INDUSTRIAL VIBRATORS
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- Sharlene Tucker
- 6 years ago
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1 NTR VRTORS T WORW R N VRTON TNOOGY
2 2
3 ntro ompany profile 4 Technical features 6 Standard specifications 7 The O vibrator range 8 ertifications 9 ow to choose a motovibrator 10 V standard range 2 poles 12 4 poles 14 6 poles 16 8 poles 18 2 poles single phase 20 RO 22 V irect urrent 24 V- increased safety 2 poles 26 4 poles 28 6 poles 30 8 poles 32 V- explosion-proof 2 and 4 poles 34 6 and 8 poles 36 V hi-stroke milling 8 and 10 poles 38 nstallation ounting 40 ow to change vibration intensity 42 3
4 Worldwide leader in vibration technology O is the world s top selling manufacturer of lectric and Pneumatic Vibrators. high level of customer service is guaranteed through 17 O Trading Subsidiaries, 36 local warehouses and 7 manufacturing plants worldwide. OUR 3 VSONS PROV TORS WT OPT SOUTONS OR RQURNTS NTR VRTORS OW S ONRT ONSOTON lectric motovibrators for vibrating equipments. omprehensive range of electric and pneumatic vibrators to solve any problem of flowability. nternal concrete vibrators and converters for reliable and efficient concrete compaction. 4
5 Originally specialising in immersion vibrators for concrete consolidation, O is now the worldwide leader in vibration technology, with a complete range of electric and pneumatic internal and external vibrators. y supplying competitive, high quality products for wide-ranging applications, O combines performance and reliability by adapting to the ever-changing market. strong believer in innovation, O is constantly striving to be ahead of the opposition. s a global player in industrial vibration technology, the key focus of O s business strategy is rapid stock delivery, any time, anywhere in the world. xcellent customer service is of pivotal importance: the company guarantees quick order processing and customers worldwide can enjoy access to the same high quality product and services. O has access to credible expertise when it comes to finding suitable solutions to customers requests. team of engineers specialised in designing efficient, reliable and safe solutions backed by a globally certified management. O provide their customers with state-ofthe-art equipment and the blueprint for the next generation of products is already in progress. 5
6 TN TURS QUTY World class materials lass insulation urable sealing Premium bearings Strong body design - designed Vacuum insulation analysis 3 quality check NY Optimised power/weight ratio S1 continuous duty service Optimized electric design RTY PT thermistor 130 Specific grease retaining device Tropicalised standard P66 protection lass insulation XTY asy mass adjustment Various voltages and frequencies available asy access to the terminal box ultiple eye-bolts 6
7 Standard specifications Specification Standard ncreased Safety xplosion-proof i-stroke illing Power supply Three-phase from 12V to 690V, 50z or 60z; Single phase 110V 60z and 220V 50z. Three-phase motors are designed for inverter application from 20z to base frequency. Three-phase from 230V to 460V, 50z or 60z. Three-phase from 230V to 690V, 50z or 60z. ll motors are designed for inverter application from 20z to base frequency. Time rating ontinuous duty (S1). Protection structure echanical protection P66 according to N earings all bearings from size RO to 50, roller bearings from size 50 (for some types only) to 110. all bearings from size 10 to 50, roller bearings from size 50 (for some types only) to 90. Roller bearings. oating colour Polyester powder coating. Standard colour R nstallation and operating environment mbient temperature: -20 to +40. Up to +55 available on request. mbient temperature: -20 to +40. or indoor and outdoor use. mbient temperature: -20 to +40. Up to +55 available on request. mbient temperature: -20 to +40. Standards supported onformity with uropean irective ow voltage 2006/95/ 2004/108/ achine directive 2006/42/ TX 94/9/ ass covers luminium. Steel for motors from size 60 to 90. S 304 Stainless Steel for direct current motovibrators. luminium. Steel for motors from size 60 to 90. S 304 Stainless Steel. Steel. Windings 2, 4, 6 and 8 poles threephase asynchronous motor from size 10 to 110; 2 poles single phase from size 10 to 30. 2, 4, 6 and 8 poles three-phase asynchronous motor. 8 and 10 poles three-phase asynchronous motor. lass insulating materials (155 ). Vacuum impregnated windings; PT thermistor 130 standard from size 60. langes Grey cast iron up to size 90, ductile cast iron from size 100. rame luminium up to size 50, ductile cast iron from size 60. Shaft ccentric masses Steel alloy highly stress resistant. ompletely adjustable. 7
8 frame The O Vibrator Range shaft rotor flange bearing fixed mass adjustable mass mass cover Providing centrifugal force up to 26,000 kgs and with multiple voltage options O s range of electric motovibrators covers several fields of application in every country as well as many different industrial sectors: from food to mining, from foundry to recycling and more. O s electric motovibrators are designed and manufactured using the latest technologies and premium quality materials and components. otor bodies, bearing flanges and shafts are designed and manufactured using first grade luminium alloy, cast iron and steel alloy to withstand heavy duty applications and guarantee safe operation in any condition. Vacuum impregnated windings and class insulating materials enhance reliability and durability. Top quality bearings and an efficient grease retaining system assure long lasting performance and low noise generation. djustable eccentric masses allow easy fine tuning of the ax centrifugal force provided by the motor. Several certifications for use in hazardous environments are available in the O range to match the most demanding specification worldwide. Standard ncreased Safety xplosionproof i-stroke illing odel 2-8 poles V Vibrating Poles orce ,375 Voltage lass (V) Speed at 50z/ 60z (rpm) 3,000/3, ,153 Three-phase from 220V 1,500/ ,532 to 690V, 50z or 60z. 1,000/1, , /900 nput Power (kw) icro RO Three-phase from 230V to 460V, 50z or 60z. 3,000/3, Single-phase 115V 60z and 230V 50z. Single-phase V V 60z and 230V 50z. 3,000/3, irect urrent V V and 24V. 3, poles V- 2-8 poles V poles V-NG ,052 3,000/3, ,153 1,500/1, ,009 1,000/1, , / , ,495 Three-phase from 220V to 690V, 50z or 60z. 3,000/3,600 1,500/1, ,697 1,000/1, , / , / , /
9 ertifications Range ertifications ategory Type of protection Temperature rating irective Standard Range S T ntertek x 3 lass iv.2 Groups, G N4 nclosure x t 22 Tx P66 icro and up to size 50 = T100 rom size 60 up = T135 onformity with uropean irective ow voltage 2006/95/ 2004/108/ achine irective 2006/42/ TX 94/9/ Standard Range (zone 21) x 2 lass iv.2 Groups, G N4 nclosure x tb 21 Tx b P66 icro and up to size 50 = T100 rom size 60 up = T110 U 1836, U S22,2 NO 25, 100, 145 ncreased Safety x 2G ncreased safety x e T3 x t 21 T150 P66 T3 T150 onformity with uropean irective ow voltage 2006/95/ 2004/108/ achine irective 2006/42/ TX 94/9/ xplosion-proof S T ntertek x 2G lass iv.1 Groups, lass iv.1 Groups,, G P66 lame-proof x d T4 x t 21 P66 T135 x db T4, x tb T135 T4 T135 onformity with uropean irective ow voltage 2006/95/ 2004/108/ achine irective 2006/42/ TX 94/9/ xplosion-proof 5 x 2G lass iv.1 Groups, P66 lame-proof x d T3 P66 x db T4 T3 U 1836, U , U 674 S22,2 NO 25, 100, 145 i-stroke illing x 3 nclosure x t 22 Tx P66 T135 onformity with uropean irective ow voltage 2006/95/ 2004/108/ achine irective 2006/42/ TX 94/9/ 9
10 ow to choose a motovibrator 1. hoose rpm and the amplitude e (0 - peak) suitable for your application: ircular vibration inear vibration pplication processes Revolutions Per inute Vibration 50z ircular inear 60z rpm e (mm) in. ax. onveying Separation / Screening / Sizing Positioning / eeding ilter cleaning Silo/hopper emptying luid beds in activators ompacting oncrete consolidation hoose an V from the tables of the following pages and use its Wm into this formula: e = 5 n Wm n mot + vm e n Wm mot vm = amplitude of vibration 0-peak (mm) = number of vibrating motors = working moment (kgcm) = motor weight = vibrating machine weight (without material and motors) 10
11 3. heck the obtained value e : f it is similar to the required one (step 1) the V model is correct. f it is not similar to the required one (step 1) repeat the process (step 2) with a different V model. or tips on installation see appendix. mportant VOTG elta / Star requency (z) Standard / / 60 Several voltages are available to match local electric specifications worldwide both at 50z and 60z. ll O motors can be operated with double voltage by simply changing the connections inside the terminal box from Star to elta or vice-versa. Three-phase Vs with double rated voltage: (elta) igh Voltage - actory preset (Star) ow Voltage Vs with (elta) : (Star) ow Voltage - actory preset (elta) igh Voltage 220 (Single-phase) / / 460 * (Single-phase) / 575 * / (elta) / (elta) (elta) * (elta) (elta) * (Three-phase) 50 / (Single-phase) 60 or details about Star and elta connections see page (Single-phase) / / 60 * Voltage Tolerance: % 11
12 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V STNR RNG 2 POS /3600 rpm S T ntertek * NØ TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric Temp. lass Temp. lass V 60/3 V 60/ T V 100/3 V 100/ T V 200/3 V 200/ , T V 202/3 V 202/ , T V 300/3 V 300/ T V 400/3 V 400/ T V 500/3 V 500/ T V 700/3 V 700/ T V 800/3 V 800/ T V 1200/3 V 1200/ T V 1300/3 V 1300/ T V 1301/3 V 1301/ T V 1310/3 V 1310/ T V 1600/3 V 1600/ T V 2000/3 V 2000/ T V 2300/3 V 2300/ T V 3200/3 V 3200/ T V 4000/3 V 4000/ T V 5000/3 V 5000/ T4 135 max. (Δ) V 6500/3 V 6500/ T V 9000/3 V 9000/ T4 135 UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 12 * mage referred to size 50
13 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N S T ntertek lass iv.2 Group, G - T4 - N 4 onform to U 1836, U ert. S 22.2 N. 25, 100, 145 ntertek T - SO ile Number odel rawing Size NSON SPTONS (mm) Ø G oles N 50z 60z 50z 60z 50z 60z N V 60/3 V 60/ ultiple ootprint V 100/3 V 100/ V 200/3 V 200/ V 202/3 V 202/36 G V 300/3 V 300/ ultiple ootprint ultiple ootprint V 400/3 V 400/ V 500/3 V 500/ V 700/3 V 700/ V 800/3 V 800/ V 1200/3 V 1200/ V 1300/3 V 1300/ V 1301/3 V 1301/ V 1310/3 V 1310/ V 1600/3 V 1600/ V 2000/3 V 2000/ V 2300/3 V 2300/ V 3200/3 V 3200/ V 4000/3 V 4000/ V 5000/3 V 5000/ G NØ -STROK NG XPOSON-PROO NRS STY STNR V 6500/3 V 6500/ V 9000/3 V 9000/ NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 13
14 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V STNR RNG 4 POS /1800 rpm S T ntertek * NØ TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric Temp. lass Temp. lass V 40/15 V 40/ T V 90/15 V 90/ T V 200/15 V 200/ T V 400/15 V 400/ T V 500/15 V 500/ T V 300/15 V 300/ T V 700/15 V 700/ T V 1100/15 V 1100/ T V 1400/15 V 1400/ T V 1700/15 V 1700/ T V 2400/15 V 2400/ T V 2500/15 V 2500/ T V 3000/15 V 3000/ T V 3800/15 V 3800/ T V 4300/15 V 4300/ T V 5500/15 V 5500/ T4 135 max. (Δ) V 7200/15 V 7200/ T V 9000/15 V 9000/ T V 10000/15 V 10000/ T , V 11500/15 V 11500/ V 14500/15 V 14500/ UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% xcept for model V 1100/ /18 OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 14 * mage referred to size 90
15 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N S T ntertek lass iv.2 Group, G - T4 - N 4 onform to U 1836, U ert. S 22.2 N. 25, 100, 145 ntertek T - SO ile Number odel rawing NSON SPTONS (mm) Ø G oles N Size 50z 60z 50z 60z 50z 60z N ultiple ootprint V 40/15 V 40/ V 90/15 V 90/ ultiple ootprint V 200/15 V 200/ V 400/15 V 400/ V 500/15 V 500/ V 300/15 V 300/ V 700/15 V 700/ V 1100/15 V 1100/ V 1400/15 V 1400/ V 1700/15 V 1700/ V 2400/15 V 2400/ V 2500/15 V 2500/ V 3000/15 V 3000/ V 3800/15 V 3800/ V 4300/15 V 4300/ V 5500/15 V 5500/ STROK NG XPOSON-PROO NRS STY STNR V 7200/15 V 7200/ V 9000/15 V 9000/ V 10000/15 V 10000/ V 11500/15 V 11500/ V 14500/15 V 14500/ NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 15
16 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V STNR RNG 6 POS /1200 rpm S T ntertek * 1 * 2 TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric Temp. lass Temp. lass V 50/1 V 50/ T V 100/1 V 100/ T V 200/1 V 200/ T V 300/1 V 300/ T V 500/1 V 500/ T V 510/1 V 510/ T V 800/1 V 800/ T V 1100/1 V 1100/ T V 1500/1 V 1500/ T V 1600/1 V 1600/ T V 2100/1 V 2100/ T V 2600/1 V 2600/ T V 3000/1 V 3000/ T V 5210/1 V 5210/ T V 3800/1 V 3800/ T V 4700/1 V 4700/ T V 5200/1 V 5200/ T V 6500/1 V 6500/ T4 135 max. (Δ) V 8000/1 V 8000/ T V 9000/1 V 9000/ T V 10000/1 V 10000/ T V 13000/1 V 13000/ T V 12000/1 V 12000/ V 15000/1 V 15000/ V 17500/1 V 17500/ V 19500/1 V 19500/ V 22000/1 V 22000/ V 25000/1 V 25000/ UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 16 * 1 mage referred to size 105 * 2 mage referred to size 30
17 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N S T ntertek lass iv.2 Group, G - T4 - N 4 onform to U 1836, U ert. S 22.2 N. 25, 100, 145 ntertek T - SO ile Number odel rawing NSON SPTONS (mm) Ø G oles N Size 50z 60z 50z 60z 50z 60z N ultiple ootprint V 50/1 V 50/ V 100/1 V 100/ V 200/1 V 200/ V 300/1 V 300/ V 500/1 V 500/ V 510/1 V 510/ V 800/1 V 800/ V 1100/1 V 1100/ V 1500/1 V 1500/ V 1600/1 V 1600/ V 2100/1 V 2100/ V 2600/1 V 2600/ V 3000/1 V 3000/ V 5210/1 V 5210/ V 3800/1 V 3800/ V 4700/1 V 4700/ V 5200/1 V 5200/ V 6500/1 V 6500/ STROK NG XPOSON-PROO NRS STY STNR V 8000/1 V 8000/ V 9000/1 V 9000/ V 10000/1 V 10000/ V 13000/1 V 13000/ V 12000/1 V 12000/ V 15000/1 V 15000/ V 17500/1 V 17500/ V 19500/1 V 19500/ V 22000/1 V 22000/ V 25000/1 V 25000/ NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 17
18 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V STNR RNG 8 POS - 750/900 rpm S T ntertek * 1 * 2 TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric V 150/075 V 150/ T V 250/075 V 250/ T V 400/075 V 400/ T V 650/075 V 650/ T V 900/075 V 900/ T V 1300/075 V 1300/ T V 2100/075 V 2100/ T V 3100/075 V 3100/ T V 3800/075 V 3800/ T V 4200/075 V 4200/ T V 5300/075 V 5300/ T V 6500/075 V 6500/ T4 135 max. (Δ) V 10000/075 V 10000/ T V 12000/075 V 12000/ , V 14000/075 V 14000/ , V 17000/075 V 17000/ V 22000/075 V 22000/ N V 26000/ Temp. lass Temp. lass UP TO SZ (NU) (NOT NU) 60z masses = 50z masses adjusted at 70% 100% OV SZ (NOT (NU) NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 18 * 1 mage referred to size 110 * 2 mage referred to size 40
19 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N S T ntertek lass iv.2 Group, G - T4 - N 4 onform to U 1836, U ert. S 22.2 N. 25, 100, 145 ntertek T - SO ile Number odel rawing NSON SPTONS (mm) Ø G oles N Size 50z 60z 50z 60z 50z 60z N V 150/075 V 150/ V 250/075 V 250/ V 400/075 V 400/ V 650/075 V 650/ V 900/075 V 900/ V 1300/075 V 1300/ V 2100/075 V 2100/ V 3100/075 V 3100/ V 3800/075 V 3800/ V 4200/075 V 4200/ V 5300/075 V 5300/ V 6500/075 V 6500/ V 10000/075 V 10000/ V 12000/075 V 12000/ V 14000/075 V 14000/ V 17000/075 V 17000/ V 22000/075 V 22000/ N V 26000/ STROK NG XPOSON-PROO NRS STY STNR NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 19
20 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V STNR RNG 2 POS SNG-PS /3600 rpm S T ntertek * 1 TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max a / n able Gland apacitor * lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (230V ) 60z (115V) 50z 60z etric 50z (230V) 60z (115V) Temp. lass Temp. lass V 60/ μ 6.3 μ T V 100/ μ 8 μ T V 200/ , μ 16 μ T V 202/ , μ 16 μ T V 300/ μ 25 μ T4 100 * NOT: apacitor not supplied with vibrator (to be ordered separately) UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 20 * 1 mage referred to size 20
21 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N S T ntertek lass iv.2 Group, G - T4 - N 4 onform to U 1836, U ert. S 22.2 N. 25, 100, 145 ntertek T - SO ile Number NØ odel rawing Size NSON SPTONS (mm) Ø G oles N 50z 60z 50z 60z 50z 60z N V 60/ ultiple ootprint V 100/ V 200/ V 202/3 G V 300/ G ultiple ootprint ultiple ootprint NØ STROK NG XPOSON-PROO NRS STY STNR NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 21
22 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V STNR RNG RO /3600 rpm S T ntertek TR-PS TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max able Gland or 60z lass iv.2 or 50z 3 50z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (230V) 50z (400V) 60z (460V) etric Temp. lass Temp. lass RO T RO T4 100 SNG-PS TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max able Gland * or 60z lass iv.2 or 50z 3 50z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (230V) 60z (115V) etric Temp. lass Temp. lass RO T RO T RO T RO T4 100 * NOT: apacitor integrated in the cable UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 22
23 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N S T ntertek lass iv.2 Group, G - T4 - N 4 onform to U 1836, U ert. S 22.2 N. 25, 100, 145 ntertek T - SO ile Number odel rawing 50z 60z 50z 50z N ultiple ootprint RO 21/ ultiple ootprint RO 41/ NSON SPTONS (mm) otor Name NSON SPTONS (mm) Ø G oles N rawing Ø G oles N 50z 60z 50z 50z N ultiple ootprint RO 3/ STROK NG XPOSON-PROO NRS STY STNR RO 6/ RO 21/ RO 41/ ultiple ootprint ultiple ootprint ultiple ootprint NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 23
24 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V STNR RNG RT URRNT rpm S T ntertek * TR SPTONS RTT Wm (kgcm) odel RP entrifugal orce Weight nput Power (kw) Nominal urrent max able Gland V V V V UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 24 * mage referred to size 23
25 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N S T ntertek lass iv.2 Group, G - T4 - N 4 onform to U 1836, U ert. S 22.2 N. 25, 100, 145 ntertek T - SO ile Number G odel rawing NSON SPTONS (mm) Size Ø G oles N V ultiple ootprint V V G NØ ultiple ootprint V G NØ -STROK NG XPOSON-PROO NRS STY STNR NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 25
26 2G x e T3 x t 21 T150 P66 quipment and protective system intended for use in potentially explosive atmospheres (Zone 21 - Zone 1) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V- NRS STY 2 POS /3600 rpm * NØ TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric V 200/3 V 200/ , T4 100 Temp. lass Temp. lass V 202/3 V 202/ , T V 300/3 V 300/ T V 400/3 V 400/ T V 500/3 V 500/ T V 700/3 V 700/ T V 800/3 V 800/ T V 1200/3 V 1200/ T V 1300/3 V 1300/ T V 1301/3 V 1301/ T V 1310/3 V 1310/ T V 1600/3 V 1600/ T V 2000/3 V 2000/ T V 2300/3 V 2300/ T V 3200/3 V 3200/ T V 4000/3 V 4000/ T4 135 UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 26 * mage referred to size 60
27 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N x S X/2 ert. n. aseefa 06TX0281X/2 odel rawing Size G NSON SPTONS (mm) NØ Ø G oles N 50z 60z 50z 60z 50z 60z N V 200/3 V 200/ V 202/3 V 202/36 G V 300/3 V 300/ ultiple ootprint ultiple ootprint V 400/3 V 400/ V 500/3 V 500/ V 700/3 V 700/ V 800/3 V 800/ V 1200/3 V 1200/ V 1300/3 V 1300/ V 1301/3 V 1301/ V 1310/3 V 1310/ V 1600/3 V 1600/ V 2000/3 V 2000/ V 2300/3 V 2300/ V 3200/3 V 3200/ V 4000/3 V 4000/ STROK NG XPOSON-PROO NRS STY STNR NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 27
28 2G x e T3 x t 21 T150 P66 quipment and protective system intended for use in potentially explosive atmospheres (Zone 21 - Zone 1) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V- NRS STY 4 POS /1800 rpm * NØ TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric Temp. lass Temp. lass V 200/15 V 200/ T V 400/15 V 400/ T V 500/15 V 500/ T V 300/15 V 300/ T V 700/15 V 700/ T V 1100/15 V 1100/ T V 1400/15 V 1400/ T V 1700/15 V 1700/ T V 2400/15 V 2400/ T V 2500/15 V 2500/ T V 3000/15 V 3000/ T V 3800/15 V 3800/ T V 4300/15 V 4300/ T V 5500/15 V 5500/ T4 135 max. (Δ) V 7200/15 V 7200/ T V 9000/15 V 9000/ T V 10000/15 V 10000/ T , V 11500/15 V 11500/ V 14500/15 V 14500/ UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% xcept for model V 1100/ /18 OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 28 * mage referred to size 78
29 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N x S X/2 ert. n. aseefa 06TX0281X/2 odel rawing NSON SPTONS (mm) Ø G oles N Size 50z 60z 50z 60z 50z 60z N ultiple ootprint V 200/15 V 200/ V 400/15 V 400/ V 500/15 V 500/ V 300/15 V 300/ V 700/15 V 700/ V 1100/15 V 1100/ V 1400/15 V 1400/ V 1700/15 V 1700/ V 2400/15 V 2400/ V 2500/15 V 2500/ V 3000/15 V 3000/ V 3800/15 V 3800/ V 4300/15 V 4300/ V 5500/15 V 5500/ STROK NG XPOSON-PROO NRS STY STNR V 7200/15 V 7200/ V 9000/15 V 9000/ V 10000/15 V 10000/ V 11500/15 V 11500/ V 14500/15 V 14500/ NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 29
30 2G x e T3 x t 21 T150 P66 quipment and protective system intended for use in potentially explosive atmospheres (Zone 21 - Zone 1) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V- NRS STY 6 POS /1200 rpm * 1 *2 TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric Temp. lass Temp. lass V 50/1 V 50/ T V 100/1 V 100/ T V 200/1 V 200/ T V 300/1 V 300/ T V 500/1 V 500/ T V 510/1 V 510/ T V 800/1 V 800/ T V 1100/1 V 1100/ T V 1500/1 V 1500/ T V 1600/1 V 1600/ T V 2100/1 V 2100/ T V 2600/1 V 2600/ T V 3000/1 V 3000/ T V 5210/1 V 5210/ T V 3800/1 V 3800/ T V 4700/1 V 4700/ T V 5200/1 V 5200/ T V 6500/1 V 6500/ T4 135 max. (Δ) V 8000/1 V 8000/ T V 9000/1 V 9000/ T V 10000/1 V 10000/ T V 13000/1 N T4 135 UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 30 * 1 mage referred to size 75 * 2 mage referred to size 85
31 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N x S X/2 ert. n. aseefa 06TX0281X/2 NSON SPTONS (mm) odel rawing Ø G oles N Size 50z 60z 50z 60z 50z 60z N ultiple ootprint V 50/1 V 50/ V 100/1 V 100/ V 200/1 V 200/ V 300/1 V 300/ V 500/1 V 500/ V 510/1 V 510/ V 800/1 V 800/ V 1100/1 V 1100/ V 1500/1 V 1500/ V 1600/1 V 1600/ V 2100/1 V 2100/ V 2600/1 V 2600/ V 3000/1 V 3000/ V 5210/1 V 5210/ V 3800/1 V 3800/ V 4700/1 V 4700/ V 5200/1 V 5200/ V 6500/1 V 6500/ STROK NG XPOSON-PROO NRS STY STNR V 8000/1 V 8000/ V 9000/1 V 9000/ V 10000/1 V 10000/ V 13000/1 N NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 31
32 2G x e T3 x t 21 T150 P66 quipment and protective system intended for use in potentially explosive atmospheres (Zone 21 - Zone 1) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V- NRS STY 8 POS - 750/900 rpm * TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland lass iv z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric V 150/075 V 150/ T V 250/075 V 250/ T V 400/075 V 400/ T V 650/075 V 650/ T V 900/075 V 900/ T V 1300/075 V 1300/ T V 2100/075 V 2100/ T V 3100/075 V 3100/ T V 3800/075 V 3800/ T V 4200/075 V 4200/ T V 5300/075 V 5300/ T V 6500/075 V 6500/ T4 135 max. (Δ) V 10000/075 V 10000/ T4 135 Temp. lass Temp. lass UP TO SZ 60 (NOT NU) 60z masses = 50z masses adjusted at 100% 60z masses 50z masses adjusted at 70% OV SZ 60 (NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 32 * mage referred to size 90
33 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N x S X/2 ert. n. aseefa 06TX0281X/2 odel rawing NSON SPTONS (mm) Ø G oles N Size 50z 60z 50z 60z 50z 60z N V 150/075 V 150/ V 250/075 V 250/ V 400/075 V 400/ V 650/075 V 650/ V 900/075 V 900/ V 1300/075 V 1300/ V 2100/075 V 2100/ V 3100/075 V 3100/ V 3800/075 V 3800/ V 4200/075 V 4200/ V 5300/075 V 5300/ V 6500/075 V 6500/ V 10000/075 V 10000/ STROK NG XPOSON-PROO NRS STY STNR NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 33
34 S T S T V- ntertek 2G x d T4 x t 21 P66 T135 2G x d T3 x d T4 Gb x d T3 Gb x t 21 T135 b P66 V-5 lass iv.1 groups, lass iv.1 groups,, G T4 P66 lass iv.1 groups, T3 ntertek V- XPOSON-PROO S T ntertek * 2 POS /3600 rpm TR SPTONS Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland 50z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric V 800/3 V 800/ V 1300/3 V 1300/ V 1600/3 V 1600/ V 2000/3 V 2000/ V 2300/3 V 2300/ V 3200/3 V 3200/ V 4000/3 V 4000/ POS /1800 rpm TR SPTONS Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland 50z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric V 700/15 V 700/ V 1100/15 V 1100/ V 1400/15 V 1400/ V 1700/15 V 1700/ V 2400/15 V 2400/ V 2500/15 V 2500/ V 3000/15 V 3000/ V 3800/15 V 3800/ V 3810/15 V 3810/ V 3811/15 V 3811/ V 4300/15 V 4300/ V 5500/15 V 5500/ /4 NPT UP TO SZ 50 (NU) 60z masses = 50z masses adjusted at 70% xcept for model V 1100/ /18 OV SZ 50 (NOT NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 34 * mage referred to size 78
35 eclaration of conformity type according to: 2006/95/ /108/ 2006/42/ - N ; ; x TUN X TÜV 08 TX X S T ntertek onform to U 1836, U1004-1, U674 ert. S 22.2 N. 25, 100, 145 odel rawing Size NSON SPTONS (mm) Ø G oles N 50z 60z 50z 60z 50z 60z N V 800/3 V 800/ V 1300/3 V 1300/ V 1600/3 V 1600/ V 2000/3 V 2000/ V 2300/3 V 2300/ V 3200/3 V 3200/ V 4000/3 V 4000/ odel rawing Size NSON SPTONS (mm) Ø G oles N 50z 60z 50z 60z 50z 60z N V 700/15 V 700/ V 1100/15 V 1100/ V 1400/15 V 1400/ V 1700/15 V 1700/ V 2400/15 V 2400/ V 2500/15 V 2500/ V 3000/15 V 3000/ V 3800/15 V 3800/ V 3810/15 V 3810/ V 3811/15 V 3811/ V 4300/15 V 4300/ V 5500/15 V 5500/ STROK NG XPOSON-PROO NRS STY STNR NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 35
36 S T S T V- ntertek 2G x d T4 x t 21 P66 T135 2G x d T3 x d T4 Gb x d T3 Gb x t 21 T135 b P66 V-5 lass iv.1 groups, lass iv.1 groups,, G T4 P66 lass iv.1 groups, T3 ntertek V- XPOSON-PROO S T ntertek * 6 POS /1200 rpm TR SPTONS Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland 50z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric V 500/1 V 500/ V 800/1 V 800/ V 1100/1 V 1100/ V 1500/1 V 1500/ V 1600/1 V 1600/ V 2100/1 V 2100/ V 2600/1 V 2600/ V 3000/1 V 3000/ V 3800/1 V 3800/ V 4700/1 V 4700/ /4 NPT UP TO SZ 60 (NU) 60z masses = 50z masses adjusted at 70% OV SZ 60 (NOT NU) Specific masses for 60z xcept for model V 1500/1-1500/12 8 POS - 750/900 rpm TR SPTONS Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent max. (Y) a / n able Gland 50z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric V 250/075 V 250/ V 400/075 V 400/ V 650/075 V 650/ V 900/075 V 900/ V 1300/075 V 1300/ V 2100/075 V 2100/ V 3100/075 V 3100/ V 3800/075 V 3800/ /4 NPT 60z masses = 50z masses adjusted at 100% UP TO SZ 50 (NU) 60z masses = 50z masses adjusted at 70% OV SZ 50 (NOT NU) Specific masses for 60z To convert kg into Newton: N = 9.81 kg 36 * mage referred to size 60
37 eclaration of conformity type according to: 2006/95/ /108/ 2006/42/ - N ; ; x TUN X TÜV 08 TX X S T ntertek onform to U 1836, U1004-1, U674 ert. S 22.2 N. 25, 100, 145 odel rawing Size NSON SPTONS (mm) Ø G oles N 50z 60z 50z 60z 50z 60z N V 500/1 V 500/ V 800/1 V 800/ V 1100/1 V 1100/ V 1500/1 V 1500/ V 1600/1 V 1600/ V 2100/1 V 2100/ V 2600/1 V 2600/ V 3000/1 V 3000/ V 3800/1 V 3800/ V 4700/1 V 4700/ odel rawing Size NSON SPTONS (mm) Ø G oles N 50z 60z 50z 60z 50z 60z N -STROK NG XPOSON-PROO NRS STY STNR V 250/075 V 250/ V 400/075 V 400/ V 650/075 V 650/ V 900/075 V 900/ V 1300/075 V 1300/ V 2100/075 V 2100/ V 3100/075 V 3100/ V 3800/075 V 3800/ NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 37
38 3 x t 22 Tx P66 TÜV NOR Statement onformity Number TÜV 05 TX 2768X quipment and protective system intended for use in potentially explosive atmospheres (Zone 22) - irective 94/9/ ompliance with ssential ealth and Safety Requirements V -STROK NG 8 POS rpm 10 POS - 600/720 rpm TR SPTONS RTT Wm (kgcm) odel entrifugal orce Weight nput Power (kw) Nominal urrent a / n able Gland 3 50z 60z 50z 60z 50z 60z 50z 60z 50z 60z 50z (400V) 60z (460V) 50z 60z etric Temp. lass 8 POS max. (Y) V 1200/075 N ,65-1, V 1400/075 N ,65-1,50-2, POS max. (Δ) V 1200/060 V 1200/ ,78 0,78 1,40 1,30 1,50 1, V 1400/060 V 1400/ ,78 0,78 1,40 1,30 1,50 1, z masses = 50z masses adjusted at 100% To convert kg into Newton: N = 9.81 kg 38
39 eclaration of conformity type according to: 2006/95/ /108/ /42/ - N odel rawing 1 NSON SPTONS (mm) Ø G oles 1 1 N Size 50z 60z 50z 60z 50z 60z N V 1200/075 N V 1400/075 N V 1200/060 V 1200/ V 1400/060 V 1400/ STROK NG XPOSON-PROO NRS STY STNR NOT: imensions with coarse degree of accuracy related to UN 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. t is accurate to the best O knowledge or is obtained from sources believed to be accurate. O therefore assumes no legal responsibility. 39
40 NSTTON ounting The base plate surface where the vibrator motor is mounted has an allowable tolerance of 0.25mm (0.01in), so that the surfaces rest uniformly against each other to avoid internal tension that may cause breakage of the foot of the vibrator motor. Use 8.8 type bolts, 8.0 type nuts and flat washers belonging to category N SO 7089 / The graph below show the correct torque settings for the different bolt sizes used on the motor vibrators. otor / achine interface Screw Washer lamping torque etric mperial etric mperial UN 6592 lat washer (Nm) (ft-lb) 6 1/4" 6.4 x 12 1/4" /16" 8.4 x 16 5/16" /8" 10.5 x 20 3/8" /2" 13 x 24 1/2" /8" 17 x 30 5/8" /16" 21 x 37 13/16" /8" 23 x 39 7/8" /16" 25 x 44 15/16" " 28 x 50 1" /8" 37 x /8" 1,864 1,370 XNG Smooth through borehole + screw + flat washer + nut and counternut SUR TNSS TORN Plate thickness recommended: ØS ØS Tapped threaded borehole + screw + flat washer ax 0.25mm (0.01in) N & NOT PNT SUPPORT PT 40
41 lectrical connection ake sure the voltage and frequency supply match the ones indicated on the rating plate of the electric vibrator. f the motor is operated via a variable frequency drive do not run it under 20 z and not over the rated frequency. nsert the power cable through the cable gland. The lead-in wires have to be of the eyelet-type, pre-insulated, with a bore that suits the terminals of the junction box in order to prevent overheating of the wire. Use only conductors that have a suitable cross-section. onnect the lead wires to the pins (as shown in the diagram below) and tighten them with the specified torque: o not forget to fix the earthing cable to the provided studs (compulsory connection)! efore closing the junction box make sure the cover gasket is properly fitted in order to keep the specified P protection. or more details on motor installation refer to product manuals. Junction box nuts tightening torque Screw Nm ft*lb Y TRN ONNTONS G VOTG ptc P2 P1 OW VOTG Δ W2 U2 V2 W2 U2 V2 ptc P2 P U1 V1 W1 U1 V1 W heck Nominal urrent column label to know the factory preset connection of each motor. Overload protection ll electric vibrators T be connected to a suitable external overload protection. When using two electric vibrators in sync, each of them has to be connected to an external overload protector and these overload protectors must be interlocked to make sure both motors are stopped if one fails. lways use a thermal-magnetic type motor protector, with delayed cut-off, to avoid stopping the motor during start-up when the current draw is higher than the rated running current for a few seconds. ut-off of the overload protection should be set at a maximum of +10% of the rated current. 41
42 OW TO NG T VRTON NTNSTY djustable masses - Type SSS T 100% JT SSS NORRTY JT SSS 2 TPS TO ORRTY JSUT SSS: Rotate the mass following the design on the plate: from the thicker tip towards the thin tip S z 50z Rotate the masses in the opposite direction to the cable gland. left side of the motor, for sizes up to 60 left side right side djustable masses - Type The fissure in the mass indicates the degree of adjustment. Rotate the mass following the design on the plate: from the thicker tip towards the thin tip. 0% S z 50z 100% SSS T 100% JT SSS 42
43 djustable masses - Type (blade masses) SSS T 100% JT SSS or technical information on the regulation of blade masses refer to the Use and aintenance anual.! Warning: O NOT grease new motors before installation. O motors with roller bearings leave the factory filled with the right quantity of grease while those with ball bearing do not need any lubrication. 43
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