Disc Valve Hydraulic Motors

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1 Disc Valve Hydraulic Motors State of the art motors benefiting from years of experience and inovating constantly to fit your demands. C-i

2 Disc Valve Hydraulic Motors Highlights Product Description In the late 1950 s the original low speed, high torque hydraulic motor was developed from a pump Geroler element consisting of an internal gear ring and a mating gear or star. While attaching the internal gear ring to the housing as a non moving part, oil was ported to pressurize and turn the internal star in an orbit around a center point. This slow turning star coupled with a splined drive to the output shaft became the Char-Lynn Orbit motor. A few years after this original Char-Lynn Orbit motor was introduced another original motor concept went into production. This motor had rolls incorporated into the internal gear ring, this element was identified by the name Geroler and is a registered trade name of Eaton Hydraulics. From these early years the Geroler motor has seen many design changes to make these Geroler motors the best the industry has to offer. Examine the simplicity of these Geroler disc valve motors shown below. Also examine all the following pages for high value Char-Lynn disc valve motors from Eaton Hydraulics. Port A Geroler Star Motor Shaft Drive and Valve Drive Disc Valve Motor Shaft and Bearings C-ii

3 Features, Benefits, and Applications Features Char-Lynn Hydraulic motors provide design flexibility. All disc valve motors are available with various configurations consisting of: Displacement (Geroler size) Output Shaft No Shaft and Bearing Assembly (Bearingless Motor) Port Configuration Mounting Flange Other Special Features Benefits Lowest pressure drop motor in the industry Widest range of options The most experienced manufacturer of LSHT motors Applications Swing motor Brush Cutters & mowers Harvesting equipment Directional boring Turf equipment Skid Steer loaders Fairway mowers Harvesters Mowing Snow removal Sprayers Trencher Wood products Grinders and mixers Forestry equipment Irrigation reels Standard Motor The standard motor mounting flange is located as close to the output shaft as possible. This type of mounting supports the motor close to the shaft load. This mounting flange is also compatible with many standard gear boxes. Wheel Motor The wheel motor mounting flange is located near the center of the motor which permits part or all of the motor to be located inside the wheel or roller hub. In traction drive applications, loads can be positioned over the motor bearings for best bearing life. This wheel motor mounting flange provides design flexibility in many applications. Bearingless Motor The bearingless motor has the same drive components as the standard and wheel motors (with the exception that the motor is assembled without the output shaft, bearings and bearing housing). The bearingless motor is especially suited for applications such as gear boxes, winch drives, reel and roll drives. Bearingless motor applications must be designed with a bearing supported internal spline to mate with the bearingless motor drive. Product designs using these hydraulic motors provide considerable cost savings. C-iii

4 Table of Contents Highlights C-ii Features, Benefits, and Applications C-iii Table of Contents C-iv 2000 Series Highlights C-1-1 Specifications C-1-2 Performance Data C-1-3 Dimensions C-1-8 Installation Information C-1-14 Shaft Side Load Capacity C-1-18 Case Pressure and Case Porting C-1-19 Product Numbers C-1-23 Model Code C SeriesTwo-Speed Description C-1-25 Typical Hydraulic Circuit C-1-26 Specifications C-1-27 Dimensions C-1-28 Product Numbers C Compact Series Highlights C-2-1 Specifications C-2-2 Performance Data C-2-3 Dimensions C-2-9 Installation Information C Compact Series C-2-13 Mounting Options C-2-13 Dimensions C-2-14 Mounting Options for use with Enhanced Bearings C-2-14 Shaft Side Load Capacity C-2-17 Case Pressure and Case Port C-2-18 Model Code C Series Highlights Specifications Performance Data Dimensions Installation Information Shaft Side Load Capacity Case Pressure and Case Port Dimensions Ports Product Numbers Model Code 10,000 Series Highlights Specifications Performance Data Dimensions Installation Information Side Shaft Load Capacity Product Numbers Model Code 10,000 Series Two-Speed Description Performance Data Typical Hydraulic Circuit Specifications Dimensions Product Numbers C-4-1 C-4-2 C-4-3 C-4-8 C-4-12 C-4-14 C-4- C-4-16 C-4-17 C-4-18 C-5-1 C-5-2 C-5-3 C-5-5 C-5-8 C-5-10 C-5-12 C-5-13 C-5-14 C-5-14 C-5- C-5-16 C-5-17 C Series Highlights Specifications Performance Data Dimensions Installation Information Shaft Side Load Capacity Case Pressure and Case Port Product Numbers Model Code C-3-1 C-3-2 C-3-3 C-3-8 C-3-11 C-3-13 C-3-14 C-3-16 C-3-17 C-iv

5 2000 Series Highlights Features Three zone design for longer life and true bi-directionality. Port A Bearings that meet the highest standards of the industry Geroler Star Options to optimize performance in every application Integrated cross-over relief valve option Benefits Easy to design in a system Motor Shaft and Bearings Motor Shaft Drive and Valve Drive Disc Valve Reliablity and performance in tough application Compact design of the integrated cross-over relief valve option Description The popular 2000 Series provides torque up to 7500 in-lb. This proven design is reliable and durable. Eaton has added options that make the motor more flexible to use in a wide variety of applications. The integral cross-over relief valve is the latest innovation in the 2000 series motors Series Geroler Element Flow l/min [GPM] Speed RPM Pressure bar [PSI] Torque Nm [lb-in] 10 Displacements 75 [20] Continuous** 1 [] Intermittent* 908 Cont.** 1042 Inter.* 200 [00] Cont.** 0 [00] Inter.* 8 [7470] Cont.** 9 [8225] Inter.* ** Continuous (Cont.) Continuous rating, motor may be run continuously at these ratings. * Intermittent (Inter.) Intermittent operation, 10% of every minute. Applications Skid Steer Attachments Swing Motor Brush Cutters & Mowers Harvesting Equipment Directional Boring any place pressure relief protection is optimal for system or motor performance and life Turf equipment Auger Boring Plastic Injection Oil and Gas Equipment C-1-1

6 2000 Series Specifications SPECIFICATION DATA 2000 SERIES MOTORS Displ. cm3/r [in3/r] 80 [4.9] 90 [5.5] 100 [6.2] 1 [8.0] 160 [9.6] 195 [11.9] ] 5 [18.7] 395 [24.0] 490 [29.8] Speed Continuous (RPM) Intermittent Flow Flow Continuous 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] l/min [GPM] Intermittent 75 [20] 95 [25] 95 [25] 95 [25] 1 [] 1 [] 1 [] 1 [] 1 [] 1 [] Torque* Continuous 2 [2065] 265 [2326] 295 [26] 385 [3420] 5 [4040] 540 [4780] 660 [5850] 765 [6750] 775 [6840] 8 [7470] Nm [lb-in] Intermittent 3 [] 390 [38] 4 [3950] 560 [4970] 570 [5040] 665 [5890] 820 [7250] 885 [7820] 925 [8170] 9 [8225] Pressure Continuous 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 5 [2250] 120 [1750] bar Intermittent 310 [4000] 310 [4000] 310 [4000] 310 [4000] 260 [3750] 260 [3750] 260 [3750] 260 [3750] 170 [2500] 140 [2000] [ PSI] Peak 310 [4000] 310 [4000] 310 [4000] 310 [4000] 310 [4000] 310 [4000] 310 [4000] 310 [4000] 205 [00] 170 [2500] Weight Standard or 9.3 [20.5] 9.3 [20.5] 9.5 [21.0] 9.8 [21.5] 10.0 [22.0] 10.4 [23.0] 10.9 [24.0] 11.3 [25.0] 11.8 [26.0] 12.2 [27.0] kg [lb] Wheel Mount Bearingless 7.3 [16.0] 7.3 [16.0] 7.5 [16.5] 7.7 [17.0] 7.9 [17.5] 8.4 [18.5] 8.8 [18.5] 9.3 [20.5] 9.8 [21.5] 10.2 [22.5] Maximum Case Pressure: See case pressure seal limitation graph. *See shaft torque ratings for limitations. Note: To assure best motor life, run motor for approximately one hour at % of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Maximum Inlet Pressure: 310 bar [00 PSI] Do not exceed pressure rating (see chart above). Maximum Return Pressure: 310 bar [00 PSI] with case drain line installed. Do not exceed pressure rating (see chart above). bar [ PSI] : The true pressure difference between inlet port and outlet port Continuous Rating: Motor may be run continuously at these ratings Intermittent Operation: 10% of every minute Peak Operation: 1% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended Maximum System Operating Temp.: 82 C [180 F] Recommended Filtration: per ISO Cleanliness Code, 4406: 20/18/13 C-1-2

7 2000 Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] Continuous Intermittent [.25],95 [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [124] [233] [471] [273] [555] [133] [1] [1] [1] [142] [133] [124] [106] [98] [80] [62] [53] [] [18] cm 3 /r [5.5 in 3 /r] [00] 205 [00] 240 [832] 94 2 [8] [744] [1091] [1424] [1697] [1952] [2189] [2368] [8] [744] [1099] [1439] [1737] [20] [2293] [2570] [0] [899] [1113] [1473] [1800] [2132] [24] [2775] [348] [736] [613] [1492] [1851] [2208] [2552] [2898] [338] [729] [1128] [09] [1890] [2269] [26] [00] [331] [724] [11] [21] [1912] [29] [2670] [36] [3] [714] [1127] [25] [1924] [2326] [2704] [82] [298] [706] [11] [25] [1924] [2326] [2707] [80] [285] [688] [1107] [10] [1907] [2311] [2697] [70] [262] [673] [1087] [1490] [1892] [2281] [2662] [] [242] [644] [10] [1447] [1850] [2246] [2617] [2988] [231] [639] [1047] [1437] [1836] [2218] [2599] [2981] [204] [612] [1011] [1366] [1792] [2182] [2573] [2963] [2173] [195] [594] Peak No Operation [994] [1384] [1765] [2564] [4000] 275 [00] 310 [2855] [3100] 0 90 [3249] [3367] [3398] [38] [] [3432] [3381] [31] Flow LPM [GPM] [.25],95 [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [500] [250] 17 [3] 44 [3] 90 [325] 182 [320] 273 [310] 365 [0] 6 [285] 547 [270] 638 [255] 729 [2] [1000] 70 [210] 25 3 [420] 1 [210] [670] [670] [665] [660] [00] 105 [500] 50 8 [740] 85 3 [670] [650] [640] [625] [610] [590] [570] [990] [995] [1005] [1010] [10] [1010] [1005] 1 5 [990] [975] [955] [9] [570] Torque [lb-in] 65 } Nm 901 Speed RPM 80 cm 3 /r [4.9 in 3 /r] [2000] 140 [10] 1 34 [1310] 0 78 [13] [1340] [13] [10] [10] [1340] [13] [1310] [1290] [2500] [00] [1950] [2110] [50] [1800] [80][[1840] [2100] [2365] [26] [1620] [1920] [2200] [2480] [1685] [1700] [1705] 195 [1705] 195 [1690] 190 [1680] [00] 240 [4000] [00] [1655] [1975] [2270] [2570] [2020] [23] [2640] [2050] [2370] [2690] [2065] [2390] [27] [2065] [2395] [2720] [2055] [2385] [2700] [2025] [25] [2660] [16] [1985] [25] [2600] [2765] [2880] [2960] [10] [] 3 4 [] [2995] [29] [28] C-1-3

8 2000 Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] Continuous Intermittent [.25],95 [.5] 1,9 [1] 3,8 [2] 7.5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [170] 20 3 [190] [2] [2] [220] [220] [200] 25 2 [180] [160] 20 3 [0] 403 [1] 461 [110] [90] [60] [40] [20] 1,0 720 [410] 8 [870] [510] [1070] [510] [1080] [500] [1080] [490] [1080] [480] [1080] [470] [1070] [460] [1060] [440] [10] [420] [1010] [400] [990] [380] 575 [0] [325] 691 [310] 719 [960] [940] [920] [900] Peak No Operation 1 cm 3 /r [8.0 in 3 /r] Pressure Bar [PSI] [80] [1600] [1620] [1640] [1650] [1650] [1640] [1620] [1600] 180 [80] [2050] [2520] [2090] [2580] [29] [3320] [20] [2660] [3100] [40] [3980] [2190] 2 3 [2740] [2220] [2780] [22] [2800] [22] [2800] [00] [00] [3260] [3310] [3420] [2220] [00] [] [3910] [2200] [2780] [33] [3890] [2160] [2750] [30] [3860] [50] [20] [1490] 170 [1480] [2920] 3 9 [3310] [] [21] [2710] [3280] [2100] [2680] [3250] [2070] [2650] [3220] [2050] [26] [3200] [4000] 275 [3640] [3770] [4280] [3840] [4360] [3940] [40] [3910] [4440] [3840] [3820] [3780] [3700] [4440] [4440] [4410] [00] 310 [3990] 0 13 [4420] [4800] [4890] [4970] [4960] Flow LPM [GPM] [.25],95 [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [140] 4 [0] 13 [170] 20 [170] [170] [160] [0] 297 [140] 371 [120] 4 [110] [90] [70] [60] [40] [20] 1,0 890 [260] 2 [0] 9 [390] 34 [390] 71 [380] 1 [380] 219 [370] [368] [0] [3] 516 [320] 591 [0] 665 [280] 739 [260] 813 [2] [220] [620] 70 5 [8] [8] [820] [820] 90 2 [810] [810] [800] [800] [780] [770] [7] [720] [690] [670] cm 3 /r [6.2 in 3 /r] Pressure Bar [PSI] [940] [1210] 1 [70] [1870] [21] [90] [1920] [2220] [2520] [2810] [1640] [2010] [2380] [2750] [3120] [1220] 140 [1240] [1260] [1260] [1270] 1 4 [1270] [1260] [1260] [1240] [1180] 1 7 [1180] 1 [1140] [1670] [1700] [1720] [17] 195 [1740] 195 [1720] [00] 205 [00] 240 [2080] [2480] [2880] [3280] [21] [2560] [2990] [3420] [2160] [2610] [20] [3440] [2180] [26] [70] [10] [2180] [26] [70] [00] [2160] [2610] [60] [00] [1700] [2140] [2580] [20] [3460] [16] [2090] [2550] [2980] [3440] [1620] [2070] [2500] [29] [3360] [40] [2020] [2460] [2900] [3340] [1120] [60] [60] Torque [lb-in] } Nm Speed RPM [1990] [20] [2890] [4000] 275 [00] 310 [3120] 5 4 [3490] [3680] [3840] [3850] [3950] [3940] [3940] [3900] [38] C-1-4

9 Flow LPM [GPM] 2000 Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. [.25],95 [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [] 114 Continuous Intermittent [250] [380] 17 [390] 37 [405] 76 [405] 1 [400] 4 [380] 193 [5] [320] 269 [290] 8 [290] 346 [210] [170] [1] 462 [120] 484 [500] [750] cm 3 /r [11.9 in 3 /r] Pressure Bar [PSI] [1000] 70 [240] [590] [290] [640] [990] [1340] [1250] 85 Peak No Operation [00] [1750] [2000] [2250] [2500] [820] [12] [1625] [2065] [20] [2850] [3260] [3670] [4040] [4410] [4780] [50] [5520] [810] [12] [16] [2095] [2480] [2895] [3310] [37] [4100] [4470] [4840] [5210] [790] [12] [1650] [2100] [2485] [29] [3340] [3760] [4120] [4480] [4850] [765] [1190] [16] [2090] [2475] [29] [] [3770] [41] [4480] [4860] [7] [1160] [1625] [2070] [25] [2900] [3340] [3760] [41] [4490] [4860] [690] [1120] [90] [20] [2420] [2870] [3310] [37] [4100] [4480] [650] [1080] [50] [1995] [2380] [28] [3270] [3690] [4070] [40] [610] [1040] [00] [1955] [2340] [2785] [3220] [2750] 190 [00] [3250] [00] [7] [1100] [14] [1790] [2120] [20] [2720] [2990] [3260] [40] [3810] [4080] [40] [4620] [755] [11] [1470] [1860] [2195] [25] [2880] [3120] [3680] [4090] [00] [4800] [5100] [5400] [795] [1185] [40] [1970] [2310] [2675] [40] [3420] [3790] [4160] [20] [4890] [5260] [56] [8] [1220] [90] [20] [2395] [2780] [3170] [60] [3940] [4320] [4700] [5070] [50] [3640] [570] [1000] [1440] [1910] [20] [2740] [3170] [90] [550] [980] [1410] [1890] [2280] [2720] [] [70] [420] [860] [1290] [1700] [2120] [25] [2940] [3400] [4050] [3980] [3960] [5590] Flow LPM [GPM] [3750] 260 [58] [5890] [.25],95 [.5] 1,9 [1] 3,8 [2] 7.5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [] 114 [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [200] 25 3 [240] 25 9 [280] 23 [0] 46 [320] 93 [320] 142 [310] 190 [290] 237 [270] 286 [240] [220] [190] [170] [0] 525 [120] 572 [90] [3] 713 [490] [70] [2140] [990] [590] [1170] [17] [2290] [28] [33] [3820] [4070] [610] [1210] [1790] [20] [2920] [3480] [4050] [43] [6] [650] [1890] [25] [3170] [3820] [4460] [1960] [2620] [3280] [3940] [4600] [1260] 140 [10] cm 3 /r [9.6 in 3 /r] Pressure Bar [PSI] [650] [13] [2010] [2670] [33] [640] [1340] [20] [2850] [3410] [620] [1320] [20] [2700] [3370] [590] [10] [2020] [2690] [3360] [570] [1270] [1980] [2660] [33] [540] [1240] [1960] [2640] [3320] [510] [1210] [1920] [26] [3310] [480] [1170] [1880] [2600] [3290] [0] [10] [1860] [2570] [3260] [440] [1140] [1840] [2560] [32] [3] [1040] [1750] [2470] [3140] Torque [lb-in] } Nm Speed RPM [00] [00] [4000] [40] [4040] [40] [4010] [3990] [3940] 4 4 [3920] [3900] [3880] [3800] [4660] [4700] [4710] 5 2 [4700] [4680] [3750] 260 [4780] [49] [4990] [50] [5040] C-1-5

10 2000 Series 2 cm 3 /r [14.9 in 3 /r] Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation 5 cm 3 /r [18.7 in 3 /r] Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [] 114 [250] [500] [750] 50 [1000] 70 [1250] 85 [00] [1750] [2000] [2250] [2500] [410] [850] [0] [9] [1420] [1850] [2320] [2780] [460] [960] [1460] [1900] [2400] [2860] [470] [1000] [40] [1980] [2510] [10] [460] [1020] [50] [2040] [2580] [3110] [460] [1010] [440] 50 3 [410] 184 [380] 40 2 [340] [290] 277 [250] 8 [200] [0] 370 [120] 385 [1000] 1 2 [90] [4120] [80] [5050] [60] [2080] [26] [3170] [3670] [4210] [4680] [5160] [56] [6110] [50] [2110] [2650] [3200] [37] [4250] [47] [5210] [5720] [960] [] [2100] [2640] [3190] [3760] [4260] [4740] [5220] [910] [00] [2080] [2600] [3160] [3760] [42] [4710] [5190] [860] [1460] [2040] [2570] [3120] [3740] [4180] [4660] [5140] [810] [1420] [2000] [2520] [60] [3700] [41] [4610] [5090] [800] [10] [1910] [2460] [10] [36] [4110] [4610] [710] [10] [1870] [2390] [2940] [60] [4010] [670] [1240] [1790] [23] [2880] [3460] [3960] [660] [1210] [1750] [20] [2860] [3410] [3950] [520] [1080] [1620] [2180] [2720] [3260] [3790] [2750] 190 [00] [3250] [00] [3250] [3650] [4100] [40] [4980] [54] [5870] [6310] [3340] [3780] [4320] [4770] [5210] [5660] [6110] [6570] [6950] [3480] [3980] [40] [4910] [5380] [5850] [6320] [6780] [7250] [10] [4460] [4470] [5520] [57] [5980] [6440] [62] [6590] 7 99 [6910] [3750] 260 Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [] 114 [250] [500] [750] 50 [1000] 70 [1250] 85 [00] [1750] [2000] [2250] [2500] [500] [1050] [610] [1180] [1750] [23] [2870] [3440] [39] [4410] [4900] [5380] [620] [1210] [1800] [2400] [2970] [10] [4050] [4600] [5140] [5680] [6220] [6750] [7290] [7820] [680] [1250] [1880] [2500] [3120] [3690] [4260] [4840] [5410] [5980] [6550] [7120] [7690] [620] [1270] [1920] [2560] [600] [1270] [1940] [2600] [240] [180] [0] 8 [32] [3810] [4390] [4970] [5560] [3290] [3880] [4470] [5070] [920] [1620] [20] [2990] [60] [4190] [870] [50] [2240] [2920] [3420] [4020] [840] [20] [2200] [2890] [3340] [39] [680] [1360] [2040] [2720] [3140] [3810] [4820] [46] [20] [5660] [61] [6250] [570] [1250] [1940] [2610] [3310] [3920] [] [50] [5760] [6370] [5] [1220] [1920] [2600] [30] [3920] [] [50] [5760] [6370] [480] [1180] [1870] [2560] [3260] [3900] [10] [5120] [57] [4] [1120] [1820] [2500] [3210] [3870] [4480] [5080] [5690] [370] [1060] [1760] [2440] [3140] [3800] [4420] [5050] [320] [980] [1680] [2360] [50] [3710] [4370] [5020] [2750] 190 [00] 205 [3250] 225 [00] 240 [6710] 760 [7290] [6840] [3260] Torque [lb-in] 370} Nm 0 Speed RPM C-1-6

11 2000 Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] Continuous Intermittent [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [26] 98 [28] 106 [] 114 [250] [670] 75 2 [920] [980] [21] [32] [980] 110 [980] cm 3 /r [29.8 in 3 /r] [500] [1600] [2000] [2120] [2110] [2050] 2 [750] [1000] [1250] [00] [2990] [950] [2060] [3110] [920] [860] [790] [720] [6] [550] 60 3 [0] [360] [270] 199 [32] [3220] [3170] [1990] [19] [1870] [1770] [1670] [70] [1480] [1390] [1260] [11] [3120] 5 90 [55] [3900] [40] [43] [4880] [4080] [5110] [6320] [4270] [50] [6370] [5370] [5400] [40] [5390] [4260] [4185] [2990] [4110] [2890] [2800] 3 1 [2700] [2600] [2510] [2370] [2240] Peak No Operation [4020] [3940] 4 0 [38] [37] [3640] [20] [3400] [6420] [6470] 7 55 [6460] [5370] [50] [52] [5140] [5060] [4960] [4860] [4770] [46] [00] [6460] 7 85 [6400] [6340] [6260] [6180] [6070] [5970] [1750] 120 [7380] 8 22 [7470] 8 37 [7550] [7550] [7560] [2000] 140 [7980] [8225] 9 Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [26] 98 [28] 106 [] 114 [] 132 [250] [500] [750] 50 [1000] 70 [1250] 85 [00] [1750] [2000] [2250] [2500] [2750] [560] [1310] [770] [40] [790] [80] [2360] [3180] [39] [4680] [54] [6180] [6840] [7500] [8170] [810] [1660] [2480] [3320] [41] [4940] [5740] [6550] [72] [7880] [820] [1700] [2550] [3420] [4250] [5080] [5920] [6750] [7420] [8000] [820] [1700] [2580] [800] [770] [740] [690] 80 3 [640] [580] [2290] [80] [3780] [4480] [5170] [5880] [6580] [7270] [3460] [40] [51] [5960] [1700] [2590] [3480] [4320] [5160] [6000] [1680] [2570] [3470] [4310] [50] [5990] [1640] [25] [34] [4280] [5120] [90] [2480] [3370] [4220] [5060] [] [2420] [3310] [4160] [5010] [1470] [2370] [3260] [4110] [4960] [510] [1390] [2290] [3170] [40] [440] [13] [2220] [3100] [3950] [0] [270] 268 [180] cm 3 /r [24.0 in 3 /r] [1240] [21] [20] [3880] [10] [2050] [29] [3790] [1060] [1960] [2850] [3710] [840] [1760] [2640] [3480] [1760] Torque [lb-in] 200} Nm 334 Speed RPM [4880] [4800] [47] [4650] [70] [5960] [5910] [5870] [5820] [6800] [6840] [68] [7980] C-1-7

12 2000 Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 7/8-14 UNF-2B SAE O-ring End Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or Manifold Mount 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Standard Mount YY XX Y X YY 1-1/16-12 UN-2B SAE O-ring Ports (Positioned 180º Apart) 7/8-14 UNF-2B SAE O-ring End Ports STANDARD MOUNT MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 80 [4.9] 136,9 [5.39] 184,2 [7.25] 139,2 [5.48] 185,4 [7.] 100 [6.2] 141,5 [5.57] 189,0 [7.44] 143,8 [5.66] 190,3 [7.49] 1 [8.0] 147,9 [5.83] 195,4 [7.69] 0,2 [5.92] 196,6 [7.74] 160 [9.6] 147,9 [5.83] 195,4 [7.69] 0,2 [5.92] 196,6 [7.74] 195 [11.9] 4,7 [6.09] 202,2 [7.96] 7,0 [6.18] 203,2 [8.00] 2 [14.9] 163,7 [6.] 211,1 [8.31] 166,0 [6.54] 212,4 [8.36] 5 [18.7] 175,1 [6.90] 222,3 [8.75] 177,4 [6.99] 223,5 [8.80] 395 [24.0] 191,0 [7.52] 238,6 [9.39] 193,3 [7.61] 239,8 [9.44] 490 [29.8] 208,4 [8.21] 255,8 [10.07] 210,7 [8.] 270,1 [10.12] C-1-8

13 2000 Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Standard Mount with Integral Relief Valve 2X 93.0/92.4 [3.66/3.64] Y X 64.3/63.8 [2.53/2.51] Case Drain 7/16-20 UNF-2B SAE O-ring Port or G 1/4 (BSP) STANDARD MOUNT MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 80 [4.9] 137,0 [5.40] 184,5 [7.26] 100 [6.2] 141,6 [5.58] 189,0 [7.44] 1 [8.0] 147,9 [5.83] 195,4 [7.69] 160 [9.6] 147,9 [5.83] 195,4 [7.69] 195 [11.9] 4,8 [6.10] 202,2 [7.96] 2 [14.9] 163,7 [6.] 211,1 [8.31] 5 [18.7] 175,1 [6.90] 222,6 [8.76] 395 [24.0] 191,1 [7.53] 238,6 [9.39] 490 [29.8] 208,4 [8.21] 255,8 [10.07] C-1-9

14 2000 Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 7/8-14 UNF-2B SAE O-ring End Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or Manifold Mount 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Wheel Mount YY XX Y X YY 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) 7/8-14 UNF-2B SAE O-ring End Ports WHEEL MOUNT MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 80 [4.9] 96,8 [3.81] 144,0 [5.67] 99,1[3,90] 1,3 [5.72] 100 [6.2] 101,3 [3.99] 148,9 [5.86] 103,6 [4.08] 0,2 [5.91] 1 [8.0] 107,8 [4.25] 5,2 [6.11] 110,1 [4.34] 6,5 [6.16] 160 [9.6] 107,8 [4.25] 5,2 [6.11] 110,1 [4.34] 6,5 [6.16] 195 [11.9] [4.51] 161,8 [6.37] 116,8 [4.60] 163,1 [6.42] 2 [14.9] 123,5 [4.87] 171,0 [6.73] 125,8 [4.96] 172,3 [6.78] 5 [18.7] 1,0 [5.32] 182,1 [7.17] 137,4 [5.41] 183,4 [7.22] 395 [24.0] 0,9 [5.94] 198,4 [7.81] 3,2 [6.03] 199,7 [7.86] 490 [29.8] 168,2 [6.63] 2,7 [8.49] 170,7 [6.72] 217,0 [8.54] C-1-10

15 2000 Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Wheel Mount with Integral Relief Valve Y X 2X 93.0/92.4 [3.66/3.64] 64.3/63.8 [2.53/2.51] Case Drain 7/16-20 UNF-2B SAE O-ring Port or G 1/4 (BSP) WHEEL MOUNT MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 80 [4.9] 96,9 [3.82] 144,3 [5.68] 100 [6.2] 101,4 [4.00] 148,9 [5.86] 1 [8.0] 107,8 [4.25] 5,2 [6.11] 160 [9.6] 107,8 [4.25] 5,2 [6.11] 195 [11.9] [4.52] 162,1 [6.38] 2 [14.9] 123,5 [4.87] 171,0 [6.73] 5 [18.7] 1,0 [5.32] 182,4 [7.18] 395 [24.0] 1,0 [5.95] 198,4 [7.81] 490 [29.8] 168,2 [6.63] 2,7 [8.49] C-1-11

16 2000 Series Dimensions Bearingless Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 7/8-14 UNF-2B SAE O-ring End Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or Manifold Mount 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) YY XX 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180º Apart) Y X 101,60/101,47 [4.000/3.995] Pilot Dia. Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW C,86 [1.412] Dia. D 34,04 [1.340] Dia. E 81,0 [3.19 ] Min. Full Form Dia. F 86,1 [3.39 ] G 62,10 [2.4] Full Form Dia. H 38,40 [1.512] Dia. J 43,7 [1.72 ] Dia. K K 25,91 [1.020] L 8,25 [.325] M 0,89 [.0] L N º M C D N E F G H J YY Mating Coupling Blank Eaton Part No ,8/,2 [.66/.60] 7/8-14 UNF-2B SAE O-ring End Ports 6.7/6,0 [.26/.24] 127,0 [5.00] Dia. O-ring Seal Furnished with Motor 119,2 [4.69] Sq. 7,5 [6.20] (2) 13,85/13,33 [.5/.525] Dia. Thru (4) 14,22 [.560] Min. (4) For 2000 Series Bearingless Motor application information contact your Eaton representative (mating coupling blanks available from Eaton Hydraulics). Note: After machining blank, part must be hardened per Eaton specification. 24,06/23,54 [.947/.927] BEARINGLESS MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 80 [4.9] 79,0 [3.11] 126,5 [4.98] 81,3 [3.20] 127,8 [5.03] 100 [6.2] 83,5 [3.29] 131,4 [5.17] 85,8 [3.38] 132,6 [5.22] 1 [8.0] 89,9 [3.54] 137,7 [5.42] 92,2 [3.63] 139,0 [5.47] 160 [9.6] 89,9 [3.54] 137,7 [5.42] 92,2 [3.63] 139,0 [5.47] 195 [11.9] 96,8 [3.81] 144,3 [5.68] 99,0 [3.90] 1,5 [5.73] 2 [14.9] 105,6 [4.16] 3,5 [6.04] 107,9 [4.25] 4,7 [6.09] 5 [18.7] 117,1 [4.61] 164,6 [6.48] 119,4 [4.70] 165,9 [6.53] 395 [24.0] 133,1 [5.24] 180,9 [7.12] 1,4 [5.33] 182,1 [7.17] 490 [29.8] 0,3 [5.92] 198,2 [7.80] 2,7 [6.01] 199,3 [7.85] C-1-12

17 2000 Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Bearingless with Integral Relief Valve Y X 2X 93.0/92.4 [3.66/3.64] 64.3/63.8 [2.53/2.51] 101,60/101,47 [4.000/3.995] Pilot Dia. Case Drain 7/16-20 UNF-2B SAE O-ring Port or G 1/4 (BSP) 16,8/,2 [.66/.60] 6.7/6,0 [.26/.24] 7,5 [6.20] (2) 127,0 [5.00] Dia. O-ring Seal Furnished with Motor 119,2 [4.69] Sq. 13,85/13,33 [.5/.525] Dia. Thru (4) 14,22 [.560] Min. (4) 24,06/23,54 [.947/.927] BEARINGLESS MOTORS DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 80 [4.9] 79,0 [3.11] 126,8 [4.99] 100 [6.2] 83,5 [3.29] 131,4 [5.17] 1 [8.0] 89,9 [3.54] 137,7 [5.42] 160 [9.6] 89,9 [3.54] 137,7 [5.42] 195 [11.9] 96,8 [3.81] 144,6 [5.69] 2 [14.9] 105,6 [4.16] 3,5 [6.04] 5 [18.7] 117,1 [4.61] 164,9 [6.49] 395 [24.0] 133,1 [5.24] 180,9 [7.12] 490 [29.8] 0,3 [5.92] 198,2 [7.80] C-1-13

18 2000 Series Installation Information 1 Internal spline in mating part to be per spline data. Specification material to be ASTM A4, 8620H vacuum degassed alloy steel carbonize to a hardness of HRc with case depth (to 50HRc) of 0,076-1,02 [ ]. Dimensions apply after heat treat. 2 Mating part to have critical dimensions as shown. Oil holes must be provided and open for proper oil circulation. 3 Seal to be furnished with motor for proper oil circulation thru splines. 4 Some means of maintaining clearance between shaft and mounting flange must be provided. 5 Counterbore designed to adapt a standard sleeve bearing,010 -,040 [ ] I.D. by 44,040-44,070 [ ] O.D. (Oilite Bronze Sleeve Bearing AAM44-22). Bearingless 34,85/34,82 [1.372/1.371] -D- 0,08 [.003] C Dia. 1,6/0,7 [.06/.03] 59,0/58,4 [2.32/2.] 2,54/2,03 [.100/.080] 4,1/3,5 [.16/.14] 4,9/4,3 [.19/.17] Dia. Thru Oil Hole (2 ) 2 18,6/17,5 [.73/.69] 13,0/11,9 [.51/.47] 43,4/42,4 [1.71/1.67] Coupling Dept h 1,6/0,7 [.06/.03],3/29,7 [1.19/1.17] 16,2 [.60] Min. Dia. Case Flow R 1,8/1,2 [.07/.05] 5 Ø 0,13 [.005] A -A- º - º 28,00/27,73 [1.102/1.092] Dia. 34,41 [1.5] Min. 41,1 [1.62] Min. Dia. Case Flow R 0,8 [.03] 3 4 -B- Major Circular Tip R. Mino r Finish Finish Fillet R. Pitch Form Spline Pitch... 12/24 Pressure Angle... Number of teeth...12 Class of Fit...Ref. 5 Type of Fit...Side Pitch Diameter...Ref. 25, [ ] Base Diameter... Ref. 21,9970 [ ] 0,21 [.008] D Major Diameter...(27,74 [1.092] 27,59 [1.086] Min.) Minor Diameter...23,097-23,224 [ ] Form Diameter, Min ,93 [1.060] Fillet Radius...0,64-0,76 [ ] Tip Radius...0,25-0,38 [ ] Finish... 1,6 (63) Involute Profile Variation... +0,000-0,025 [ ] Total Index Variation... 0,038 [.00] Lead Variation... 0,013 [.0005] Circular Space Width: Maximum Actual... 4,318 [.1700] Minimum Effective... 4,216 [.1660] Maximum Effective...Ref. 4,270 [.1681] Minimum Actual...Ref. 4,247 [.1672] Dimension Between Two Pins...Ref. 19,020-19,190 [ ] Pin Diameter...4,496 [.1770] Pins to Have 3,38 [.133] Wide Flat for Root Clearance C-1-14

19 2000 Series Four Bolt Dimensions Mounting Options 13,72/13,46 [.540/.5] Dia. Thru (4) 82,55/82,42 [3.250/3.2] Pilot Dia. 18,6/17,0 [.73/.67] 6,4 [.25] SAE A Two Bolt (Standard Motor) 131,1 [5.16] 106,38 [4.188] 18,6/17,0 [.73/.67] 106,38 [4.188] Dia. Bolt Circle 108,8 [4.28] Sq. 20,1 [.79] 22,7/21,8 [.89/.86] Dia. (4) 13,85/13,33 [.5/.525] Dia. Thru (2) 82,55/82,42 [3.250/3.2] Pilot Dia. 6,4 [.25] 22,1 [.87] 22,7/21,8 [.89/.86] Dia. (2) Four Bolt Magneto 13,85/13,33 [.5/.525] Dia. Thru (4) 82,55/82,42 [3.250/3.2] Pilot Dia. 18,6/17,0 [.73/.67] 2,8/2,3 [.11/.09] SAE B Two Bolt 176,8 [6.96] 146,05 [5.750] 101,60/101,47 [4.000/3.995] Pilot Dia. 106,38 [4.188] Dia. 1,7 [5.34] 22,1 [.87] 22,7/21,8 [.89/.86] Dia. (4) 9,7/9,1 [.38/.36] 14,53/14,14 [.572/.557] Dia. Thru (2) 57,2/50,8 [2.25/2.00] Dia. Four Bolt (Wheel Motor) 134,2 [5.28] Sq. 147,638 [5.8125] Dia. Bolt Circle 22,1/17,0 [.87/.67] 6,7/6,0 [.27/.24] 107,95/107,82 [4.250/4.2] Pilot Dia. 95,2 [3.75] Dia. 13,85/13,33 [.5/.525] Dia. Thru 47,3/,7 [1.86/1.80] 6,7/6,0 [.26/.24] 22,7/22,0 [.89/.87] 127,00/126,87 [5.000/4.995] Dia. 3,8/2,8 [./.11] C-1-

20 2000 Series Dimensions Shafts 1 Inch Straight 1 1/4 Inch Tapered 395 [00] Torque Nm [lb-in] 1/4-20 UNC x,5 [.61] Deep 28,28/27,88 [1.113/1.098] 18,5 [.73] 25,40/25,34 [1.000/.998] Dia. 25,40 [1.000] Dia. x 6,38/6, [.251/.250] Woodruff Key 52,1/49,8 [2.05/1.96] End of Shaft to Mounting Surface (Std) 38,4 [1.51] Coupling 768 [6800] Torque Nm [lb-in] 1-20 UNEF 4,1 [.16] Dia. Thru 12,7 [.50] 31,7 [1.250] Dia. 55,1 [2.17] SAE J501 Standard Tapered Shaft 125,00 0,17 Taper per Meter [ Taper per Foot] 105,2/102,9 [4.14/4.05] End of Shaft to Mounting Surface (Whl) 25,9/24,9 [1.02/.98] 7,963/7,937 [.31/.3125] Square Key 3,97/3,63 [.6/.143] at Large End of Taper 38,1 [1.50] Hub Recommended Torque: (373 Nm [275 lb-ft] Dry) (5 Nm [225 lb-ft] Lub) Plus Torque required to align the slotted nut with the Shaft Crosshole. 36,6 [1.44] Across Flats 1 1/4 Inch Straight 25 mm Straight 768 [6800] Torque Nm [lb-in] 7,963/7,937 [.31/.3125],34/,05 [1.391/1.380] 56,6/54,4 [2.23/2.14] End of Shaft to Mounting Surface (Std) 32,6/,9 [1.28/1.22] 395 [00] Torque Nm [lb-in] 28,00/27,66 [1.102/1.089] 52,4/49,7 [2.06/1.96] End of Shaft to Mounting Surface (Std) 8,7/4,5 [.34/18] 7,999/7,965 [.3149/.3136] 32,0/31,7 [1.26/1.24] 3/8-16 UNC x 19,0 [.75] Deep 31,75/31,69 [1.250/1.248] Dia. 47,3 [1.86] Coupling M8 x H 21,6 [.85] Min. Deep 25,00/24,97 [.984/.983] Dia. 395 [00] Torque Nm [lb-in] 38,1 [1.50] Coupling C-1-16

21 2000 Series Dimensions Shafts 32 mm Straight SAE 6B Splined 768 [6800] Torque Nm [lb-in] 65,8/63,5 [2.59/2.50] End of Shaft to Mounting Surface (Std) 395 [00] Torque Nm [lb-in] 52,1/49,8 [2.05/1.96] End of Shaft to Mounting Surface (Std) 10,00/9,96 [.394/.392],0/34,7 [1.38/1.37] 9,2/4,5 [.36/.18],7/,3 [1.80/1.74] Spline Per SAE J499 25,/25,29 [.998/.996] Dia. 21,16/20,90 [.833/.823] M8 x H 21,6 [.85] Min Depth 32,017/31,991 [1.2605/1.2595] 56,4 [2.22] Coupling 1/4-20 UNC x,2 [.60] Deep 22,75 [.896] Min. Full Depth Spline 28,8 [1.13] Coupling Length 1 1/4-14 Tooth Splined 13 Tooth Splined 768 [6800] Torque Nm [lb-in] Flat Root Side Fit, 14 Tooth 12/24 Spline to Fit ANSI B ,75 [1.250] Dia. 56,4/54,4 [2.22/2.14] End of Shaft to Mounting Surface (Std),5 [1.79] Coupling 33,0 [1.] Min. Full Spline Depth 141 [1250] Torque Nm [lb-in] Spline to Fit SAE J498b Flat Root Side Fit 13 Tooth 16/32 Spline 21,806/21,678 [.8585/.85] Dia. 42,2/40,1 [1.66/1.58] End of Shaft to Mounting Surface (Std) 18,60/18,36 [.732/.723] Dia. 3/8-16 UNC 19,0 [.75] Min. Depth 26,36/26,11 [1.038/1.028],2 [.60] Min. Full Spline,8 [1.21] Coupling Length C-1-17

22 2000 Series Shaft Side Load Capacity These curves indicate the radial load capacity on the motor shaft(s) at various locations with an allowable external thrust load of 4 kg [1000 lb]. Note: Case pressure will increase the allowable inward thrust load and decrease the allowable outward thrust load. Case pressure will push outward on the shaft at 61 kg/7 Bar [1 lb/100 PSI]. Each curve is based on Thrust Load Standard Motor Straight and Splined Shafts [lb] [9000] [8000] [7000] [6000] [5000] [4000] [00] [2000] [1000] kg mm Axial Loads 4 kg [1000 lb] B 10 bearing life (2000 hours of 12,000,000 shaft revolutions at 100 RPM) at rated output torque. To determine radial load at speeds other than 100 RPM, multiply the load values given on the bearing curve by the factors in the chart below. RPM Multiplication Factor For 3,000,000 shaft revolutions or 500 hours Increase these shaft loads 52%. Wheel Motor Tapered Shaft [lb] [9000] [8000] [7000] [6000] [5000] [4000] [00] [2000] [1000] 0 [inch] [-3] [-2] [-1] 0 [1] [2] [3] [4] [5] kg Mounting Surface 0 mm [inch] [-3] [-2] [-1] 0 [1] [2] [3] [4] [5] Mounting Surface C-1-18

23 2000 Series Case Pressure and Case Porting Char-Lynn 2000 Series motors are durable and have long life as long as the recommended case pressure is not exceeded. Allowable case pressure is highest at low shaft speeds. Consequently, motor life will be shortened if case pressure exceeds these ratings (acceptability may vary with application). Determine if an external case drain is required from the case pressure seal limitation chart Case Pressure Bar 50 [PSI] 0 [2000] [00] [1000] [ 500] 0 0 Case Pressure Seal Limitation Intermittent -- Case Drain Optional Continuous -- Case Drain Optional Speed RPM Case Drain Required Case Porting Advantage Contamination Control flushing the motor case. Cooler Motor exiting oil draws motor heat away. Extend Motor Seal Life maintain low case pressure with a preset restriction in the case drain line. C-1-19

24 2000 Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Ports (2) or G 1/2 (BSP) Ports (2) 48,6 [1.91] 17º 11,9 [.47] 27,2/25,9 [1.07/1.02] 6,9/3,8 [.27/.] 7/16-20 UNF-2B SAE O-ring or G 1/4 (BSP) Case Drain Port 25,4 [1.00] Port A 57,7 [2.27] 56,9 [2.24] 18,1/16,5 [.71/.65] Manifold Mount 65,02 [2.560],56 [1.400] 16,3/,4 [.64/.61] Dia. 11,58 [.6] 18,1/16,5 [.71/.65] 38,10 [1.500] Port A 13,3/12,1 [.52/.48] Dia. 3/8-16 UNC,7 [.62] Deep (3) or M10 x 1.5-6H (3) 22,1 [.870] 47,50 [1.870] 56,6 [2.23] 56,9 [2.24] 7/16-20 UNF-2B SAE O-ring or G 1/4 (BSP) Case Drain Port C-1-20

25 2000 Series Dimensions Ports 1-1/16-12 UN-2B SAE O-ring Ports (2) Positioned 180º Apart 7/8-14 UNF-2B SAE O-ring End Ports (2) 23,9 [.94] B Port A Port,8/14,2 [.62/.56] 47,8 [1.88] 7/16-20 UNF-2B SAE O-ring Case Drain Port 56,9 [2.24] 7/16-20 UNF-2B SAE O-ring Case Drain Port 47,8 [1.88] 56,9 [2.24] Port A 57,2 [2.25] 6,9/3,8 [.27/.] 17º 60,0 [2.] 21,59 [.850] 57,2 [2.25] 59,0 [2.32] 13,34 [.525] Port A 22,05 [.868] 50,80 [2.000] C-1-21

26 2000 Series Dimensions Ports with Shuttle 7/8-14 UNF-2B SAE O-ring Ports (2) or G 1/2 (BSP) Ports (2) 11,9 [.47] Back-Pressure Relief Valve This port option is available with shuttle and back pressure relief valve for closed loop applications. 25,4 [1.00] Port A 27,2/25,9 [1.07/1.02] 57,7 [2.27] 62,5 [2.46] 17,5 [.689] Shuttle Location Case Drain 7/16-20 UNF-2B SAE O-ring Port or G 1/4 (BSP) 48,6 [1.91] Case Drain 7/16-20 UNF-2B SAE O-ring Port or G 1/4 (BSP) 50,80 [2.000] Min. 50º,9 [.625] 7/8-14 UNF-2B SAE O-ring End Ports (2) Back-Pressure Relief Valve This port option is available with shuttle and back pressure relief valve for closed loop applications. 7/16-20 UNF-2B SAE O-ring Case Drain Port 53,1/47,8 [2.09/1.88] 47,8 [1.88] 62,5 [2.46] Port A Shuttle Location 21,59 [.850] 59,0 [2.32] 13,34 [.525] 50,80 [2.000] 22,05 [.868] C-1-22

27 2000 Series Product Numbers Note: For 2000 Series Motors with a configuration Not Shown in the charts below: Use model code number system on the next page to specify product in detail. Use digit prefix 104-, 105-, or 106- plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. MOUNTING SHAFT PORT SIZE DISPL. cm 3 / r [in 3 / r] / PRODUCT NUMBER 2 Bolt SAE A Flange 2 Bolt SAE B Flange Wheel Motor Bearingless 7/8-14 O-ring 1 Inch Straight Staggered 1 1/16-12 O-ring 180 Apart 7/8-14 O-ring 1 1/4 Inch Straight Staggered 1 1/16-12 O-ring 180 Apart 7/8-14 O-ring 1 1/4 Inch Staggered 14 T Splined 1 1/16-12 O-ring 180 Apart 1 1/4 Inch Straight 7/8-14 O-ring Staggered 1 1/4 Inch Involute 7/8-14 O-ring SAE C Splined Staggered 1 Inch 7/8-14 O-ring SAE 6B Splined Staggered 7/8 Inch 7/8-14 O-ring SAE B Splined Staggered 80 90* [4.9] [5.5] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [24.0] [29.8] mm Straight G 1/2 (BSP)) /4 Inch 14 T Splined 1 1/4 Inch Straight G 1/2 (BSP) /8-14 O-ring Staggered 1 1/16-12 O-ring 180 Apart mm Straight G 1/2 (BSP) /4 Inch 14 T Splined 1 1/4 Inch Tapered 7/8-14 O-ring Staggered 1 1/16-12 O-ring 180 Apart 7/8-14 O-ring Staggered 1 1/16-12 O-ring 180 Apart 7/8-14 O-ring Staggered G 1/2 (BSP) *New Release Motors with Corrosion Protection MOUNTING SHAFT PORT SIZE DISPL. cm 3 / r [in 3 / r] / PRODUCT NUMBER 2 Bolt SAE A Staggered Flange *New Release 1 inch Straight 1 1/4 Inch Straight 80 90* [4.9] [5.5] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [24.0] [29.8] 7/8-14 O-ring Staggered /8-14 O-ring C-1-23

28 2000 Series Model Code The following 24-digit coding system has been developed to identify all of the configuration options for the 2000 Series motor. Use this model code to specify a motor with the desired features. All 24 digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M O 2 * * * * * * * * * * * * * * * * * * * * * , 2, 3 Product Series M Series Motor 4, 5 Displacement cm3/r [in3/r] [4.9] A5 90 [5.5] [6.2] 08 1 [8.0] [9.6] [11.9] 2 [14.9] 19 5 [18.7] [ [29.8] 6, 7 Mounting Type AB 4 Bolt (Wheel) 108,0 [4.25] Pilot Dia. and 13,59 [.5] Dia. Mounting Holes on 147,6 [5.81] Dia. B.C. AC 2 Bolt SAE A (Std.) 82,5 [3.25] Pilot Dia and 13,59 [.5] Dia. Mtg. Holes on 106,4 [4.19] Dia. B.C. AD 4 Bolt (Bearingless) 101,6 [4.00] Pilot Dia. and 13,59 [.5] Dia. Mounting Holes on 127,0 [5.00] Dia. B.C. AF 2 Bolt SAE B (Std.) 101,6 [4.00] Pilot Dia. and 14, [.565] Dia. Mtg. Holes on 146,0 [5.75] Dia. B.C. AH 4 Bolt (Standard) 82,5 [3.25] Pilot Dia. and 14,59 [.5] Dia. Mounting Holes on 106,4 [4.19] Dia. B.C. AJ 4 Bolt Magneto (Std.) 82,5 [3.25] Pilot Dia. and 13,59 [.5] Dia. Mtg. Holes on 106,4 [4.19] Dia. B.C. AP 4 Bolt (wheel compatible for HAYES BRAKE) 107,9 [4.25] Pilot Dia. and 13,59 [.5] Dia. Mounting Holes on 147,6 [5.81] Dia. B.C. with Turned Down Housing to 88,9 [3.50] Dia. 8, 9 Output Shaft 00 None (Bearingless) 01 1 inch Dia. Straight with Woodruff Key, 1/4-20 Threaded Hole and 38,4 [1.51] Coupling Length /4 inch Dia. Straight with Straight Key, 3/8-16 Threaded Hole and 47,3 [1.86] Coupling Length /4 inch Dia. Tapered with Straight Key and Nut /4 inch Dia. Splined 14 T, 3/8-16 Threaded Hole and 33,0 [1.] Min. Full Spline Length and,5 [1.79] Coupling Length 05 1 inch SAE 6B Splined 6T, 1/4-20 Threaded Hole and 22,8 [.90] Min. Full Spline Length and 28,8 [1.13] Coupling Length 07 7/8 inch Dia. Splined 13T,,2 [.60] Min. Full Spline Length and,8 [1.21] Coupling Length mm dia. Straight with Straight Key, M8 x 1,25-6H Threaded Hole and 56,4 [2.22] Coupling Length /4 inch Dia. Straight with Straight Key, 3 /8-16 Threaded Hole and Corrosion Resistant (seal area to shaft end) /4 inch Dia. Tapered with Straight Key and Nut, Corrosion Resistant (under seal area only) mm Dia. Straight with Straight Key, M8 x 1,25-6H Threaded Hole and 38,4 [1.51] Coupling Length 10, 11 Ports AA 7/8-14 UNF 2B SAE O-ring (Staggered) AG G 1/2 BSP Straight Thread ports (Staggered) AB Manifold Mount with 3 /8-16 UNC Mounting Threads (3) AD 7/8-14 UNF 2B SAE O-ring (End Ports) AE Manifold Mount with M10 x 1,5-6H Mounting Threads (3) AF 1 1/16-12 UN-2B O-ring ports (Positioned 180 Apart) 12, 13 Case Flow Options Shuttles available with port code AA or AD only) 01 7/16-20 UNF 2B SAE O-ring (Case Drain) 02 G 1/4 (BSP) Straight Thread Port (Case Drain) 04 Shuttle Valve with 7/16-20 UNF 2B SAE O-ring (Case Drain) 05 Shuttle Valve with G 1/4 (BSP) straight thread port (Case Drain) 14 Low Pressure Relief (LPR available with a combination of case flow code 04 or 05 and port code AA or AD only) 0 None A Set at 4,5 bar [65 PSI] (for Manual Pumps) B Set at,2 bar [220 PSI] (for Servo Pumps) C Set at 20,7 bar [0 psi], 16 Valve Options 00 None 17, 18 Accessories 00 None AA Seal Guard AH Speed Sensor (Std. With M12 connector) AL Quadrature Speed Sensor Version 2 with M1 19, 20 Special Features (Hardware) 00 None 01 Viton Seals 10 Viton Shaft Seal bar [00 psi] Internal Cross Over Relief Valve (staggered 7/8 O-ring ports only) bar [1750 psi] Internal Cross Over Relief Valve (staggered 7/8 O-ring ports only) bar [2000 psi] Internal Cross Over Relief Valve (staggered 7/8 O-ring ports only) 60 5 bar [2250 psi] Internal Cross Over Relief Valve (staggered 7/8 O-ring ports only) bar [2500 psi] Internal Cross Over Relief Valve (staggered 7/8 O-ring ports only) bar [2750 psi] Internal Cross Over Relief Valve (staggered 7/8 O-ring ports only) bar [00 psi] Internal Cross Over Relief Valve (staggered 7/8 O-ring ports only) Seal 21 Special Features (Assembly) 0 None A Flange Rotated 90 B Reverse Rotation 22 Paint/ Special Packaging 0 No Paint, Individual Box A Painted Low Gloss Black, Individual Box B Corrosion Protected 23 Eaton Assigned Code when Applicable 0 Assigned Code 24 Eaton Assigned Design Code 0 Assigned Design Code C-1-24

29 2000 Series Two-Speed Description The Eaton 2000 Series motors are available with an integral two speed feature that changes the displacement in a ratio of 1 to 2 and shifts the motor from a low speed high torque (LSHT) mode to a high speed low torque (HSLT) mode. The open center selector valve shifts the speed mode from low to high speed when pilot pressure of 6.9 Δ Bar [100 Δ PSI] minimum is applied to the pilot port (6.9 Bar [100 PSI] higher than case pressure). In the high speed mode torque values are approximately one half with twice the speed of the conventional 2000 Series single speed motors. An external two position three way valve is required for shifting the pilot pressure port between signal pressure (HSLT) and low pressure (LSHT) Two speed motors are available with a return line closed center shuttle for closed circuit applications. Low speed high torque mode is the normal position of the speed selector valve. When a differential pressure is supplied to the pilot port and 6,9 Bar [100 PSI] is reached, the selector valve overcomes the return spring force and the spool shifts to the high speed mode. The oil in the opposite side of the spool is drained internally. Pressure between the pilot supply and case drain or return line (depending on open or closed circuit system) must be maintained to keep the motor in the high speed mode. When pilot pressure is removed from the pilot port the pressure in the pilot end of the spool valve is relieved and drained back through this three way valve, the spring force returns the spool valve to LSHT position. Pilot pressure may come from any source that will provide uninterrupted pressure during the high speed mode operation. Pilot pressure 6,9 Δ Bar [100 Δ PSI] minimum, up to the full operating pressure of the motor. In normal LSHT operation the Char-Lynn two speed motor will function with equal shaft output in either direction (CW or CCW), the same as the single speed Char-Lynn disc valve motors. However, to prevent cavitation in the HSLT mode, the preferred direction of shaft rotation is counter clockwise (port B pressurized). This unique disc valve is not symmetrical in porting the fluid for the HSLT mode. Consequently, when the pressure is reversed for HSLT CW rotation, cavitation can occur. Installing a restriction (200 psi or more depending on flow) in the hydraulic line that connects port B will prevent cavitation. If you are operating in a critical area and a restriction in the hydraulic line causes concern, these two speed motors can be ordered timed with CW preferred HSLT shaft rotation. Hence, with this option port B will have to be pressurized for CW preferred HSLT shaft rotation. The restriction recommended for the line connecting port B remains unchanged. Finally in closed circuit applications a hydraulic line restriction is not required. Instead, the charge pump can be used to supply and maintain a minimum pressure of 14 Bar [200 PSI]. Be certain in closed loop applications that the charge pump when used for back pressure on the B port, has sufficient displacement to maintain charge pressure especially in dynamic braking or overrunning load conditions. Important! Due to potential problems in maintaining charge pump pressure at port B for uninterrupted back pressure during dynamic braking, Eaton does not recommend the two speed motor where overrunning conditions may exist. Performance Data In the high speed mode torque values are approximately one half with twice the speed of the conventional 2000 Series single speed motors. In the low speed mode torque and speed values are the same as the conventional 2000 Series motors. C-1-25

30 2000 Series Two-Speed Typical Hydraulic Circuit Pump Pressure and Return, and Shaft Rotation Directional Control Valve Check Valves Pilot Pressure 6,9 Bar [100 PSI] Min. Two Position Three Way Valve LSHT HSLT Port A Pilot Port Port A Pilot Port Restriction 14 Bar [200 PSI] and Check Valve Case Drain (Option) 2000 Series Motor Two Speed Two Speed Motor Schematic Output Shaft Optional Shuttle Valve Location Case Drain Case Drain (Option) Pilot Port Case Drain Port A Torque Low Speed High Torque Maximum System Horsepower Curve Two Speed Motor Schematic with... Case Drain (Option) Output Shaft High Speed Low Torque...Optional Two Way Shuttle Valve Case Drain Speed - RPM 2 - Speed Operating Range C-1-26

31 2000 Series Two-Speed Specifications SPECIFICATION DATA 2000 SERIES TWO-SPEED MOTORS Displ. cm 3 /r [in 3 /r] High Speed Mode 40 [2.] 50 [3.1] 65 [4.0] 80 [4.8] 95 [5.95] 120 [7.] 5 [9.] 195 [12.0] 2 [14.9] Low Speed Mode 80 [4.9] 100 [6.2] 1 [8.0] 160 [9.6] 195 [11.9] ] 5 [18.7] 395 [24.0] 490 [29.8] Speed High Speed Mode (RPM) Low Speed Mode Continuous Flow Flow l/min [GPM] High Speed Mode [12] 55 [] 70 [19] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] Low Speed Mode [12] 55 [] 70 [19] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] Torque* High Speed Mode Nm Continuous 100 [880] 125 [11] 165 [10] 195 [1725] 240 [20] 0 [2675] 380 [] 365 [3225] 448 [3970] [lb-in] Intermittent 1 [10] 185 [1660] 240 [20] 240 [20] 0 [2650] 375 [33] 440 [3900] 4 [3940] 486 [40] Torque* Low Speed Mode Nm Continuous 2 [2065] 295 [26] 385 [3420] 5 [4040] 540 [4780] 660 [5850] 765 [6750] 775 [6840] 8 [7470] [lb-in] Intermittent 3 [] 4 [3950] 560 [4970] 570 [5040] 665 [5890] 820 [7250] 885 [7820] 925 [8170] 9 [8225] Pressure Continuous 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 5 [2250] 120 [1750] bar [ PSI] Intermittent 310 [00] 310 [00] 310 [00] 260 [3750] 260 [3750] 260 [3750] 260 [3750] 190 [2750] 140 [2000] Weight Standard or 13,8 [.5] 14,1 [31.0] 14,3 [31.5] 14,5 [32.0],0 [33.0],4 [34.0],9 [.0] 16,3 [36.0] 16,8 [37.0] kg [lb] Wheel Mount Bearingless 11.8 [26.0] 12,0 [26.5] 12,2 [27.0] 12,5 [27.5] 12.9 [28.5] 13,4 [29.5] 13,8 [.5] 14,3 [31.5] 14,7 [32.5] Maximum Case Pressure: See case pressure seal limitation graph. *See shaft torque ratings for limitations. Note: To assure best motor life, run motor for approximately one hour at % of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. High Speed Mode (Reduced Motor Displacement) Low Speed Mode (Full Motor Displacement) Maximum Inlet Pressure: 310 bar [00 PSI] Do not exceed pressure rating (see chart above). Maximum Return Pressure: 310 bar [00 PSI] with case drain line installed. Do not exceed pressure rating (see chart above). bar [ PSI] : The true pressure difference between inlet port and outlet port Continuous Rating: Motor may be run continuously at these ratings Intermittent Operation: 10% of every minute Peak Operation: 1% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended Maximum System Operating Temp.: 82 C [180 F] Recommended Filtration: per ISO Cleanliness Code, 4406: 20/18/13 C-1-27

32 2000 Series Two-Speed Dimensions Standard and Wheel Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 9/16-18 UNF-2B SAE O-ring Case Drain Port (1) 7/16-20 UNF-2B SAE O-ring Pilot Control Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) G 1/4 (BSP) Pilot Control Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Two-Speed Standard Motors Y X STANDARD MOUNT MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 80 [4.9] 137,4 [5.41] 231,6 [9.12] 100 [6.2] 142,0 [5.59] 236,5 [9.31] 1 [8.0] 148,5 [5.85] 242,9 [9.56] 160 [9.6] 148,5 [5.85] 242,9 [9.56] 195 [11.9] 5,2 [6.11] 249,4 [9.82] 2 [14.9] 164,2 [6.47] 258,6 [10.18] 5 [18.7] 175,7 [6.92] 270,1 [10.63] 395 [24.0] 191,5 [7.54] 286,1 [11.26] 490 [29.8] 209,0 [8.23] 3,3 [11.94] Two-Speed Wheel Motors Y X WHEEL MOUNT MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 80 [4.9] 97,2 [3.83] 191,5 [7.54] 100 [6.2] 101,8 [4.01] 196,4 [7.73] 1 [8.0] 108,3 [4.27] 202,7 [7.98] 160 [9.6] 108,3 [4.27] 202,7 [7.98] 195 [11.9 1,0 [4.53] 209,3 [8.24] 2 [14.9] 124,2 [4.89] 218,5 [8.60] 5 [18.7] 1,5 [5.34] 229,9 [9.05] 395 [24.0] 1,4 [5.96] 2,9 [9.68] 490 [29.8] 168,9 [6.65] 263,1 [10.36] C-1-28

33 2000 Series Two-Speed Dimensions Bearingless Two-Speed Bearingless Motors 37,9/36,8 1.49/1.] 24,2/23,3 [.95/.92] 14,0/12,9 [.55/.51] 20,6/19,5 [.81/.77] 41,7/40,8 [1.64/1.61] 27,7/26,1 [1.09/1.03] 17,3/,7 [.68/.62] 3/8-24 UNF,8[.62] Dp. (4) 8,7/7,8 [.34/.31] 64,3/62,7 [2.53/2.47] Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 9/16-18 UNF-2B SAE O-ring Case Drain Port (1) 7/16-20 UNF-2B SAE O-ring Pilot Control Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) G 1/4 (BSP) Pilot Control Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW 61,9/60,8 [2.44/2.39] Port A 31,0/,2 [1.22/1.19] 10,7/9,6 [.42/.38] 66,1/65,0 [2.60/2.56] Optional Case Drain,5/44,4 [1.79/1.75] 26,5/25,4 [1.04/1.00] 7/16-20 UNF-2B O-ring Port Pilot Control Pilot Port Pressurized 6,9 D Bar [100 D PSI] High Speed Low Torque (HSLT) Pilot Port Depressurized (Tank) Low Speed High Torque (LSHT) 122,0 [4.80] 68,1 [2.68] 3,1 [.12] X Y 74,0/72,8 [2.91/2.87] 6,4/5,8 [.25/.23] BEARINGLESS MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 80 [4.9] 79,3 [3.13] 174,0 [6.85] 100 [6.2] 84,1 [3.31] 178,9 [7.04] 1 [8.0] 90,7 [3.57] 185,2 [7.29] 160 [9.6] 90,7 [3.57] 185,2 [7.29] 195 [11.9] 97,3 [3.83] 191,8 [7.55] 2 [14.9] 106,4 [4.19] 201,0 [7.91] 5 [18.7] 117,8 [4.64] 212,4 [8.36] 395 [24.0] 133,6 [5.26] 228,4 [8.99] 490 [29.8] 1,1 [5.95] 2,6 [9.67] 63,0 [2.48] 9/16-18 UNF O-ring Case Drain Port 46,0/44,9 [1.81/1.77] C-1-29

34 2000 Series Two-Speed Product Numbers Note: For 2000 Series Motors with a configuration Not Shown in the charts below, contact your Eaton Representative. Use digit prefix 104-, 105-, or 106- plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. MOUNTING SHAFT PORT SIZE DISPL. cm 3 / r [in 3 / r] / PRODUCT NUMBER 2 Bolt SAE A Flange Wheel Motor Bearingless 1 Inch Straight 7/8-14 O-ring Staggered 1 1/4 Inch Straight 7/8-14 O-ring Staggered 1 1/4 Inch 7/8-14 O-ring 14 T Splined Staggered 1 1/4 Inch Tapered 7/8-14 O-ring Staggered 1 1/4 Inch 7/8-14 O-ring 14 T Splined Staggered 7/8-14 O-ring Staggered [4.9] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [24.0] [29.8] C-1-

35 4000 Compact Series Highlights Geroler Star Port A Features Shuttle Valve with Back- Pressure Relief Valve Speed Sensors End Ports. Benefits The bearing capacity of the 4000 Series The flow of the 2000 Series Description Motor Shaft and Bearings Motor Shaft Drive and Valve Drive Disc Valve This new compact edition in a family of disc valve hydraulic motors produces the same amount of torque as the current 4000 Series. Yet, it is housed in an envelope similar to its smaller counterpart, the 2000 Series. The unit s intermittent torque rating is 1220 Nm [10800 lb-in]. A variety of mounting options include two 2 bolt mounts (SAE A, SAE B), and four 4 bolt mounts (magneto, standard and wheel mounts.) For added flexibility, the motor can be specified with either the larger size shafts of the 2000 Series of standard output shaft sizes of the 4000 Series, plus one new 1-1/2 inch straight (the small envelope and optional shaft sizes make this motor ideal for vehicles like skid-steer loaders whose hallmark is high power and productivity in a small frame.) Applications Skid Steer Loaders Fairway Mowers Harvesters Vehicles where space may be at a premium. Specifications Geroler Element Flow l/min [GPM] Speed RPM Pressure bar [PSI] Torque Nm [lb-in] 6 Displacements 75 [20] Continuous** 1 [] Intermittent* 464 Cont.** 699 Inter.* 200 [00] Cont.** 0 [00] Inter.* 975 [8627] Cont.** 1218 [10788] Inter.* ** Continuous (Cont.) Continuous rating, motor may be run continuously at these ratings. * Intermittent (Inter.) Intermittent operation, 10% of every minute. Lawn and Turf Skid Steer Boom Lift Harvestor C-2-1

36 4000 Compact Series Specifications SPECIFICATION DATA 4000 COMPACT SERIES MOTORS Displ. cm3/r [in3/r] 160 [9.8] 200 [12.3] 250 [.4] 325 [19.8] 405 [24.6] 490 [29.8] Speed (RPM) Continuous Flow Intermittent Flow Continuous 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] 75 [20] l/min [GPM] Intermittent 1 [] 1 [] 1 [] 1 [] 1 [] 1 [] Torque* Continuous 510 [14] 758 [57] 734 [6500] 793 [7021] 800 [7079] 975 [8627] Nm [lb-in] Intermittent 690 [6108] 840 [7436] 9 [8272] 1053 [9320] 921 [83] 1218 [10778] Pressure Continuous 225 [3250] 225 [3250] 205 [00] 170 [2500] 140 [2000] 140 [2000] bar Intermittent 310 [00] 295 [4250] 260 [3750] 240 [00] 170 [2500] 171 [2500] [ PSI] Peak 310 [00] 310 [00] 310 [00] 310 [00] 275 [4000] 260 [3750] Weight Standard or 10,4 [23.0] 10,9 [24.0] 11,3 [25.0] 11,8 [26.0] 12,2 [27.0] 12,2 [27.0] kg [lb] Wheel Mount Bearingless 8,4 [18.5] 8,8 [19.5] 9,3 [20.5] 9,8 [21.5] 10,2 [22.5] 10,2 [22.5] Maximum Case Pressure: See case pressure seal limitation graph. *See shaft torque ratings for limitations. Note: To assure best motor life, run motor for approximately one hour at % of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Maximum Inlet Pressure: 310 bar [00 PSI] Do not exceed pressure rating (see chart above). Maximum Return Pressure: 310 bar [00 PSI] with case drain line installed. Do not exceed pressure rating (see chart above). bar [ PSI] : The true pressure difference between inlet port and outlet port Continuous Rating: Motor may be run continuously at these ratings Intermittent Operation: 10% of every minute Peak Operation: 1% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended Maximum System Operating Temp.: 82 C [180 F] Recommended Filtration: per ISO Cleanliness Code, 4406: 20/18/13 C-2-2

37 4000 Compact Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation Flow LPM [GPM] 160 cm3/r [9.8 in3/r] [250] [500] [750] [1000] [1250] [00] [1750] [2000] [2250] [2500] [2750] [00] [3250] [00] [3750] [4000] [4250] [0.25] , [0.5] , [1] , [2] , [4] [6] [8] [10] [12] [14] [16] [18] [20] [22] [24] [25] [] [2777] Torque [lb-in] 314 } Nm 648 Speed RPM C-2-3

38 4000 Compact Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation Flow LPM [GPM] [2072] cm3/r [12.3 in3/r] Pressure Bar [PSI] [250] [500] [750] [1000] [1250] [00] [1750] [2000] [2250] [2500] [2750] [00] [3250] [00] [3750] [4000] [4250] [0.25] , [0.5] , [1] , [2] , [4] [6] [8] [10] [12] [14] [16] [18] [20] [22] [24] [25] [] Torque [lb-in] } Nm Speed RPM C-2-4

39 4000 Compact Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation Flow LPM [GPM] 250 cm3/r [.4 in3/r] Pressure Bar [PSI] [250] [500] [750] [1000] [1250] [00] [1750] [2000] [2250] [2500] [2750] [00] [3250] [00] [3750] [0.5] ,9 6 5 [1] , [2] , [4] [6] [8] [10] [12] [14] [16] [18] [20] [22] [24] [25] [] [2246] Torque [lb-in] } Nm Speed RPM C-2-5

40 4000 Compact Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation Flow LPM [GPM] 325 cm3/r [19.8 in3/r] Pressure Bar [PSI] [250] [500] [750] [1000] [1250] [00] [1750] [2000] [2250] [2500] [2750] [00] [3250] [ [0.5] ,9 5 4 [1] , [2] , [4] [6] [8] [10] [12] [14] [16] [18] [20] [22] [24] [25] [] [2799] Torque [lb-in] } Nm Speed RPM C-2-6

41 4000 Compact Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation Flow LPM [GPM] 395 cm3/r [24.0 in3/r] Pressure Bar [PSI] [250] [500] [750] [1000] [1250] [00] [1750] [2000] [2250] [2500] [0.5] ,9 3 2 [1] , [2] , [4] [6] [8] [10] [12] [14] [16] [18] [20] [22] [24] [25] [] [2655] Torque [lb-in] } Nm Speed RPM C-2-7

42 4000 Compact Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation Flow LPM [GPM] 490 cm3/r [29.8 in3/r] Pressure Bar [PSI] [250] [500] [750] [1000] [1250] [00] [1750] [2000] [2250] [2500] [0.5] ,9 3 3 [1] , [2] , [4] [6] [8] [10] [12] [14] [16] [18] [20] [22] [24] [25] [] [3341] Torque [lb-in] } Nm Speed RPM C-2-8

43 4000 Compact Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 7/8-14 UNF-2B SAE O-ring End Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or Manifold Mount 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Standard Mount YY XX Y X YY 1-1/16-12 UN-2B SAE O-ring Ports (Positioned 180º Apart) 7/8-14 UNF-2B SAE O-ring End Ports STANDARD MOUNT MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 160 [9.8] 4,7 [6.09] 201,9 [7.95] 7,0 [6.18] 203,3 [8.00] 200 [12.3] 163,8 [6.] 211,1 [8.31] 166,1 [6.54] 212,3 [8.36] 250 [.4] 175,3 [6.90] 222,5 [8.76] 177,5 [6.99] 223,8 [8.81] 325 [19.8] 191,0 [7.52] 238,5 [9.39] 193,3 [7.61] 239,8 [9.44] 405 [24.6] 208,5 [8.21] 255,8 [10.07] 210,8 [8.] 257,0 [10.12] 490 [29.8] 208,5 [8.21] 255,8 [10.07] 210,8 [8.] 257,0 [10.12] C-2-9

44 4000 Compact Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 7/8-14 UNF-2B SAE O-ring End Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or Manifold Mount 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Wheel Mount Y XX Y X YY 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) 7/8-14 UNF-2B SAE O-ring End Ports WHEEL MOUNT MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch 160 [ 9.8] 114,6 [4.51] 161,8 [6.37] 114,6 [4.51] 161,8 [6.37] 200 [12.3] 123,7 [4.87] 170,9 [6.73] 123,7 [4.87] 170,9 [6.73] 250 [.4] 1,1 [5.32] 182,4 [7.18] 1,1 [5.32] 182,4 [7.18] 325 [19.8] 0,9 [5.94] 198,4 [7.81] 0,9 [5.94] 198,4 [7.81] 405 [24.6] 168,4 [6.63] 2,6 [8.49] 168,4 [6.63] 2,6 [8.49] 490 [29.8] 168,4 [6.63] 2,6 [8.49] 168,4 [6.63] 2,6 [8.49] C-2-10

45 4000 Compact Series Dimensions Ports 7/8-14 UNF-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180 Apart) (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 7/8-14 UNF-2B SAE O-ring End Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1/2 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or Manifold Mount 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Bearingless YY XX Y X Port A Pressurized CW Pressurized CCW For 4000 bearingless motor application information, contact your Eaton representative (mating coupling blanks available from Eaton Hydraulics). C 101,60/101,47 [4.000/3.995] Pilot Dia. Note: After machining blank, part must be hardened per Eaton specification. J K D E 1 1/16-12 UN-2B SAE O-ring Ports (Positioned 180º Apart) YY 16,8/,2 [.66/.60] 6.7/6,0 [.26/.24] 7,5 [6.20] (2) C 47,2 [1.86] Dia. D 112,5 [4.43] E 107,4 [4.23] Full Form Dia. F 7,4 [.29]Min. Full Form Dia. G 68,8 [2.71] H 56,9 [2.24] Dia. J 18,29 [.720] K 38º Mating Coupling Blank Eaton Part No H F G 7/8-14 UNF-2B SAE O-ring End Ports 127,0 [5.00] Dia. O-ring Seal Furnished with Motor 119,2 [4.69] Sq. 13,85/13,33 [.5/.525] Dia. Thru (4) 14,22 [.560] Min. (4) 24,06/23,54 [.947/.927] BEARINGLESS MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 160 [9.8] 96,8 [3.81] 144,3 [5.68] 99,1 [3.90] 1,5 [5.73] 200 [12.3] 105,7 [4.16] 3,4 [6.04] 108,0 [4.25] 4,7 [6.09] 250 [.4] 117,1 [4.61] 164,8 [6.49] 119,4 [4.70] 166,1 [6.54] 325 [19.8] 133,1 [5.24] 180,8 [7.12] 1,4 [5.33] 182,1 [7.17] 405 [24.6] 0,4 [5.92] 198,1 [7.80] 2,7 [6.01] 199,4 [7.85] 490 [29.8] 0,4 [5.92] 198,1 [7.80] 2,7 [6.01] 199,4 [7.85] C-2-11

46 4000 Compact Series Installation Information Bearingless 1 Internal spline in mating part to be per spline data specification. Material to be ASTM A4, 8620H vacuum degassed alloy steel carbonize to a hardness of HRc with case depth (to 50HRc) of 0,76-1,02 [ ] dimensions apply after heat treat. 2 Mating part to have critical dimensions as shown. Oil holes must be provided and open for proper oil circulation. 3 Seal to be furnished with motor for proper oil circulation thru splines. 4 Some means of maintaining clearance between shaft and mounting flange must be provided. 5 Counterbore designed to adapt to a standard sleeve bearing 50,010-50,040 [ ] ID by 60,050-60,080 [ ] (Oilite bronze sleeve bearing) Source: Beemer Precision Inc AAM 50 mm ID - 60 mm OD Length Determined by the Customer. Stock Bearing Lengths: mm 50 mm 60 mm 70 mm 75 mm 49,848/49,822 [1.9625/1.96] 0,13 [.005] B -D- 16 1,3/0,8 [.05/.03] º/º R 1,8/1,3 [.07/.05],2 [.60] Min. 18,6/17,5 [.73/.69] 12,6/12,3 -B- [.495/486] 1,5/0,8 [.06/.03] 31º/ 29º 34,04/33,53 [1.340/1.320] 52,37 [2.062] Min. 5 -A- R 1,8/1,3 [.07/.05] Bearing Length Will Determine this Dimension 58,7/58,2 [2.31/2.29] 5,1/4,6 2X 2 [.20/.18] Thru Oil Hole 5,6/5,1 [.22/.20] 31,0/,5 [1.22/1.20] 3 Oil Flow Return to Case Drain* Spline Pitch...10/20 Pressure Angle... Number of teeth Class of Fit... Ref. 5 Type of Fit... Side Pitch Diameter...Ref., [ ] 0,20 [.008] D Base Diameter... Ref. 26,3965 [ ] Major Diameter... (33,43 [1.316] 33,23 [1.8] Min.) Minor Diameter... 28,40-25,58 [ ] Form Diameter, Min....32,59 [1.283] Fillet Radius... 0,63-0,76 [ ] Tip Radius... 0,26-0,51 [ ] Finish...1,6 (63) Involute Profile Variation...+0,000-0,025 [ ] Total Index Variation...0,038 [.00] Lead Variation...0,013 [.0005] Circular Space Width: Maximum Actual...5,0 [.1986] Minimum Effective...4,995 [.1951] Maximum Effective... Ref. 5,009 [.1972] Minimum Actual... Ref. 4,986 [.1963] Dimension Between Two Pins... Ref. 22,783-22,929 [ ] Pin Diameter... 5,334 [.2100] Pins to Have 3,73 [.147] Wide Flat for Root Clearance Major 4 Circular Tip R. Minor Oil Flow Path Thru Spline Finish Fillet R. Pitch Form 37,31/36,80 [1.469/1.449] Coupling Depth Finish C-2-12

47 4000 Compact Series Dimensions Mounting Options SAE A Two Bolt (Standard Motor) 131,1 [5.16] 106,38 [4.188] 18,6/17,0 [.73/.67] Four Bolt Magneto 13,85/13,33 [.5/.525] Dia. Thru (4) 82,55/82,42 [3.250/3.2] Pilot Dia. 18,6/17,0 [.73/.67] 2,8/2,3 [.11/.09] 13,85/13,33 [.5/.525] Dia. Thru (2) 82,55/82,42 [3.250/3.2] Pilot Dia. 6,4 [.25] 22,1 [.87] 22,7/21,8 [.89/.86] Dia. (2) 106,38 [4.188] Dia. 1,7 [5.34] 21,9 [.87] 22,7/21,8 [.89/.86] Dia. (4) Two Bolt SAE B 101,60/101,47 [4.000/3.995] Pilot Dia. 14,53/14,14 [.572/.557] Dia. Thru (2) 6,7/6,0 [.27/.24] Four Bolt 13,72/13,46 [.540/.5] Dia. Thru (4) 82,55/82,42 [3.250/3.2] Pilot Dia. 18,6/17,0 [.73/.67] 6,4 [.25] 176,8 [6.96] 57,2/50,8 [2.25/2.00] Dia. 146,05 9,7/9,1 [5.750] [.38/.36] 22,1/17,0 [.87/.67] 106,38 [4.188] Dia. Bolt Circle 108,8 [4.28] Sq. 20,1 [.79] 22,7/21,8 [.89/.86] Dia. (4) Four Bolt (Wheel Motor) 134,2 [5.28] Sq. 147,638 [5.8125] Dia. Bolt Circle 47,3/,7 [1.86/1.80] 107,95/107,82 [4.250/4.2] Pilot Dia. 22,7/22,0 [.89/.87] 3,8/2,8 [./.11] 127,00/126,87 [5.000/4.995] Dia. 13,85/13,33 [.5/.525] Dia. Thru 6,7/6,0 [.26/.24] C-2-13

48 4000 Compact Series Dimensions Mounting Options for use with Enhanced Bearings Standard Flange- Similar to SAE B type 119,9 [4.72] Max Square 10,62/9,19 [.418/.362] 89,80 [3.536] Square 101,60/101,47 [4.000/3.995] Dia.,2/14,5 [.60/.57] (4) 127,0 [5.00] Dia. Bolt Circle 22,/21,89 [.878/.862] Four Bolt (Wheel Motor) 165,10 [6.500] Dia. Bolt Circle 22,6/22,1 [.89/.87] 8,4/7,9 [.33/31] 148,8 [5.86] Max Sq. 139,70/139,57 [5.500/4.495] Pilot Dia. 139,70/139,57 [5.500/4.495] Rear Pilot Dia. 13,69/13,28 [.539/.523] Dia. Thru (4) 9,7/8,6 [.38/.34] Four Bolt (Wheel Motor- Short) 147,62 [5.812] Dia. Bolt Circle 23,1/22,1 [.91/.81] 4,1/4,6 [.24/.18] 137,41 [5.410] Max Sq. 127,00/126,87 [5.000/4.995] Pilot Dia. 127,00/126,87 [5.000/4.995] Rear Pilot Dia. 13,84/13,34 [.5/.525] Dia. Thru (4) 14,7/13,7 [.58/.54] C-2-14

49 4000 Compact Series Dimensions Shafts 1-5/8 Inch Tapered 1-1/4 Inch Tapered 972 [8600] Torque Nm [lb-in] 1-1/4-18 UNEF 164,8/162,1 [6.49/6.38] End of Shaft to Mounting Surface (Std) 31,7 [1.25] 768 [6800] Torque Nm [lb-in] 12,7 [.50] 1-20 UNEF 105,5/102,8 [4./4.05] End of Shaft to Mounting Surface (Whl) 26,2/24,6 [1.03/.97] 41,326/41,275 [1.6270/1.6250] Dia. 4,1 [.16] Dia. Thru 4,1 [.16] Dia. Thru SAE J501 Standard Tapered Shaft 125,00 0,17 Taper per Meter [ Taper per Foot] 76,6 [3.00] 5,54/5,20 [.218/.205] 11,138/11,112 [.4385/.4375] Sq. Key 31,7 [1.250] Dia. 55,1 [2.17] SAE J501 Standard Tapered Shaft 125,00 0,17 Taper per Meter [ Taper per Foot] 7,963/7,937 [.31/.3125] Square Key 3,97/3,63 [.6/.143] at Large End of Taper Tapered Shaft Hub Data 59,1/56,8 [2.325/2.2] Hub Recommended Torque: (6 Nm [475 lb-ft] Dry) (510 Nm [375 lb-ft] Lub) Plus Torque required to align the slotted nut with the Shaft Crosshole. Tapered Shaft Hub Data 38,1 [1.50] Hub Recommended Torque: (373 Nm [275 lb-ft] Dry) (5 Nm [225 lb-ft] Lub) Plus Torque required to align the slotted nut with the Shaft Crosshole. Slotted Hexagon Nut Slotted Hexagon Nut 55,4 [2.18] 11,2 [.44] 36,6 [1.44] 8,1 [.32] 4,1 [.16] 4,6 [.18] 1-1/4-18 UNEF 1-20 UNEF-2B,7 [.62] 12,7 [.50] C-2-

50 4000 Compact Series Dimensions Shafts 1-1/2 Inch Straight 1-1/4 Inch Straight 972 [8600] Torque Nm [lb-in] 9,55/9,53 [.376/.375] Square Key 42,39/42,14 [1.669/1.659] 79,5 /77,5 [3.13/3.05] End of Shaft to Mounting Surface (Std) 57,9/56,6 [2.28/2.23] 768 [6800] Torque Nm [lb-in] 7,963/7,937 [.31/.3125],34/,05 [1.391/1.380] 56,4/54,4 [2.22/2.14] End of Shaft to Mounting Surface (Std) 32,6/,9 [1.28/1.22] 3/8-16 UNC-2B 18,7 [.74] Min. Full Thread 38,10/38,05 [1.500/1.498] Dia. 67,8 [2.67] Coupling 3/8-16 UNC x 19,0 [.75] Deep 31,75/31,69 [1.250/1.248] Dia. 47,3 [1.86] Coupling 40 mm Straight 32 mm Straight 972 [8600] Torque Nm [lb-in] 8,000/7,900 [.3149/.31] 12,000/ [.4724/.4708] 89,7/87,6 [3.53/3.] End of Shaft to Mounting Surface (Std) 9,2/4,5 [.36/.18] 70,7/69,3 [2.78/2.73] 768 [6800] Torque Nm [lb-in],0/34,7 [1.38/1.37] 10,00/9,96 [.394/.392] 66,0/63,8 [2.60/2.51] End of Shaft to Mounting Surface (Std) 8,7/4,5[3.4/.18],7/,3 [1.80/1.74] 43,03/42,72 [1.694/1.682] M12 x 1,75-6H 24,9 [.98] Deep 40,02/39,99 [1.576/1.575] Dia. 81,3 [3.20] Coupling M8 x H 21.6 [8.5] Min. Deep 32,017/31,991 [1.2605/1.2595] 56,4 [2.22] Coupling 1-1/2 Inch 17 Tooth Straight 1-1/4 Inch 14 Tooth Splined 972 [8600] Torque Nm [lb-in] 31,2 [1.23] Min. Full Spline 63,0/60,7 [2.48/2.39] End of Shaft to Mounting Surface (Std) 33,28/33,02 [1.310/1.0] Dia. 768 [6800] Torque Nm [lb-in] Spline to Fit ANSI B Flat Root Side Fit 14 Tooth 12/24 Spline 64,0/63,8 [2.60/2.51] End of Shaft to Mounting Surface (Std) 38,1 [1.50] Min. Full Spline 38,10 [1.500] Dia. Spline to 3/8-16 UNC Fit ANSI B ,7 [.74] Deep Flat Root Side Fit 17 Tooth 12/24 Spline C ,8 [2.04] Coupling 3/8-16 UNC 18,7 [.74] Deep 31,7 [1.250] Dia. 53,1 [2.09] Coupling

51 4000 Compact Series Shaft Side Load Capacity These curves indicate the radial load capacity on the motor shafts) at various locations with an allowable external thrust load of 4 kg [1000 lb]. Note: Case pressure will increase the allowable inward thrust load and decrease the allowable outward thrust load. Case pressure will push outward on the shaft at 94 kg/7 Bar [208 lb/100 PSI]. Each curve is based on Thrust Load Standard Mount- All shaft options 1-1/4 inch and larger [lb] kg [9000] 4000 [8000] 00 [7000] 00 [6000] 2500 [5000] [4000] 2000 [00] 00 [2000] 1000 [1000] mm Axial Loads 4 kg [1000 lb] B 10 bearing life (2000 hours of 12,000,000 shaft revolutions at 100 RPM) at rated output torque. To determine radial load at speeds other than 100 RPM, multiply the load values given on the bearing curve by the factors in the chart below. RPM Multiplication Factor For 3,000,000 shaft revolutions or 500 hours Increase these shaft loads 52%. [inch] [-3] [-2] [-1] 0 [1] [2] [3] [4] [5] Mounting Surface Wheel Mount- All shaft options 1-1/4 inch and larger [lb] kg [9000] 4000 [8000] 00 [7000] 00 [6000] 2500 [5000] [4000] 2000 [00] 00 [2000] 1000 [1000] mm [inch] [-3] [-2] [-1] 0 [1] [2] [3] [4] [5] Mounting Surface C-2-17

52 4000 Compact Series Case Pressure and Case Port Char-Lynn 4000 Compact Series motors are durable and have long life as long as the recommended case pressure is not exceeded. Allowable case pressure is highest at low shaft speeds. Consequently, motor life will be shortened if case pressure exceeds these ratings (acceptability may vary with application). Determine if an external case drain is required from the case pressure seal limitation charts. Case Porting Advantage Contamination Control flushing the motor case. Cooler Motor exiting oil draws motor heat away. Extend Motor Seal Life maintain low case pressure with a preset restriction in the case drain line Case Pressure Bar 50 [PSI] 0 Case Pressure Bar 50 [PSI] 0 [2000] [00] [1000] [ 500] 0 [1000] [ 500] 0 Case Pressure Seal Limitation Intermittent -- Case Drain Optional Continuous -- Case Drain Optional All Shaft options 1-1/4 inch and smaller [2000] [00] Intermittent -- Case Drain Optional Continuous -- Case Drain Optional Speed RPM Case Drain Required Case Pressure Seal Limitation Case Drain Required Speed RPM All Shaft options larger than 1-1/4 inch. C-2-18

53 4000 Compact Series Dimensions Ports 7/8-14 O-ring Ports (2) or G 1/2 (BSP) Ports (2) 17º 48,6 [1.91] 6,9/3,8 [.27/.] 94,8 [3.73] 11,9 [.47] 27,2/25,9 [1.07/1.02] 7/16-20 UNF O-ring or G 1/4 (BSP) Case Drain Port Port A 18,1/16,5 [.71/.65] 25,4 [1.00] 57,7 [2.27] 56,9 [2.24] Manifold Mount 65,02 [2.560],56 [1.400] 16,3/,4 [.64/.61] Dia. 11,58 [.6] 18,1/16,5 [.71/.65] 38,10 [1.500] Port A 13,3/12,1 [.52/.48] Dia. 3/8-16 UNC,7 [.62] Deep (3) or M10 x 1.5-6H (3) 22,1 [.870] 47,50 [1.870] 56,6 [2.23] 56,9 [2.24] 7/16-20 UNF O-ring or G 1/4 (BSP) Case Drain Port C-2-19

54 4000 Compact Series Dimensions Ports 1-1/16-12 O-ring Ports (2) Positioned 180 Apart 7/8-14 O-ring End Ports (2) 23,9 [.94] B Port A Port,8/14,2 [.62/.56] 47,8 [1.88] 56,9 [2.24] B Port 7/16-20 UNF O-ring Case Drain Port 47,8 [1.88] A Port 22,05 [.868] 56,9 [2.24] 17º 6,9/3,8 [.27/.] 57,2 [2.25] 60,0 [2.] 21,59 [.850] 57,2 [2.25] 13,34 [.525] 57,2 [2.25] A Port 50,80 [2.000] 59,0 [2.32] B Port 7/16-20 UNF-2B O-ring Case Drain Port C-2-20

55 4000 Compact Series Dimensions Ports with Shuttle 7/8-14 O-ring Ports (2) or G 1/2 (BSP) Ports (2) 11,9 [.47] 27,2/25,9 [1.07/1.02] Back-Pressure Relief Valve This port option is available with shuttle and back pressure relief valve for closed loop applications. 25,4 [1.00] Port A 57,7 [2.27] 62,5 [2.46] 17,5 [.689] Case Drain* Shuttle Location 48,6 [1.91],9 [.625] 94,8 [3.73] Case Drain* 50,80 [2.000] Min. 50.0º *Case Drain 7/16-20 UNF-2B O-ring Port 7/8-14 O-ring End Ports (2) Back-Pressure Relief Valve This port option is available with shuttle and back pressure relief valve for closed loop applications. 7/16-20 UNF O-ring Case Drain Port 53,1/47,8 [2.09/1.88] 47,8 [1.88] 62,5 [2.46] A Port Shuttle Location 21,59 [.850] 59,0 [2.32] 13,34 [.525] 22,05 [.868] B Port 50,80 [2.000] C-2-21

56 4000 Compact Series Model Code The following 24-digit coding system has been developed to identify all of the configuration options for the 4000 Compact Series motor. Use this model code to specify a motor with the desired features. All 24 digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. A D K * * * * * * * * * * * * * * * * * * * * * , 2, 3 Product Series ADK 4000 Compact Series Motor 4, 5 Displacement cm3/r [in3/r] [ 9.8] [12.3] 250 [.4] [19.8] [24.6] 490 [29.8] 6, 7 Mounting Type AB 4 Bolt (Wheel) 108,0 [4.25] Pilot Dia. and 13,59 [.5] Dia. Mounting Holes on 147,6 [5.81] Dia. B.C. 127,0 [5.00] Dia. Rear Mount Pilot AC 2 Bolt SAE A (Std.) 82,5 [3.25] Pilot Dia and 13,59 [.5] Dia. Mtg. Holes on 106,4 [4.19] Dia. B.C. AE 4 Bolt (Bearingless) 101,6 [4.00] Pilot Dia. and 13,59 [.5] Dia. Mounting Holes on 127,0 [5.00] Dia. B.C. AF 2 Bolt SAE B (Std.) 101,6 [4.00] Pilot Dia. and 14, [.565] Dia. Mtg. Holes on 146,0 [5.75] Dia. B.C. AH 4 Bolt (Standard) 82,5 [3.25] Pilot Dia. and 14,59 [.5] Dia. Mounting Holes on 106,4 [4.19] Dia. B.C. AJ 4 Bolt Magneto (Std.) 82,6 [3.25] Pilot Dia. and 13,59 [.5] Dia. Mtg. Holes on 106,4 [4.19] Dia. B.C. 2,79 [.110] Pilot Length AP 4 Bolt (wheel compatible for Hayes Brake) 107,9 [4.25] Pilot Dia. and 13,59 [.5] Dia. Mounting Holes on 147,6 [5.81] Dia. B.C. with Turned Down Housing to 88,9 [3.50] Dia. BB* 4 Bolt (SAE B) (Standard) 101,6 [4.00] Pilot Dia. and 14,7 [.58] Dia. Mounting Slots on 127,0 [5.00] Dia. B.C. BE* 4 Bolt (Wheel) 139,7 [5.50] Front and Rear Pilot Dia. and 13,49 [.531] Dia. Mounting Holes on 165,1 [6.50] Dia. B.C. BG* 4 Bolt (Wheel- Short) 127,0 [5.00] Front and Rear Pilot Dia. and 13,59 [.5] Dia. Mounting Holes on 147,62 [5.812] Dia. B.C. 8, 9 Output Shaft 00 None (Bearingless) /4 inch Dia. Straight with 3 /8-16 Thread in end, 7,938 [.3125] Sq. x 31,75 [1.250] Straight Key /4 inch Dia..125 : 1 Tapered Shaft Per SAE J501 with 1-20 UNEF -2A Threaded Shaft end, and slotted Hex Nut, 7,938 [.3125] Sq. x 25,40 [1.000] Straight Key /4 inch Dia. Splined 14T with 38,1 [1.50] Min. Full Spline Length and 53,1 [2.09] Coupling Length mm Dia. Straight (with Straight Key) M12 x 1,75-6H Thread in end mm dia. Straight (with Straight Key) M8 x 1,25-6H Thread in end, and 56,4 [2.22] Coupling Length /2 inch Dia. Straight (with Straight Key) 3 /8-16 Thread in end /8 inch Dia. Tapered with Straight Key and 1 1/4-18 UNEF Slotted Hex. Nut /2 inch Dia. Splined 17T with 31,2 [1.23] Min. Full Spline Length 10, 11 Ports AA 7/8-14 UNF 2B SAE O-ring (Staggered) AB 12,70 [.500] and,88 [.625] Dia. Ports (Manifold) and 3x 3 /8-16 UNC Port Block Mounting Holes AD 7/8-14 UNF 2B SAE O-ring (End Ports) AE 12,70 [.500] and,88 [.625] Dia. Ports (Manifold) and 3 x M10 x 1,5-6H Port Block Mounting Holes AG G 1/2 BSP Straight Thread ports (Staggered) AH 1 1/16-12 UN-2B O- ring ports (Positioned 180 Apart) 12, 13 Case Flow Options 00 None 01 7/16-20 UNF 2B SAE O-ring Port (Case Drain) 02 G 1/4 (BSP) Straight Thread Port (Case Drain) 14 Reverse Flow Shuttle Valve with G 1/4 (BSP) Straight Thread Port (Case Drain) 14 Back-Pressure Relief Valve 0 None A Set at 4,5 bar [65 PSI] (for Manual Pumps), 16 Valve Options 00 None 17, 18 Accessories 00 None AA Seal Guard AF M12 Threaded Connector Digital Speed Sensor (Two Pulse per rev. signals in quadrature) AG M12 Threaded Connector Digital Speed Sensor (One 60 Pulse per rev. speed signal and one directional signal) 19, 20 Special Features (Hardware) 00 None 01 Viton Seals 21 Special Features (Assembly) 0 None A Flange Rotated 90 B Reverse Rotation 22 Paint/ Special Packaging 0 No Paint, Individual Box A Painted Low Gloss Black, Individual Box B Corrosion Protected 23 Eaton Assigned Code when Applicable 0 Assigned Code 24 Eaton Assigned Design Code 0 Assigned Design Code * These mounting options are available with shaft options 08, 11, 98 and 99. C-2-22

57 4000 Series Highlights Features 10 displacements, a variety of mounting flanges and output shafts Reliable, proven design High efficiency Environmental protection options Benefits Flexiblilty in designing this motor into a system Options that fit well into tough applications Description The 4000 Series offers up to 8600 in-lb of torque and 25 gpm (continuous ratings). This is the corner stone of the Char-Lynn line. Applications Mowing Snow Removal Sprayer Trencher Wood Products 4000 Series Motors Geroler Element Flow l/min [GPM] Speed RPM Pressure bar [PSI] Torque Nm [lb-in] 10 Displacements 95 [25] Continuous** 0 [40] Intermittent* 722 Cont.** 868 Inter.* 200 [00] Cont.** 0 [00] Inter.* 970 [8600] Cont.** 1180 [100] Inter.* ** Continuous (Cont.) Continuous rating, motor may be run continuously at these ratings * Intermittent (Inter.) Intermittent operation, 10% of every minute. Mowing Snow Removal Sprayer Trencher C-3-1

58 4000 Series Specifications 4000 SERIES MOTORS Displ. cm 3 /r [in3/r] 110 [ 6.7] 1 [ 7.9] 160 [ 9.9] 205 [12.5] 2 [.0] 280 [17.1] 310 [19.0] 395 [24.0] 495 [.0] 625 [38.0] Speed Continuous (RPM) Intermittent Flow Flow Continuous 75 [20] 95 [25] 95 [25] 95 [25] 95 [25] 95 [25] 95 [25] 95 [25] 95 [25] 95 [25] l/min [GPM] Intermittent 95 [25] 1 [] 1 [] 1 [] 1 [] 1 [] 1 [] 0 [40] 0 [40] 0 [40]. Torque* Continuous 320 [2850] 375 [33] 485 [4290] 600 [50] 705 [6240] 753 [6666] 850 [75] 9 [ 8240] 9 [ 8375] 970 [ 8605] Nm [lb-in] Intermittent 470 [4160] 560 [4940] 705 [6240] 800 [7100] 8 [7470] 957 [8471] 1065 [9420] 1185 [10470] 1170 [100] 1180 [100] Pressure Continuous 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 190 [2750] 140 [2000] 1 [1700] bar Intermittent 310 [00] 310 [00] 310 [00] 260 [3750] 310 [00] 260 [3750] 260 [3750] 240 [00] 170 [2500] 140 [2000] [ PSI] Peak 310 [00] 310 [00] 310 [00] 310 [00] 310 [00] 310 [00] 310 [00] 295 [4250] 2 [30] 180 [2600] Weight Standard or 17.9 [39.5] 18.1 [40.0] 18.1 [40.0] 18.4 [40.5] 18.6 [41.0] 19.1 [42.0] 19.5 [43.0] 20.4 [.0] 21.8 [48.0] 23.1 [51.0] kg [lb] Wheel Mount Bearingless 14.1 [31.0] 14.3 [31.5] 14.1 [31.0] 14.5 [32.0] 14.7 [32.5].2 [33.5].6 [34.5] 16.6 [36.5] 17.9 [39.5] 19.3 [ [42.5] Maximum Case Pressure: See case pressure seal limitation graph. *See shaft torque ratings for limitations.. Note: To assure best motor life, run motor for approximately one hour at % of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Maximum Inlet Pressure: 310 bar [00 PSI] Do not exceed pressure rating (see chart above). Maximum Return Pressure: 310 bar [00 PSI] with case drain line installed. Do not exceed pressure rating (see chart above). bar [ PSI] : The true pressure difference between inlet port and outlet port Continuous Rating: Motor may be run continuously at these ratings Intermittent Operation: 10% of every minute Peak Operation: 1% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended Maximum System Operating Temp.: 82 C [180 F] Recommended Filtration: per ISO Cleanliness Code, 4406: 20/18/13 C-3-2

59 4000 Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation 1 cm 3 /r [7.9 in 3 /r] Pressure Bar [PSI] Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [25] 95 [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [0] 14 [170] [180] [190] [200] [190] [180] [160] [140] 487 [1] 556 [100] [80] [390] 10 [440] [0] [460] [470] [460] [460] [0] [440] [440] [440] [4] [400] 868 [850] 95 5 [1390] 5 62 [940] [960] [950] [950] cm 3 /r [6.7 in 3 /r] Pressure Bar [PSI] [900] [1380] [1860] [2270] [910] 105 [940] [9] [920] [910] [900] [860] [1290] 1 2 [1860] [2280] [1400] [1870] [2310] [1420] [1420] [1420] [1420] [1420] [1410] [1400] [1370] [10] [1880] [1880] [2320] [27] [2760] [2340] [2790] [1890] [20] [2820] [1880] [1880] [1870] [1870] [1860] [1850] [20] [20] [20] [20] [20] [2320] [00] [00] [4000] [2680] 5 18 [3110] 0 11 [2700] [3120] [2820] [28] [2840] [2840] [2850] [3140] 5 56 [3200] [32] [3260] [] [3880] [60] [3640] [3670] [3700] [3260] [3710] [3280] [37] [30] [3750] [30] [3770] [3320] [3790] [28] [30] [3780] [00] [3950] [4010] [4070] [4080] [4110] [4120] [4140] [4160] Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [25] 95 [] 114 [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [310] 12 [290] [280] 57 [260] 116 [240] [2] [210] [200] [180] [160] 20 7 [1] 516 [110] [70] [50] [520] [1100] [510] [1100] [510] [1080] [510] [1080] [1650] [1650] [1640] [1640] [2200] [2700] [3210] [2200] [2720] [3240] [3710] [2210] [2210] [2740] [2750] [00] [00] [4000] [510] [1060] [90] [5] [1080] [1600] [2110] [2640] [60] [] [5] [1100] [1620] [2140] [2660] [3180] [3600] [4020] [500] [1070] [490] [1060] [490] [1050] [480] [1050] [470] [1040] [0] [4] [400] 862 [1640] [1640] [16] [16] [2220] [2220] [2220] [2220] [1620] [2210] [2750] [2750] [2760] [2760] [2760] [3270] [30] [30] [3310] [3310] [3320] [33] [1020] [1610] [2190] [2750] [3320] [1000] [80] [2160] [2720] [30] [940] [00] [2080] [2670] [3200] [3660] 4 70 [3770] [3820] [3840] [3860] 4 3 [3860] [3890] [3880] [3860] [3740] [4100] [4180] [4270] [40] [4370] [4390] [4400] [3870] [4420] [4440] [4440] [44] [00] 310 [4080] [60] 5 37 [4660] [4750] 5 1 [4840] [4870] [4890] [4920] [4940] [3780] Torque [lb-in] 425} Nm 690 Speed RPM C-3-3

60 4000 Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] Continuous Intermittent [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [25] 95 [] 114 [250] [410] 17 [420] 36 [4] [4] [410] 144 [390] 182 [0] [3] 256 [290] 291 [270] 329 [2] [190] [0] 9 [500] [400] [810] [1000] cm 3 /r [12.5 in 3 /r] [00] 105 [2000] 140 [2500] [00] [00] [4000] [00] [8] [90] [2220] [2860] [3860] [60] [850] 95 [1680] [2410] [3140] [4060] [4800] [870] [1770] [2590] [3410] [4260] [5040] [57] [880] [1800] [2620] [] [4370] [5170] [5900] [870] [1820] [2660] [60] [4410] [5240] [860] [1820] [2700] [80] [4460] [50] [850] [1810] [2690] [70] [4440] [50] [840] [1790] [2670] [60] [44] [5290] [820] [1770] [2650] [40] [4410] [5280] [810] [1750] [2640] [20] [4400] [5270] [800] [17] Peak No Operation [2620] [10] [780] [1690] [2600] [00] [750] [1640] [2560] [3480] [710] [40] [2510] [] [4380] [4370] [4360] [4190] [5270] [5260] [5240] [50] [5390] [5420] [6020] [6110] [6120] [6120] [6120] [6120] [6120] [5510] [6000] [6340] 7 [6590] 7 74 [6770] [6890] [00] 310 [6210] [6740] [7100] Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [25] 95 [] 114 [250] [320] 23 [3] 46 [320] 93 [0] 137 [280] 184 [260] 232 [240] [220] [200] [180] [0] 460 [120] 509 [70] [500] [1000] cm 3 /r [9.9 in 3 /r] [00] 105 [2000] 140 [710] [1420] [2140] [2850] [10] [4180] [4760] [720] [10] [2180] [2900] [60] [42] [720] [1480] [2220] [2950] [2500] [00] [00] [4000] [3610] [700] [10] [2190] [2920] [90] [680] [1420] [2160] [2890] [70] [670] [1400] [21] [2860] [50] [650] [1360] [2100] [28] [] [6] [1340] [2070] [2800] [620] [13] [2060] [2790] [600] [1320] [2050] [2780] [560] [1280] [1990] [2700] [10] [00] [3480] [34] [4290] [4280] [4270] [4260] [4250] [4240] [4220] [4210] [3970] 0 6 [4850] [4920] [4920] [4920] [4920] [4910] [4910] [4910] [4900] [4640] [5340] [5470] [5560] [5570] [5580] [5590] [5600] [5610] [5600] [5590] [00] 310 [0] [680] [1320] [2050] [2750] [700] [10] [2070] [2780] [30] [3940] [4410] [4950] [700] [1360] [2080] [2790] [3340] [3970] [] [5090] [5590] [710] [1400] [2100] [2820] [3420] [4020] [4620] [5220] [57] [1990] Torque [lb-in] } Nm Speed RPM [5870] [6010] [6160] [6180] [6200] [6220] [6240] C-3-4

61 C-3-5 [510] [10] 1 61 [60] [2080] 2 60 [2600] [31] 5 59 [510] [1040] [70] [2100] 2 89 [2620] [3160] 5 88 [500] [1020] [60] [2110] [26] [] [1000] 1 1 [40] [2100] [2620] [] [250] [500] [750] 50 [1000] 70 [1250] 85 [00] 105 [4] [6] 23 [8] [10] 38 Pressure Bar [PSI] 2 cm 3 /r [.0 in 3 /r] [36] [3660] 4 86 [3680] 4 1 [3690] 4 1 [1750] 120 [460] 50 5 [980] [480] [990] [1490] [1990] [2480] [2970] 3 12 [500] 55 [1000] 1 [20] [2040] 2 29 [2540] [50] 3 27 [.5] 1,9 [1] 3,8 [2] 7,5 [3400] [3420] [41] [4200] [4210] [42] [2000] 140 [38] 4 11 [39] 4 24 Flow LPM [GPM] Torque [lb-in] Nm } Speed RPM [46] [4710] 5 80 [2250] 5 [4440] [5120] [980] [] [2080] [2610] [3140] [12] [3680] [2500] 170 [960] [20] [2060] [2600] [31] [14] 53 [3670] [950] [00] [2040] [2580] [3120] [16] 61 [3660] [9] [1480] [2020] [2560] [3110] [18] 68 [3650] [910] [1460] [2000] [2550] [3100] 0 0 [20] 76 [870] [1420] [1970] [2500] [50] 3 3 [22] 83 [820] [1380] [19] [2460] [2980] [25] 95 [1250] [1860] [] 114 [470] 55 2 [0] [420] 213 [400] 244 [380] 275 [0] 40 5 [310] 337 [4250] [4900] [5220] [260] 383 [680] 75 7 [2390] [2900] 3 0 [3640] [4740] [4770] [4220] [4200] [4190] [4180] [90] [40] [34] [4170] [1110] [1740] [] 132 [2270] [2790] [3340] [3340] [4090] [4640] [3960] [4460] [5180] [4950] [3910] [4400] [4140] [4680] [5200] [5680] [4710] [52] [5720] [4700] [5220] [5710] [6200] [2750] 190 [00] 205 [3250] 225 [00] 240 [3750] 260 [4680] 5 10 [5020] [5250] [5290] [5570] 6 47 [5690] 6 72 [5720] [60] [60] [6200] [5320] [5740] [6480] 7 42 [6620] [6670] [6160] [6870] [7050] [6640] [7340] 8 36 [70] [74] [7090] [7470] 8 87 [5760] [6240] [6710] [7140] [4760] [5280] [5750] [62] [6700] [4740] [5260] [5740] [6220] [47] [5250] [57] [6210] [579] [1167] [2374] [2962] 3 51 [57] [4139] [583] [1177] [2395] [2987] [3601] [4193] [573] [167] [2404] [07] [3610] [4218] [1146] [2395] [2997] [3629] [4238] [250] [500] [750] 50 [1000] 70 [1250] 85 [00] 105 [4] [6] 23 [8] [10] 38 Pressure Bar [PSI] 280 cm 3 /r [17.1 in 3 /r] [4712] [4793] [4812] [4837] [1750] 120 [533] 60 4 [1074] [553] [1136] [2287] [2841] [3394] [3868] [568] [1146] 1 26 [2328] [2902] [3461] [3955] [.5] 1,9 [1] 3,8 [2] 7,5 [4389] [24] [5285] [5376] [5411] [5442] [2000] 140 [4895] [2922] 3 21 Flow LPM [GPM] [2250] 5 [6395] [1126] [2369] [2991] [3609] [4228] [12] [4832] [2500] 170 [1106] [2344] [2972] [85] [4213] [14] 53 [4816] [1096] [2324] [2947] [65] [4203] [16] 61 [1075] [2299] [2917] [41] [4188] [18] 68 [1055] [2274] [2898] [21] [4178] [20] 76 [1005] [2257] [2856] [3480] [4136] [25] 95 [940] [2231] [2825] [3419] [4086] [] 114 [21] [2759] [] 132 [2623] [547] [527] [497] [472] [437] [402] 268 [366] [6146] [6666] [7191] [7749] 876 [8323] [5870] [3183] [3328] [3883] [3984] [4811] [4801] [4791] [4756] [5441] 6 2 [22] 83 [1] [8] [2057] [1771] [1781] [1780] [1765] [1714] [1740] [17] [17] [17] [1690] [1669] [1629] [88] [1480] [1348] [4710] [54] [6521] [6946] [368] [2750] 190 [00] 205 [3250] 225 [00] 240 [3750] 260 [6811] [7239] [7654] [7502] [8020] [8471] [7082] [7607] [8097] 9 64 [6556] [7022] [6601] [7022] [7518] [7518] [6940] [6940] [6586] [5848] 661 [56] [6080] [5959] [5994] [60] [6034] [6511] [6436] [6362] [6028] [5919] [5919] [5851] [5420] [5400] [5394] [5205] [5205] [44] [73] [5021] Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation

62 4000 Series 310 cm 3 /r [19.0 in 3 /r] Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation 395 cm 3 /r [24.0 in 3 /r] Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [25] 95 [] 114 [] 132 [250] [500] [750] 50 [1000] 70 [1250] 85 [00] [1750] [2000] [2250] [2500] [600] [10] [620] [1270] [1920] [2560] [3170] [3780] [4290] [4900] [5490] [6080] [6670] [6] [1280] [1940] [2590] [32] [38] [40] [5070] [5680] [60] [6910] [75] [8160] [8790] [640] [1290] [1960] [2640] [3290] [3940] [4600] [5240] [5880] [6510] [70] [7790] [80] [9100] [650] [10] [1970] [2660] [640] [10] [1980] [2670] [3320] [4000] [4680] [53] [5980] [] [40] [4710] [5360] [6020] [6670] [620] [1280] [1970] [2660] [3340] [4070] [4740] [5390] [6050] [600] [1260] [1940] [26] [3340] [4040] [47] [5390] [6060] [570] [1240] [1920] [2600] [3310] [4000] [4710] [5380] [6060] [540] [12] [1900] [2580] [3280] [3970] [4700] [5380] [6050] [490] [1210] [1880] [2550] [3240] [39] [4680] [5370] [0] [1190] [1860] [2520] [3210] [3900] [4670] [5360] [420] [11] [1820] [2520] [3180] [3870] [4640] [340] [1050] [1780] [2510] [3160] [3820] [90] [1010] [1700] [2420] [3100] [3720] [00] [80] [2360] [2950] [40] [4390] [5320] [5280] [5140] [6040] [60] [66] [6710] [6720] [67] [2750] 190 [00] 205 [3250] 225 [00] 240 [3750] 260 [7280] [7320] [7370] [7270] [7880] [8490] [9080] [7940] [9420] 1065 [250] [500] [750] 50 [1000] 70 [1250] 85 [00] [1750] [2000] [2250] [2500] [2750] 190 [00] 205 [3250] 225 [00] 240 Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [25] 95 [] 114 [] 132 [40] 1 [700] [1340] [750] [14] [2110] [2770] [3460] [800] [4170] [4890] [5610] [6310] [7010] [7700] [2290] [] [3850] [4620] [5310] [6000] [6750] [7490] [8240] [5640] [6390] [7190] [7890] [8780] [00] 170 [860] [16] [2470] [3310] [4120] [4900] [860] [1690] [2540] [3410] [4180] [4980] [840] [1680] [2550] [3400] [4260] [5090] [5780] [6580] [7400] [5870] [6650] [800] [1680] [2550] [3400] [4260] [5100] [5920] [67] [7560] [760] [1660] [2520] [3380] [4270] [5110] [5900] [6690] [740] [1640] [2490] [3370] [4260] [5100] [5880] [6650] [710] [1620] [2460] [] [4240] [5080] [5840] [680] [1600] [24] [3340] [4220] [5060] [610] [80] [2400] [3320] [4210] [5040] [570] [1490] [2340] [3220] [4160] [5010] [490] [10] [2250] [80] [4070] [4960] [1080] [1650] [2270] [20] [20] [2120] [2870] [2050] [2790] [3850] [3760] [3620] [5810] [5780] [5740] [5700] 6 2 [7480] 8 66 [8220] 9 47 [8990] 10 [97] [10470] [4390] Torque [lb-in] 495} Nm 413 Speed RPM C-3-6

63 4000 Series Performance Data [250] [500] [750] cm 3 /r [.0 in 3 /r] [1000] 70 [1250] 85 [00] 105 [1750] 120 [2000] 140 [2250] 5 [2500] 170 Flow LPM [GPM] [6] 23 [8] [10] 38 [12] 625 cm 3 /r [38.0 in 3 /r] [250] [500] [750] 50 [1000] 70 [1250] 85 [00] 105 [1600] 100 [.5] [1000] 1,9 1 2 [1] [1080] [2340] [3600] [4850] [6100] [70] [7820] [8290] [8760] , [2] [1085] [2380] [3675] [5010] [60] [7625] [81] [8605] [9095] , [4] [9000] [9590] [14] 53 [16] 61 [18] 68 [20] 76 [25] 95 [] 114 [] 132 [40] 1 Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent [1090] [2420] [3750] [5175] [6600] [7900] [8410] [1095] [2460] [3825] [5220] [6620] [7950] [84] [1100] [2500] [3900] [5270] [6640] [7990] [8460] [11] [2550] [3975] [5320] [6670] [80] [8595] [1160] [2600] [4050] [5375] [6700] [8100] [1105] [25] [3965] [5325] [6685] [8065] [1050] [2465] [3880] [5275] [6670] [80] [990] [2405] [3825] [5240] [6655] [73] [9] [20] [3770] [5205] [6640] [750] [2175] [3600] [5000] [550] [1975] [3400] [4800] [3125] [] [2850] [4295] [6400] [6200] Peak No Operation [8660] [8620] [8580] [1700] 1 [8910] [8925] [90] [1800] [9490] [2000] 140 [10075] [100] Flow LPM [GPM] [.5] 1,9 [1] 3,8 [2] 7,5 [4] [6] 23 [8] [10] 38 [12] [14] 53 [16] 61 [18] 68 [20] 76 [25] 95 [] 114 [] 132 [40] 1 [800] 90 3 [1750] [880] [1875] [2875] [3825] [4775] [5720] [6670] [7600] [905] [1940] [2975] [3990] [5010] [6010] [7010] [8000] [9] [2005] [75] [4160] [52] [60] [75] [8375] [920] 105 [2010] [3100] [4185] [5265] [63] [7420] [84] [905] [20] [3125] [4205] [5290] [6385] [7485] [880] [1995] [95] [4205] [5295] [6390] [7480] [860] [1975] [95] [4200] [55] [6390] [8] [19] [55] [4165] [5275] [6360] [805] [1910] [20] [41] [52] [63] [740] [1860] [2980] [4105] [52] [65] [680] [1810] [2940] [4085] [5225] [6285] [570] [1665] [2800] [4005] [5210] [20] [26] [3765] [4885] [2400] [10] [25] [3260] [2850] Torque [lb-in] 320} Nm 241 Speed RPM [61] [5985] [7475] 8 77 [74] [7420] [7380] [8510] [8525] [8980] 10 8 [9400] [9465] 1070 [100] C-3-7

64 4000 Series Dimensions Standard Mount Ports 1 1/16-12 UN-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 4 Bolt 3/4 inch Split Flange Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 3/4 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW YY XX Y X 22,4/21,8 [.88/.86] 127,0 [5.00] Dia. Bolt Circle 101,60/101,47 [4.000/3.995] Dia. 119,9 [4.72] Max, Square 4 Bolt 3/4 Inch Case Drain Port Split Flange Ports 10,7/9,1 [.42/.36] 89,80 [3.536] Square,2/14,5 [.60/.57] (4) SAE C Flange Add 4,3 [.17] to X and Y Dim. (see Chart) 12,7/12,4 [.50/.49] 14,53/14, [.572/.557] Dia. Thru Flange Comparison SAE B/ SAE C 26,7/26.2 [1.05/1.03] 4,3/3,3 [.17/.13] 127,00/126,87 [5.000/4.995] Pilot Dia. 148,3 [5.84] Square 161,92 [6.375] Dia. B.C. 76,2/63,5 [3.00/2.50] STANDARD MOUNT MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 110 [ 6.7] 8,3 [6.23] 214,4 [ 8.44] 167,3 [6.59] 246,3 [ 9.70] 1 [ 7.9] 162,3 [6.39] 218,4 [ 8.60] 171,3 [6.75] 250,4 [ 9.86] 160 [ 9.9] 168,7 [6.64] 224,7 [ 8.85] 177,7 [7.00] 256,7 [10.11] 205 [12.5] 177,2 [6.98] 233,2 [ 9.18] 186,2 [7.33] 265,2 [10.44] 2 [.0] 168,7 [6.64] 224,7 [ 8.85] 177,7 [7.00] 256,7 [10.11] 310 [19.0] 177,2 [6.98] 233,2 [ 9.18] 186,2 [7.33] 265,2 [10.44] 395 [24.0] 187,9 [7.40] 243,9 [ 9.60] 196,9 [7.75] 275,9 [10.86] 495 [.0] 200,7 [7.90] 256,8 [10.11] 209,7 [8.26] 288,8 [11.37] 625 [38.0] 217,8 [8.58] 273,9 [10.78] 226,7 [8.93] 5,9 [12.04] C-3-8

65 4000 Series Dimensions Wheel Mount Ports 1 1/16-12 UN-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 4 Bolt 3/4 inch Split Flange Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 3/4 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW YY XX Y X 4 Bolt 3/4 inch Split Flange Ports Case Drain Port Case Drain Port 21,8/21,3 [.86/.84] 81,8 [3.22] 148,8 [5.86] Square 124,2 [4.89] 108,7 [4.28] Dia. 139,70/139,57 [5.500/5.495] Dia. 116,74 [4.596] Square 9,7/8,6 [.38/.34] 14,53/14, [.572/.557] Thru (4) 165,0 [6.50] Dia. Bolt Circle WHEEL MOUNT MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 110 [ 6.7] 87,5 [3.] 143,3 [5.64] 96,4 [3.80] 175,3 [6.90] 1 [ 7.9] 91,6 [3.61] 147,3 [5.80] 100,5 [3.96] 179,3 [7.06] 160 [ 9.9] 97,8 [3.85] 3,7 [6.05] 106,8 [4.21] 185,7 [7.31] 205 [12.5] 106,4 [4.19] 162,3 [6.39] 1,4 [4.55] 194,3 [7.65] 2 [.0] 97,8 [3.85] 3,7 [6.05] 106,8 [4.21] 185,7 [7.31] 310 [19.0] 106,4 [4.19] 162,3 [6.39] 1,4 [4.55] 194,3 [7.65] 395 [24.0] 117,1 [4.61] 173,0 [6.81] 126,1 [4.97] 205,0 [8.07] 495 [.0] 129,9 [5.12] 185,7 [7.31] 138,8 [5.47] 217,7 [8.57] 625 [38.0] 146,9 [5.79] 202,9 [7.99] 6,0 [6.14] 2,0 [9.25] C-3-9

66 4000 Series Dimensions Bearingless Ports 1 1/16-12 UN-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 4 Bolt 3/4 inch Split Flange Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 3/4 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW YY XX Y X 161,9 [6.375] Bolt Circle 14.50/14,14 [.572/.557] 127,0/126,9 [5.000/4.995] Dia. 114,5 [4.508] Square 4 Bolt 3/4 inch Split Flange Ports Case Drain Port Case Flow Hole 147,6 [5.81] Square For 4000 Series Bearingless Motor application information contact your Eaton representative (mating coupling blanks available from Eaton Hydraulics). Note: After machining blank, part must be hardened per Eaton specification. J C K D E 25,9 [1.02] 24,1/21,1 [.95/.83] Face Seal or O-ring Seal 12,4 [.49] C 47,2 [1.86] Dia. D 112,5 [4.43] E 107,4 [4.23] Full Form Dia. F 7,4 [.29]Min. Full Form Dia. G 68,8 [2.71] H 56,9 [2.24] Dia. J 18,29 [.720] K 38º Mating Coupling Blank Eaton Part No H F G BEARINGLESS MOTOR DIMENSIONS Displacement X Y XX YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] mm [inch] 110 [ 6.7] 91,0 [3.58] 146,8 [5.78] 100,1 [3.94] 178,8 [7.04] 1 [ 7.9] 95,0 [3.74] 0,8 [5.94] 104,1 [4.10] 182,9 [7.20] 160 [ 9.9] 101,4 [4.00] 7,1 [6.19] 110,5 [4.] 189,2 [7.] 205 [12.5] 109,9 [4.33] 165,7 [6.52] 118,9 [4.68] 197,6 [7.78] 2 [.0] 101,4 [4.00] 7,1 [6.19] 110,5 [4.] 189,2 [7.] 310 [19.0] 109,9 [4.33] 165,7 [6.52] 118,9 [4.68] 197,6 [7.78] 395 [24.0] 120,6 [4.75] 176,3 [6.94] 129,5 [5.10] 208,3 [8.20] 495 [.0] 133,5 [5.26] 189,2 [7.] 142,5 [5.61] 221,2 [8.71] 625 [38.0] 0,5 [5.93] 206,3 [8.12] 9,5 [6.28] 238,3 [9.38] C-3-10

67 4000 Series Installation Information Bearingless 1 Internal spline in mating part to be as follows: Material to be ASTM A4, 8620H. Carbonize to a hardness of HRc with case depth (to 50HRc) of 0,076-1,27 [ ] (dimensions apply after heat treat). 2 Mating part to have critical dimensions as shown. Oil holes must be provided and open for proper oil circulation. 3 Seal to be furnished with motor for proper oil circulation thru splines. 4 Some means of maintaining clearance between shaft and mounting flange must be provided. 5 Counterbore designed to adapt to a standard sleeve bearing 50,010-50,040 [ ] ID by 60,050-60,080 [ ] (Oilite bronze sleeve bearing). 6 Similar to SAE C Four Bolt Flange. 7 52,8 [2.08] dimension to be maintained when assembling shipping and installing unit to insure valve drive engagement with valve (this is required on displacement code number 24 only). 14,0/13,2 [.55/.52] 8,9/8,4 [./.33] 53,6/52,6 [2.11/2.07] Coupling Depth 7 16 º º 1,5/0,8 [.06/.03] 5,1/4,6 [.20/.18] Dia. (2) Thru Oil Hole 2 31º 29º Case Flow 49,848/49,822 [1.9625/1.96] Dia. -D- 0,13 [.005] B 52,37 [2.062] R Dia. Min. 1,8/1,2 [.07/.05] 5 5,6/5,1 [.22/.20] Case Flow ( ) -B- 65,0/64,5 [2.56/2.54] 23,1/22,6 [.91/.89] 3 Major Circular Tip R. Minor Finish Finish Fillet R. Pitch Form 4 Spline Pitch...10/20 Pressure Angle... Number of teeth Class of Fit... Ref. 5 Type of Fit... Side Pitch Diameter...Ref., [ ] 0,20 [.008] D Base Diameter... Ref. 26,3965 [ ] Major Diameter...33,43 [1.316] 33,23 [1.8] Min. Min. Minor Diameter... 28,40-28,58 [ ] Form Diameter, Min....32,59 [1.283] Fillet Radius... 0,63-0,76 [ ] Tip Radius... 0,26-0,51 [ ] Finish...1,6 (63) Involute Profile Variation...+0,000-0,025 [ ] Total Index Variation...0,038 [.00] Lead Variation...0,013 [.0005] Circular Space Width: Maximum Actual...5,0 [.1986] Minimum Effective...4,995 [.1951] Maximum Effective... Ref. 5,009 [.1972] Minimum Actual... Ref. 4,986 [.1963] Dimension Between Two Pins... Ref. 22,783-22,929 [ ] Pin Diameter... 5,334 [.2100] Pins to Have 3,73 [.147] Wide Flat for Root Clearance 6 C-3-11

68 4000 Series Dimensions Shafts 1 1/4 Inch Straight 768 [6800] Torque Nm [lb-in] 7,963/7,937 [.31/.3125] Square Key 70,9/68,6 [2.79/2.70] End of Shaft to Mounting Surface (Std) 42,0/40,6 [1.65/1.60],33/,07 [1.391/1.381] 3/8-16 UNC 18,7[.74] Deep 31,75/31,69 [1.250/1.248] Dia. 53,1 [2.09] Coupling 1 1/4-14 Tooth Splined 768 [6800] Torque Nm [lb-in] 3/8-16 UNC 18,7 [.74] Deep Spline to Fit ANSI B Flat Root Side Fit 14 Tooth 12/24 Spline 38,1 [1.50] Min. Full Spline 31,7 [1.250] Dia. 70,9/68,6 [2.79/2.70] End of Shaft to Mounting Surface (Std) 53,1 [2.09] Coupling 1 5/8 Tapered 1-1/4-18 UNEF-2A 972 [8600] Torque Nm [lb-in] 41,326/41,275 [1.6270/1.6250] Dia. 4,1 [.16] Dia. Thru SAE J501 Standard Tapered Shaft 125,00 0,17 Taper per Meter [ Taper per Foot] 164,8/162,1 [6.49/6.38] End of Shaft to Mounting Surface (Std) 76,6 [3.00] 31,7 [1.25] 11,138/11,112 [.4385/.4375] Sq. Key 40 mm Straight 972 [8600] Torque Nm [lb-in] 43,03/42,72 [1.694/1.682] 8,000/7,900 [.3149/.31] M12 x 1,75-6H 24,9 [.98] Deep 12,000/ [.4724/.4708] 40,02/39,99 [1.576/1.575] Dia. 93,9/92,0 [3.696/3.622] End of Shaft to Mounting Surface (Std) 9,2/4,5 [.36/.18] 70,7/69,3 [2.78/2.73] 81,3 [3.20] Coupling Tapered Shaft Hub Data Recommended Torque: (6 Nm [475 lb-ft] Dry) (510 Nm [375 lb-ft] Lub) Plus Torque required to align the slotted nut with the Shaft Crosshole. 59,1/56,8 [2.325/2.2] Hub 5,54/5,20 [.218/.205] 1 1/2 Inch 17-Tooth Splined 972 [8600] Torque Nm [lb-in] 31,2 [1.23] Min. Full Spline 66,8/65,0 [2.63/2.56] End of Shaft to Mounting Surface (Std) 33,28/33,02 [1.310/1.0] Dia. Slotted Hexagon Nut 55,4 [2.18] 4,6 [.18] 11,2 [.44] 38,10 [1.500] Dia. Spline to Fit ANSI B Flat Root Side Fit 17 Tooth 12/24 Spline 3/8-16 UNC 18,7 [.74] Deep 51,8 [2.04] Coupling 1-1/4-18 UNEF,7 [.62] C-3-12

69 4000 Series Shaft Side Load Capacity These curves indicate the radial load capacity on the motor shaft(s) at various locations with an allowable external thrust load of 4 kg [1000 lb]. Note: Case pressure will increase the allowable Inward thrust load and decrease the allowable outward thrust load. Case pressure will push outward on the shaft at 94 kg/7 Bar [208 lb/100 PSI]. Thrust Load Standard Motor Straight and Splined Shafts [lb] [8000] [7000] [6000] [5000] [4000] [00] [2000] [1000] kg mm [inch] [-4] [-3] [-2] [-1] 0 [1] [2] [3] [4] [5] Mounting Surface Axial Loads 4 kg [1000 lb] Each curve is based on B 10 bearing life (2000 hours of 12,000,000 shaft revolutions at 100 RPM) at rated output torque. To determine radial load at speeds other than 100 RPM, multiply the load values given on the bearing curve by the factors in the chart below. RPM Multiplication Factor Wheel Motor Tapered Shaft [lb] [9000] [8000] [7000] [6000] [5000] [4000] [00] [2000] [1000] 0 kg mm [inch] [-1] 0 [1] [2] [3] [4] [5] [6] [7] Mounting Surface For 3,000,000 shaft revolutions or 500 hours Increase these shaft loads 52%. C-3-13

70 4000 Series Case Pressure and Case Port Char-Lynn 4000 Series motors are durable and have long life as long as the recommended case pressure is not exceeded. Allowable case pressure is highest at low shaft speeds. Consequently, motor life will be shortened if case pressure exceeds these ratings (acceptability may vary with application). Determine if an external case drain is required from the case pressure seal limitation chart. 100 Case Pressure Bar 50 [PSI] 0 0 [2000] [00] [1000] [ 500] 0 Intermittent -- Case Drain Optional Continuous -- Case Drain Optional Case Pressure Seal Limitation Case Drain Required Speed RPM Case Porting Advantage Contamination Control flushing the motor case. Cooler Motor exiting oil draws motor heat away. Extend Motor Seal Life maintain low case pressure with a preset restriction in the case drain line. C-3-14

71 4000 Series Dimensions Ports 1-1/16-12 O-ring Ports (2) or G 3/4 (BSP) Ports (2) 4 Bolt 3/4 Inch Split Flange Ports to Fit SAE J518 c (2) 7/16-20 UNF O-ring or G 1/4 (BSP) Case Drain Port 2,16/1,40 [.085/.055] 7/16-20 UNF O-ring Case Drain Port 10,59/9,83 [.417/.387] 29,5/29,0 [1.16/1.14] 13,2 [.52],7 [.62] 17º Port A 52,3/51,8 [2.06/2.04] Port A 47,63 [1.875] 23,9 [.94] º 19,02/18,77 [.749/.739] 17º 11,2 [.44] 54,9 [2.16] 22,23 [.875] 52,3/51,8 [2.06/2.04] 69,6 [2.74] 42,7/38,1 [1.68/1.50] 73,4 [2.89] 42,7/38,1 [1.68/1.50] 58,9 [2.32] 58,7 [2.31] 58,9 [2.32] 76,5 [3.01] 58,7 [2.31] 76,5 [3.01] 7/8-14 O-ring Ports (2) or M22 x 1,5-6H Ports (2) 9/16-18 UNF O-ring or M12 x 1,5-6H O-ring Case Drain Port 29,5/29,0 [1.16/1.14] 13,2 [.52] 17º,7 [.62] 6,73/5,99 [.265/.2] Port A 6,9 [.27] Material Removed from this Housing for 7/8-14 O-ring Ports and M22 x 1,5-6H Ports 69,6 [2.74] 42,7/38,1 [1.68/1.50] 58,9 [2.32] 58,9 [2.32] 76,5 [3.01] C-3-

72 4000 Series Product Numbers Note: For 4000 Series Motors with a configuration Not Shown in the charts below: Use model code number system on the next page to specify product in detail. Use digit prefix 109-, 110-, or 111- plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. MOUNTING SHAFT PORT SIZE DISPL. cm 3 / r [in 3 / r] / PRODUCT NUMBER 1 1/4 Inch Straight * [ 6.7] [ 7.9] [ 9.9] [12.5] [.0] [17.1] [19.0] [24.0] [.0] [38.0] 1 1/16 O-ring /4 inch Split Flange Standard SAE B-Mount 1 5/8 Inch Tapered 1 1/4 Inch 14 T Splined 1 1/16 O-ring /4 inch Split Flange /16 O-ring /4 inch Split Flange Standard SAE C-Mount 40 mm Straight G 3/4 (BSP) /4 Inch 17 T Splined G 3/4 (BSP) /4 Inch Straight 1 1/16 O-ring /4 inch Split Flange Wheel Motor 40 mm Straight G 3/4 (BSP) /8 Inch Tapered 1 1/16 O-ring /4 inch Split Flange /4 Inch 14 T Splined 1 1/16 O-ring /4 inch Split Flange /16 O-ring Bearingless * New Release 3/4 inch Split Flange G 3/4 (BSP) C-3-16

73 4000 Series Model Code The following 14-digit coding system has been developed to identify all of the configuration options for the 4000 Series motor. Use this model code to specify a motor with the desired features. All 14 digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M 0 4 * * * * * * * * * * * , 2, 3 M Motor Product Series 4, 5 Displacement cm3/r [in3/r] [ 6.7] 08 1 [ 7.9] [ 9.9] [12.5] 2 [.0] [17.1] [19.0] [24.0] 495 [.0] [38.0] 6 Mounting Type A 4 Bolt (Bearingless 127,0 [5.00] Pilot Dia. and 14,27 [.562] Dia. Mounting Holes 161,9 [6.38] Dia. B.C. B 4 Bolt (SAE B) (Standard) 101,6 [4.00] Pilot Dia. and 14,7 [.58] Mounting Slots on 127,0 [5.00] Dia. B.C. C 4 Bolt (Wheel) 139,7 [5.50] Pilot Dia. and 14,3 [.56] Dia. Mounting Holes on 165,1 [6.50] Dia. B.C. F 4 Bolt (SAE C) (Standard) 127,0 [5.00] Pilot Dia. and 14,3 [.56] Dia. Mounting Holes on 161,9 [6.38] Dia. 7, 8 Output Shaft 00 None (Bearingless) /4 inch Dia. Straight with Straight Key, 3 /8-16 Threaded Hole and 53,1 [2.09] Coupling Length /8 inch Dia. Tapered with Straight Key and 1 1/4-18 UNEF Slotted Hex. Nut /4 inch Dia. Splined 14T with 38,1 [1.50] Min. Full Spline Length and 53,1 [2.09] Coupling Length /2 inch Dia. Splined 17T with 31,2 [1.23] Min. Full Spline Length mm Dia. Straight with Straight Key, M12 x 1,75-6H Threaded Hole 9 Ports A 7/8-14 O-ring with 9/16-18 O-ring Case Drain with Hot Oil Shuttle Valve B 1 1/16-12 O-ring with 7/16-20 O-ring Case Drain and Check Valve C G 3 /4 (BSP) O-ring with G 1/4 (BSP) O-ring Case Drain and Check Valve D 3 /4 inch 4 Bolt Split Flange with 7/16-20 O-ring Case Drain and Check Valve H M22 x 1,5-6H (ISO) O- ring with M12 x 1,5-6H O- ring Case Drain with Hot Oil Shuttle Valve 10, None Special Features (Hardware) 01 Viton Shaft Seal 07 Viton Seals 13 Seal Guard 17 Speed Sensor (Std.) 12 Paint/ Special Packaging 0 No Paint, Individual Box A Painted Low Gloss Black, Individual Box C Corrosion Protected 13 Eaton Assigned Code when Applicable 0 Assigned Code 14 Eaton Assigned Design Code 0 Assigned Design Code C-3-17

74 Notes C-3-18

75 6000 Series Highlights Features 9 displacements available including a 60 CI model. Side load up to 4000 lb Presents a multitude of options that make this motor very smart and flexible to apply Benefits Very tough motor for demanding applications Can be used in a multitude of industries Very easy/flexible to integrate in a system Description With torque up to,000 in-lb and 40 gpm continuous, this motor is packed with power operates very smoothly. Applications Mobile equipment Snow Removal, mowing Spayer, trencher Wood products Specifications Geroler Element Flow l/min [GPM] Speed RPM Pressure bar [PSI] Torque Nm [lb-in] 9 Displacements 0 [40] Continuous** 225 [60] Intermittent* 775 Cont.** 866 Inter.* 200 [00] Cont.** 0 [00] Inter.* 1685 [14920] Cont.** 1875 [16580] Inter.* ** Continuous (Cont.) Continuous rating, motor may be run continuously at these ratings. * Intermittent (Inter.) Intermittent operation, 10% of every minute. Mowing Snow Removal Sprayer Trencher C-4-1

76 6000 Series Specifications 6000 SERIES MOTORS Displ. cm 3 /r [in 3 /r] 195 [11.9] 2 [.0] 310 [19.0] 390 [23.9] 490 [.0] 625 [38.0] 7 [.0] 805 [49.0] 985 [60.0] Speed Continuous (RPM) Intermittent Flow Flow Continuous 0 [40] 0 [40] 0 [40] 0 [40] 0 [40] 0 [40] 0 [40] 0 [40] 0 [40] l/min [GPM] Intermittent 170 [] 210 [55] 225 [60] 225 [60] 225[60] 225 [60] 225[60] 225[60] 225 [60] Torque* Continuous 575 [5100] 7 [6510] 9 [ 82] 15 [102] 14 [12800] 1480 [13100] 1378 [12192] 82 [14004] 1685 [14920] Nm [lb-in] Intermittent 860 [7620] 1100 [9740] 15 [11990] 16 [14490] 1885 [16670] 1898 [16800] 1699 [040] 1850 [16377] 1875 [16580] Pressure Continuous 205 [00] 205 [00] 205 [00] 205 [00] 205 [00] 170 [2500] 140 [2000] 140 [2000] 140 [2000] bar Intermittent 310 [00] 310 [00] 310 [00] 310 [00] 275 [4000] 221 [3200] 170 [2500] 170 [ [2000] [ PSI] Peak 310 [00] 310 [00] 310 [00] 310 [00] 310 [00] 240 [00] 205 [00] 170 [ [2250] Weight Standard or 24,9 [55.0] 25,2 [55.5] 25,6 [56.5] 26,3 [58.0] 27.0 [59.5] 27,9 [61.5] 28.6 [63.0] 29 [64.0],4 [67.0] kg [lb] Wheel Mount Bearingless 20.2 [44.5] 20.4 [.0] 20.9 [46.0] 21.5 [47.5] 22.2 [49.0] 23.1 [51.0] 28.3 [52.5] 28.8 [53.5].2 [56.5] Maximum Case Pressure: See case pressure seal limitation graph. *See shaft torque ratings for limitations.. Note: To assure best motor life, run motor for approximately one hour at % of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Maximum Inlet Pressure: 310 bar [00 PSI] Do not exceed pressure rating (see chart above). Maximum Return Pressure: 310 bar [00 PSI] with case drain line installed. Do not exceed pressure rating (see chart above). bar [ PSI] : The true pressure difference between inlet port and outlet port Continuous Rating: Motor may be run continuously at these ratings Intermittent Operation: 10% of every minute Peak Operation: 1% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended Maximum System Operating Temp.: 82 C [180 F] Recommended Filtration: per ISO Cleanliness Code, 4406: 20/18/13 C-4-2

77 6000 Series Performance Data [250] [500] [1000] 195 cm 3 /r [11.9 in 3 /r] Pressure Bar [PSI] 70 [00] 105 [2000] 140 [2500] 170 [00] 205 [00] [4000] [00] 310 Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation 2 cm 3 /r [.0 in 3 /r] Pressure Bar [PSI] Flow LPM [GPM] [.5] 1,9 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [] 170 [280] [650] [10] [2290] [680] [00] [2340] [3100] [3880] [290] 38 [0] 77 [310] 4 [320] 232 [0] 9 [270] 387 [240] [190] [160] [120] 697 [80] [4140] [710] [00] [2390] [3210] [40] [4600] [5200] [5790] [740] [90] [20] [3280] [4120] [4810] [55] [6250] [750] [1610] [2480] [33] [4190] [4990] [5810] [66] [7] [1600] [2470] [3340] [4210] [5090] [720] [90] [2460] [] [4240] [5100] [700] [70] [2440] [33] [4220] [660] [] [2400] [30] [4200] [6] [00] [2370] [3270] [4160] [620] [1480] [20] [3240] [41] [610] [10] [2320] [3210] [4100] [590] [1410] [2280] [3170] [4060] [5080] [5060] [5040] [5000] [4960] [4920] [5900] [5950] [5940] [5940] [5920] [5880] [5840] [5790] [6710] [6800] [6810] [6810] [6790] [6760] [6900] [7320] [7470] [7620] Flow LPM [GPM] [.5] 1,9 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [] 170 [50] 189 [55] 208 [250] [500] [1000] 70 [00] 105 [2000] [4] 50 7 [860] 95 4 [1890] 2 1 [440] 50 [460] [470] [480] [0] 50 2 [420] 7 [380] 368 [3] 4 [290] 491 [250] 556 [200] 25 6 [900] 100 [940] [960] [970] [960] [940] [2500] 170 [00] 205 [1940] [2990] [3960] [4920] [5040] [59] [2000] [60] [4080] [5090] [5680] [66] [7570] [920] [2060] [] [4210] [5260] [6180] [7100] [8020] [2080] [3180] [4270] [5360] [6390] [7420] [80] [2070] [3180] [4290] [5420] [6480] [2050] [3160] [4290] [5440] [6510] [2020] [3120] [4260] [5400] [870] [1980] [3100] [4240] [5380] [800] [1920] [50] [4170] [5290] [7] [1850] [2980] [4060] [50] ] [1790] [2940] [4010] [51] [570] [1760] [2860] [3960] [5070] [1720] [2800] [1670] [2740] [3890] [4920] [3820] [4890] [6490] [6480] 7 8 [6410] [60] [6190] [6080] [5940] [5880] [00] [4000] [7490] [7580] [7590] [7580] [7520] [7440] [7100] [6690] [8480] [8660] [8680] [8670] [8640] [00] 310 [8520] [9020] [9510] [9540] [9740] [5790] Torque [lb-in] 655} Nm 702 Speed RPM C-4-3

78 6000 Series Performance Data [250] [500] [1000] cm 3 /r [19.0 in 3 /r] Pressure Bar [PSI] [00] 105 [2000] [2500] [00] 205 [00] 240 [4000] 275 [00] 310 Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation 390 cm 3 /r [23.9 in 3 /r] Pressure Bar [PSI] Flow LPM [GPM] [.5] 1,9 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [50] 189 [60] 227 [5] 60 6 [1120] [2440] [540] [10] [2460] [3620] [4780] [550] [1180] [2560] [3800] [50] [560] [1250] [570] [1260] [540] [12] [2650] [3970] [5280] [2690] [4050] [5420] [2660] [4060] [50] [510] [1200] [26] [4040] [50] [480] [1160] [260] [4020] [5440] [420] [11] [2570] [3990] [5420] [360] [1100] [2510] [3920] [53] [5690] 6 14 [6050] [6480] 7 73 [67] [6800] [6820] [6840] [6820] [6750] [0] [1060] [2440] [38] [5220] [6660] [270] 485 [1020] [2400] [3780] [50] [982] [2180] [3420] [4660] [1960] [3250] [40] [6580] [6050] [5750] [6670] [7070] [7710] [8040] [80] [8190] [82] [8220] [8170] [8100] [8020] [7440] [7080] [7780] [8260] 9 17 [8740] [9260] [9400] [9520] [9560] [9520] [9440] [93] [9220] [9070] [9770] [10490] [10660] [10840] [10900] 12 2 [10840] [95] [10990] 1240 [11800] [11990] Flow LPM [GPM] [1] 3,8 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [50] 189 [60] 227 [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [760] 85 4 [70] [32] [780] [1610] [3270] [4910] [6440] [7760] [800] [1640] [30] [4970] [6570] [8160] [810] [1650] [3370] [5080] [6740] [84] [800] [1620] [3390] [51] [6810] [8520] [750] [1600] [3380] [5120] [6820] [8560] [680] [80] [3360] [5120] [6840] [8590] [620] [20] [3280] [5060] [6780] [85] [570] [1460] [3210] [5000] [67] [8480] [5] [1420] [3140] [49] [6640] [8380] [0] [1370] [10] [4840] [6500] [8250] [380] [1320] [2880] [4740] [6460] [8120] [1140] [2650] [40] [6440] [2460] [44] [6360] [8050] [7860] [00] 205 [10190] [102] [10280] [00] 240 [9080] [10590] [9570] [11270] [12120] [10050] [11620] [12880] [10240] [10200] [10120] [10000] 11 1 [11860] [11920] [11980] 15 2 [4000] 275 [13640] [00] 310 [14490] 16 1 [14480] [5750] Torque [lb-in] 650} Nm 661 Speed RPM C-4-4

79 6000 Series Performance Data 490 cm 3 /r [.0 in 3 /r] Pressure Bar [PSI] [250] [500] [1000] 70 [00] 105 [2000] 140 [2500] 170 [00] 205 [00] 240 [4000] 275 Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent [250] Peak No Operation [500] [1000] [00] cm 3 /r [38.0 in 3 /r] Pressure Bar [PSI] [2000] 140 [2500] 170 [00] 205 [3200] 221 Flow LPM [GPM] [1] 3,8 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [50] 189 [60] 227 [1010] 1 7 [1200] 2 7 [4260] [1020] 1 [10] [2100] 1 2 [1020] [2090] [1000] 1 91 [110] [900] [850] [740] 85 2 [690] 80 2 [670] [570] 65 7 [2110] [4270] [4280] [2080] 2 91 [4290] [4290] [6410] [8500] [6490] [8620] [6500] 7 87 [2060] [4260] [6480] [1980] [19] [1840] [1710] [60] [1400] [1140] [4180] [40] [4070] 460 [3970] 0 [3860] 4 [3750] [6280] [6420] [80] 9 11 [10590] [10740] [8650] [10800] [8650] [10820] [8620] [6390] [8580] [6290] [8500] [6190] [8420] [6080] [8340] [5970] [8140] [3240] [2860] [6140] [5220] [4860] [7620] [7140] [10420] [10820] [10770] [10720] [10660] [10420] [10180] [12140] [12500] 1410 [180] [149] [12800] 14 [12890] 71 [12900] [16670] Flow LPM [GPM] [1] 3,8 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [50] 189 [60] 227 [1060] [2205] [] [6690] [1090] 125 [4720] [20] [20] [2600] 295 [11] 1 [1195] 1 [1200] 1 [2600] [25] [2465] [1120] 125 [1050] [950] [855] [7] [555] [380] 241 [2365] [2255] [2140] [1965] [1790] [7025] [5052] [7520] [50] [8195] [5390] 610 [81] [8105] 9 89 [5340] [5285] [5180] [5080] 575 [4960] 560 [4780] [8080] 9 1 [7990] [79] [7775] [7585] [4600] [7395] [4180] [6985] [3800] 4 3 [6600] 7 3 [9360] [9410] [11220] [11770] [11740] [11725] [11705] [11640] 13 6 [105] [12700] [13100] 1480 [100] [100] [800] [700] [16800] 1898 [2860] Torque [lb-in] 325} Nm 4 Speed RPM C-4-5

80 6000 Series Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation 805 cm 3 /r [49.0 in 3 /r] Flow LPM [GPM] [1] 3,8 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [50] 189 [60] 227 [1253] [2854] [4363] [5813] [1290] [2889] [40] [61] [1277] [1196] 1 82 [2821] [2753] [2794] [28] [4478] cm 3 /r [.0 in 3 /r] [250] [500] [750] 50 [1000] 70 [1250] 85 [00] 105 [1311] [1340] 1 10 [1092] [1206] [1083] [950] [726] [5] [2775] [2856] [4200] [] [2556] [4162] [2338] [2110] [18] [2227] [5809] [6180] [6148] [4320] [6021] [4040] [3795] [17] [3270] [3869] [5480] [7000] [7551] [8685] [7272] [8714] [7703] [7795] [7768] [7697] [5871] [5666] [57] [5223] [4965] [4148] [4856] [7564] [7365] [7122] [6853] [6672] [5850] [6604] [9202] [9338] [9376] [9311] [9289] [9022] [8828] [1750] 120 [10182] 10 6 [101] 11 [12970] [12192] [13713] [12419] [10666] 1205 [10877] [10984] [10907] [2000] 140 [11121] [137] [2250] 5 [2500] 170 [040] Flow LPM [GPM] [1] 3,8 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [50] 189 [60] 227 [250] [] [1483] [47] [3331] [5292] [6744] [99] [3473] [54] [7039] [99] [43] [17] [12] [1213] [1075] [823] [592] [500] [3100] 0 4 [3173] 9 9 [3469] [3395] [3312] 374 [750] [1000] [4680] [5121] [54] [57] [6432] [8714] 10075] [8934] [10629] [7093] [7032] [1250] 85 [8510] [9024] [8983] [00] 105 [9633] [10658] [10640] [5292] [6968] [8943] [10583] [3183] [55] [2907] [2692] [2477] [27] [5088] [5047] [4884] [4663] [4426] [4214] [3806] [6031] [7799] [6811] [6713] [6546] [6320] [6085] [5849] [59] [8812] [8681] [8395] [8118] [7832] [7603] [7407] [10411] [10411] [10060] [1750] 120 [11319] [112] [11842] [12283] [12010] [12146] [2000] 140 [12127] [12539] [14004] [13726] [2250] 5 [164] [441] [2500] 170 [16377] [6604] Torque [lb-in] 746} Nm 1 Speed RPM C-4-6

81 6000 Series Performance Data [250] [500] 985 cm 3 /r [60.0 in 3 /r] D Pressure Bar [PSI] [750] [1000] [1250] 85 [00] 105 [1750] 120 [2000] 140 Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Continuous Intermittent Peak No Operation Flow LPM [GPM] [1] 3,8 [2] 7,5 [4] [8] [12] [16] 61 [20] 76 [24] 91 [28] 106 [32] 121 [36] 136 [40] 1 [50] 189 [60] 227 [1890] [4110] [57] [1910] [4140] [6270] [1980] [4290] [20] [4400] [2020] 2 [6480] [8540] [10670] [12800] [66] [8790] [10940] [190] [4390] 495 [66] 750 [8860] [11050] [13240] [2010] [4320] [6560] [8790] [11000] [13260] [1910] 2 77 [1810] [1620] [1480] [1140] [850] 95 3 [4220] [6480] [4060] [3920] [3740] [3490] [3240] [2960] [80] [8720] [10420] [12500] [10950] [13160] [62] [8500] [10790] [6180] [8420] [106] [5980] [5710] [5420] [5160] [4660] [7640] [9550] [8200] [79] [7640] [70] [7160] [10280] [9940] [9590] [9310] [9070] [12990] [12820] [13860] 65 4 [13900] 70 [850] [16580] [100] [040] [14920] [7160] Torque [lb-in] 810 } Nm 229 Speed RPM C-4-7

82 6000 Series Dimensions Standard Mount Ports 1 5/16-12 UN-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 4 Bolt 3/4 inch Split Flange Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or 1 5/16 UN-2B SAE O-ring Staggered Ports (2) with Shuttle 9/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Y X Case Drain Port Standard SAE CC Flange 24,6/24,1 [.97/.95] 13,59/12,8 [.5/.505] 14,53/14,14 [.572/.557] Dia. Thru (4) 127,00/126,87 [5.000/4.995] DIa. 114,5 [4.508] Square 146,8 [5.78] Square 161,9 [6.375] Dia. Bolt Circle STANDARD MOTOR MOUNT DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 195 [11.9] 187,5 [ 7.38] 270,0 [10.63] 2 [.0] 193,0 [ 7.60] 275,6 [10.85] 310 [19.0] 200,4 [ 7.89] 283,0 [11.14] 390 [23.9] 209,0 [ 8.23] 291,6 [11.48] 490 [.0] 220,2 [ 8.67] 2,8 [11.92] 625 [38.0] 2,0 [ 9.25] 317,5 [12.50] 985 [60.0] 274,6 [10.81] 7,1 [14.06] 147,4 [5.80] C-4-8

83 6000 Series Dimensions Wheel Mount Ports 1 5/16-12 UN-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 4 Bolt 3/4 inch Split Flange Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or 1 5/16 UN-2B SAE O-ring Staggered Ports (2) with Shuttle 9/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Y X Case Drain Port 98,6/97,0 [3.88/3.82] 139,70/139,57 [5.500/5.495] Dia. 166,4 [6.55] Square 127,00/126,87 [5.000/4.995] Dia. 1,21 [5.126] 22,6/22,1 [.89/.87] 7,74 [.5] Min. 17,3/16,8 [.68/.66] 14,53/14,14 [.572/.557] Thru (4) 184,12 [7.250] Dia. Bolt Circle WHEEL MOUNT MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 195 [11.9] 102,6 [4.04] 185,2 [7.29] 2 [.0] 108,2 [4.26] 190,8 [7.51] 310 [19.0] 1,6 [4.55] 198,1 [7.80] 390 [23.9] 124,5 [4.90] 207,1 [8.] 490 [.0] 1,4 [5.33] 217,9 [8.58] 625 [38.0] 0,1 [5.91] 232,7 [9.16] 985 [60.0] 189,7 [7.47] 272,5 [10.73] C-4-9

84 6000 Series Dimensions Global Mount (ISO) Ports 1 5/16-12 UN-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 4 Bolt 3/4 inch Split Flange Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or 1 5/16 UN-2B SAE O-ring Staggered Ports (2) with Shuttle 9/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Y X 20,3/19,8 [.80/.78] 38,7/37,7 [1.525/1.485] 179,6 [7.07] 9,99/9,94 [6.299/6.297] Pilot Dia. 179,6 [7.07] 141,43 [5.568] (4) Case Drain Port 50 mm Dia. Straight Shaft 124,5/120,4 [4.90/4.74] 18,21/17,83 [.717/.702] Dia. Thru (4) 200,00 [7.874] Dia. Bolt Circle 70,26/69,75 [2.766/2.746] 8,4/4,6 [.33/.18] 53,49/52,70 [2.106/2.075] 14,000/13,957 [.5512/.5495] 8,992/8,890 [.40/.00] 79,2 [3.12] Coupling Length 50,000/49,974 [1.9685/1.9675] M12 x 1,75 25,0 [.98] Min. Depth GLOBAL MOUNT MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 310 [19.0] 182,4 [ 7.18] 264,9 [10.43] 390 [24.0] 191,0 [ 7.52] 273,6 [10.77] 490 [.0] 202,2 [ 7.96] 284,7 [11.21] 625 [38.0] 216,9 [ 8.54] 299,5 [11.79] 800 [.0] 229,4 [ 9.03] 312,2 [12.29] 800 [49.0] 236,7 [ 9.32] 319,3 [12.57] 985 [60.0] 256,5 [10.10] 339,1 [13.] C-4-10

85 6000 Series Dimensions Bearingless Ports 1 5/16-12 UN-2B SAE O-ring Staggered Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or 4 Bolt 3/4 inch Split Flange Ports (2) 7/16-20 UNF-2B SAE O-ring Case Drain Port (1) or G 1 (BSP) Staggered Ports (2) G 1/4 (BSP) Case Drain Port (1) or 1 5/16 UN-2B SAE O-ring Staggered Ports (2) with Shuttle 9/16-20 UNF-2B SAE O-ring Case Drain Port (1) Standard Rotation Viewed from Shaft End Port A Pressurized CW Pressurized CCW Y X 127,00/126,87 [5.000/4.995] Dia. 114,5 [4.508] Square 161,9 [6.375] Dia. Bolt Circle 14.50/14,14 [.572/.557] Case Drain Port Face Seal or O-ring Seal 24,2/21,0 [.95/.83] 12,7/12,1 [.50/.48] 147,6 [5.81] Square Note: Similar to SAE C Type Mounting Flange º Case Flow Holes (2) For 6000 bearingless motor application information, contact your Eaton representative (mating C coupling blanks available from Eaton Hydraulics). C Note: After machining blank, part must be hardened per Eaton specification. F E D F E D BEARINGLESS MOTOR DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 195 [11.9] 105,4 [4.] 188,0 [7.40] 2 [.0] 111,0 [4.37] 193,5 [7.62] 310 [19.0] 118,4 [4.66] 200,9 [7.91] 390 [23.9] 127,3 [5.01] 209,6 [8.25] 490 [.0] 138,2 [5.44] 220,7 [8.69] 625 [38.0] 2,9 [6.02] 2,5 [9.27] 985 [60.0] 192,8 [7.59] 275,1 [10.83] C 47,2 [1.86] Dia. D 111,5 [4.39] E 106,4 [4.19] Full Form Dia. F 6,9 [.27] Min. Full Form Dia. G 10,2 [.40] Min. H 86,1 [3.39] J 66,5 [2.62] Dia. Mating Coupling Blank Eaton Part No J G H C-4-11

86 6000 Series Installation Information Bearingless 1 Internal spline in mating part to be as follows: Material to be ASTM A4, 8620H. Carbonize to a hardness of HRc with case depth (to 50HRc) of 0,076-1,02 [ ] (dimensions apply after heat treat). 2 Mating part to have critical dimensions as shown. Oil holes must be provided and open for proper oil circulation. 3 Seal to be furnished with motor for proper oil circulation thru splines. 4 Some means of maintaining clearance between shaft and mounting flange must be provided. 5 Similar to SAE C Four Bolt Flange.. 6 Counterbore designed to adapt to a standard sleeve bearing 50,010-50,038 [ ] ID by 60,051-60,079 [ ] O.D. (Oilite bronze sleeve bearing) ,2/12,7 [.56/.50] 1,5/0,5 [.06/.02] -D- 49,848/49, /1.96 0,13[.005] A 40,1/39,6 [1.58/1.56] Dia. 52,37 [2.062] Dia. M 3 1,8/0,5 [.07/.02] Case Flow -A- R 1,8/1,2 [.07/.05] 24,6/24,1 [.97/.95] 1,5/0,8 [.06/.03] 81,8/80,7 [3.22/3.18] 5,1/4,6 [.20/.18] D (2) Thru Oil Hole 6,8/6,4 [.27/.25] 6 0,13 [.005] A Case Flow R 0,5 [.02] 4 Major -B- 5 9,4/8,4 [.37/.33] 69,3/68,1 [2.73/.2.68] Coupling Depth Circular Tip R. Minor Finish Fillet R. Pitch Form Finish Spline Pitch...8.5/17 Pressure Angle... Number of teeth Class of Fit... Ref. 5 Type of Fit... Side Pitch Diameter...Ref., [ ] 0,20 [.008] D Base Diameter... Ref. 31, [ ] Major Diameter...39,17 [1.542] 38,97 [1.534] Min.. Min. Minor Diameter... 33, - 33,48 [ ] Form Diameter, Min....38,33 [1.509] Fillet Radius... 0,64-0,76 [ ] Tip Radius... 0,25-0,51 [ ] Finish...1,6 (63) Involute Profile Variation...+0,000-0,025 [ ] Total Index Variation...0,038 [.00] Lead Variation...0,013 [.0005] Circular Space Width: Maximum Actual...5,898 [.2322] Minimum Effective...5,804 [.2285] Maximum Effective... Ref. 5,857 [.26] Minimum Actual... Ref. 5,834 [.2297] Dimension Between Two Pins... Ref. 26,929-27,084 [ ] Pin Diameter... 6,223 [.20] Pins to Have 4,0 [.160] Wide Flat for Root Clearance C-4-12

87 6000 Series Dimensions Shafts Splined 1 1/2 Inch Straight 1328 [11750] Torque Nm [lb-in] 9,56/9,52 [.376/.375] 42,0/40,6 [1.65/1.60] 78,2/76,2 [3.08/3.00] End of Shaft to Mounting Surface (Std) 1 3/4 Inch Tapered 2107 [18650] Torque Nm [lb-in] 1-1/4-18 UNEF-2A 4,1 [.16] Dia. Thru 177,8/175,0 [7.00/6.89] End of Shaft to Mounting Surface (Whl) 31,7 [1.25] 3/8-16 UNC x 18,5 [.73] Deep 42,40/42,13 [1.669/1.659] 38,10/38,04 [1.500/1.498] Dia. 56,7 [2.23] Coupling 44. [1.750] Dia. 77,0 [3.03] SAE J501 Standard Tapered Shaft 125,00 0,17 Taper per Meter [ Taper per Foot] 5,54/5,20 [.218/.205] 11,138/11,112 [.4385/.4375] 1 1/2 Inch 17 Tooth Splined Tapered Shaft Hub Data 1328 [11750] Torque Nm [lb-in] 3/8-16 UNC x 18,5 [.73] Deep 40,3 [1.59] Min. Full Spline 78,2/76,2 [3.08/3.00] End of Shaft to Mounting Surface (Std) Recommended Torque: (6 Nm [475 lb-ft] Dry) (510 Nm [375 lb-ft] Lub) Plus Torque required to align the slotted nut with the Shaft Crosshole. Hub External Involute Spline, DP 17 Tooth P.A. Flat Root Side Fit per ANSI B92.1, ,10 [1.500] Dia. Ref. 56,7 [2.23] Coupling 60,17/57,78 [2.369/2.275] 40 mm Straight 1328 [11750] Torque Nm [lb-in] 8,000/7,910 [.3149/.31] 12,000/11,957 [.4724/.4708] 94,0/91,9 [3.70/3.62] End of Shaft to Mounting Surface (Std) 9,2/4,5 [.36/.18] 63,7/62,2 [2.51/2.] Slotted Hexagon Nut 55,4 [2.18] 4,1 [.16] 11,2 [.44] 1-1/4-18 UNEF-2B 43,03/42,72 [1.694/1.682] M12 x 1,75-6H 25 mm [.984] Deep 40,018/39,992 [1.5755/1.57] 75,6 [2.98] Coupling º º,7 [.62] C-4-13

88 6000 Series Shaft Side Load Capacity These curves indicate the radial load capacity on the motor shaft(s) at various locations with an external thrust load of 4 kg [1000 lb]. The maximum allowable thrust load is 908 kg [2000 lb]. Note: Case pressure will increase the allowable inward thrust load and decrease the allowable outward thrust load. Case pressure will push outward on the shaft at 109 kg/7 Bar [241 lb/100 PSI]. Each curve is based on Thrust Load Standard Motor Straight and Splined Shafts [lb] [10000] [ 8000] [ 6000] [ 4000] [ 2000] [lb] 0 mm [inch] kg Wheel Motor Tapered Shaft kg [-4] [-3] [-2] [-1] 0 [1] [2] [3] [4] Mounting Surface Axial Loads 908 kg [2000 lb] B 10 bearing life (2000 hours of 12,000,000 shaft revolutions at 100 RPM) at rated output torque. To determine radial load at speeds other than 100 RPM, multiply the load values given on the bearing curve by the factors in the chart below. [10000] [ 8000] [ 6000] [ 4000] [ 2000] mm -20 [inch] [-1] [1] [2] [3] [4] Mounting Surface [5] [6] [7] [8] RPM Multiplication Factor For 3,000,000 shaft revolutions or 500 hours Increase these shaft loads 52%. C-4-14

89 6000 Series Case Pressure and Case Port Char-Lynn 6000 Series motors are durable and have long life as long as the recommended case pressure is not exceeded. Allowable case pressure is highest at low shaft speeds. Consequently, motor life will be shortened if case pressure exceeds these ratings (acceptability may vary with application). Determine if an external case drain is required from the case pressure seal limitation chart. 100 Case Pressure Bar 50 [PSI] 0 0 [1000] [ 500] 0 Case Pressure Seal Limitation Case Drain Intermittent -- Required Case Drain Optional Continuous -- Case Drain Optional Speed RPM Case Porting Advantage Contamination Control flushing the motor case. Cooler Motor exiting oil draws motor heat away. Extend Motor Seal Life maintain low case pressure with a preset restriction in the case drain line. C-4-

90 6000 Series Dimensions Ports 1 5/16-12 O-ring Ports (2) or G 1 (BSP) Ports (2) 7/16-20 UNF O-ring or G 1/4 (BSP) Port Case Drain 4 Bolt 3/4 Inch Split Flange Ports to Fit SAE J518c (2) Except for 20,0 [.79] Min. Thd. Dp. 7/16-20 UNF O-ring Port Case Drain Port A Port A 19,4/18,7 [.765/.7] 17 13,8/10,6 [.54/.42],9/34,7 [1.414/1.366] 19,4/18,7 [.765/.7] 58,0/56,3 [2.28/2.22] 77,7 [3.06] 23,9 [.94] 47,63 [1.875] 20,7/17,4 [.80/.70] 11,2 [.44] 22,23 [.875] 13,8/10,6 [.54/.42] 54,9 [2.16] 77,0 [3.03] 9/16-18 UNF O-ring 65,8 [2.59] 44,2/39,6 [1.74/1.56] 1 5/16-12 O-ring Ports (2) with Shuttle 9/16-18 UNF O-ring 65,8 [2.59] 81,8 [3.22] Port A 19,4/18,7 4,4/3,0 [.17/.12],9/34,7 [1.414/1.366] 79,5 [3.13] Port A 19,4/18,7 [.765/.7] 17 4,4/3,0 [.17/.12] 19,4/18,7 [.765/.7],9/34,7 [1.414/1.366] 79,5 [3.13] 58,0/56,3 [2.28/2.22] 66,0 [2.60] 20,1 [.79] 65,8 [2.59] 93,7 [3.69] C-4-16

91 6000 Series Product Numbers Note: For 6000 Series Motors with a configuration Not Shown in the charts above: Use model code number system on the next page to specify product in detail. Use digit prefix 112-, 113-, or plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. MOUNTING SHAFT PORT SIZE DISPL. cm 3 / r [in 3 / r] / PRODUCT NUMBER * 805* 985 [11.9] [.0] [19.0] [23.9] [.0] [38.0] [.0] [49.0] [60.0] 1 1/2 inch Straight 1 5/16 O-ring Standard Wheel Motor Bearingless *New release 40 mm Straight G 1 (BSP) /4 Inch 14 T Splined 1 5/16 O-ring G 1 (BSP) mm Straight G 1 (BSP) /4 Inch Tapered 1 5/16 O-ring /16 O-ring G 1 (BSP) Mounting Type - Standard (Code H), 4 Bolt: 160,0 [6.] Pilot Dia. 18,01 [.709] Dia. Mounting Holes 200,0 [7.87] Dia. Bolt Circle Output Shaft - Straight (Code 21) Ports - G1 (BSP) Staggered G 1/4 Case Drain (Code C) Paint - Low Gloss Black (Code A) Use digit prefix 112- plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. MOUNTING SHAFT PORT SIZE DISPL. cm 3 / r [in 3 / r] / PRODUCT NUMBER [19.0] [23.9] [.0] [38.0] [.0] [49.0] [60.0] Standard 50 mm Straight G 1 (BSP) C-4-17

92 6000 Series Model Code The following 14-digit coding system has been developed to identify all of the configuration options for the 6000 Series motor. Use this model code to specify a motor with the desired features. All 14 digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M 0 6 * * * * * * * * * * * , 2, 3 M Motor Product Series 4, 5 Displacement cm3/r [in3/r] [ 6.7] [11.9] 2 [.0] [19.0] [23.9] 490 [.0] [38.0] 740 [.0] [49.0] [60.0] 6 Mounting Type A 4 Bolt (Bearingless 127,0 [5.00] Pilot Dia. and 14,3 [.56] Dia. Mounting Holes 161,9 [6.38] Dia. B.C. B 4 Bolt (SAE CC) (Standard) 127,0 [5.00] Pilot Dia. and 14,3 [.56] Mounting Holes on 161,9 [6.38] Dia. B.C. C 4 Bolt (Wheel) 139,7 [5.50] Pilot Dia. and 14,3 [.56] Dia. Mounting Holes on 184,1 [7.25] Dia. B.C. H 4 Bolt (Global) (Standard) 160,0 [6.] Pilot Dia. and 18,0 [.709] Dia. Mounting Holes on 200,0 [7.87] Dia. Bolt Circle 7, 8 Output Shaft 00 None (Bearingless) /2 inch Dia. Straight with Straight Key, 3 /8-16 Threaded Hole and 56,7 [2.23] Coupling Length /4 inch Dia. Tapered with Straight Key and 1 1/4 18 UNEF Slotted Hex. Nut /2 inch Dia. Splined 17T with 40,3 [1.59] Min. Full Spline Length and 3 /8-16 Threaded Hole mm Dia. Straight with Straight Key, M12 x 1,75-6H Threaded Hole mm Dia. Straight with Straight Key, 14W x 9H x 70L, M12 x 1,75-6H Thread in End (Available with Mounting Flange Code H Only) mm Dia. 10:1 Tapered Shaft with M42 x 3-6H Threaded End (Available with Mounting Flange Code H Only) /8 inch Dia. Splined 16 Tooth, 55,9 mm [2.20] Min. Full Spline Length (Available with Mounting Flange Code H Only) 9 Ports A 1 5/16-12 O-ring with 7/16-20 O-ring Case Drain and Check Valve B 3 /4 inch 4 Bolt Split Flange with 7/16-20 O-ring Case Drain and Check Valve C G 1 (BSP) O-ring with G 1/4 (BSP) O-ring Case Drain and Check Valve D 1 5/16-12 O-ring with (2) 9/16-18 O-ring Case Drain Ports and Hot Oil Shuttle Valve R 1 5/16-12 O-ring with (2) 9/16-18 O-ring Ports for External Lubrication Circuit (both case ports must be connected) 10, 11 Special Features (Hardware) 00 None 10 Viton Shaft Seal 07 Viton Seals 13 Reverse Rotation 14 Seal Guard 21 Speed Sensor (Std.) 12 Paint/ Special Packaging 0 No Paint, Individual Box A Painted Low Gloss Black, Individual Box B Corrosion Protected 13 Eaton Assigned Code when Applicable 0 Assigned Code 14 Eaton Assigned Design Code 0 Assigned Design Code C-4-18

93 10,000 Series Highlights Features High torque and flow Many options like 2 speed and speed sensors make this motor smart Low pressure loss even in higher flows Benefits High power density for demanding mobile and industrial applications Many options to draw from Applications Boring Industrial Metal Forming Port Equipment Saw Mill Description This is the biggest disc valve motor of our line up. with up to GPM and 24,000 in-lb of torque in continuous mode, this motor is powerful and yet provides good efficiency. Specifications Geroler Element Flow l/min [GPM] Speed RPM Pressure bar [PSI] Torque Nm [lb-in] 4 Displacements 170 [] Continuous** 265 [70] Intermittent* 501 Cont.** 784 Inter.* 200 [00] Cont.** 270 [4000] Inter.* 2700 [23910] Cont.** 3440 [460] Inter.* ** Continuous (Cont.) Continuous rating, motor may be run continuously at these ratings. * Intermittent (Inter.) Intermittent operation, 10% of every minute. Boring Metal Forming Port Equipment C-5-1

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