency and evacuation procedures to be followed in the assembly line First-Aid, nature and causes of injury and utilization of first-aid. Safety: - its importance, classification, personal, general, workshop and machine safety. Safety signs and norms. Fires: - types, causes, classes Use of personal protective Equipments (PPE), standardization.

4 Tools and Workshop Equipments : Tools and Workshop Equipments : Practice working with tools used in vehicle assembly Practice working with pneumatic tools Use of vernier caliper, Micrometer and height gauge. Common tools and material used in assembly process Types and sizes of spanners and screw drivers and allen keys Taps wrenches and dies Gauges Working with hand drill, hammer punches and chisel Practical with drill reamer and tap Practical with wrench screwdriver and pliers Files Drilling machines and drills Cutting machines Pneumatic guns Use of allen key Measuring instruments Understanding of types and sizes of fasteners and picking of defined number of fasteners Special purpose tools Fasteners Gap setting and checking with feeler gauge General equipments in weld shop Operating of spot welding guns and other welding machines Grinding, boring machines and screw jack Hydraulic presses Special purpose machines

5 Vehicle body assembly: Vehicle body assembly: On the job training on the actual manufacturing lines and identifying various components their function assembly and fitment procedure. Structure of car vehicle body Component installation in power train and its explanation Engine classification, mountings, transmission, drive shaft, propeller shaft, Differntial Clutch and Various joints Suspension components Construction of various components in power train

6 Basics of Automobile Manufacturing On the job training on the actual manufacturing lines and identifying various components their function, assembly and fitment procedure. Hands on training in Blanking and stamping shops Carry out welding training and understanding of different types of welding Basic understanding of automotive paining process Hands on training on different Assembly processes Automobile Manufacturing Process Elements of Vehicle manufacturing process Blanking process Stamping press tools and dies Welding o Basics of welding o Types of welding o Weld equipments and parameters Painting o Automotive painting process o Terminology for painting o Sealant application guns o Paint equipments and parameters Assembly o Various assembly processes o Pneumatic tools and electrical tools o Torque wrenches o Types of assembly conveyors o Filling and testing equipments Vehicle Inspection and testing o Tester line equipments o Testing parameters and its importance