Mechanic Non conventional Power Generation, Battery & Inverter

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1 Syllabus for the trade Of Mechanic Non conventional Power Generation, Battery & Inverter Under APPRENTICESHIP TRAINING SCHEME GOVERNMENT OF INDIA MINISTRY OF LABOUR & EMPLOYMENT (DGE&T) CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN BLOCK, SECTOR V, SALT LAKE CITY, KOLKATA

2 List of members attended the Trade Committee meeting to design the syllabus for the trade of Mechanic Non conventional Power Generation, Battery & Inverter under Apprenticeship Training Scheme held on at ITI, Mulund, Maharashtra Director : Mr. S.D.Lahiri, C.S.T.A.R.I., Kolkata Sl. Name and Designation Organisation No. 1. Shri L.K.Mukherjee, Deputy Director C.S.T.A.R.I, Kolkata Chairman 2. Shri Nitin S. Choudhary, Deputy Manager (Maintenance) 3. Shri P.N.Sahasrabudle, Deputy General Manager (Production) 4. Shri Sadamate S.M., Assistant Apprenticeship Advisor 5. Shri Neeresh Giri, Senior Manager (Production) Crompton Greaves, Kanjur Bharat Bijlee Ltd. B.T.R.F.(Tech.), mulund Crompton Greaves, Kanjur 6. Shri D.D.Badhe, Principal ITI, Mulund 7. Shri R.N.Manna, Training Officer C.S.T.A.R.I, Kolkata 8. Shri S.B.Sardar, Training Officer C.S.T.A.R.I, Kolkata 9. Mrs. More J.G, Group Instructor ITI, Mulund 10 Shri S.N.Tambatkar, Instructor, COE(Electrical) 11 Shri S.C.S. Lakade, Instructor, COE(Electrical) ITI, Mulund ITI, Mulund 2

3 General information Name of the designated trade : Mechanical (Non- conventional Power Generation, Battery and Inverter) N.C.O. Code No. : Qualification : Passed 10 th class examination under 10+2 system of education or its equivalent. Duration of the Apprenticeship Training : Two years Rebate in Apprenticeship Training : One year & six months Broad Based Basic Training in Electrical Sector under Centre of Excellence Scheme and Advanced module of Centre of Excellence Scheme in Nonconventional Power Generation, Battery and Inverter. Ratio of Apprentice to Workers : 1:5 Terminal Behavior : On completion of the training the trainee is able to work on various sources for non conventional power generation, able to analyses regeneration sources & renewable sources and its application. Course Outline The training shall comprise ofa) On the job training The actual training shall be depended on the facilities available in the establishment, with an idea to expose the trainees to as many activities as possible. The trainees shall maintain a daily work diary for the on job training, which shall be periodically authenticated by the supervisor. b) Project Group / Individual apprentice shall undertake a project in any of the areas depending on his/her interest and facilities available in the establishment. The duration of the project shall be four weeks. 3

4 Syllabus for the trade of Mechanic Non conventional Power Generation, Battery & Inverter under Apprenticeship Training Scheme Practical Training: Six Months Sl. No. Shop floor Training (practical ) Related Instruction (Theory) 1 Shop floor lay-out, its process & its activities. Study on Power generation by non- Conventional & renewable energy, Occupational Hazards and safety Captive Power plant. Advantage & measures related to the trade. disadvantages Introduction about environment and Occupational Hazards and safety environment management system. measures related to the trade. Environment pollution and mechanics role Introduction about environment in minimising the same. and environment management system. Environment pollution and mechanics role in minimizing the 2 Construction and operation on solar Photovoltaic band for power generation. 3 Overhauling & maintenance on solar Photovoltaic band for power generation. Solar copper light etc. 4 Overhauling & Maintenance of solar heated House system. 5 Construction and operation on wind mill System for power generation. 6 Overhauling & maintenance on Wind mill System for power generation. 7 Lay out,construction, Process & its operation on Bio mass system for power generation, Types of boiler & its combustion systems. 8 Overhauling &maintenance on Bio Mass System for power generation, Maintenance of Boiler, cooling system, construction of Generator and its overhauling procedures 9 Lay out, Construction,process &its operation On micro hydel for power generation, Construction of turbine and its care. same Study on solar, wind biomass tidal waves, Micro hydel power generation,study on Different types of renewable energy. Study on solar photovoltaic call, solar thermal Power. Study on solar heating procedure Study on electrolysis and laws of electrolysis and its use in industry. Study on different cell. Primary, secondary, and standard cells. Study on charging-constant current, constant Voltage and trickle charging and discharging of battery. Characteristics inverter, thyristor, diodes,power Diodes, & Zener diode LED etc. Study on biomass energy generation, micro, Hydel generation, Wind energy power Generation system 4

5 10 Overhauling & maintenance on mini Hydel System for power generation, Maintenance of Turbine, pump and its generator. 11 Power storage through hydrogen, Process of Electrolysis, process of transportation of Hydrogen. Elasticity generation through Reverse electrolytic cell ( Fuel cell ), Maintenance and care. 12 Preparation of electrolyte for lead acid Accumulator, preparation of plates, care and Assembling of lead accumulator, charging Procedure, constant current, constant voltage and trickle charge. Circuit diagram and assembling different parts of charging circuits and maintenance, disassembling of charging circuits. 13 Assembling, maintenance, fault finding, Troubleshooting of inverter. Worked on solar Inverter. Test and rectification of faults in lead acid accumulator. Study on tidal waves generation ocean power Generation etc. Study on generation. captive hydel power Study on storage electricity by producing H 2 (Fuel cell) through electrolysis. Care & Maintenance of solar power system. 14 Different types of cells & their construction Function of catalyst. 15 Construction of battery Related safety pointes to be observed in non conventional power generation 16 Lead acid accumulator Construction of lead acid accumulator. 17 Changing circuit Methods of battery charging. 18 Maintenance & trouble shooting of battery Care & Maintenance of battery. 19 Defects and its remedies for battery Applications of batteries. 20 Preparation of electrolyte Chemical reaction while Charging & Discharging. 21 Charging and discharging procedure Various methods of battery charging. 22 Working principle construction and application and Inverter 23 Calculation of load and checking the wave shape of Different types of inverter 24 Fault finding,trouble shooting and maintenance of inverter Circuit diagram & Description of Inverter. Working of Inverters. Care & maintenance of Inverter. 5

6 Examination Scheme for trade of Mechanic Non conventional Power Generation, Battery & Inverter under Apprenticeship Training Scheme S.No Title Total Marks Minimum Marks Marks Obtained 1 PRACTICAL Project work based on Practical Training in respective Industry Practical Test /Viva based on Practical training in Respective Industry Theory Total

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