Work supports - Collet-Lok design

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1 ork supports - ollet-ok design Shown: PS-1, PTS-1 Hydraulically locked, mechanically maintained work support ollet-ok products ollet-ok design allows the work support to maintain support position after the hydraulic pressure is removed ollet-ok maintains a higher level of safety, as it is not dependent on hydraulic supply pressure ow deflection: lowest deflection of any work support available Threaded or flanged body increases mounting flexibility apacities up to 1, lbs available ollet-ok sequence P series nerpac work supports provide either additional non-fixed location points to the clamps, or support to larger or thin section workpiece components, always in order to minimize workpiece deflection during machining. The ollet-ok design does not require hydraulic system pressure to maintain support position Step 1 Install the workpiece on the support cylinder. The plunger position will adjust to the contour of the workpiece. Step 2 Pressurize oil port #1. The plunger will be locked in the supporting position. Step 3 epressurize oil port #1. ylinder can be uncoupled from hydraulics and still support the workpiece. Step 4 Pressurize oil port #3. The plunger will be unlocked. hen the workpiece is removed, plunger will extend into its original position. ounting style PT series, Threaded mount Threaded body can be used with a threaded hole in fixture plate or a jam nut with a bored hole. Ports are located in top collar block. P series, lange models ounts directly to fixture plate. Offers the flexibility of side ports or manifold ports on the underside of the flange. z hile pallet o. 1 is in the machine, a new work piece is loaded on to pallet o. 2. Product selection ax. Support lange Threaded Operating ocking Plunger ax. support plunger models models pressure system contact oil force stroke displacement spring flow force psi in 3 min lbs in min. max. lock unlock lbs in 3 min 2.39 PS-1V PS-2V ,.77 PS-45V PTS-1V PTS-2V

2 P series imensions & options lastic deflection vs load Support force vs pressure Pressure: psi.12 ilindros de soporte.8 P-45V P-2V P-1V Pressure (psi) 4 6 Vérin anti-vibreur 8 1, bstützzylinder pplied load (lbs) ork Supports Options ollet-ok swing cylinders PS-1V, -2V S P S Positive clamping cylinders P Sequence valves 8 Power Sources S #2 inear ylinders uto couplers 1 12 PTS-1V, -2V PS-45V 152 S#4 Important 1 UU 1 Support force and clamping force must be matched. Support force should be at least 15% of clamping force VV 3 arning! V 6 (6x) 1 3 H 3 3 U Product dimensions in inches [ 1 Ø Ø unf Ø H P S U V X Ø Ø lbs t lange models PS-1V Ø Ø.11* PS-2V Ø Ø.11* PS-45V t Threaded models Ø ** PTS-1V Ø.11* 2.64 PTS-2V Ø.11* * Spanner holes (x 2) ** rench lats 17 Yellow Pages 1 odel number Ø ] System omponents or proper application, clamp force, pressures and timing, consult nerpac for support. Pallet omponents 6 (6x) 3 H Valves S #4 99_66 4 Stroke: inch lastic deformation of the work support resulting from the application of load. lastic deformation Support force (lbs) 6 orce: 2-4 lbs Swing lamps lastic deflection (inch) P-45V P-2V P-1V 8 eflection chart:.2 ollet-ok Products 1,

3 ork supports - Hydraulic advance Shown: -71, -111 or unobstructed part loading ollet-ok Product ine Swing lamps ork Supports series nerpac work supports provide either additional non-fixed location points to the clamps, or support to larger or thin section workpiece components, always in order to minimize workpiece deflection during machining. Plunger stays retracted until pressure is applied allowing unobstructed loading ow pressure lock-up capability enables the use of machine tool hydraulic systems High rated support capacities allow for more compact fixture design orrosion resistant materials compatible with most coolants and environments Threaded and manifold air vent ports allow fixturing that prevents coolants and debris from being ingested into the mechanism inimized deflection increases machining accuracy ultiple mounting configurations for design flexibility ontact bolt included our mounting styles series, anifold models liminates the need for fittings and tubing on the fixture. series, ower flange models Plumbed directly no fixture hole required. T series, Threaded models Offers the flexibility of side or bottom porting. series, artridge models an be designed into narrow fixture plates as thru-hole mounting is fully functional. Support force (lbs) u 1, Support force vs pressure Pressure (psi) u lastic deflection (inch) u lastic deflection vs load 2 4 pplied load (lbs) u , eflection chart: lastic deformation of the work support resulting from the application of load. lastic deformation z In order to load the workpiece sideways over the work supports, hydraulic advanced models are being used. Product selection ax. Support anifold Threaded ower artridge Operating Plunger Oil ax. support plunger mount body flange style pressure contact capacity oil force stroke spring flow force psi lbs in 3 / lbs in min. max. ext. retr. in 3 min T , * * This product is made to order. Please contact nerpac for delivery information before specifying in your design. 46

4 imensions & options series series T series orce: 165-1, lbs Stroke: inch 1 Pressure: 7-5 psi ilindros de soporte Vérin anti-vibreur bstützzylinder series 1 S # H1 2 U1.28 U2.284 ir breather ilter Vent 1 /8"-27PT H2 ir port series 1 ø2 ø S #2 * This product is made to order. Please contact nerpac for delivery information before specifying in your design. ** note: imension is factory set. ay change on types 221, 331 and 441 due to adjusted contact spring force. note: or manifold mounting dimensions ( 5). ocking port Vent port Options ccessories In-line filters Important RnIng! Support force and clamping force must be matched. Support force should be at least 15% of clamping force. = orce o not exceed maximum flow rates to avoid premature lockup. ustom cylinders including longer stroke lengths are available on request. Product dimensions in inches [ ] ounting dimensions 5 odel apacity number 1 2 H1 H2 n** U1 U2 lbs Ø mm lbs un x1, T unef x1, unef ø x1, un x2, ø x2, * 1, ø x2, x1, x1, x1, x1, x1, x2, S # ork Supports inear ylinders Power Sources Valves Pallet omponents System omponents Yellow Pages

5 ork supports - Spring advance ollet-ok Product ine Swing lamps ork Supports Shown: S-111, S-71 S series nerpac work supports provide either additional non-fixed location points to the clamps, or support to larger or thin section workpiece components, always in order to minimize workpiece deflection during machining. Spring advance work support contacts workpiece as it is loaded into fixture ow pressure lock-up capability enables the use of machine tool hydraulic systems High rated support capacities allow for more compact fixture design orrosion resistant materials, compatible with most coolants and environments Threaded and manifold air vent ports allow fixturing that prevents coolants from being drawn into the system inimized deflection increases machining accuracy ultiple mounting configurations allow design flexibility an be operated as air advance by removing the spring and applying air pressure on the vent port ounting style S series, anifold mount liminates the need for fittings and tubing on the fixture. ST series, Threaded body Offers the flexibility of side or bottom porting. S series, ower flange Plumbed directly no fixture hole required. S series, artridge mount style an be designed into narrow fixture plates as thru-hole mounting is fully functional. Support force (lbs) u 1, Support force vs pressure S-441 S-331 S-221 S-111 S-112 S-71 S Pressure (psi) u lastic deflection (inch) u lastic deflection vs load 2 4 pplied load (lbs) u S-441 S-331 S-221 S-111 S-112 S-71 S , eflection chart: lastic deformation of the work support resulting from the application of load. lastic deformation z Spring advance work supports with extended plungers, waiting for the next workpiece. Product selection ax. Support anifold Threaded ower artridge Operating Plunger Oil ax. support plunger mount body flange style pressure contact capacity oil force stroke spring flow force psi lbs in 3 / lbs in min. max. ext. retr. in 3 min S ST S S S ,.66 S-441* S S S

6 imensions & options S series S series ST series orce: 165-1, lbs Stroke: inch 1 Pressure: 7-5 psi ilindros de soporte Vérin anti-vibreur bstützzylinder S series 1 S # H1 2 U1.28 U2.284 ir breather ilter Vent 1 /8"-27PT H2 ir port S series 1 ø2 ø S #2 ocking port Options ccessories In-line filters Important RnIng! Support force and clamping force must be matched. Support force should be at least 15% of clamping force. o not exceed maximum flow rates to avoid premature lockup. ustom cylinders including longer stroke lengths are available on request. odel apacity 1 2 Ø H1 H2 n** U1 U2 number lbs mm lbs S un x1, ST unef 1.72 ø x1, S unef x1, S un x2, S ø x2, S-441* 1, ø x2, S x1,5 1.67ø x1, S x1, ø x1, S x1,5 3. ø x2, * This product is made to order. Please contact nerpac for delivery information before specifying in your design. ** note: imension is factory set. ay change on types 221, 331 and 441 due to adjusted contact spring force. note: or manifold mounting dimensions ( 5). Vent port = orce Product dimensions in inches [ ] ounting dimensions 5 S # ork Supports inear ylinders Power Sources Valves Pallet omponents System omponents Yellow Pages

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