MODEL NUMBER INDEX. Model Number Description Page. Model Number Description Page. Auto centre pullers. 77 Manual torque wrenches

Transcription

1

2 MOEL NUMER INEX Number escription Number escription P HP HP HP2 TP oltright F F H M M T H HP2 HT HW H H HH HJ H H HT HEP HEP0 HEP2 HEP HEP5 HF HFG HFL HFO HFS HFV HG HG HGS HH HHP HHR HHS HKP HLS HM HMNS HMP HP HP HPF HPP HPS HPV HRS HSP HSS HSW uto centre pullers 74 ir driven Hydrotest pumps 44 ir driven single stage pumps 29 ir driven Hydrotest pumps, high flow 45 ir driven twin double acting Hydrotest pumps 46 Torque tool and tensioner software suite 00 Female couplers 9, 89 Metal dust cap for female coupler 9 able crimper heads 57 Male couplers 9, 89 Metal dust cap for male coupler 9 Selfcontained cutters 55 ylinder saddles 20 ir driven two stage pumps ylinder tilting saddles 20 Mechanical bed winches for presses 65 Hydraulic hoses complete with coupler 6 hain cutters 54 Hydraulic cutter heads 55 Steel toe jack ylinder saddles 20 ouble acting cylinders 6 Heavy duty manual torque multipliers 78 Electric driven mini pumps 24 Electric driven two stage compact pumps Electric driven two stage pumps standard flow 26 Electric driven two stage pumps medium flow 27 Electric driven two stage pumps high flow 28 Fittings and adaptors 9 Single acting Failsafe lock ring cylinders 8 Single acting Failsafe lock ring cylinders low height 7 Premium grade hydraulic oil 6 Hydraulic flange spreaders heck valves Pressure gauges 7, 4 Mounting blocks for pressure gauges 7 Single acting load return cylinders 9 Hydraulic hoses without coupler 6 Hydraulic hole puncher 58 ouble acting hollow piston cylinders 5 Single acting hollow piston cylinders 4 Hydraulic knock out puncher 58 Single acting low height cylinders Manifolds 8 Selfcontained nut splitters 59 Manually operated Hydrotest pumps 42, 4 Manually operated pumps 2 ench presses 6 Workshop floor presses 64, 65 Petrol engine driven pumps Single acting low height pad cylinders 0 djustable pressure relief valve Oil reservoirs for HMP series pumps 4 Electric driven split flow pumps 2 Single acting multipurpose cylinders 2, Selfcontained hydraulic wire rope cutters 52 HT HTW HTWH HTWP HV HVL HW HWR I IS IW JH JL JS JS JSL JSS LiftRight M MFS MPK MS NS PS PG PK PKS PMV PP PT REX RMV RS RSH RSM RSS RSX S SP S SJS SLT SP STF STM STN STS STSK STU TS TWHN TWHNRH TWSN XH XHP Manual torque multipliers 77 Manual torque wrenches 76 Torque hose sets including couplers 89 Torque wrench pumps 89 Multiposition Vlocks for workshop presses 65 Single acting very low height pancake cylinders 9 Hammer blow wire rope cutters 52 ouble acting wire rope cutters 5 Imperial hexagon reducer bushes 87 Imperial impact sockets 82 Pneumatic impact wrenches 90 luminium jacks 48 luminium compact jacks 49 luminium multipurpose jacks 49 Hydraulic jaw spreaders 62 Steel compact jack 49 Steel bottle jacks ylinder and pump selection software suite 00 Metric hexagon reducer bushes 88 Mechanical flange spreaders 6 Mechanical pullers 70 Metric impact sockets 8 Nut splitters 59 Pump and cylinder sets 4 Pistol grip pneumatic torque multipliers 79 omprehensive hydraulic puller kits 7 Hydraulic 2 and way puller kits 72 irectional control valves pump mounted Universal dust cap 9 Pneumatic torque multipliers 80 Heavy duty skates with grooved guide 68 irectional control valves remote mounted Multipurpose skate kits 67 Heavy duty skates 67 Nylon multiroller steerable skates 66 Multipurpose skates 67 Heavy duty twinroller skates with grooved guide 68 Selfcontained crimping tools 56 Selfcontained hydraulic pullers 7 Square drive conversion kits for TWHN 86 Hydraulic step jaw spreader 62 Slimline manual torque multipliers 77 Slimline pneumatic torque multipliers 80 Female coupler for bolt tensioners 98 Male coupler for bolt tensioners 98 Nipple 98 Topside stud bolt tensioners 92, 9 Stud bolt tensioner conversion kits 94, 95 Subsea stud bolt tensioners 96 ylinder tilting saddles 20 Hydraulic torque wrenches hexagon drive 84 Ratchet heads for TWHN torque wrenches 85 Hydraulic torque wrenches square drive 8 olt tensioner hydraulic hoses 98 Ultra high pressure manually operated pumps 97 2

3 TLOGUE SETIONS INEX General Information about the company, products, quality and safety s 4 6 ylinders Low height, multipurpose, hollow piston, double acting, high tonnage cylinders and saddles s 7 20 Pumps Manual, electric, air, petrol engine driven and split flow electric pumps s 2 2 Pump & ylinder Sets Selection of pump and cylinder combination sets s 4 System omponents Hoses, oil, pressure gauges, manifolds, couplers, fittings and control valves s 5 E Hydrotest Pumps Manually operated and air driven Hydrotest pumps s 4 46 F Jacks Industrial aluminium jacks, compact jacks, steel bottle jacks s 47 G Tools utters, crimpers, hole punchers, nut splitters, flange spreaders, workshop presses and skates s 5 68 H Puller Kits Mechanical and hydraulic pullers, autocentre pullers and puller kits s I Torque Tools Manual, pneumatic and hydraulic torque wrenches, pumps and accessories s J olt Tensioners Hydraulic topside and subsea tensioners, manual and air driven pumps and accessories s 9 98 K Software The oltright and LiftRight software suite for easy tool selection s L Services Equipment rental, onsite services, maintenance and training s 0 08 M The Information s Safety instructions, basic hydraulic principles and conversion charts s 09 2 N

4 OUT HIFORE, PROUTS & MRKETS Since its launch in the early 980 s, HiForce has continued to expand at a tremendous pace. From its UK Headquarters in aventry, England the ompany initially established itself as the leading manufacturer and supplier of hydraulic tools in the UK market. Then from 99 onwards a major global expansion took place and today HiForce operates from strategically placed Regional Offices and istribution entres located in Europe, Middle East, South East sia, ustralia and South frica. ontinual expansion of our Regional Office network is central to our future plans. t the heart of the ongoing HiForce success story is our technologically advanced research and development, design, manufacturing, assembly and marketing capabilities. Product designs incorporate the latest Solid Works computer technology, whilst the use of state of the art N production machinery ensures that accurate, zero defect components, conforming to stringent quality requirements, are produced first time, every time. Initially the HiForce product range was focused on the manufacture and distribution of hydraulic lifting equipment, like cylinders, pumps, jacks and presses. However to satisfy the ever increasing demands, of our customers, for a wider range of high quality tools, the product range quickly expanded to include mechanical and hydraulic puller kits, nut splitters, cutters, crimping tools, hole punchers, flange and jaw spreaders, moving skates and hydrotest pumps. In the early 990 s HiForce added an equally important and highly dynamic range of new products, to our tool portfolio, specifically designed for bolting up of mechanical components like pipeline flanges, structural steelwork, pressure vessels, heat exchangers, valves, machinery anchor bolts and many other items. The HiForce olting Products range includes manual and hydraulic torque wrenches, manual and pneumatic torque multipliers, stud bolt tensioners, industrial impact wrenches, plus of course accessory items like pumps, hose sets, sockets, reducer bushes etc... In early 2006 HiForce launched its oltright software programme, designed to assist users to correctly and accurately tighten bolted fasteners to the desired tension to ensure a leak free joint first time, every time. Further details can be found on page 00 of this catalogue. The growth of the HiForce olting Products Range has been nothing short of remarkable and along with our original core product range has quickly elevated HiForce to a one stop source for hydraulic tools worldwide. Every year HiForce commits a considerable amount of money and resources to our ongoing research and development programme, which is targeted at improving technical performance of our products even further. This commitment has established the basis for HiForce to meet, or exceed, the most exacting quality standards in the hydraulic tools industry, both now and in the future. esign Office & serial engraving Pump assembly area Paintshop Testing & calibration 4

5 OUT HIFORE, PROUTS & MRKETS Today HiForce products are used every day in a wide variety of industries including Oil & Gas, Petrochemical & Refining, Power Generation, Railways, Mining, onstruction, Ship uilding and Repair, erospace, efence, Heavy Engineering and the many thousands of industrial service companies supporting these market sectors. Today you can be certain that a HiForce product is in use somewhere in the world 24 hours a day, 7 days a week and 65 days per year. One of the most important front line links HiForce has, with its customers worldwide, is our sales and marketing team, who have the expertise and experience to anticipate the needs of tomorrow s market today! Operating from our strategically placed regional offices, alongside our Global network of over 80 officially appointed and authorised istributors, HiForce is ideally placed to respond instantly to customer enquiries. Our esign and Engineering departments work closely with our Sales and Marketing team to solve even the most intransigent application problems and offer a solution based approach, at an economical price, within a reasonable delivery period, to satisfy our customer needs. nother key link with customers is provided by our Regional Office service centres, each fully equipped with the latest state of the art service, repair, calibration and testing facilities ensuring that after sales service for HiForce products is second to none in the industry. Over the past few years many of our major istributors have also established their own Service entres for hydraulic and pneumatic tools further enhancing the HiForce service first philosophy. ppointment of additional strategically placed service centres, authorised by and compliant with HiForce s strict levels of competence, is continuing year on year. HiForce is fully committed to improving levels of technical capability, both within its own workforce and also throughout our istributor network, and we believe that training is a key element to helping us to achieve our goals. HiForce currently offers technical sales and service training courses to our distributors and product users, on a regular basis, either at our UK head office or at one of our regional distribution centres. Product training is provided free of cost, further information is available on request. May I thank you for taking the time to read this section of our catalogue, which, with a total of 24 pages, is by far the biggest we have ever produced. I am confident that the technical information provided will be of great assistance, when selecting the most suitable HiForce tool, to satisfy the application at hand. HiForce is justifiably proud of its continuing success, as a major player, in the worldwide hydraulic tools market and I thank all of our many customers and distributors for their continued support. Petrochemical & Refinery industry onstruction industry Offshore industry Ship repair industry This is why we say : HiForce... Precisely! Kevin P. rown Group Managing irector HiForce aventry facilities 5

6 QULITY & SFETY ll HiForce products are designed and manufactured to meet or exceed the requirements of current national and international standards and codes of practice, which are essential to ensure that HiForce manufactures hydraulic tools and equipment of the highest possible quality, both today, and in the future. ll items are manufactured in accordance with the quality assurance requirements of ISO900:2000 as verified by our certificate of registration 2 48, originally issued in January 998 and valid until January 200. ll HiForce tools are permanently marked with their respective model and a unique serial, which are both traceable to an individually issued test certificate. Every HiForce tool manufactured is individually tested in accordance with the latest international, test procedures, applicable to hydraulic tools and equipment. ll HiForce products are covered by a comprehensive warranty against material and/or workmanship defects. ll warranty claims must first be approved either by HiForce UK, a HiForce Regional Office or an approved HiForce Service entre. High pressure hydraulic power provides one of the simplest means of applying high force in confined spaces, however respect for common sense safety precautions is essential at all times. Every HiForce employee is fully conversant with all HiForce safety procedures, applicable to the safe operation and use of our products, and we feel it is our duty to ensure that all users of hydraulic tools are equally aware of these procedures. We therefore request you to study pages 0 and of this catalogue and also ensure that all of your employees are equally aware of these safety issues. 6

7 INEX YLINERS Hydraulic ylinders Selection table 8 HVL Range Single acting very low height pancake cylinders 9 HPS Range Single actng low height pad cylinders 0 HLS Range Single acting low height cylinders HSS Range Single acting multipurpose cylinders s 2 HHS Range Single acting hollow piston cylinders 4 HHR Range ouble acting hollow piston cylinders 5 H Range ouble acting cylinders 6 HFL Range HFG Range HGS Range Saddles Single acting low height Failsafe lock ring cylinders Single acting Failsafe lock ring cylinders Single acting load return cylinders ylinder saddles and piston rod thread details

8 SELETION TLE FOR HIFORE STNR RNGE YLINERS With 0 series, 09 standard models and unlimited specials made to order, HiForce will provide the best cylinder for the job! ylinder stroke in mm Nominal lifting capacity in tonnes of cylinder HPS HVL0 HVL20 HVL HVL HVL00 HPS5 HSS5 HSS52 HSS5 HSS54 HSS55 HPS00 HSS0 HHS0 HLS0 HHS02 HSS02 HSS04 HSS06 HSS52 HSS54 HSS56 HPS200 HLS20 HHS202 HSS2 HSS4 HHS206 HSS6 H6 HPS0 HLS HHS2 HHR2 HLS2 HHR6 HHS6 HSS8 HSS08 HSS00 HSS HSS2 HSS02 56 HSS4 457 HSS8 HHR2 HPS0 HLS HFL2 HFG2 HLS2 HHS HHR HSS4 HFG4 HFG6 HHS6 HSS6 H6 HHR6 HSS8 HPS7 HPS000 HPS0 HLS00 HLS HHR002 HLS2 HGS2002 HFL002 HFG2 HFG002 HLS002 HHS00 HHR00 HFG004 HFG4 HSS004 HHS006 HFG6 HFG006 HSS756 H006 HGS6 HFG2006 HHR006 HSS006 HHR0 HSS000 HSS H H00 HFL2 H6 H2006 HGS2006 H2002 HFL22 HHR HGS02 HFG06 HFL02 HFG06 H06 H06 H06 HGS06 HFG06 ylinder Range HVL HPS HLS HSS HHS HHR H HFL HFG HGS ylinder principle single acting single acting single acting single acting single acting double acting double acting single acting single acting single acting Main characteristics of HiForce cylinder range Return action Piston feature Saddle load/gravity return solid piston integrated spring assisted return spring assisted return spring assisted return spring assisted return hydraulic return hydraulic return load/gravity return load/gravity return load/gravity return solid piston solid piston solid piston hollow piston hollow piston solid piston threaded piston & lock ring threaded piston & lock ring solid piston integrated integrated several options available several options available several options available several options available tilting saddle tilting saddle tilting saddle Stroke limiter device stop ring stop ring stop ring stop ring stop ring stop ring stop ring restriction port restriction port stop ring 8

9 HVL SINGLE TING VERY LOW HEIGHT PNKE YLINERS HVL apacities from 0 to 04 tonnes Stroke length 6mm HVL0 HVL20 Working pressure 700 ar The HVL Pancake cylinder range combines a very low closed height with a 6mm stroke, providing a precise adjusting and lifting force in very confined work areas. Ideally suited for applications requiring alignment of machinery, turbines, heavy structures etc... ll models are single acting, load return design. The base of all HVL cylinders must be fully supported during use. Single acting load return Surface treated piston rod Low friction bearing surfaces ntiextrusion seals id you know... HiForce HVL pancake cylinders are the lowest closed height hydraulic cylinders available on the market. If you don t have the space, we have the solution! E apacity tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² imensions in mm E HVL0 HVL20 HVL HVL HVL

10 HPS SINGLE TING LOW HEIGHT P YLINERS HPS0 apacities from 4.5 to 47 tonnes Stroke lengths from 6 to 6mm HPS200 HPS00 Working pressure 700 ar The HPS pad cylinder range offers the best capacity, closed height and stroke length combination, spring assisted return cylinders in the industry. Ideally suited for applications where a low closed height and maximum possible stroke is of prime importance, these highly versatile cylinders are extensively used for maintenance, structural weld positioning, rigging, flange separating and many other applications. Single acting, spring assisted return Surface treated piston rod Low friction bearing surfaces ntiextrusion seals Handle (HPS000 & HPS0) G G2 H E F 65mm I apacity tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² imensions in mm E F G G2 H I HPS HPS5 HPS00 HPS200 HPS0 HPS0 HPS7 HPS000 HPS

11 HLS SINGLE TING LOW HEIGHT YLINERS HLS2 HLS apacities from 0 to 47 tonnes Stroke lengths from to mm HLS0 Working pressure 700 ar HLS20 The HLS low height cylinder range is the most widely used design in the world today. ll models have spring assisted return pistons and combine low closed height with optimum stroke lengths. Offering a compact, powerful force for a wide variety of applications in many industries including power generation, ship building & repair, construction, railways, mining, steel works, oil & gas and many others. The HLS range offers a compact, portable option in an inexpensive package. Spring assisted return Surface treated piston rod Low friction bearing surfaces ntiextrusion seals Optional tilting saddles (see page 20) 65mm G F H 45 degrees () E () = HLS0 features 2 base mounting holes at 90 from coupler apacity tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² imensions in mm E F G H HLS0 HLS20 HLS HLS2 HLS HLS2 HLS00 HLS002 HLS HLS M8 M8 M8 M8 M8 M8 M2 M2 M2 M M4 M5 M5 M5 M5 M5 M8 M8 M8 M

12 HSS SINGLE TING MULTIPURPOSE YLINERS HSS08 HSS00 apacities from 4.5 to 09 tonnes HSS04 HSS06 Stroke lengths from to 457mm Working pressure 700 ar The HSS single acting multipurpose cylinder range offers the widest choice of stroke lengths and lifting capacities available, and provides an excellent choice for maintenance, production, fabrication and construction applications. ll models are provided with a collar thread and thread protector, cylinder base and piston rod mountings for easy fixturing, making the HSS range the most versatile and adaptable multipurpose cylinders available. Major user industries include power generation, railways, steelworks, mining, shipyards and oil & gas. Spring assisted return Surface treated piston rod Low friction bearing surfaces ntiextrusion seals ollar threads withstand full load ase and piston rod mounting on most models Optional piston rod saddles (see page 20) E H G 65mm = see page 20 F HSS5 HSS52 HSS5 HSS54 HSS55 HSS0 HSS02 HSS04 HSS06 HSS08 HSS00 HSS02 apacity tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² imensions in mm (unless otherwise stated) E F G / 2 6un 28 M / 2 6un 28 M / 2 6un 28 M / 2 6un 28 M / 2 6un 28 M / 4 4un 27 M / 4 4un 27 M / 4 4un 27 M / 4 4un 27 M / 4 4un 2 / 4 4un 2 / 4 4un M8 M8 M8 H

13 HSS SINGLE TING MULTIPURPOSE YLINERS E H G = see page 20 65mm F HSS52 HSS54 HSS56 HSS HSS2 HSS4 HSS006 HSS000 apacity tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² HSS6 HSS / 6 2un 5/ 6 2un M2 M2 HSS / 6 2un 49 M2 HSS / 6 2un 49 M2 HSS / 6 2un HSS un 55 M2 85 HSS un 55 M2 85 HSS un 55 M2 85 HSS un 55 M2 85 HSS un 55 M2 85 HSS / 4 2un 45 M2 5 HSS / 8 2un M M imensions in mm (unless otherwise stated) / 4 6un 2 / 4 6un 2 / 4 6un 2 / 4 6un 5/ 6 2un 5/ 6 2un E F M0 M0 M0 M0 M2 M2 G H / 8 2un 6 7/ 8 2un M See pages 22 for pumps suitable for use with all HiForce cylinders See page 5 for the full range of system components

14 HHS SINGLE TING HOLLOW PISTON YLINERS apacities from to 02 tonnes Stroke lengths from to 52mm HHS2 HHS202 Working pressure 700 ar The HHS single acting hollow piston cylinder range is extremely versatile for use in tooling, maintenance and tensioning applications. Specifically designed with a hollow piston to enable a rod or cable to be passed through the entire cylinder length for applications where a pulling force is required, the HHS range is used extensively in posttensioning and prestressing applications as well as testing of various bonded or mechanical anchoring systems. HHS cylinders can also be used for general lifting applications, when fitted with readily available interchangeable hardened steel piston rod saddles. Spring assisted return Surface treated piston rod Low friction bearing surfaces ntiextrusion seals Optional piston rod saddles (see page 20) F E 65mm I H = see page G HHS0 HHS02 HHS06 HHS202 HHS206 HHS2 HHS6 HHS HHS6 HHS00 HHS006 apacity tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² imensions in mm (unless otherwise stated) E F G H / 4 6un 2 / 4 6un 2 / 4 6un 7/ 8 2un 7/ 8 2un 4 / 2 2un 4 / 2 2un 6 / 4 2un 6 / 4 2un 8 / 8 2un 8 / 8 2un M8 M8 M8 M8 M8 M8 M8 M2 M2 M6 M I

15 HHR OULE TING HOLLOW PISTON YLINERS apacities from to 247 tonnes Stroke lengths from to 5mm Working pressure 700 ar HHR6 HHR2 The HHR double acting hollow piston cylinder range incorporates all of the design features of the HHS range with the added benefit of double acting design, which greatly enhances speed of operation and performance particularly in the longer length stroke options. dditionally a substantial hydraulic pulling force is available in the piston retraction mode of operation. Standard range models are featured in this catalogue, however other stroke and tonnage options are available on request. E ouble acting design Surface treated piston rod nnular area overload protection valve Low friction bearing surfaces ntiextrusion seals Optional piston rod saddles (see page 20) J F 65mm I G = see page 20 Note : & 6 tonne models feature 2 base mounting holes at 90 from coupler 45 H apacity Push Pull tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² imensions in mm (unless otherwise stated) E F G H I J HHR2 HHR6 HHR HHR HHR6 HHR HHR002 HHR00 HHR006 HHR / 2 2un 4 / 2 2un 4 / 2 2un 6 / 4 2un 6 / 4 2un 6 / 4 2un 8 / 8 2un 8 / 8 2un 8 / 8 2un Optional M8 M8 M M2 M2 M2 M6 78 M6 78 M6 78 Optional

16 H OULE TING YLINERS apacities from to 520 tonnes H6 H Stroke lengths from 52 to mm Working pressure 700 ar The H double acting cylinder range offers the utmost in versatility and durability. Specifically designed for heavy duty lifting, construction and maintenance applications as well as presswork and industrial production, the double acting design provides substantial pulling force in the piston retraction mode as well as providing fast, controlled retraction for continuous duty cycle operation. ll models up to 20 tonnes are supplied with flat saddle, piston rod threads and collar threads as standard. s from 26 tonnes and upwards are supplied without collar thread and piston rod thread, however include replaceable tilting saddle as standard. Standard range models are featured in this catalogue, however other stroke and tonnage options are available on request. Internal annular area overload protection valve Low friction bearing surfaces Surface treated piston rod ntiextrusion seals ase mounting holes Up to 20 tonnes : From 26 tonnes : Flat saddle Piston rod thread ollar thread Tilting saddle Piston without thread Excluding collar thread I H 65mm E F G apacity Push Pull Stroke Oil cap. yl. eff. area tonnes mm litres cm² H6 H6 H H006 H00 H6 H H2006 H2002 H06 H06 H imensions in mm (unless otherwise stated) E F G H / 6 2un 5 2un 5 2un 6 7/ 8 2un 6 7/ 8 2un 8 2un 8 2un 9 / 4 2un 9 / 4 2un Optional Optional Optional M0 M2 M2 M2 M2 M M M20 M20 M20 M24 M Optional Optional Optional I

17 HFL SINGLE TING LOW HEIGHT FILSFE LOK RING YLINERS apacities from to 520 tonnes HFL002 Stroke lengths from 45 to 5mm Working pressure 700 ar The HFL low height single acting failsafe lock ring cylinder range combines all the versatility and efficiency of hydraulic power with the safety of mechanical load support, offering a sustainable lifting force in very confined work areas. Ideally suited for applications requiring load holding for extended periods, such as bridge support work. The HFL range features a single acting load return piston, threaded throughout it s stroke length to suit the integral threaded mechanical load holding lock ring. ll models are suitable for vertical lifting only and are supplied with tilting saddles as standard. Single acting load return design Surface treated cylinder bore Low friction bearing surfaces Surface treated piston rod ntiextrusion seals Tilting saddle fitted as standard Overstroke restrictor port See pages 22 for pumps suitable for use with all HiForce cylinders 65mm E apacity tonnes Stroke mm Oil cap. cm³ yl. eff. area cm² imensions in mm E HFL2 HFL002 HFL2 HFL22 HFL

18 HFG SINGLE TING FILSFE LOK RING YLINERS HFG004 HFG4 apacities from to 520 tonnes Stroke lengths from to 52mm Working pressure 700 ar The HFG single acting failsafe lock ring cylinder range combines all the versatility and efficiency of hydraulic power with the safety of mechanical load support. Ideally suited for applications requiring sustained load holding for extended periods, such as bridge support work, the HFG range features a single acting, load return piston, threaded throughout it s stroke length to suit the integral threaded mechanical load holding lock ring. Simply jack up the load, wind down the mechanical lock ring until it comes into contact with the cylinder body, release the hydraulic pressure and sustain the load mechanically. ll models are suitable for vertical lifting only and are supplied with tilting saddles as standard to reduce the risk of side loading the cylinder. Standard models are featured in this catalogue, however other stroke and tonnage options are available on request. Single acting load return design Surface treated cylinder bore Low friction bearing surfaces Surface treated piston rod ntiextrusion seals Tilting saddle fitted as standard Overstroke restrictor port 65mm E apacity tonnes Stroke mm Oil cap. litres y. eff. area cm² imensions in mm E HFG2 HFG4 HFG6 HFG002 HFG004 HFG006 HFG2 HFG4 HFG6 HFG2006 HFG06 HFG06 HFG

19 HGS SINGLE TING LO RETURN YLINERS apacities from 52 to 26 tonnes Stroke lengths from to 52mm Working pressure 700 ar HGS2002 HGS02 The HGS load return cylinder range is specifically designed for lifting and maintenance applications. These economically priced single acting cylinders are supplied with a tilting saddle to reduce the risk of damage caused by side loading. The integral stop ring provides extra guidance for the piston and acts as an over stroke restrictor to ensure that the piston is only extended to it s designed stroke length. Standard range models are featured in this catalogue, however other stroke and tonnage options are available on request. Stop ring to prevent over extension Single acting load return design Surface treated cylinder bore Low friction bearing surfaces Surface treated piston rod ntiextrusion seals Tilting saddle fitted as standard Removable lifting eyes lthough other stroke length and tonnage combinations are available on request, please consider the following alternative HiForce cylinder ranges : For lower capacities : HLS low height range HSS multipurpose range For higher capacities : HFL Failsafe range HFG Failsafe range (page ) (page 2) (page 7) (page 8) E apacity tonnes Stroke mm Oil cap. litres yl. eff. area cm² imensions in mm E HGS6 HGS2002 HGS2006 HGS02 HGS

20 20 ylinder range Fitted as standard vailable options HLS HLS HLS HLS HLS HLS HSS HSS HSS HSS HSS HSS HSS HSS HHS HHS HHS/R HHS/R HHS/R HHR H H H H H H H H HFG HFG HFG HFG HFG HFG HFG HFL HFL HFL HFL HFL HGS HGS HGS Saddle model No. H5 H0 H5 H H H H75 H00 H02 H202 H2 H H00 H28 H H H00 H H200 H0T H0T H0T TS TS00 TS TS200 TS0 TS0 TS0 TS TS00 TS TS2 TS0 TS TS200 TS0 See figure HT5 HT5 HT5 HT0 HT HT HT HT75 HT00 H02T H202T H2T HT H00T H28T HT HT H00T HT H200T HT0 HT ylinder capacity ylinder range Saddle model No. See figure ylinder capacity HLS HLS HLS HLS HLS HLS HSS HSS HSS HSS HSS HSS HSS HSS HHS HHS HHS/R HHS/R HHS/R HHR H H H H H H H H HFG HFG HFG HFG HFG HFG HFG HFL HFL HFL HFL HFL HGS HGS HGS Fig. Fig. 2 Fig. Fig. 4 Fig. 5 Fig. 6 Fig. 7 YLINER SLES & PISTON RO THRE SPEIFITIONS Fig. 8 H0 H0 H Piston rod thread specifications HSS5 HSS0 HSS5 HSS HSS HSS HSS75 HSS00 ylinder range HHS HHS2 HHS/R HHS/R6 HHS/R02 HHR28 ylinder range imensions imensions ¾ 6UNF 8UN 8UN ½ 6UN ½ 6UN M28x.5 M9x.5 M48x.5 M70x.5 M05x2 M220x H H H00 H H200 H0 H0 H0 ylinder range imensions UN 2UN ¾ 2UN 6UN 2½ 2UN 8 /

21 INEX PUMPS Hydraulic Pumps Selection table 22 HP Range Manually operated pumps 2 HEP Range General information on electric driven pumps 24 HEP Range Electric driven mini pumps 24 HEP0 Range Electric driven two stage compact pumps HEP2 Range Electric driven two stage pumps standard flow 26 HEP Range Electric driven two stage pumps medium flow 27 HEP5 Range Electric driven two stage pumps high flow 28 HP Range ir driven single stage pumps 29 HP Range ir driven two stage pumps HPP Range Petrol engine driven pumps HSP Range Electric driven split flow pumps 2 2

22 SELETION TLE FOR HIFORE HYRULI PUMPS MNUL PUMPS 0 4 Note : for double acting manual pumps, please add suffix. (not applicable for HP45 & HP0) 0 0 ylinder stroke in mm HP45 HP0 HP227 HP22 HP2 HP7 HP25 HP0 HP227 HP22 HP2 HP7 HP25 HP227 HP22 HP2 HP7 HP25 HP2 HP7 HP25 HP Nominal cylinder capacity in tonnes POWERE PUMPS 2.00 High pressure flow rate in litres per minute HEP0 See page HEP2 See page 24 HEP2 See page 26 HP2/HPP See page / HEP See page 27 HEP5 See page Low pressure flow rate in litres per minute 22

23 HP MNULLY OPERTE PUMPS Single or two speed operation HP25 HP227 hoice of control valves HP7 HP0 Working pressure 700 ar The HP manually operated pump range offers a choice of single or two speed operation, and all models are supplied complete with a prefilled oil reservoir, ready for immediate use. ll models have a maximum working pressure of 700 bar and the range includes pump models suitable for use with either single or double acting cylinders. The HP range offers the ideal solution for applications where completely independent, portable hydraulic power is required. With low handle effort characteristics for easy operation and lightweight design, all models are of strong durable construction. HiForce HP manually operated pumps have a proven track record industry wide and offer excellent value for money in portable hydraulic power. full range of system components suitable for use with HP manually operated pumps is detailed on pages 5. Oil reservoir capacity up to 0 litres urable steel or lightweight aluminium External pressure release valve Factory set safety relief valve HP227FP foot operated pump 8 / 8NPT E isplacement Usable Handle Valve per stroke cm³ oil cap. effort imensions in mm type st stage 2 nd stage litres Material E HP45 2way Steel HP0 2way Steel HP227 2way Steel HP22 2way lum HP25 2way Steel HP2 2way lum HP7 2way Steel HP227 4way Steel HP22 4way lum HP25 4way Steel HP2 4way lum HP7 4way Steel HP227FP 2way Steel

24 HEP GENERL INFORMTION HiForce offers a full range of electric driven pumps with either a 0 or 2 Volt single phase motor, or a 80/4 Volt three phase motor. epending on the required usage, please refer to following guidelines for correct pump range selection. Light Intermediate Standard HEP 24 HEP0 HEP2 26 The HEP series two stage electric driven hydraulic mini pump range offers a choice of 0 or 2 Volt motor, with both models being suitable for 700 bar maximum working pressure. The two stage design offers a low pressure flow rate up to 2 litres/min with automatic changeover to high pressure, with a flow rate up to 0. litres/min. Incorporating a 2way solenoid valve, internal safety overload valve, both models are extremely compact & lightweight, suitable for use with single acting HiForce cylinders or tools. The HEP0 series two stage powered hydraulic pump range offers a choice of 0 or 2 Volt electric driven motors. ll models are suitable for 700 bar maximum working pressure. The two stage design offers a low pressure flow rate up to 2.5 litres/min with automatic changeover to high pressure, with a flow rate up to 0.5 litres/min. vailable with manual or solenoid valve options, suitable for both single acting and double acting cylinders and tools in a wide variety of applications The HEP2 series two stage electric driven hydraulic pump range offers a low pressure flow rate of 7 litres/min with automatic changeover to 700 bar high pressure flow rate of 0.65 litres/min. hoice of 0, 2 or 80/4 Volt motor options with 2, or 4way manual or electric solenoid valve options. Suitable for a wide range of applications, the HEP2 series is the most commonly selected HiForce electric pump. Fitted with an externally adjustable pressure relief valve, for easy adjustment of working pressure up to 700 bar maximum. ontinuous HEP 27 The HEP series two stage electric driven hydraulic pump range has all the features of the HEP2 series, but with an increased flow of 0 litres/min in low pressure and litres/min in high pressure (up to 700 bar). Particularly useful when operating high tonnage or long stroke cylinders. oth HEP2 and HEP range electric pumps are fitted with totally enclosed, fan cooled, low noise, electric motors, making them ideal for quiet inworks operation or outdoor site use in most environments. Heavy duty HEP5 28 The HEP5 series two stage electric driven hydraulic pump range offers the highest flow rate combination in the HiForce range. Offering a low pressure flow rate of 7 litres/min with automatic changeover to a superb high pressure flow rate of 2 litres/min. The HEP5 offers all the features of the HEP2 and HEP series with the addition of a 2.2 kw high speed, heavy duty motor, making it the ideal pump unit for all heavy duty applications, requiring a high flow and intensive usage over longer time periods. Note : see page 2 for HSP series splitflow pumps for synchronised lifting HEP ELETRI RIVEN MINI PUMPS Working pressure 700 ar Twostage design, changeover pressure 0 ar HEP22S Extremely compact, lightweight & powerful 0 or 2V single phase motor options Internal safety overload valve Supplied with carrying strap HEP2S HEP22S Motor voltage 0 V 2 V Maximum pressure bar Maximum flow rate l/min st nd stage 2 stage Valve type 2way 2way Usable oil cap. litres imensions in mm Length Width Height

25 HEP0 ELETRI RIVEN TWO STGE OMPT PUMPS HEP0442LS Working pressure 700 ar hoice of valve options ompact, lightweight & powerful Integrated carrying handle Pressure gauge and remote control fitted as standard Suitable for single acting and double acting cylinders, tools and torque wrenches imensions 245 x 2 x mm (LxWxH) id you know... HiForce manufactures powered pumps with flow rates up to 7 litres per minute in low pressure and 2 litres per minute up to 700 bar. See pages 26 to 2 for more details Specifications : Motor voltage Maximum pressure bar Maximum flow rate l/min st stage 2 nd stage hangeover pressure bar Remote pendant functions irectional control valve options and typical usage ( denotes 0/2V motor options): Usable oil capacity litres HEP024LS 0 V advance/retract HEP0242LS 2 V advance/retract HEP024S 0 V advance/retract HEP0242S 2 V advance/retract HEP04 0 V motor on/off 4 8. HEP042 2 V motor on/off 4 8. HEP044 0 V motor on/off 4 8. HEP V motor on/off 4 8. HEP044LS 0 V advance/retract HEP0442LS 2 V advance/retract HEP024LS HEP024S HEP04 HEP044 HEP044LS ontrol valve type 2way solenoid valve, normally closed (hold function) 2way solenoid valve, normally open (auto retract) way manual valve 4way manual valve 4way solenoid valve, locking feature on & port Typical usage SIngle acting cylinders and tools, requiring hold Single acting cylinders and tools, requiring autoretract Single acting cylinders and tools ouble acting cylinders and tools ouble acting cylinders and tools, requiring hold Note : dd suffix PS to model for adjustable pressure switch for automatic pressure control. dd suffix H to model for pendant control with selfhold button.

26 HEP2 ELETRI RIVEN TWO STGE PUMPS STNR FLOW HEP Low pressure flow rate 7 litres/min. up to 70 ar High pressure flow rate 0.65 litres/min. Working pressure 700 ar G Two stage hydraulic pump unit / 8 NPT F ompact & heavy duty Externally adjustable pressure relief valve E Manual or solenoid valve options HEP207 HEP2072 HEP2074 HEP2072 HEP20722 HEP20724 HEP2072 HEP20722 HEP20724 HEP20722 HEP HEP HEP207 HEP2072 HEP2074 HEP2072 HEP20722 HEP20724 HEP2074 HEP20742 HEP20744 HEP20742 HEP HEP Notes: Valve type PT Plate PT Plate PT Plate PT Plate PT Plate PT Plate 2way 2way 2way 2way 2way 2way way way way way way way 4way 4way 4way 4way 4way 4way Oil cap. litres Motor kw Motor voltage 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / ll way and 4way manual valves are supplied with load holding feature as standard. dd suffix H to model for Hz electric motor. dd suffix P to model for protective roll frame. dd suffix S to model for way and 4way low voltage solenoid valve including pendant control. imensions in mm E F G

27 HEP ELETRI RIVEN TWO STGE PUMPS MEIUM FLOW HEP444 Low pressure flow rate 0 litres/min up to 70 ar High pressure flow rate litres/min Working pressure 700 ar G Two stage hydraulic pump unit / 8 NPT F Heavy duty pump for continuous usage Externally adjustable pressure relief valve E Manual or solenoid valve options Valve type Oil cap. litres Motor kw Motor voltage imensions in mm E F G HEP2 HEP22 HEP24 HEP4 HEP42 HEP44 HEP22 HEP222 HEP224 HEP24 HEP242 HEP244 HEP2 HEP22 HEP24 HEP4 HEP42 HEP44 HEP42 HEP422 HEP424 HEP44 HEP442 HEP444 PT Plate PT Plate PT Plate PT Plate PT Plate PT Plate 2way 2way 2way 2way 2way 2way way way way way way way 4way 4way 4way 4way 4way 4way / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / 4 0 / / 2 80 / Notes: ll way and 4way manual valves are supplied with load holding feature as standard. dd suffix H to model for Hz electric motor. dd suffix P to model for protective roll frame. dd suffix S to model for way and 4way low voltage solenoid valve including pendant control. 27

28 HEP5 ELETRI RIVEN TWO STGE PUMPS HIGH FLOW HEP57462 Low pressure flow rate 7 litres/min up to 70 ar High pressure flow rate 2 litres/min Working pressure 700 ar Two stage hydraulic pump unit urable, heavy duty & powerful Manual or solenoid valve options Externally adjustable pressure relief valve / 8 NPT G F E HEP5742 HEP5744 HEP5762 HEP5764 HEP57242 HEP57244 HEP57262 HEP57264 HEP5742 HEP5744 HEP5762 HEP5764 HEP57442 HEP57444 HEP57462 HEP57464 Notes: Valve type PT Plate PT Plate PT Plate PT Plate 2way 2way 2way 2way way way way way 4way 4way 4way 4way Oil cap. litres Motor kw Motor voltage 220 / 2 80 / / 2 80 / / 2 80 / / 2 80 / / 2 80 / / 2 80 / / 2 80 / / 2 80 / ll way and 4way manual valves are supplied with load holding feature as standard. dd suffix H to model for Hz electric motor. dd suffix P to model for protective roll frame. dd suffix S to model for way and 4way low voltage solenoid valve including pendant control. imensions in mm E F G

29 HP IR RIVEN SINGLE STGE PUMPS HP4 Working pressure 700 ar Operates from standard 7 bar air supply HP20 The HP single stage air powered hydraulic pump range provides an economical, portable alternative to manually operated hydraulic pumps. esigned to operate from a standard 7 bar compressed air supply, these versatile compact pumps are ideally suited for use with HiForce hydraulic cylinders and tools in maintenance and construction applications. The ergonomically designed pump treadle can be operated by hand or foot for better versatility. With a choice of reservoir capacities, all models are supplied prefilled with hydraulic oil, ready for immediate use. full range of system components suitable for use with HP series pumps is detailed on pages 5. hoice of 2way or 4way control valves Internal safety overload valve Reservoir oil sight level gauge Standard oil reservoir capacities up to 0 litres ompact, lightweight & powerful Maximum pressure bar Maximum flow rate l/min Valve type Usable oil capacity litres ir inlet connection G Oil outlet connection NPTF HP20 HP2 HP22 HP4 HP way 2way 2way 4way 4way /4" /4" /4" /4" /4" /8" /8" /8" /8" /8" E F G O P Q R M I J K L HP20 N H HP2 HP22 HP4 HP42 E F G Note : HP4 & HP42 includes 4way manual directional control valve (not pictured) imensions in mm H I J K HP20 HP2 HP HP HP L M N O P Q R 29

30 HP IR RIVEN TWO STGE PUMPS Low pressure flow rate 0 litres/min up to 70 ar High pressure flow rate litres/min HP2042 Working pressure 700 ar The HP two stage air powered hydraulic pump range offers a low pressure flow of 0 litres/min with automatic changeover to 700 bar high pressure flow rate of. litres/min. riven by a powerful kw rotary air motor, with a maximum air consumption of 2.4 m per minute at 7 bar inlet air pressure, the HP range offers a choice of pump mounted or remote control valves (page ) and oil reservoirs, all fitted with filler and drain plugs. full range of system components suitable for use with HP pump units is detailed on pages 5. / 8 NPT G F Two stage hydraulic pump unit Powerful air motor Externally adjustable pressure relief valve hoice of control valves E Valve type Oil cap. litres Motor kw imensions in mm E F G HP20 HP202 HP204 HP206 HP202 HP2022 HP2024 HP2026 HP20 HP202 HP204 HP206 HP204 HP2042 HP2044 HP2046 PT Plate PT Plate PT Plate PT Plate 2way 2way 2way 2way way way way way 4way 4way 4way 4way Notes: ll way and 4way manual valves are supplied with load holding feature as standard. dd suffix P to model for protective roll frame. dd suffix R to model for way and 4way air operated valve including pendant control.

31 HPP PETROL ENGINE RIVEN PUMPS Low pressure flow rate 0 litres/min up to 700 ar High pressure flow rate. litres/min HPP2042 Working pressure 700 ar The HPP range of two stage petrol engine driven hydraulic pumps are ideally suited for applications in locations where there is no electricity or compressed air supply available. The range has similar valve and reservoir options as the electric pumps (pages 26 28) and the air powered pumps (page ), with a low pressure flow rate of 0 litres/min and a high pressure flow rate of. litres/min up to 700 bar maximum working pressure. Powered by a.5 kw rated four stroke engine, the HPP range provides reliable, independent hydraulic power. ll models are fitted with a protective roll bar carrying frame for easy transportation and handling. full range of system components suitable for use with HPP pumps is detailed on pages 5. / 8 8NPT Two stage hydraulic pump unit Powerful.5 kw four stroke petrol engine Externally adjustable pressure relief valve Roll bar protection frame included E Valve type Oil cap. litres Motor kw imensions in mm E HPP202 PT Plate HPP204 PT Plate HPP206 PT Plate HPP2022 2way HPP2024 2way HPP2026 2way HPP202 way HPP204 way HPP206 way HPP2042 4way HPP2044 4way HPP2046 4way Note: ll way and 4way manual valves are supplied with load holding feature as standard.

32 HSP ELETRI RIVEN SPLIT FLOW PUMPS HSP44M04 Working pressure 700 bar hoice of control valves Internal safety overload device The HSP split flow pump range offers single speed operation with a choice of 2 or 4 split flow outlets and flow rates from. to 2.2 litres/min per outlet. Unique within the HiForce range, these latest technology pumps are designed to deliver equal amounts of oil from each outlet regardless of different pressures in the system. Ideally suited for lifting and positioning of heavy, unevenly distributed loads, from multiple jacking positions, the split flow design ensures an even lift regardless of the weight distribution amongst the chosen of HiForce cylinders. Maximum working pressure is 700 bar however each valve outlet has an externally adjustable pressure relief valve fitted as standard. full range of system components suitable for use with HSP pumps is detailed on pages 5. Reservoir capacity 00 litres hoice of manual or electric solenoid valves complete with push button pendant control Externally adjustable pressure relief valve fitted to each outlet ustomized models are available on request Valve configuration Valve type Oil flow per outlet l/min Motor voltage imensions in mm Length Width Height HSP2M04 HSP2E04 HSP24M04 HSP24E04 HSP4M04 HSP4E04 HSP44M04 HSP44E04 2 x way 2 x way 2 x 4way 2 x 4way 4 x way 4 x way 4 x 4way 4 x 4way manual solenoid manual solenoid manual solenoid manual solenoid / 4 80 / 4 80 / 4 80 / 4 80 / 4 80 / 4 80 / 4 80 /

33 INEX PUMP N YLINER SETS Pump & ylinder sets Selection of pumps and cylinders available as a ready to use set 4 PS2

34 PS PUMP & YLINER SETS PS200 Working pressure 700 bar apacities from 4.5 to 09 tonnes Stroke lengths from 0 to 5mm HiForce PS pump and cylinder sets provide the simplest and most cost effective way to start your job immediately. ll sets comprise of a HiForce hydraulic cylinder (wide choice available), suitable HiForce manual pump and a two metre length interconnecting hose with high flow, quick release coupler. Eighteen standard sets ylinders are spring assisted return design Manual pumps include factory set relief valve Optional piston rod (tilting) saddles are available for most cylinder models (see page 20) Savings... Take advantage of the cost savings by selecting these PS sets, which include standard components at reduced prices. Gauges and gauge blocks, suitable for use with PS sets, are detailed on page 7. Set ylinder capacity tonnes Pump ylinder Hose apacity litres Stroke mm losed height mm Length mm PS 4.5 HP0.0 HPS H PS5 4.5 HP0.0 HSS H PS00 0 HP0.0 HPS H PS0 0 HP0.0 HLS0 95 H PS02 0 HP0.0 HSS02 56 H PS06 0 HP0.0 HSS06 2 H PS HP0.0 HPS H PS20 20 HP0.0 HLS H PS6 HP0.0 HSS6 27 H PS0 2 HP0.0 HPS H PS2 2 HP0.0 HLS2 9 H PS2 HP0.0 HLS2 26 H PS6 HP HSS6 52 H PS HP HLS002 4 H PS HP7 5.0 HSS H PS202H 2 HP0.0 HHS202 H PS2H HP0.0 HHS2 65 H PSH 6 HP HHS H Note : s PS202H, PS2H & PSH include a hollow piston cylinder. 4

35 INEX SYSTEM OMPONENTS Hydraulic Hoses High pressure hydraulic hoses 6 Hydraulic Oil Premium grade hydraulic oil 6 Pressure Gauges Pressure gauges and gauge mounting blocks 7 Manifolds istribution blocks and controlled manifolds 8 ouplers and Fittings High pressure couplers, fittings and adaptors 9 E ontrol Valves irectional and flow control valves 5

36 HIGH PRESSURE HYRULI HOSES Working pressure 700 bar 4: Factor of safety H2 Special lengths available on request E HiForce high pressure hydraulic hoses provide the vital, high quality, safe connection for your hydraulic equipment. vailable in black and red and supplied complete with an ergonomically designed protective strain reliever at both ends, HiForce high pressure hoses are suitable for working pressures up to 700 bar with a 4 : safety factor. Tip for double acting systems... y using black hoses for the advance lines and red hoses for the retract lines, identification is made easy and the possibility of incorrectly connected hoses is reduced. Hoses with threaded ends Hoses with one male coupler Length Hose end Length Hose end Hose end lack Red metres thread lack Red metres HH0.5 HH HH2 HH HH4 HH5 HH6 HH0 HH2 HH5 HH20 HH HH HH0.5R HHR HH2R HHR HH4R HH5R HH6R HH0R HH2R HH5R HH20R HHR HHR / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT H0.5 H H2 H H4 H5 H6 H0 H2 H5 H20 H H H0.5R HR H2R HR H4R H5R H6R H0R H2R H5R H20R HR HR / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT / 8 8NPT M coupler M coupler M coupler M coupler M coupler M coupler M coupler M coupler M coupler M coupler M coupler M coupler M coupler Note : for hoses with M quick connect coupler on both ends, please add suffix to model, e.g. H2 HYRULI OIL HFO465 HFO2 HiForce premium grade hydraulic oil is specially formulated for use with HiForce hydraulic tools, providing optimum performance throughout all working conditions. HFO2 HFO HFO2 HFO46 HFO465 HFO46 apacity litres 5 5 For use with Manually operated pumps Manually operated pumps Manually operated pumps Powered pumps Powered pumps Powered pumps 6

37 PRESSURE GUGES & GUGE MOUNTING LOKS HG lear precise dual scale readings HG6G Manufactured to EN87 HG0 HGG alibration certificates on request HG2 HG HiForce hydraulic pressure gauges are your window to the system and are recommended for use within all hydraulic systems to allow the user to constantly monitor the system pressure. HiForce hydraulic pressure gauges are manufactured to EN87 and are accurate to +/ % of full scale. Standard range models up to 09 tonnes are featured in this catalogue, however gauges to suit HiForce high tonnage cylinders & digital pressure gauges are available on request. lways specify HiForce gauges for use with your HiForce hydraulic tools. E Gauges : HG6G HG HGG HG5 HG0 HG HG20 HG2 HG HG2 HG HG HG6 HG02 HG09 HG2 HG2G Gauge diameter mm Gauge type glycerine dry glycerine dry dry dry dry dry dry dry dry dry dry dry dry dry glycerine Reading Inner scale Psi 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar 0700 ar Reading Outer scale ar Psi Psi 04.5 tonnes 00 tonnes 0 tonnes 020 tonnes 02 tonnes 0 tonnes 02 tonnes 0 tonnes 0 tonnes 06 tonnes 002 tonnes 009 tonnes Psi Psi Inlet thread ¼ 8NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ½ 4NPT ompatible HiForce cylinders ll models ll models ll models ll 4.5 tonnes models ll 0 tonnes models ll tonnes models ll 20 tonnes models ll 2 tonnes models ll tonnes models ll 2 tonnes models ll tonnes models ll tonnes models ll 6 tonnes models ll 02 tonnes models ll 09 tonnes models ll models ll models Gauge mounting blocks : HG HG2 HG Length mm imensions Width mm Height mm Gauge thread ½ 4NPT ½ 4NPT ¼ 8NPT Inlet thread / 8 8NPT male / 8 8NPT male / 8 8NPT male Outlet thread / 8 8NPT female / 8 8NPT female / 8 8NPT female

38 MNIFOLS Working pressure 700 bar HM6 hoice of open or controlled manifolds HM4 HM4 2, 4, 5, 6 or 8 outlet port models available HM2 E HiForce manifolds are designed specifically to allow easy control of the direction of flow of the system s hydraulic fluid. Supplied either as open manifold blocks or with individual needle type shut off/throttle valves on each /8 NPT outlet, HiForce manifolds provide even greater versatility in your hydraulic system. The range offers 9 models with a choice of up to 8 outlets per manifold and is suitable for 700 bar maximum working pressure. lways specify HiForce manifolds for use with your HiForce hydraulic tools. Type esign Number of outlets HM2 manifold parallel 2 8 HM4 manifold parallel 4 8 HM5 manifold hexagon 5 8 HM6 manifold parallel 6 8 HM8 manifold parallel 8 8 HM4L manifold extended parallel 4 8 HM6L manifold extended parallel 6 8 HM2 controlled manifold parallel 2 8 HM4 controlled manifold parallel 4 8 Inlet thread 8NPT 8NPT 8NPT 8NPT 8NPT 8NPT 8NPT 8NPT 8NPT / 8 / 8 / 8 / 8 / 8 / 8 / 8 / 8 / 8 Outlet thread 2 x 8NPT 4 x 8NPT 5 x 8NPT 6 x 8NPT 8 x 8NPT 4 x 8NPT 6 x 8NPT 2 x 8NPT 4 x 8NPT /.0 /.5 / 0.7 / 2.0 / 2.5 / 2.4 /.7 / 2.0 /.5 HM & HML HM5 HM E F HM2 HM4 HM5 HM6 HM8 HM4L HM6L HM2 HM4 imensions in mm E F M

39 HIGH PRESSURE OUPLERS N FITTINGS HiForce high pressure couplers and fittings are designed for easy system connection and assembly of your HiForce hydraulic equipment. ll HiForce couplers and fittings are suitable for 700 bar maximum working pressure. HiForce recommends the use of threaded dust caps with quick connect couplers to protect the thread of the coupler and at the same time prevent any contaminants entering your hydraulic system. lways specify HiForce couplers and fittings for use with your HiForce hydraulic tools. 2 Safety first! e sure to use genuine HiForce couplers and fittings which are designed to withstand the full 700 bar working pressure. Large selection of standard adaptors Working pressure 700 bar See picture escription Thread specification HF7 Nipple HF0 2 Elbow HF2 Equal tee / 8 NPT female HF 4 ross / 8 NPT female HF4 5 daptor HF5 5 Reducer HF6 6 Elbow HF7 Nipple HF9 Long nipple HF24 7 daptor HF27 Nipple HF 7 Reducer HF 8 Tee HF 7 Reducer HF55 7 Reducer HF69 7 daptor F M MF F2 M2 MF2 F M F2 M2 PP Female coupler Male coupler omplete coupler Female coupler Male coupler omplete coupler Metal dust cap for F Metal dust cap for M Metal dust cap for F2 Metal dust cap for M2 Moulded universal dust cap to suit F & M / 4 NPT male to / 4 NPT male / 8 NPT female to / 8 NPT female / 8 NPT female to / 8 NPT female / 8 NPT female to / 4 NPT female / 8 NPT female to / 8 NPT male / 8 NPT male to / 8 NPT male / 8 NPT male to / 8 NPT male / 8 NPT male to / 8 SP female / 4 NPT male to / 8 NPT male / 8 NPT male to / 4 NPT female / 8 NPT female to / 8 NPT male / 8 NPT male to / 4 SPT female / 8 NPT female to / 4 NPT male / 2 SP male to / 8 NPT female / 8 NPT male / 8 NPT female / 8 NPT / 4 NPT male / 4 NPT female / 4 NPT E 9

40 IRETIONL & FLOW ONTROL VLVES PMV2 HFV42 Working pressure 700 bar Pump or remote mounted design Manual or solenoid options available HM HFV66 E HiForce control valves are designed to provide precise control of the hydraulic system either by accurate pressure or directional flow control. The PMV range of pump mounted valves is identical to the valves fitted to the HiForce powered pumps featured on pages 26 2 and can be easily interchanged, making your powered pump even more versatile. The RMV range allows for remote mounting away from the pump. Other HiForce control valves featured on this page include adjustable pressure relief, shut off and check valves. lways specify HiForce control valves for use with your HiForce hydraulic tools. irectional control valves : escription Manual valve no load holding Manual valve with load holding Solenoid valve 24V incl. control Manual valve closed centre Pump mounted, 2way, 2 position valve Pump mounted, way, position valve Pump mounted, 4way, position valve Remote mounted, way, position valve Remote mounted, 4way, position valve PMV2 PMV PMV4 RMV RMV4 PMVL PMV4L RMVL RMV4L PMVS PMV4S RMVS RMV4S PMV PMV4 RMV RMV4 PMV2 PMV RMV PMVL RMVL PMV4 RMV4 PMV4L RMV4L P T P T P Flow control valves : HM HFV66 HFV7 HPV52 HFV42 T P T PMV RMV escription Manual shut off valve, needle type control Manual check valve Safety check valve djustable pressure relief valve Pilot operated check valve P T P T PMV4 RMV4 Usage Load holding & throttling functions utomatic load locking, manually opened Prevents shock load & pressure drops Pressure setting below pump pressure Safety valve for double acting cylinders P T HM HFV66 HFV7 HPV52 HFV42

41 INEX HYROTEST PUMPS HMP Range HP Range HP2 Range TP Range Manually operated Hydrotest pumps ir driven Hydrotest pumps standard flow ir driven Hydrotest pumps high flow ir driven twin double acting Hydrotest pumps F HP Pump with on board chart recorder 4

42 HMP MNULLY OPERTE HYROTEST PUMPS HMP00 with HG00K Up to 000 ar working pressure Suitable for use with a wide variety of fluids Two stage design with easy push button changeover F The HiForce HMP series of manually operated two speed hydraulic pumps is suitable for use with a wide variety of fluids including water. Manufactured predominantly from high quality aluminium alloy, the HMP series are lightweight and extremely versatile. The pump s two stage piston design offers a superb 49 cm³ delivery per stroke at low pressure (up to 52 ar) with a push button changeover valve for operating the high pressure piston. The pump unit is available with a choice of seven high pressure capacities ranging from 0 to 000 ar working pressure, and is supplied complete with a mm operating lever. For optional adjustable pressure relief valve suffix the model with R. Lightweight aluminium design with stainless steel pistons Needle type design release valve for precise pressure control Low cost replaceable valve seats Easily accessible fluid system filter Standard 0 litre capacity fluid reservoir (see page 4 for options) Optional, factory fitted, externally adjustable pressure relief valve Ideally suited for pressure testing valves, pipework and vessels Optional pressure gauges available (see page 4) Working pressure bar Valve type isplacement per stroke cm³ st nd stage 2 stage hangeover pressure bar Outlet port Suction port HMP 0 2way / 2 SP / 8 SP 5 HMP2 72 2way / 2 SP / 8 SP 5 HMP4 2way / 2 SP / 8 SP 5 HMP way / 2 SP / 8 SP 5 HMP way / 2 SP / 8 SP 5 HMP way / 2 SP / 8 SP 5 HMP 000 2way / 8 SP / 8 SP 5 42

43 HMP MNULLY OPERTE HYROTEST PUMPS HMP2PU The HiForce HMPPU series offers the same features as the HMP range on page 42 however these are supplied without a fluid reservoir. Ideally suited for applications where a large volume of fluid is required, the pump unit is supplied complete with mounting kit for easy attachment to any specially designed fluid reservoir. For optional pressure relief valve, please add suffix R to model. Working pressure Valve isplacement per stroke cm³ bar type st stage nd 2 stage HMPPU HMP2PU HMP4PU HMP6PU HMP800PU HMP00PU HMPPU way 2way 2way 2way 2way 2way 2way imensions : Reservoir capacity ½ SP (excluding HMPPU) 0 litres 20 litres F E F hangeover pressure bar E Outlet port(s) / 2 SP / 2 SP / 2 SP / 2 SP / 2 SP / 2 SP / 8 SP Suction port(s) / 8 SP / 8 SP / 8 SP / 8 SP / 8 SP / 8 SP / 8 SP F RESERVOIRS hoice of standard 0 or 20 litre capacity reservoirs. lternative capacity reservoirs available on request. PRESSURE GUGES omplete range of 00 mm diameter pressure gauges manufactured to EN87 and compatible for use with HMP series pumps. Supplied complete with gauge mounting kit. HRS0 HRS20 HG6K HGK HG45K HG65K HG80K HG00K HGK escription 0 litre standard reservoir 20 litre standard reservoir Pressure range bar

44 HP IR RIVEN HYROTEST PUMPS STNR FLOW Output pressures from 6 to 29 ar Suitable for use with various fluids. mm dual scale vibra pressure gauge HP58 ir consumption 28 scfm (0,79m/minute) Infinitely variable output pressure and flow F The HiForce HP series of lubricant free air driven hydrostatic pressure testing pumps offers a choice of eight models with output pressure capacities ranging from 69 ar (000 PSI) to 29 ar (420 PSI). ll models are suitable for use with various fluids, including water and are supplied with a mm diameter hydraulic pressure gauge (calibrated on request), inlet airline filter & pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras available also include stainless steel fluid reservoirs, stroke counter plunger assembly with IP65 microswitch & digital impulse counter, pressure isolation valve and onboard circular chart recorders. ll units are of compact design with a maximum weight of 2. HP0 HP26 HP6 HP58 HP07 HP87 HP275 HP4 Max. output pressure (bar) at airline input pressure Oil volume displacement per stroke (cm) PSI PSI 00 PSI imensions in mm 0.69 ar.45 ar 6.9 ar Outlet port thread Length Width Height / 2 NPT / 2 NPT / 2 NPT / 2 NPT / 2 NPT / 6 8UNF / 6 8UNF / 6 8UNF Hydraulic pressure PSI ar pproximate rate of discharge (L/min) at air input pressure 00 PSI (7 ar) HP0 HP26 HP6 HP58 HP07 HP87 HP275 HP Pressure exceeds pump capacity. 44

45 HP2 IR RIVEN HYROTEST PUMPS HIGH FLOW Output pressures from 7 to 64 ar Suitable for use with various fluids. mm dual scale vibra pressure gauge HP227 ir consumption 56 scfm (,59m/minute) Infinitely variable output pressure and flow The HiForce HP2 series of lubricant free, air driven hydrostatic pressure testing pumps offers a choice of five models with output pressure capacities ranging from 248 ar (0 PSI) to 64 ar (2700 PSI). ll models are compact design and suitable for use with various fluids, including water and are supplied with a mm diameter hydraulic pressure gauge (calibrated on request), inlet airline filter and pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras available also include stainless steel fluid reservoirs, stroke counter plunger assembly with IP65 microswitch & digital impulse counter, pressure isolation valve and onboard circular chart recorders. F HP206 HP20 HP2097 HP244 HP227 Max. output pressure (bar) at airline input pressure 0 PSI PSI 00 PSI 0.69 ar.45 ar 6.9 ar Oil volume displacement per stroke (cm) Outlet port imensions in mm thread Length Width Height / 2 NPT / 2 NPT / 2 NPT / 2 NPT / 6 8UNF Hydraulic pressure PSI ar pproximate rate of discharge (L/min) at air input pressure 00 PSI (7 ar) HP206 HP20 HP2097 HP244 HP Pressure exceeds pump capacity. 45

46 TP IR RIVEN TWIN OULE TING HYROTEST PUMPS Output pressures from 87 to 489 ar Suitable for use with various fluids. Twin double acting design offering high volume flow TP F The HiForce TP series of twin double acting air driven hydrostatic pressure testing pumps offers a choice of models with output pressure capacities ranging from 44 ar ( PSI) to 489 ar (20 PSI). The twin double acting design offers a much higher displacement volume per stroke than the smaller HP & HP2 series, making it ideal for prefill as well as pressure testing. ll models are supplied with a mm diameter vibragauge, air inlet filter regulator lubricator unit, pump start/stop valve and fluid strainer. Viton and ethylene propylene seals for handling special fluids or chemicals can be factory fitted prior to delivery if required. Other seal materials are available on request. ir consumption 22 scfm (6m/minute) Suitable for use with various fluids including water mm diameter dual scale gauge Infinitely variable output pressure and flow Fitted with inlet air filter, regulator & lubricator Optional extras include stainless steel frameonboard chart recorder, pressure isolation work, stroke counter, digital impulse counter, valve, wheel mounting and framework painted to offshore specifications. TP6 TP TP26 Max. output pressure (bar) at airline input pressure 20 PSI PSI 00 PSI.8 ar 4.4 ar 6.9 ar Oil volume displacement per stroke (cm³) Outlet port imensions in mm thread Length Width Height / 2 NPT / 2 NPT / 8 2UNF Hydraulic pressure PSI ar pproximate rate of discharge (L/min) at air input pressure 00 PSI (7 ar) TP6 TP TP Pressure exceeds pump capacity 46

47 INEX JKS JH Range JL Range JSL Range JS Range luminium jacks luminium compact jacks Steel compact jacks luminium multipurpose jacks JSS Range HJ Range Steel bottle jacks Steel claw jack G 47

48 JH LUMINIUM JKS JH2SR JH2 JH2 JH6SR apacities from 20 to tonnes Stroke lengths from 52 to 5mm JH6 JH6 Internal safety overload device The JH range of lightweight aluminium jacks offers a wide variety of capacities and lift height options. vailable as either plain ram lifting jacks, with or without failsafe mechanical lock ring, or optional low height claw lifting design. ll models are constructed predominantly of lightweight aluminium alloy with all critical functioning parts manufactured from high quality steel. Used extensively in maintenance, construction, heavy plant and machinery applications, these high quality jacks are the proven industry standard. G Lightweight construction Safestop stroke limiting device Optional pressure gauge vailable as plain ram jack, claw jack or failsafe locking ring design For your information... Optional pressure gauges complete with mounting kits are available. More details on request Jack law capacity tonnes capacity tonnes Jack with plain piston JH JH JH6 JH2 JH6 JH2 Jack with plain piston & lifting claw JH620 JH220 JH6 JH2 JH6 JH Jack with failsafe locking ring JH620SR JH220SR JH6SR JH2SR JH6SR JH2SR Stroke mm losed height imensions in mm Toe ase height length ase width

49 JL & JSL OMPT JKS apacities from 0 to 20 tonnes JSL0 Operate in any position Lightweight and compact The HiForce JL & JSL range of compact jacks is ideally suited for applications requiring a lifting or positioning force in confined spaces. Lightweight, easy to operate and available in steel or durable aluminium versions, all models incorporate a spring assisted, hard chrome plated piston. The pumping mechanism rotates through, providing maximum versatility in any application. With the removable operating handle measuring only 20mm in length, these compact lifting jacks will fit in any toolbox. Spring assisted return piston Multiposition pump mechanism Internal safety overload valve Wear plated piston rod Sealed hydraulic system hoice of aluminium or steel versions onstruction apacity tonnes Stroke mm losed height imensions in mm ody length JSL0 Steel JL0 luminium JL20 luminium ody width G JS LUMINIUM MULTIPURPOSE JKS JS05 apacity 0 tonnes JS0 Operate in any position Lightweight and compact The HiForce JS range of lightweight multipurpose jacks is manufactured predominantly from high quality aluminium alloy and offers a full 0 tonnes of hydraulic force with a 75 or mm stroke. The sealed hydraulic system avoids the need for breather valves, enabling the jack to operate in any position. Jacks are fitted with integral stop ring and spring assisted return hard chromed piston rods. apacity tonnes Stroke mm losed height imensions in mm ody length ody width JS0 JS

50 JSS STEEL OTTLE JKS JSS55 JSS06 apacities from to 00 tonnes Strong rigid steel construction JSS207 Suitable for industrial and automotive use The HiForce JSS range of steel bottle jacks offers capacities from to 00 tonnes, with stroke lengths from 27 to 2mm. s up to 6 tonnes capacity feature a screw extension to span the gap between the piston ram cap and the load. ll models are fitted with internal safety valve and are supplied with tubular operating handle. apacity tonnes Stroke mm Screw extension mm losed height imensions in mm Piston ase diameter length ase width G JSS5 JSS55 JSS06 JSS66 JSS207 JSS27 JSS7 JSS HJ STEEL TOE JK apacity 5 tonnes Strong rigid steel construction HJ5 Toe guided over full stroke length The HiForce HJ5 toe jack offers a full 5 tonnes capacity either on the piston head or the fully integrated toe. The low height toe is guided over the full stroke length of the jack, reducing the effects of side loading. The piston is enclosed within the toe and is not exposed during operation. These features make the HJ5 a truly multipurpose jack which can easily and safely be used in the most difficult conditions, including underground mining applications. Jack capacity tonnes Toe capacity tonnes Stroke mm losed height imensions in mm Toe Toe height depth ase length HJ

51 INEX HYRULI TOOLS HW & HSW Range Hammer blow & single acting wire rope cutters 52 HWR Range ouble acting wire rope cutters 5 H Range hain cutters 54 T & HH Range utters 55 S Range Selfcontained cable crimping tools 56 H Range able crimping tools 57 HHP & HKP Range Hole punchers 58 NS & HMNS Range Nut splitters 59 H HFS Range Hydraulic flange spreaders MFS Range Mechanical flange spreaders 6 JS & SJS Range Jaw spreaders 62 HP Range ench presses 6 HPF Range Workshop floor presses s Moving skates Multi purpose & heavy duty moving skates s

52 HW HMMER LOW WIRE ROPE N LE UTTERS Highly cost efficient impact design utting capacity up to 8mm diameter wire rope HW92 HW9 HW90 Portable and lightweight The HiForce HW range of highly cost effective cutters are manufactured from high quality, shock resistant, ductile iron and are fitted with replaceable cutting blades made from tool steel. The cutting blades are retained in the housing at the moment of impact, ensuring absolute safety. These cutters offer a considerable time saving over conventional axe, chisel and hacksaw methods. HW90 HW9 HW92 Wire rope Ø mm 27 8 utting capacity Electric cable mcm imensions in mm ase Height diameter HSW SELFONTINE HYRULI WIRE ROPE UTTERS H utting capacities from 9 to 44mm diameter Strong rigid steel construction HSW44 Easy to use with minimum operator effort The HiForce range of selfcontained portable hydraulic wire rope and cable cutters comprises of three models with cutting capacities from 9 to 44mm diameter. pproved and specified by many major industries throughout the world, these high quality cutters are precision engineered to give a good, clean cut with minimum effort, time after time. The selfcontained design of the cutter enables easy transportation to the job site with minimum of fuss. The shear blades are manufactured using high quality tool steel, which is heat treated and ground to very tight tolerances, ensuring superior performance and longlife. ustomers include wire rope manufacturers, earthmoving and construction contractors, rigging shops, elevator manufacturers and repairers and many others. lso suitable for use under water by divers. utting capacity wire rope mm Ø Length imensions in mm Width Height HSW9 HSW28 HSW

53 HWR OULE TING WIRE ROPE UTTERS Working pressure 700 ar HWR5 ouble acting design Smooth guillotine cutting action Hand and powered pumps suitable for these cutters are detailed on pages 2 to 2. uts high tensile locked coil wire rope and steel bar utting capacities from 8 to 90mm diameter wire rope utting capacities from to mm diameter steel bar The HWR range of hydraulic cutters is specifically designed and manufactured for cutting high tensile locked coil wire rope and solid steel bar. Maximum cutting capacities range from 8 to 90mm diameter wire rope and to mm diameter 28 tonnes tensile solid steel bar. ll models incorporate a double acting hydraulic cylinder, suitable for working pressures up to 700 bar and an open jaw design cutting head (see pictures below) for easy access to the material to be cut. utting blades and jaws are manufactured from specially toughened high tensile steel and the smooth guillotine action of the cutter greatly reduces the risk of blade jamming. H Step : Step 2: Step : To open the cutter, swivel cutting head forward. Position material to be cut in the cutting head slot. lose the cutting head by swivelling it back to it s original postion and secure behind the latch. Wire rope mm Ø utting capacity Solid steel bar mm Ø Oil capacity cm³ imensions in mm Length Width Height HWR5 HWR HWR

54 H HIN UTTERS Working pressure 700 ar H4 Single acting design Fitted with locking guard uts high tensile grade 80 chain and reinforcing bar utting capacities from 26 to 46mm diameter Overload protection valve fitted as standard H The H range of hydraulic cutters is specifically designed and manufactured for cutting high tensile chain and reinforcing bar. The easily replaceable cutter blades are manufactured from specially toughened high tensile steel and the choice of models available offer maximum cutting capacities up to 46mm diameter. ll models are suitable for working pressures up to 700 ar and incorporate a single acting cylinder fitted with a powerful piston retraction spring. The swivel action design of the locking safety guard (see pictures below) allows easy access for the material to be cut. Hand and powered pumps suitable for these cutters are detailed on pages 2 to 2. Picture : Picture 2: H26 cutter shown with swivel action locking & safety guard opened. H26 cutter shown with swivel action locking & safety guard closed. utting capacity mm Ø utting force tonnes Oil capacity cm³ imensions in mm Length Width Height H26 H4 H

55 T SELF ONTINE HYRULI UTTERS T utting capacity up to mm diameter uts a wide variety of materials Selfcontained hydraulic design The T selfcontained hydraulic cutter range offers a choice of 2 models with cutting capacities up to mm steel wire rope and mm cable. These versatile cutters are suitable for cutting wire rope, round bar, wire strands and electrical cable. Maximum diameter cutting capacity in mm : T20 T utting force tonnes 6 6 Length mm WIRE ROPE ROUN R 6X7 Hempcore 6X2 Hempcore 6X9 Hempcore Soft copper bar Soft aluminium bar Soft steel bar Reinforced bar are copper strands are aluminium strands WIRE STRNS 20 LE SR x7 Guy steel wire strands x9 Guy steel wire strands Telephone cable P Lead sheathed cable Underground cable Not suitable HH HH HYRULI UTTER HES utting capacity up to 20mm diameter H Working pressure 700 ar ompact and lightweight The HH cutter head range cuts a wide range of materials and offers 2 models with similar features to the T range of selfcontained cutters. comprehensive range of suitable manually operated and powered hydraulic pumps suitable for use with HiForce HH cutters is detailed on pages 2 to 2. Maximum diameter cutting capacity in mm : HH HH20 utting force tonnes 6 5 Length mm WIRE ROPE ROUN R 6X7 Hempcore 6X2 Hempcore 6X9 Hempcore Soft copper bar Soft aluminium bar Soft steel bar Reinforced bar are copper strands are aluminium strands WIRE STRNS 2 LE SR x7 Guy steel wire strands x9 Guy steel wire strands Telephone cable P Lead sheathed cable Underground cable Not suitable 55

56 S SELFONTINE LE RIMPING TOOLS S hoice of 7 available models S S Supplied complete with die sets S8X S2 utomatic pressure release valve The S selfcontained hydraulic cable crimping tool range offers 7 models with a choice of open jaw or parallel guide design. ll models are fitted with an automatic pressure release valve and are supplied complete with standard die sets and a carrying case. s with 80 rotating head are designed for easy access into confined spaces. s S, S & S are suitable for crimping connectors from 5 to 6mm² s S5, S8X, S2 & S2 are suitable for crimping noninsulated terminals from 0 to 0mm² s S & S incorporate 80 rotating head H Output tonnes Jaw opening pplicable range IN mm² Standard dies mm² Length mm S5 S2 S S2 S S S8X not applicable not applicable mm not applicable 8 mm not applicable not applicable With die (pcs) 6, 570, 7085 Female die (pc) 6, 5, 7020, 85 With die (4pcs), 5, 7085, 2 Female die (pc) 5, 70, 9520, 85, 2 With die 5,, 70, 95, 20,, 85, 2, 0, 0 With die (4pcs) 6, 5, 20, 0 Female die (8pcs) 6, 570, 9520,, 85, 2, 0, 0 With die 5,, 70, 95, 20,, 85, 2, 0, 0 With die 5,, 70, 95, 20,, 85, 2, 0, 0, 0, 6 With die 06, 5, 70, 9520,, Note : s S5, S2 & S2 are supplied with single indent dies, all other models are supplied with hexagonal dies. 56

57 H LE RIMPING TOOLS H hoice of 7 available models H Supplied complete with die sets H2 Working pressure 700 ar H6 The H hydraulic cable crimping tool range offers 7 models with a choice of open jaw or parallel guide design. ll models are supplied complete with standard die sets and a carrying case. s with 80 rotating head are designed for easy access into confined spaces. Pump units include HP227FP foot operated pump set which includes elbow fitting, gauge, gauge block, metre hose and male coupler, as shown below. ll models, excluding H000, are available as a complete kit, comprising of HP227FP, M metal storage case and selected crimping tool with die sets. s H, H & H6 suitable for crimping connectors up to 6mm² s H2 & H2 are suitable for crimping noninsulated terminals up to 0mm² s H80 & H000 are suitable for crimping distribution and transmission lines up to 000mm² HP227FP HiForce foot operated manual pump unit complete with accessories. For pump specifications, please see page 2, model HP227FP. H H2 H H2 H H6 H80 H000 Output tonnes Jaw opening not applicable mm not applicable 8 mm not applicable mm not applicable pplicable range IN mm² Standard dies mm² With die (4pcs) 6, 570, 7085, 2 Female die(pc) 5, 70, 9520, 85, 2 With die 5,, 70, 95, 20,, 85 2, 0, 0 With die (4pcs) 6, 5, 20, 0 Female die(8pcs) 6, 570, 9520, 85, 2, 0, 0 With die 5,, 70, 95, 20,, 85 2, 0, 0 With die 5,, 70, 95, 20,, 85 2, 0, 0, 0, 6 With die 5,, 70, 95, 20,, 85 2, 0, 0, 0, 6 With die 0, 6, 800, 000 Note : s H2 & H2 supplied with single indent dies, all other models supplied with hexagon dies. Length mm

58 HHP HOLE PUNHER Punching force tonnes HHP Throat depth 70mm Working pressure 700 ar The HHP hole puncher delivers tonnes of full punching power and is capable of punching up to 20.5mm diameter holes in 0mm thick steel plates. esigned and manufactured with a spring assisted return piston for easy removal from the steel plate and an integral positioning and carrying handle. Unit supplied with standard set of four punch and dies in a handy storage and carrying case. See pages 2 to 2 for detailed information on suitable pumps for use with the HHP hydraulic hole puncher. Maximum force tonnes HHP Throat depth mm 70 Punch capacity (mm) Steel Hole punch plate diameter 0.0 up to 20.5 Standard punch/die sets included mm 0.5,.5 7.5, 20.5 Recommended pump & hose Manually Pneumatically operated operated HP227 complete with H m hose HP20 complete with H m hose excl. pump 9.8 Note: pump supplied separately H HKP KNOK OUT PUNHER HKP0 apacity 0 tonnes Spring return hydraulic cylinder Working pressure 700 ar The HKP knock out puncher is supplied as a complete set and includes all standard sizes of punches/dies, manually operated pump and hose complete with quick release coupler. Ideal for onsite hole punching in electric control panels and metal plates. Supplied complete with carrying case Ideal for punching holes in electric control panels & steel plates lso included in HKP0 set : Manually operated pump HP0 (see page 2) Hose and coupling assy H2 (see page 6) HKP0 Maximum force tonnes 0 Plate capacity (mm) Stainless Mild steel steel.6.2 excl. pump 5.8 Hole Ø (mm) Standard punch/die set (0 sizes) included : onduit Ø (inch) : ½ ¾ ¼ ½ 2 2½ ½ 4 58

59 NS & HMNS NUT SPLITTERS NS6 NS97 apacities from 0 to 75mm F NS95 Working pressure 700 ar ompact & easy to use NS75 HMNS6 The NS & HMNS range of hydraulic nut splitters offers a choice of 0 models suitable for hexagon nut F sizes from 0 to 75mm (M6 to M48 bolt sizes). esigned to easily split corroded nuts up to Rc44 hardness, HiForce nut splitters offer the ideal cold cut solution for removing worn and corroded fasteners, especially in applications where hot work permits are not allowed. ll NS models are supplied fitted with a unique positional swivel coupling for easy adjustment and fitment in confined spaces. Suitable pumps for the NS models are detailed on pages 2 to 2. The HMNS models incorporate an integral hydraulic pump with multipositional lever for even greater versatility. ll models have an angled body design to provide the necessary clearance on flanges and flat surfaces, and the splitter blades are manufactured from high quality tool steel which must be resharpened or replaced, as and when required. NS s HMNS s Handle rotates freely through and is removable 45 pprox. H E E F NS hydraulic nut splitters NS75 NS95 NS26 NS6 NS97 NS26 NS296 Hexagon F sizes mm Thread sizes mm M6 M2 M2 M6 M6 M22 M22 M27 M27 M M M9 M9 M48 imensions in mm E F HMNS hydraulic nut splitters with integral manually operated pump Hexagon F sizes Thread sizes imensions in mm mm mm E F HMNS26 HMNS M6 M22 M22 M HMNS97 4 M27 M

60 HFS HYRULI FLNGE SPREERS apacities from 4.5 to 0 tonnes HFS00H HFS Working pressure 700 ar Supplied in a steel storage & carrying case HFS hydraulic flange spreaders provide the ideal solution for safely opening pipe flanges in the marine and oil & gas industry. vailable in capacities from tonnes and 0 0 tonnes, both models offer the user the capability of opening flanges up to 92mm thick. Operated with a standard HiForce hydraulic pump (full specifications see page 2) and connecting hose (see page 6) and supplied in a handy steel storage and carrying case, HiForce hydraulic flange spreaders can be operated individually, or as a pair when opening large flanges. With HiForce flange spreaders you are only minutes away from safely opening the toughest flanges without the risk of sparks caused by hammer blows, chisels and flying wedges. Supplied complete with manually operated pump and hose assembly Optional wedge available for larger separation Suitable for stud bolt sizes up to 4 mm H E H G F J I Specifications : apacity tonnes Stroke mm Oil capacity cm³ Max. flange thickness mm Stud size mm Standard wedge mm Optional wedge mm HFS x HFS x Note: HFS flange spreaders are also available as spreader only (without pump and hose assembly). Please add suffix H to model if spreader only is required. imensions in mm : HFS HFS00 E F G H I J min max

61 MFS MEHNIL FLNGE SPREERS MFS MFS Suitable for bolt diameters up to mm MFS6 Maximum spread 2mm No external power source required The MFS range of mechanical flange spreaders comprises of 6 models, each offering a safe and economical way to open flanges without the risk of sparks. The threaded spindle can be operated using a standard spanner, allowing the user to apply a controlled force without damaging the flange. ue to the mechanical design of these flange spreaders, no external power source is needed and therefore, they can be used anywhere onsite. G hoice of six models available rop forged EN9 spreading wedge High grade steel construction with high tensile cross bolt H F H Spread E MFS6 MFS9 MFS22 MFS MFS28 MFS E F G H max. min. max MFS6 MFS9 MFS22 MFS MFS28 MFS Maximum bolt diameter mm inch / 8 / 4 7/ 8 / 8 / 4 Maximum spread mm inch 70 2 / 4 95 / / / / /

62 JS HYRULI SPREERS apacities up to 0.9 tonnes JS4 Working pressure 700 ar JS5 Maximum spread 292mm The JS range of hydraulic spreaders offers the ideal solution for spreading, wedging and prising operations in a wide variety of industrial applications. With a choice of two models available, HiForce hydraulic jaw spreaders are of compact, low weight, spring assisted return design and operate within a minimum space of 9.7mm up to a maximum spread of 292mm. With a powerful spreading capacity of up to 0.9 tonnes available, HiForce hydraulic jaw spreaders are ideal for use in applications where maximum force is required in a confined space. ll models are manufactured from highstrength steel, are suitable for operating at 700 bar working pressure and are supplied complete with quick release female half coupling for easy attachment to a HiForce manually operated or powered hydraulic pump unit. hoice of three models Single acting, spring assisted return ompact & lightweight design H JS4 JS5 E E apacity tonnes Oil capacity cm³ imensions in mm E F JS4 JS

63 HP ENH PRESSES apacity 0 tonnes Stroke lengths from to 2mm Working pressure 700 ar HP020 The HP range of hydraulic bench presses offers 6 models available with a choice of manually operated hand or foot pumps or air powered foot pumps. The compact design enables easy positioning of the press frame on a workshop bench and the easily detachable hydraulic components, make these presses an extremely versatile hydraulic tool. lso suitable for mounting in small vehicles for onsite testing applications. See pages for our comprehensive range of workshop floor presses up to 00 tonnes capacity H hoice of 6 models with manually operated or air powered pumps etachable hydraulics for use in other applications Horizontally adjustable cylinder block Vertical or horizontal operation Supplied complete with pump, hose, gauge, gauge block and quick release couplers E apacity tonnes Stroke mm Pump model no. Pump operation imensions in mm E HP020 HP020F HP026 HP026F HP0 HP HP0 HP227FP HP0 HP227FP HP20 HP20 hand operated foot operated hand operated foot operated air powered air powered

64 HPF WORKSHOP FLOOR PRESSES apacities from 0 to 00 tonnes Stroke length 2 or mm Working pressure 700 ar HPF0042 hoice of manual, air or electric powered pumps djustable work table Supplied complete with pressure gauge Other configurations available on request For further product details, frame dimensions and optional available accessories, please see opposite page H HPF020 HPF0 HPF20 HPF HPF4 HPF42 HPF44 HPF20S HPF20 HPFS HPF HPF4S HPF4 HPF42S HPF42 HPF44S HPF44 HPF0020 HPF00 HPF004 HPF0042 HPF0044 apacity tonnes Stroke mm ylinder model no. ¹ HSS00 HSS00 HSS2 HSS2 HSS2 HSS2 HSS2 HSS H HSS H HSS H HSS H HSS H H00 H00 H00 H00 H00 ylinder principle single acting single acting single acting single acting single acting single acting single acting single acting double acting single acting double acting single acting double acting single acting double acting single acting double acting double acting double acting double acting double acting double acting Pump model no. ² HP0 HP20 HP227 HP20 HEP04 HEP042 HEP2074 HP7 HP7 HP2 HP4 HEP207 HEP2074 HEP2072 HEP20742 HEP2074 HEP20744 HP25 HP2042 HEP20742 HEP HEP Pump operation manual air driven 7 bar manual air driven 7 bar electric driven 0 V electric driven 2 V electric driven 45 V manual manual air driven 7 bar air driven 7 bar electric driven 0 V electric driven 0 V electric driven 2 V electric driven 2 V electric driven 45 V electric driven 45 V manual air driven 7 bar electric driven 0 V electric driven 2 V electric driven 45 V Notes: ¹) For detailed specification on applicable cylinders, see pages 2 for HSS range and page 6 for H range. ²) For detailed specification on applicable pumps, see page 2 for HP range, page for HEP range, page 29 for HP range and page for HP range. 64

65 HPF WORKSHOP FLOOR PRESSES The HPF range of workshop presses offers a choice of 22 models with either single acting or double acting cylinders and manually operated, air powered or electric powered pumps. ll presses incorporate an adjustable work table and dual scale pressure gauge. Factory mounted optional accessories include a mechanical bed winch for easy adjustment of the work table and multiposition Vblocks. ll presses are supplied completely assembled, ready for use. HiForce workshop presses are manufactured to the highest quality standards, and are suitable for the most demanding jobs. E J Note: Press bed and press head are adjustable in steps of F, tonne has 4 positions, 00 tonne has positions. 0 and tonne press frame has fixed press head and adjustable press bed. F G H apacity tonnes Frame dimensions in mm (min) (max) E(min) E(max) F G H J HPF000 HPF20 HPF00 HPF Mechanical bed winches H Factory fitted option Lifts and lowers work table vailable for and 00 tonnes presses HW HW00 pplicable for ll HiForce tonnes workshop presses, HPF range ll HiForce 00 tonnes workshop presses, HPF range Multiposition Vblocks With flat bed and Vshape press surfaces vailable for 0,, and 00 tonnes presses E F ap. per set tonnes imensions in mm E F G H G H HV20 HV00 HV

66 RSM NYLON MULTIROLLER STEERLE SKTES RSM2 apacities from 6 to tonnes Steerable front skate for total control Low weight, compact size The RSM nylon multiroller steerable skate range is ideal for use on tiled floors and is available with capacities from 6 to tonnes. These skates consist of major parts: steerable turntable front skate and 2 adjustable rear skates. This modular design allows the system to be easily assembled and dismantled without the use of tools. ll models are fitted with low rolling resistance wheels with ball bearings and nonslip Neoprene pads on each load surface. RSM6 RSM9 F E H G H I RSM2 RSM20 RSM E G H I apacity per skate set tonnes No. of wheels front steerable No. of wheels rear skate incl. box imensions in mm E F G H max I RSM6 RSM9 RSM2 RSM20 RSM no. 82 mm x 48 mm 8 no. 82 mm x 48 mm 8 no. 82 mm x 48 mm 6 no. 82 mm x 48 mm 24 no. 82 mm x 48 mm 8 no. 82 mm x 48 mm 6 no. 82 mm x 48 mm 8 no. 82 mm x 48 mm 6 no. 82 mm x 48 mm 24 no. 82 mm x 48 mm

67 RS & RSS MULTIPURPOSE SKTES apacities from 5 to 00 tonnes vailable as complete kit or as individual skates RS20 Endless hardened roller chain The RS and RSS range of industrial, low profile skates offer the safest, fastest and most economical method of moving heavy equipment. Four models are available with capacities of up to 7.5 tonnes per skate. esigned with an endless hardened roller chain which revolves around the skate. t least 5 rollers remain in contact with the floor at any one time, ensuring smooth travel even over cracked concrete floors. With a range of turntables, stabilisers, spacer bars and steering handles available, HiForce skates can move and position heavy and irregular shaped loads easily and more economically than other lifting devices. HiForce skates are also ideal for use in confined spaces. Typical applications include bridge building, oil rig installation, transformers, generators, turbines, heavy machinery and many others. omplete kits : ap. per set tonnes Skates Qty: 4 RS20 RS 20 RSS20 RSS Individual skate selection chart : RSS20 RSS RSS00 RSS ap. per skate tonnes Turntables Qty: 2 RT20 RT Stabilisers Qty: 2 RS20 RS Spacer bars Qty: 4 R20 R Length Width Height less t/table Handles Qty: 2 RH20 RH imensions in mm Note : Turntables for RSS00 (RT00) and RSS (RT) are available on request. RSH HEVY UTY SKTES Height incl. t/table Wooden box Qty: W W2 Roller width Roller dia H The RSH heavy duty range of moving skates are ideal for movement of heavy loads such as transformers, generators, turbines and machinery. vailable with capacities ranging from 5 to 00 tonnes each skate. apacity tonnes Rollers in contact Rollers total imensions in mm E F G H I J K RSH5 RSH20 RSH RSH RSH65 RSH

68 REX & RSX HEVY UTY SKTES WITH GROOVE GUIE RSX80 apacities from to 0 tonnes Heat treated load bearing centre plate REX65 Heat treated, special chrome alloy chains The REX heavy duty range of single roller moving skates incorporates a chain groove cut into the centre member of the skate, which helps to keep the chain running parallel with the body and is specially suited for moving loads over long distances. vailable with capacities up to 200 tonnes each skate. The RSX range offers the same features, however has a double roller design, capable of transporting loads up to 0 tonnes per skate. ll models feature high quality, heat treated components and are supplied with 4 mounting bolt holes for easy attachment to the load. L G K H Side view REX and RSX models F H I E rawing shows the RSX doubleroller design, with the guide groove for the chain. REX features singleroller with guide groove. apacity tonnes Rollers in contact Rollers total imensions in mm E F G H I K L REX Range Singleroller design REX REX REX65 REX00 REX REX RSX Range oubleroller design RSX80 RSX00 RSX RSX200 RSX0 RSX x 4 2 x 6 2 x 4 2 x 6 2 x 9 2 x x 2 x 7 2 x 2 x 7 2 x 2 2 x

69 INEX PULLER KITS MPK Range SP Range PKS Range PK Range Mechanical pullers Selfcontained hydraulic pullers Hydraulic 2 & way puller kits omprehensive hydraulic puller kits P Range utocentre hydraulic puller kits 74 I 69

70 MPK MEHNIL PULLERS 2WY EM PULLERS MPK0 MPK02 MPK0 MPK04 MPK05 MPK06 MPK07 MPK08 MPK09 MPK0 Type of puller 2way beam 2way beam 2way beam 2way beam 2way beam 2way beam 2way beam 2way beam 2way beam 2way beam Reach imensions in mm ia min ia max MPK06 ia Reach JW UTOENTRE PULLERS Type of puller MPK way jaw.9 (Maximum extraction force : 4.6 tonnes) MPK2 way jaw 4.0 (Maximum extraction force : 0.2 tonnes) MPK way jaw 5. (Maximum extraction force : 0.2 tonnes) imensions in mm Reach ia max MPK Reach OMINTION EM EXTERNL & INTERNL PULLERS I MPK MPK2 Type of puller combi beam combi beam imensions in mm Reach ia max MPK Reach ia ia 2JW N JW MINI PULLERS & OMIKIT MPK MPK2 MPK MPK4 Type of puller 2way jaw way jaw 2way jaw way jaw Reach imensions in mm ia min Tip height Tip point MPK9 MPK9 MPK to MPK4 set.8 See individual components Reach ia Tip height Tip point 70

71 SP SELFONTINE HYRULI PULLERS SP0 SP20 apacities from 0 to tonnes Sealed hydraulic system Operates in any position The SP range of selfcontained hydraulic pullers is designed and manufactured to the highest industry standards and has proven to be an extremely versatile tool for a wide variety of applications, including removing press fitted parts, such as wheels, gears, sprockets, sleeves, pulleys and other similar items. The range offers models, each with integral manually operated hydraulic pump and multiposition operating handle. The completely sealed hydraulic system of the SP pullers enables use of the tool in any position and all models are easy to operate and provide an efficient solution for many pulling applications. Each unit is supplied with a safety cover, to prevent flying debris during pulling operation. High quality, dropped forged steel components Safe & easy to use Quick setup time Supplied in handy transport and storage case I id you know... The HiForce hydraulic puller range offers pulling capacities up to tonnes. Please see pages 72, 7 and 74 for additional hydraulic puller kits within the HiForce range. apacity tonnes Type of puller Hydraulic stroke (mm) Reach imensions in mm ia min. ia max. Tip depth Tip height SP0 SP20 SP 0 20 way jaw puller way jaw puller way jaw puller

72 PKS HYRULI 2 & WY PULLER KITS PKS apacities from 4.5 to tonnes Quick setup time, easy to use High quality, drop forged steel components The PKS heavy duty hydraulic puller range is designed for removing stubborn parts such as wheels, gears, sprockets, sleeves, pulleys and other similar items. The range offers a selection of 8 models with pulling capacities up to tonnes. ll models are supplied complete with a full set of versatile detachable hydraulic components. ll models are fast, safe and easy to operate and avoid the need for heating and hammering. Working pressure 700 bar Multipurpose hollow piston cylinder (excl. PKS52) omplete with all hydraulic components (pump, cylinder, hose, gauge, etc.) Supplied complete with carrying case PKS52 I apacity Type of ylinder Pump imensions in mm tonnes puller model no. model no. PKS & jaw HSS5 HP PKS & jaw HHS02 HP PKS jaw HHS202 HP PKS20 20 jaw HHS202 HP PKS2 2 jaw HHS2 HP PKS jaw HHS2 HP PKS2 2 jaw HHS HP PKS jaw HHS HP PK jaw beam PK2 2 jaw beam 4 PK2 2 jaw beam 7 Note: PK202, PK2 & PK2 are 2jaw beam only (not complete kit). = not applicable. imensions calculated with 5 outward angled puller legs. 72

73 PK OMPREHENSIVE HYRULI PULLER KITS apacities from 0 to tonnes ombination of 4 different pullers in one set Quick setup time, easy to use PK The PK heavy duty, multipurpose hydraulic puller kit range is extremely versatile and includes 2way and way grip pullers (as detailed on page 72), bearing pullers, bearing cup pullers and cross head pullers. ll models are designed for pulling, pushing, installing and removing all press fitted or heat fitted parts such as gears, bearings, sleeves, cogs, internal bearings, wheels, sprockets, flywheels, etc. The range offers a selection of 4 models with pulling capacities up to tonnes, all supplied complete with a full set of versatile, detachable hydraulic components. Working pressure 700 ar omplete hydraulic system supplied, including gauge High quality, dropforged steel components Supplied complete with carrying case I G E F I H imensions in mm apacity tonnes ylinder model no. Pump model no. Reach ia Reach ia E Min E Max F G Min G Max H I Min I Max PK0 0 HHS02 HP PK20 20 HHS202 HP PK HHS2 HP PK HHS HP imensions,, & calculated with 5 outward angled puller legs. 7

74 P UTOENTRE HYRULI PULLER KITS apacities from 0 to tonnes Quick setup time, easy to use High quality, drop forged steel components P0 Note: picture on the left is showing the autocentre puller including hollow ram hydraulic cylinder. ll P puller kits are supplied complete with manually operated pump, 2 metre hose with coupling, gauge, gauge block and carrying case. The P heavy duty, autocentering hydraulic puller kit range offers a choice of 4 models, with capacities from 0 to tonnes. The three legs of these pullers are linked together by a self centering system, ensuring that all puller legs move simultaneously, ensuring equal alignment from the centrepoint. The 20 to tonne versions are way pullers, whereas the 0 tonne unit includes a combination of both 2way and way puller design. ll models are supplied complete with a detachable hollow ram cylinder, manually operated pump, hydraulic hose and a 00mm diameter pressure gauge. These models are easy to set up and are the ideal tool for all pulling, pushing, installing and removing applications required for press fitted or heat fitted parts, including wheels, sprockets, flywheels, gears and bearings. I Working pressure 700 bar utocentering puller legs Multipurpose hollow piston cylinder utomatic central alignment of the hydraulic cylinder omplete with all hydraulic components, including manually operated pump, hollow piston cylinder, hose and 00mm pressure gauge and gauge block. Supplied complete with carrying case P hydraulic pullers can be operated by powered pumps if required. Please see pages 2 to 2 for our full range of manually operated and powered hydraulic pump units. apacity tonnes Type of puller ylinder model no. Pump model no. imensions in mm P0 P20 P P & jaw jaw jaw jaw HHS02 HHS202 HHS2 HHS HP0 HP0 HP0 HP

75 INEX TORQUE TOOLS HTW Range Manual torque wrenches 76 HT & SLT Range Manual torque multipliers 77 HT Range Manual torque multipliers heavy duty 78 PG Range Pistol grip pneumatic torque multipliers 79 SP & PT Range Pneumatic torque multipliers 80 TWSN Range Hydraulic torque wrenches square drive 8 IS & MS Range Imperial & metric impact sockets s 82 8 TWHN Range Hydraulic torque wrenches hexagon drive 84 TWHNRH Range Ratchet heads for TWHN range wrenches 85 S Range Square drive conversion kits 86 J I & M Range Imperial & metric hexagon reducer bushes s HTWP Range Torque wrench pumps & ccessories 89 IW Range Pneumatic impact wrenches 90 ccessories High quality accessories 90 75

76 HTW MNUL TORQUE WRENHES HTW0R apacities from to 0 Nm HTWR Repeatable accuracy HTW200R ual scale Nm & lbf. ft. HTW800 The HTW range of industrial manual torque wrenches offers 6 models with torque capacities from to 0 Nm ( to 000 lbf. ft) with square drive sizes from / 2 to / 4. ll models are designed and manufactured to meet or exceed the highest demands of industry and are supplied marked with a unique serial and calibration certificate. ll models are ideally suited for applications requiring a repeatable, accurate torquing of bolts and nuts. The pushthrough square drive allows the wrench to be used for torque control in both clockwise and anticlockwise directions. The HTWR models incorporate a soft feel grip and integrated locking mechanism to prevent accidental alteration of the torque setting during operation. The click system is activated immediately when the required torque is achieved. The HTW breaktype models provide a large break angle, to improve the accuracy by reducing the possibility of over torquing. The cam control of the internal mechanism will ensure a controlled break which will not throw the operator off balance. ll wrenches automatically reset when the hand pressure is released. Heavy duty ratchet head ccuracy +/ % (HTWR models) ccuracy +/ 4% (HTW models) Pushthrough square drive Supplied with calibration certificate omplete with carrying & storage case J Need a higher torque capacity... Please check our manual torque multipliers on pages 77 & 78. lternatively see our pneumatic torque multipliers and hydraulic torque wrenches, as featured on pages 79 to 85. HTW200R HTWR HTW0R HTW0 HTW800 HTW0 Square drive / 2 / 2 / 4 / 4 / 4 / 4 Torque range Nm Torque range lbf. ft Length mm Ratchet dia mm

77 HT & SLT MNUL TORQUE MULTIPLIERS Torque capacities from 0 to 00 Nm SLT5 SLT hoice of two different designs Supplied complete with reaction foot HT2700 HiForce Handitorq (HT range) manual torque multipliers provide a true 5: torque multiplication with repeatable accuracy of +/ 4%. choice of two models, with output torque capacities of 0 Nm and 2700 Nm available, each supplied with two different reaction bar designs for maximum versatility. Supplied in a handy plastic storage case the Handitorq series multiplier is ideal for inclusion in the heavy vehicle tool kit. HiForce Slimline (SLT range) manual torque multipliers offer comparable output torque capacities to standard diameter torque multipliers but with the added advantage of a slimline body design, particularly suited for bolt tightening applications on pipeline flanges. The range offers 5 models all with an adjustable spline type reaction foot which allows for various lengths of sockets to be used. ll models have an antiwind up ratchet fitted as standard, which retains all of the windup forces as they are created, providing a greater level of safety and ease of operation. Output torque capacities range from 2000 Nm to 00 Nm with multiplication ratios of 5:, : and 75: available. Recommended HiForce torque wrenches for use with HiForce manual torque multipliers are detailed on page 76 of this catalogue. ompact with true torque multiplication Output square drives from / 4 to / 2 ntiwind up ratchet on all SLT models J HT s Handitorq design SLT s Slimline design Maximum torque capacity Nm lbf.ft Multiplication ratio Input square drive Output square drive Recom. torque wrench imensions in mm HT0 HT2700 SLT20 SLT5 SLT SLT SLT : 5: : 5: : : 75: / 2 / 4 / 2 / 2 / 2 / 2 / 2 / 4 / 2 / 2 HTWR HTW800 HTW200R HTW200R HTW200R HTWR HTW200R

78 HT HEVY UTY MNUL TORQUE MULTIPLIERS Torque capacities from 700 to 90 Nm Heavy duty design Supplied complete with reaction foot HT4 The HiForce HT range of heavy duty manual torque multipliers are available in a choice of 6 models with output capacities from 700 to 90 Nm and multiplication ratios of : and :. ll models are fitted as standard with an antiwind up ratchet, retaining all of the windup forces as they are created, providing a greater level of safety and ease of operation. s HT7 and HT4 are fitted as standard with a flat type reaction foot as pictured above. ll other models feature a box type reaction foot as per the detailed dimensional drawing (shown below). Flat, modified or special reaction plates can be designed and supplied on request. See page 76 for detailed specifications of the recommended HiForce manual torque wrenches for use with HT multipliers. HT Shown with box type reaction foot J ompact with true torque multiplication Output square drives from to / 2 ntiwind up ratchet on all models Maximum torque capacity Nm lbf.ft Multiplication ratio Input square drive Output square drive Recom. torque wrench imensions in mm HT7 HT4 HT HT HT95 HT : : : : : : / 2 / 2 / 2 / 2 / 4 / 2 / 2 / 2 / 2 / 2 HTW200R HTW200R HTWR HTW200R HTW0R HTW200R

79 PG PISTOL GRIP PNEUMTI TORQUE MULTIPLIERS Torque capacities from 90 to 2000 Nm Repeatable accuracy of +/ 5% hoice of 5 models PG0 The PG pistol grip pneumatic torque mulitiplier range is designed to provide smooth bolt tightening without impacting or pulsing. Offering a repeatable torque accuracy of +/ 5% these low noise level tools reduce operator fatigue, increase safety and ensure fast, accurate tightening of bolted components. Incorporating a powerful, reversible air motor suitable for tightening and loosening operations, the nonimpacting design of the planetary gears ensures minimum wear to sockets and bolted components. ll models are supplied complete with an airline pressure and lubrication control unit in a handy carrying frame and a metre length connecting hose. ccurate preset torque can easily be achieved by adjusting the airline input pressure in conjunction with the calibration graph supplied with each tool. ir consumption is litres per second from a standard airline pressure of 5 bar (2 cubic feet per 70 PSI). Slim 72mm diameter gear box allows excellent access Sensitive trigger control allows for easy reaction plate positioning Smooth, quiet, nonimpacting design with reversible air motor Wide range of attachments and accessories available Two speed models available on request J Torque capacity Nm lbf.ft Square drive size R.P.M. at max pressure imensions in mm PG0 PG075 PG000 PG0 PG / 4 /

80 SP & PT PNEUMTI TORQUE MULTIPLIERS Torque capacities up to Nm Smooth, quiet, nonimpacting design Repeatable accuracy of +/ 5% SP2700 The SP & PT pneumatic torque multiplier range offers a choice of 0 models, suitable for almost every bolting application and are supplied with an airline pressure and lubrication control unit. Maximum torque output capacities range from 680 to Nm with a choice of square drives from / 4 to 2 / 2. s with all HiForce pneumatic torque multipliers a repeatable, accurate torque of +/ 5% can be easily achieved using the calibration graph supplied with each tool. oth SP models are designed with a reduced body diameter, particularly suited where a limitation of space exists and are fitted with an adjustable spline type reaction foot which allows for use with various length sockets. The PT models are supplied with a flat type reaction plate, with the exception of the PT00 and PT90 which incorporate a box type reaction foot. Optional special designed reaction plates can be supplied on request. The smooth and continuous torque output of HiForce pneumatic torque multipliers make them suitable for a wide range of bolting applications including wheel nuts on trucks and large machinery, structural steelwork, high pressure joints e.g. pipelines, boiler feed pumps and pressure vessels, heat exchangers and many other applications. Powerful reversible air motor with safety trigger djustable spline type reaction foot (SP models only) Wide range of attachments and accessories available Two speed models available on request J Torque capacity Square R.P.M. at max imensions in mm Nm lbf.ft drive size pressure min max SP2700 SP50 PT680 ¾ / PT PT200 PT700 PT0 PT00 PT PT7000 PT / 2 2 / lank plate SP PT 80

81 TWSN HYRULI TORQUE WRENHES SQURE RIVE Working pressure 700 bar ompact, lightweight, aluminium construction TWS45N TWS70 Fitted with UniSwivel quick release couplings TWSN HiForce TWSN series lightweight aluminium hydraulic torque wrenches are designed to handle the toughest bolting jobs accurately and quickly. ll models provide a torque accuracy of +/ % with a handy torque chart clearly engraved on the tool. The internal reaction arm spline allows the operator to easily position the tool and, if necessary, react directly off the tool body in very confined access applications. ll models incorporate an easily reversible high grade alloy steel square drive enabling the operator to quickly switch from tightening to loosening applications. UniSwivel quick release couplers are fitted as standard to all models enabling easy positioning of the hydraulic hoses away from any possible pinch points. Optional allen hex drives are available (see below) along with a comprehensive range of high quality torque wrench sockets (see pages 82 8). ccurate to +/ % with calibration chart supplied Multiposition reaction foot with safety lock feature Reversible square drive for tightening and loosening applications Suitable for continuous operation at maximum pressure ody shroud engraved with torque/pressure chart llen Hex rive Optional allen hex drive adaptors are available in metric and imperial sizes. Further details on request. L H4 H J R L2 H H2 Torque capacity incl. (nominal) Square drive reaction foot imensions in mm Nm Ibf.ft size L L2 H H2 H H4 R TWS7N / " TWS45N TWS00N / " TWSN " /" TWS70N / 2 "

82 IS IMPERIL IMPT SOKETS IS922 Square drives from / 4 to 2 / 2 7 cross flat sizes up to 6 / 8 Supplied complete with retaining ring and pin HiForce high quality imperial size impact sockets are designed and manufactured for use with all HiForce bolting products, including hydraulic torque wrenches and impact wrenches. The IS range offers 47 models, 7 with square drives from / 4 to 2 / 2 and across flat sizes up to 6 / 8. Long length, bihexagonal and special sockets are available on request. J IS20 IS204 IS207 IS20 IS2 IS2200 IS220 IS2206 IS90 IS904 IS907 IS90 IS9 IS9200 IS920 IS9206 IS9209 IS922 IS9 IS92 IS98 IS94 IS5 IS5200 Square drive / 4 / 4 / 4 / 4 / 4 / 4 / 4 / 4 / 2 / 2 Nut F inches / 6 / 4 7 / 6 5 / 8 / / 6 2 / 8 / 6 / 4 7 / 6 5 / 8 / / 6 2 / / 6 2 / / 6 / 8 / 2 7 / 8 / 6 2 imensions in mm IS520 IS5206 IS5209 IS522 IS5 IS52 IS58 IS54 IS54 IS5 IS50 IS56 IS62 IS68 IS64 IS64 IS6 IS IS66 IS652 IS62 IS68 IS664 Square drive / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 Nut F inches 2 / 6 2 / / 6 2 / / 6 / 8 / 2 7 / 8 4 / / / 8 / 8 / 2 7 / 8 4 / / / 8 5 / 4 6 / 8 6 / / 8 imensions in mm

83 MS METRI IMPT SOKETS MS970 Square drives from / 4 to 2 / 2 cross flat sizes up to 45mm Supplied complete with retaining ring and pin HiForce high quality metric size impact sockets are designed and manufactured for use with all HiForce bolting products, including hydraulic torque wrenches and impact wrenches. The MS range offers 5 models, with square drives from / 4 to 2 / 2 and across flat sizes up to 45mm. Long length, bihexagonal and special sockets are available on request. MS224 MS227 MS2 MS26 MS24 MS246 MS2 MS5 MS2 MS924 MS927 MS9 MS96 MS94 MS946 MS9 MS955 MS9 MS965 MS970 MS975 MS980 MS985 MS990 MS995 MS900 Square drive / 4 / 4 / 4 / 4 / 4 / 4 / 4 / 4 / 4 Nut F mm imensions in mm MS54 MS546 MS5 MS555 MS5 MS565 MS570 MS575 MS580 MS585 MS590 MS595 MS0 MS5 MS MS55 MS5 MS680 MS685 MS690 MS695 MS0 MS5 MS MS65 MS6 MS645 Square drive / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 Nut F mm imensions in mm J 8

84 TWHN HYRULI TORQUE WRENH RIVE YLINERS TWH20N Working pressure 700 bar Powerful and low clearance design Fitted with x UniSwivel couplings TWH20NRH Ratchet head (Order separately) HiForce TWHN series female hexagon cassette head hydraulic torque wrenches offer a choice of 5 models, with output torque capacities from 2700 Nm to 488 Nm (990 to 556 lbf.ft). Manufactured from high grade aluminium (except TWH4N), all models provide direct inline reaction and a minimal radius clearance for easy fitment in confined spaces. The user friendly design of the tool simply requires the operator to withdraw/insert a single pin to change the ratchet head. Ratchet heads are available in all standard metric and imperial F sizes from 24 to 45mm ( / 7 6 to 6 / 8 ) with low cost hexagon reducer bushes also available (see pages 87 88). UniSwivel quick release couplers are fitted as standard to all models, enabling easy positioning of the hydraulic hoses. ompact, lightweight, aluminium drive unit (except TWH4N) ccurate to +/ % with standard torque chart supplied Low profile design for limited access applications Minimum radius cassette head for fitment in confined spaces Suitable for continuous operation at maximum pressure Note : rawing shows drive cylinder, including ratchet head as detailed on page 85. rive cylinder and ratchet head are seperate items and must be ordered separately. W2 TWH27N, TWH54N TWH20N, TWH20N L H2 H H H2 L J W ll s TWH4N (drive unit) TWH27N TWH54N TWH20N TWH20N TWH4N Torque capacity Hexagon F size pprox. imensions in mm (nominal) Metric Imperial weight L H H2 W W2 Nm lbf. ft min max min max min max to 46 / 6 " to / 6 " to 2 " to 2 / 8 " to 65 / 6 " to 2 9 / 6 " to 80 2 / 4 " to / 8 " to 80 2 / 6 " to / 8 " to 00 / 2 " to 7 / 8 " to 00 2 / 4 " to 7 / 8 " to 5 4 / 4 " to 4 5 / 8 " to 5 / 8 " to 4 5 / 8 " to 45 5 " to 6 7 / 8 " Note: bove selection table is for drive unit only. Ratchet head(s) to be ordered separately see page 85. Exact weight & radius size () varies according to ratchet F size selected. 84

85 TWHNRH HYRULI TORQUE WRENH RTHET HES TWH54NRH2.9/6 hoice of standard metric and imperial sizes Easily fitted to TWHN drive units Strong steel construction Non standard and special design ratchet heads can be made to order R R T H E T H E S E L E T I O N T L E : I M P E R I L (Sizes in inches) olt size 5/ 8 / 4 7/ 8 / 8 / 4 / 8 / 2 5 / 8 / 4 7 / / 4 2 / 2 2 / 4 / 4 / 2 / / 4 4 / 2 Nut F size / 6 / 4 7 / 6 5 / 8 / / / 9 2 / / 5 2 / 6 8 / 2 / 7 8 / 4 4 / / / 5 4 / 6 8 / 6 2 / / For TWH27N R mm For TWH54N R mm For TWH20N R mm For TWH20N R mm For TWH4N TWH27NRH./6 0.5 TWH54NRH./6 9.0 TWH27NRH./4 0.8 TWH54NRH./4 7. TWH27NRH.7/6 0. TWH54NRH.7/6.8 TWH27NRH.5/8 0. TWH54NRH.5/8 0.9 TWH27NRH./6 0.6 TWH54NRH./6 0.8 TWH27NRH2 0.5 TWH54NRH2 2.2 TWH27NRH2./6 TWH27NRH2./ TWH54NRH2./6 TWH54NRH2./8 TWH54NRH2.9/ TWH20NRH2./6 TWH20NRH2./8 TWH20NRH2.9/ TWH54NRH2./4.8 TWH20NRH2./4 4.9 TWH20NRH2./4 8. TWH54NRH2.5/6 2.0 TWH20NRH2.5/6 4.8 TWH20NRH2.5/6 8.2 TWH54NRH./8.8 TWH20NRH./8 TWH20NRH./2 4.8 TWH20NRH./8 6.4 TWH20NRH./ TWH4NRH./8 TWH4NRH./2 TWH20NRH.7/8 8.8 TWH20NRH.7/8 TWH20NRH4./4 TWH20NRH4.5/ TWH4NRH.7/8 TWH4NRH4./4 TWH4NRH4.5/8 TWH4NRH5 TWH4NRH5./8 TWH4NRH5./4 TWH4NRH6./8 TWH4NRH6./2 TWH4NRH6.7/8 R mm M E T R I (Sizes in mm) 6 24 TWH27NRH TWH27NRH TWH27NRH 0.8 TWH54NRH TWH27NRH6 0. TWH54NRH TWH27NRH4 0. TWH54NRH TWH27NRH TWH54NRH TWH27NRH 0.5 TWH54NRH 2.2 TWH20NRH TWH27NRH TWH54NRH TWH20NRH TWH27NRH 0.5 TWH54NRH 2.0 TWH20NRH TWH54NRH65.7 TWH20NRH TWH54NRH70.8 TWH20NRH TWH20NRH TWH54NRH TWH20NRH TWH20NRH TWH54NRH80.8 TWH20NRH TWH20NRH TWH20NRH TWH20NRH85 90 TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH4NRH80 TWH4NRH85 TWH4NRH90 TWH4NRH95 TWH4NRH00 TWH4NRH05 TWH4NRH0 TWH4NRH5 TWH4NRH TWH4NRH J 85

86 S SQURE RIVE ONVERSION KITS FOR TWHN WRENHES S54M Suitable for TWHN range up to 224 Nm Square drive sizes from to 2½ Easily fitted, no special tools needed HiForce S square drive conversion kits, suitable for HiForce TWHN hexagon drive hydraulic torque wrenches (see page 84) are available for all models, excluding TWH4N. ll imperial and metric models are supplied complete with easily attachable reaction foot and a standard hexagon F size, suitable for fitment to a commonly used size of ratchet head, per tool type (see table for more details). These S square drive conversion kits provide the most flexible and cost effective method of transforming a female hexagon drive hydraulic torque wrench into a square drive unit. Supplied complete with reaction foot Easily fitted Makes your hexagon drive torque wrench even more versatile Full range of impact sockets available (see pages 82 & 8) Flexibility... J The combination of a HiForce drive unit, standard ratchet heads and square drive conversion kit gives the user maximum flexibility. Whether a low height or square drive unit is required, this combination provides it all! Square drive Hexagon F Size Maximum torque Nm Maximum torque lbf.ft Suitable for drive cylinder incl. ratchet head S27I / TWH27N TWH27NRH / 6. S27M 46mm TWH27N TWH27NRH46. S54I ½ 9 2 / TWH54N 9 TWH54NRH2 / 6.0 S54M ½ 65mm TWH54N TWH54NRH65.0 S20I ½ 8 / TWH20N TWH20NRH / S20M ½ 80mm TWH20N TWH20NRH S20I 2½ 7 8 / TWH20N 7 TWH20NRH / 8 9. S20M 2½ 00mm TWH20N TWH20NRH

87 I IMPERIL HEXGON REUER USHES I54206 To reduce the female hexagon F size of the TWHNRH ratchet heads (see page 85), these HiForce imperial hexagon reducer bushes offer an easy and economical solution. Just select your outside F size (= ratchet head F size) and the required inside F size to determine the model. Please note that wall thickness (specified below as W dimension), must be added to the minimum radius dimension of your ratchet head, when using a reducer bush. Outside F size / 4 7 / 6 7 / 6 5 / 8 5 / 8 / 6 / / 6 2 / 6 2 / 6 2 / 8 2 / 8 2 / / / / 6 2 / 4 2 / 4 2 / / / / 6 / 8 / 8 / 8 / 2 / 2 7 / 8 7 / 8 4 / 4 4 / / / / 8 5 / 8 5 / 4 5 / 4 6 / 8 6 / 8 6 / 2 6 / / / 8 Inside F size / 6 / 6 / 4 / 4 7 / 6 7 / 6 5 / 8 5 / 8 / 6 5 / 8 / 6 2 / / / 6 2 / 8 2 / 6 2 / / 6 2 / / 6 2 / / 6 2 / / / 6 / 8 / 8 / 2 / 2 7 / 8 7 / 8 4 / 4 4 / / / / 8 5 / 8 5 / 4 5 / 4 6 / 8 6 / 8 6 / 2 For TWH27NRH For TWH54NRH For TWH20NRH For TWH20NRH For TWH4NRH W mm W mm W mm W mm W mm I270 I27070 I I27004 I27007 I277 I27 I I27200 I2720 I2720 I I27206 I I I504 I507 I547 I54 I I54200 I5420 I5420 I I54206 I I I I I I I I I54206 I54209 I5422 I I54222 I I not available I I I I I I I I I I I I I I I I not available I I I I I I I I I I I482 I442 I448 I448 I444 I44 I44 I4 I I46 I4 I4520 I4526 I426 I42 I4852 I482 I4642 I J 87

88 M METRI HEXGON REUER USHES M To reduce the female hexagon F size of the TWHNRH ratchet heads (see page 85), these HiForce imperial hexagon reducer bushes offer an easy and economical solution. Just select your outside F size (= ratchet head F size) and the required inside F size to determine the model. Please note that wall thickness (specified below as W dimension), must be added to the minimum radius dimension of your ratchet head, when using a reducer bush. J Outside F size Inside F size For TWH27NRH For TWH54NRH For TWH20NRH For TWH20NRH For TWH4NRH W mm W mm W mm W mm W mm M M276.0 M546.0 M M M M M M M M M M M M M M M M M M M M M M M M M M M M5465 M M5470 M M5475 M M M M M M M2065 M M2070 M M2075 M M M M M M M M M M M M M M M M M M not available 2.5 M M M M M M M M M not available M49080 M M M M M M M M M M M M M M M M M2000 M20095 M20000 M20005 M200 M205 M M595 M0 7.5 M M M M 5.0 M M4 M5 M M45 M44 M4455 M

89 HTWP TORQUE WRENH PUMPS Working pressure 700 bar hoice of air or electric power options Supplied complete with hand pendant controller HTWP242P HTWPP HTWP2P HiForce hydraulic torque wrench pumps are compatible for use with all HiForce hydraulic torque wrenches. ll models are 700 bar maximum working pressure, fitted with an easily accessible and adjustable torque setting pressure relief valve, and are available as air driven or electric driven options. ll pumps are supplied with a remote operation, push button hand pendant directional controller with three metres of control line cable. Glycerine filled, easy to read, dual scale (0700 bar/00000 psi) hydraulic pressure gauges are fitted as standard to all models. ir driven versions also include an integral inline filter, regulator, lubricator system with airline pressure gauge, and an exhaust air cooling system. ual scale glycerine filled pressure gauge fitted as standard Two speed operation with choice of standard length hoses available Externally adjustable torque setting pressure relief valve fitted as standard Protective carrying frame and oil sight level gauge ir pressure gauge and filterregulatorlubricator unit (air powered pumps only) Integral oil cooling system (air powered pumps only) Max Motor isplacement l/min hangeover pressure Power rating low high pressure imensions in mm bar supply kw pressure pressure bar Length Width Height HTWP2P bar HTWP24P volt HTWP242P volt HTWPP bar HTWP4P volt HTWP42P volt J QUIK ONNET OUPLINGS F4F M4F Thread type / 4" NPT Female / 4" NPT Female escription Female half coupler Male half coupler Note: lways check for the required thread size when ordering spares or replacement couplings. If different thread size is required, please check available reducers and adaptors on page 9 of this catalogue. F4F M4F HTWH4 HYRULI HOSES HTWH4 HTWH5 HTWH6 HTWH8 HTWH0 Length metres Note: lternative length hoses available on request. 89

90 IW PNEUMTI IMPT WRENHES Industrial heavy duty design IWP IW Square drive sizes from ½ to ½ Excellent power to weight ratio IW9P The IW range of heavy duty pneumatic impact wrenches is designed for high volume production, heavy maintenance and construction work. choice of four models in square drive sizes ½, ¾, or ½ is available all offering an excellent power to weight ratio, compact design and low vibration. vailable with pistol grip (models IWP and IW9P) and back handle grip (models IW and IW8) these high quality tools offer increased durability, low noise level and reduced operator fatigue. ll models can be used for tightening and loosening applications and incorporate a four position adjustable power output device. full range of impact quality sockets in both imperial and metric sizes, for use with HiForce impact wrenches is detailed on pages 82 and 8. hoice of four models Minimal noise and vibration features Operates from standard 6 bar air pressure J Square drive size Pistol grip versions IWP IW9P / 2 / ack handle grip versions IW IW8 / 2 45 ESSORIES olt capacity mm inch 5/ 8 7/ 8 / 4 2 Free speed R.P.M. I.P.M Max. torque Nm lbf.ft Recommended torque Nm lbf.ft ir onsumption m³/min cfm Type of accessories Imperial sockets Metric sockets Extension bars Square drive adaptors Reducers Universal joints Range description omplete range of high quality impact sockets. 7 Square drive sizes from / 4 to 2 / 2 and F sizes up to 6 / 8 omplete range of high quality impact sockets. Square drive sizes from / 4 to 2 / 2 and F sizes up to 45 mm vailable from / 4 to 2 / 2 drive size in lengths from to 0 mm Please contact HiForce for more information ll possible combinations from / 4 to 2 / 2 square drive Please contact HiForce for more information ll possible combinations from / 4 to 2 / 2 square drive Please contact HiForce for more information ll possible combinations from / 4 to 2 / 2 square drive Please contact HiForce for more information 90

91 INEX OLT TENSIONERS STS Range STSK Range STU Range XHP Range Topside stud bolt tensioners Stud bolt tensioner conversion kits Subsea stud bolt tensioners Manually operated pumps for bolt tensioners s 92 9 s HP Range Hoses & ouplers ir driven pump for bolt tensioners olt tensioner hoses & couplers K 9

92 STS IMPERIL TOPSIE STU OLT TENSIONERS apacities from 24 to 2649 kn Working pressure 0 ar STS00 STS75 STS42 Single acting design The STS stud bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 2 imperial and 29 metric models, all suitable for working pressures up to 0 ar. Imperial models cover all standard bolt sizes from ¾ to 4, metric versions (detailed on page 9) are available for bolt sizes from M6 to M00. Each of the hydraulic cylinders can be used with a variety of interchangeable nut rotating sockets and threaded pullers, available as individual parts or as convenient conversion kits (see pages 94 and 95 for more specific details). This will ensure that the maximum of bolt diameters can be accommodated using the minimum of cylinders. ll HiForce hydraulic stud bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, selfenergising high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure. dditional or spare bridges, threaded pullers and nut rotating sockets can be supplied as and when required. Suitable manual and air driven hydraulic pumps, high pressure hoses and couplings for use with HiForce stud bolt tensioners are detailed on pages 97 & 98. For further details and dimensional drawings, please see facing page. K STS075 STS087 STS00 STS2 STS2 STS27 STS2 STS62 STS75 STS87 STS200 STS487 STS4200 STS42 STS42 STS52 STS5275 STS50 STS STS6 STS6 STS675 STS60 Stud bolt thread size Threads per inch apacity kn Tonnes Effective area cm² Stroke mm imensions in mm min E / 4 7/ 8 / 8 / 4 / 8 / 2 5 / / 4 7 / / / 4 2 / 2 2 / / / 4 / / Note: is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. F 92

93 STS METRI TOPSIE STU OLT TENSIONERS STSM52 Wear plated piston Maximum piston stroke indicator Suitable for single or multitensioning applications Specially designed tensioners available on request vailable in imperial (page 92) and metric versions User friendly operating and maintenance procedure hoice of manually operated or air powered pumps available (see page 97) Force F Threaded puller Piston ylinder Oil inlet port E Nut rotating socket ridge Tommy bar imension may vary, depending on bridge size used Turn direction STSM6 STSM8 STSM20 STSM22 STSM24 STSM27 STS2M STS2M STS2M6 STS2M9 STSM42 STSM45 STSM48 STSM52 STS4M48 STS4M52 STS4M56 STS4M STS4M64 STS5M64 STS5M68 STS5M72 STS5M76 STS6M76 STS6M80 STS6M85 STS6M90 STS6M95 STS6M00 Stud bolt thread size Thread pitch apacity kn Tonnes Effective area cm² Stroke mm imensions in mm E M M M M M M M M M6 M9 M42 M45 M48 M M48 M52 M56 M M64 M64 M68 M72 M76 M76 M80 M85 M90 M95 M Note: is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. F K 9

94 STSK ONVERSION KITS FOR IMPERIL STU OLT TENSIONERS The modular design of HiForce STS series topside hydraulic stud bolt tensioners enables the user to adapt an existing STS tensioner assembly to another thread size, within the tensioner range, by purchasing a simple conversion kit. omprising of a threaded puller and compatible nut rotating socket, HiForce STSK conversion kits offer the user even greater versatility at an economical cost. Important note: Tensioner models STS, STS, STS4 & STS6 are available with two different bridge sizes, hence always check that the correct bridge is available on your existing STS tensioner prior to ordering a conversion kit. ridges are available as individual components if required, see table below. ridge identification table : Tensioner model STS series STS2 series STS series ridge STS STS2 STS2 STS STS2 ompatible stud bolt size / 4 7/ 8 / 8 / 4 / 8 / 2 5 / 8 / 4 7 / 8 / 4 7 / 8 2 Tensioner model STS4 series STS5 series STS6 series ridge STS4 STS42 STS5 STS6 STS6 ompatible stud bolt size 7 / / 4 2 / 2 2 / 2 2 / 4 / 4 / 2 / 4 4 Typical conversion kit Nut rotating socket Threaded puller Note: Imperial models STS75, STS87 & STS4200 and metric models (facing page) STSM45, STSM48 & STS4M52 are all supplied with the smaller size bridge (), so that fitment in confined spaces is assured. Should these models be required to be supplied with the larger size bridge (2), please add suffix 2 to the model of the tensioner, e.g. STS752. K onversion kit selection table : From Tensioner To convert tensioner model in left hand column to another size within it s applicable range, select from the below table of conversion kits / 4 bolt size 7/ 8 bolt size bolt size / 8 bolt size STS075 STS087 STS00 STS2 STS2 STS27 STS2 STS62 STS75 STS87 STS200 STS487 STS4200 STS42 STS42 STS52 STS5275 STS50 STS STS6 STS6 STS675 STS60 not applicable STSK075 STSK075 STSK075 4 / 5 8 / bolt size bolt size 2 bolt size not applicable STS2K STS2K not applicable STS4K87 STS4K87 STS4K87 2 / 2 not applicable STS5K2 STS5K2 not applicable STS6K0 STS6K0 STS6K0 STS6K0 8 / / / / 7 bolt size 4 bolt size 8 bolt size bolt size not applicable STSK62 STSK62 STSK62 / 2 STSK087 not applicable STSK087 STSK087 STS2K7 not applicable STS2K7 STSK75 not applicable STSK75 STSK75 2 / bolt size 2 / 4 bolt size bolt size 2 / 7 8 bolt size bolt size 4 bolt size 2 bolt size STS4K200 not applicable STS4K200 STS4K200 STS5K275 not applicable STS5K275 bolt size bolt size bolt size bolt size 4 bolt size STS6K not applicable STS6K STS6K STS6K STS6K STS6K not applicable STS6K STS6K STS6K75 STS6K75 STS6K75 not applicable STS6K75 STS6K0 STS6K0 STS6K0 STS6K0 not applicable 4 / STSK00 STSK00 not applicable STSK00 STS2K STS2K not applicable STSK87 STSK87 not applicable STSK87 STS4K2 STS4K2 not applicable STS4K2 STS5K0 STS5K0 not applicable 2 / STSK2 STSK2 STSK2 not applicable 2 STSK200 STSK200 STSK200 not applicable STS4K2 STS4K2 STS4K2 not applicable 4 / 94

95 STSK ONVERSION KITS FOR METRI STU OLT TENSIONERS Similar to the imperial thread conversion kits (page 94), the HiForce metric topside hydraulic stud bolt tensioners are also modular design and can be adapted to another thread size, within the tensioner range, by purchasing a simple conversion kit. omprising of a threaded puller and nut rotating socket, HiForce STSK conversion kits offer the user even greater versatility at an economical cost. Important note: Tensioner models STS, STS, STS4 & STS6 are available with two different bridge sizes, hence always check that the correct bridge is available on your existing STS tensioner prior to ordering a conversion kit. ridges are available as individual components if required, see table below. ridge identification table : Tensioner model STS series From Tensioner STSM6 STSM8 STSM20 STSM22 STSM24 STSM27 STS2M STS2M STS2M6 STS2M9 STSM42 STSM45 STSM48 STSM52 STS4M48 STS4M52 STS4M56 STS4M STS4M64 STS5M64 STS5M68 STS5M72 STS5M76 STS6M76 STS6M80 STS6M85 STS6M90 STS6M95 STS6M00 ridge STS STS2 STS2 STS STS2 ylinder Nut rotating socket Threaded puller To convert tensioner model in left hand column to another size within it s applicable range, select from the below table of conversion kits M6 bolt size M8 bolt size M20 bolt size M22 bolt size M24 bolt size M27 bolt size not applicable STSKM8 STSKM20 STSKM22 STSKM24 STSKM27 STSKM6 not applicable STSKM20 STSKM22 STSKM24 STSKM27 STSKM6 STSKM8 not applicable STSKM22 STSKM24 STSKM27 STSKM6 STSKM8 STSKM20 not applicable STSKM24 STSKM27 STSKM6 STSKM8 STSKM20 STSKM22 not applicable STSKM27 STSKM6 STSKM8 STSKM20 STSKM22 STSKM24 not applicable M bolt size M bolt size M6 bolt size M9 bolt size not applicable STS2KM STS2KM STS2KM STS2KM not applicable STS2KM STS2KM STS2KM6 STS2KM6 not applicable STS2KM6 STS2KM9 STS2KM9 STS2KM9 not applicable M42 bolt size M45 bolt size M48 bolt size M52 bolt size not applicable STSKM42 STSKM42 STSKM42 STSKM45 not applicable STSKM45 STSKM45 STSKM48 STSKM48 not applicable STSKM48 STSKM52 STSKM52 STSKM52 not applicable M48 bolt size M52 bolt size M56 bolt size M bolt size M64 bolt size not applicable STS4KM48 STS4KM48 STS4KM48 STS4KM48 STS4KM52 not applicable STS4KM52 STS4KM52 STS4KM52 STS4KM56 STS4KM56 not applicable STS4KM56 STS4KM56 STS4KM STS4KM STS4KM not applicable STS4KM STS4KM64 STS4KM64 STS4KM64 STS4KM64 not applicable M64 bolt size M68 bolt size M72 bolt size M76 bolt size not applicable STS5KM64 STS5KM64 STS5KM64 STS5KM68 not applicable STS5KM68 STS5KM68 STS5KM72 STS5KM72 not applicable STS5KM72 STS5KM76 STS5KM76 STS5KM76 not applicable M76 bolt size M80 bolt size M85 bolt size M90 bolt size M95 bolt size M00 bolt size not applicable STS6KM76 STS6KM76 STS6KM76 STS6KM76 STS6KM76 ompatible stud bolt size M6 M8 M20 M22 M24 M27 STS6KM80 not applicable STS6KM80 STS6KM80 STS6KM80 STS6KM80 STS6KM85 STS6KM85 not applicable STS6KM85 STS6KM85 STS6KM85 Tensioner model STS4 series STS6KM90 STS6KM90 STS6KM90 not applicable STS6KM90 STS6KM90 ridge STS4 STS42 STS5 STS6 STS6 STS6KM95 STS6KM95 STS6KM95 STS6KM95 not applicable STS6KM95 ridge ompatible stud bolt size M48 M52 M52 M56 M M64 STS2 series M M M6 M9 STS5 series M64 M68 M72 M76 M42 M45 M48 M76 M80 M85 M90 STS series STS6 series M45 M48 M52 M95 M00 onversion kit selection table : STS6KM00 STS6KM00 STS6KM00 STS6KM00 STS6KM00 not applicable K 95

96 STU SUSE STU OLT TENSIONERS STU62 Topview HiForce quick fit threaded puller HiForce STU series subsea stud bolt tensioners are designed and manufactured to suit the demanding requirements of divers operating in harsh subsea environments. With an easy to use two part construction, a quick release and fit threaded puller fitted as standard and an extra long stroke length, to reduce resetting operations, HiForce STU subsea tensioners offer a consistent, reliable and cost effective method of tensioning subsea bolted joints. Working pressure 0 ar Easy to use two part construction ual hose connection for easy hook up vailable for imperial and metric stud bolts Extra long piston stroke to reduce resetting time Single acting design with failsafe stroke limiting device orrosion protected for operation in subsea environments E F K Stud bolt thread apacity size kn Tonnes IMPERIL SUSE TENSIONERS STU00 8UN STU2 / 8 8UN STU2 / 4 8UN STU27 / 8 8UN STU / 2 8UN STU62 5 / 8 8UN STU475 / 4 8UN STU487 7 / 8 8UN STU UN STU52 2 / 4 8UN STU62 2 / 2 8UN STU / 4 8UN STU70 8UN STU7 / 4 8UN STU7 / 2 8UN METRI SUSE TENSIONERS STU24 M24 x STU27 M27 x STU2 M x STU2 M x STU26 M6 x STU9 M9 x STU42 M42 x STU445 M45 x STU448 M48 x STU552 M52 x STU556 M56 x STU664 M64 x STU672 M72 x STU776 STU780 STU785 STU790 M76 x 6 M80 x 6 M85 x 6 M90 x Effective area cm² Stroke mm imensions in mm E F

97 HP IR RIVEN PUMP FOR OLT TENSIONERS HP275TU Operates from standard 7 bar air supply ir consumption 28 scfm (0.79 m³/minute) Working pressure 0 ar The HiForce HP275TU air driven hydraulic pump is compatible for use with HiForce STS and STU stud bolt tensioners. The pump unit is easy to operate and is supplied complete with a vibragauge and quick release outlet coupling. The complete system, including an inlet air filter & regulator unit is fitted in a robust stainless steel frame. HP275TU Working pressure bar Usable oil capacity litres Outlet coupler 0 8 STF4 22 imensions in mm Length Width Height XHP MNULLY OPERTE PUMP FOR OLT TENSIONERS ompact & lightweight design omplete with pressure gauge XHP0 Working pressure 0 ar HiForce XHP range of manually operated high pressure hydraulic pump is compatible for use with STS and STU stud bolt tensioners. Lightweight, compact and independent from any required power source, it is suited for all applications onsite requiring reliable hydraulic power. The pump is easy to operate and supplied complete with a pressure gauge and quick release outlet coupling. K XHP0 Working pressure bar Usable oil isplacement capacity per stroke (cm³) Outlet litres st stage 2 nd stage coupler STF4 7.0 imensions in mm Length Width Height

98 OLT TENSIONER HOSES & OUPLERS Safety factor : XH.5 XH Working pressure up to 0 ar STF4 STM4 HiForce ultrahigh pressure hoses are compatible for use with all HiForce bolt tensioning products up to a maximum of 0 bar working pressure. Each hose is supplied complete with quick connect couplings on each end (male/female) and has a safety factor of : on maximum working pressure. Four standard lengths are available with special lengths available on request. Spare couplings, nipples and sealing washers are also available (see below). Maximum working pressure Ultra high pressure hoses XH.5 0 bar XH 0 bar XH5 0 bar XH0 0 bar escription ouplings, nipples and sealing washers STF4 0 bar Female coupling STM4 0 bar Male coupling STNP4 0 bar ¼ SP nipple Link hose complete with quick connect couplings, length.5 metres Link hose complete with quick connect couplings, length.0 metres Mainline hose complete with quick connect couplings, length 5.0 metres Mainline hose complete with quick connect couplings, length 0.0 metres K 98

99 INEX SOFTWRE oltright LiftRight The ultimate software package for calculation of the correct torque and tension values digital assistant for selecting the correct cylinder or pump for your application L 99

100 English OLTRIGHT & LIFTRIGHT THE ESY NSWER! oltright for bolting applications esigned for : LiftRight V.0 English LiftRight for lifting applications esigned for : oltright V.0 MultiLanguage esigned for : HiForce Limited entley Way aventry NN 8QH Northants England Tel : Easy to use, minimal computer knowledge required HiForce Limited entley Way aventry NN 8QH Northants England Tel : oltright V2. HiForce Limited entley Way aventry NN 8QH Northants England Tel : esigned for : The oltright software programme is designed to assist engineers, in the Oil, Gas and Petrohemical industries, by calculating accurate bolt torque and tension figures for a wide variety of bolted joints in pipelines, compressors, condensers, heat exchangers etc Suitable for running on the Microsoft Windows operating systems, the programme allows the user to input key joint data i.e. flange class and size, operating temperature, bolt material, bolt size and clamp length, gasket material and type, and thread lubricant (for torquing) along with the applicable friction coefficient when using hydraulic stud bolt tensioners. The oltright programme also allows the user to generate a bolt torque or bolt tensioning procedure, dependent on the method of tightening selected, and includes options to print or store this traceable procedure within the P. The procedure can also include critical joint information such as location, joint tag reference, organisation details and person carrying out the bolt tightening work. HiForce recommended bolt tightening procedure using HiForce bolting tools is also included in the report. new addition to the HiForce software family, is LiftRight. This software package will help users to select the correct cylinder and/or pump unit, starting from selection criteria specified by the user, such as requested capacity, stroke and closed height. The software will automatically select the most suitable equipment from the extensive range of HiForce products available. Output will include essential information such as outline dimensions and product weight. The software can also be used to provide detailed information on a specific product, by entering the model. oth oltright and LiftRight are available free of charge to HiForce customers by download from our website. ommercial versions for non HiForce customers are also available on and by download, after obtaining a download link and password. L REF RE RMF RM LR0EF LR0E escription oltright V.0 English Free version for HiForce bolting product users oltright V.0 English ommercial version with possibility to disable references to HiForce tools oltright V.0 Multilanguage Free version for HiForce bolting product users oltright V.0 Multilanguage ommercial version with possibility to disable reference to HiForce tools LiftRight V.0 English Free version for HiForce users LiftRight V.0 English ommercial version for non HiForce users 00

101 INEX SERVIES Rental OnSite Maintenance alibration Equipment rental OnSite services Repair services Torque tool calibration ontracts Testing & service contracts information 06 Training Product & service training s M 0

102 RENTL SERVIES The HiForce philosophy of offering a complete service package to support our valued customers needs and requirements also extends to tool rental services. With such an extensive array of products available within the HiForce range, it is sometimes difficult for our customers to decide on the most suitable tool in which to invest their money. dditionally, with our higher value products like high tonnage cylinders, powered pumps, hydraulic wrenches, stud bolt tensioners and hydrotest pumps, many clients simply cannot justify the high capital outlay to purchase, especially in cases where their needs for the product are relatively short term or even simply for a one off job. In some cases annual budget restraints also make it difficult to get purchase expenditure approval even though there is a definite requirement for the tools. HiForce actively encourages and promotes its tool rental services package, both at Regional Offices and at participating istributors worldwide. Unlike our competitors who believe that tool rental business reduces product sales, we at HiForce believe it actually increases them! ll HiForce rental equipment is prooftested prior to release for rental. ll tests are documented and all equipment is supplied with a test certificate. Many of our customers worldwide who have purchased HiForce products, initially took the opportunity to try out both our product quality and our level of service support via tool rental. Once satisfied, these same customers became, brand loyal purchasers of HiForce products on a regular basis. n additional benefit of maintaining a comprehensive fleet of rental tools at our Regional Offices and participating istributors is that users can easily request onsite demonstrations, using rental tools, at short notice, or even utilise our rental services whilst having their own equipment serviced or repaired. In most industries the biggest drain on profits is the cost to the ompany of maintenance and shutdown activities. HiForce tool rental is available at very short notice and helps ensure that production recommences as quickly as possible without any unnecessary delays. dditionally, torque equipment is calibrated, using the latest technology. Test & calibration results are automatically transferred to purposewritten software for producing unique and traceable certificates. M HiForce tool rental is available on both short and long term basis and all equipment provided is guaranteed, tested and certified prior to mobilisation to site. HiForce tool rental offers an economical alternative to purchasing capital intensive specialised equipment at short notice, give it a try you will be pleasantly surprised! 02

103 ONSITE SERVIES In addition to the tool rental services offered by HiForce and detailed on page 02, we also offer a first class onsite services package. Utilising HiForce tools drawn from our extensive global rental tool inventory, HiForce is also able to offer a first class onsite bolting and jacking service. vailable globally via HiForce Regional Offices and participating istributors, the HiForce onsite services package combines the expertise of our highly trained and experienced crews with the high quality reputation of HiForce products. For onsite bolting services we are able to carry out jobs ranging from a simple bolt up of a single flange joint to major construction and maintenance shut down projects. Our record and past experience of working with many major multinational companies is second to none and our crews have established an excellent reputation for meeting and beating critical time deadlines, even in the most demanding conditions. Major customer industries include oil & gas, power generation, cement plants, civil and mechanical construction and maintenance. We also offer onsite lifting and jacking services usually related to heavy lift applications involving multiple s of HiForce high tonnage cylinders, pumps, hoses and accessories. Past jobs undertaken and successfully completed include bridge lifting, cantilever and steel structure weighing and a variety of lift and shift applications. Our crews have received many verbal and written testimonials for their excellent performance and copies of these are available on request. Our onsite safety record remains unblemished with zero lost time incidents. HiForce is very proud of its excellent reputation for carrying out efficient, safe, competitively priced onsite jobs, within the clients specified time period. Please do not hesitate to contact us if you have a requirement for HiForce onsite services. M 0

104 REPIR SERVIES Every year huge amounts of money are lost to industries worldwide due to the breakdown of capital intensive hydraulic and pneumatic tools. This extensive loss of revenue could be drastically reduced if users and owners were always in a position to call upon specialist repairers, at short notice, to identify the faults and carry out fast, reliable, guaranteed repairs. HiForce is at your service!! We have built our success on our service first philosophy and a long history of providing customers with a comprehensive repair service for a wide range of hydraulic and pneumatic tools. ll HiForce offices worldwide, along with participating HiForce istributors operate a fully equipped workshop repair facility, using the latest state of the art repair and testing equipment and techniques, carried out by trained and qualified workshop technicians. Our global network of HiForce service centres is modelled on our highly successful and wholly owned UK istributor company, H.E.S. Sales Limited, who have been offering repair services along with the other services, detailed in this section of the catalogue, from three strategically placed locations in England, since the early 970 s. ll HiForce service centres carry good stocks of commonly used spare parts and are able to offer a first class guaranteed repair service for all HiForce products as well as most international competitor brands. ll items repaired carry a 90 day warranty against faulty materials or workmanship and each item is returned to the customer with an individual test/calibration certificate. Make the most of your investment in tools through regular servicing and repair, at an economical cost, through the HiForce service network. M 04

105 LIRTION SERVIES s part of our ever improving after sales and service support facilities, HiForce has recently added a comprehensive calibration service for all makes of hand, pneumatic and hydraulic torque tools to our services portfolio. vailable from selected HiForce Regional Offices and istributors worldwide, this fast expanding activity is currently receiving considerable attention from our customer base. ll of our in house calibration equipment has valid, independently approved NMS calibration certificates which are renewed annually. ll items calibrated are returned with an individual test and calibration certificate traceable to our NMS certification. This service is particularly focused on tools used for accurate bolt tightening, which according to industry standards, recommends that they are calibrated, at least once per year and in some cases more often if used extensively. When did you last have your critical bolt tightening tools calibrated? heck and contact HiForce for a first class calibration service at a competitive price. HiForce is also able to offer a limited calibration service for other hydraulic and pneumatic tools. ontact your local HiForce Regional Office or istributor for more information. alibration of a hand torque wrench Sample calibration certificate Hydraulic torque wrench calibration M 05

106 TESTING & SERVIE ONTRTS M Many major users of hydraulic and pneumatic tools also take advantage of the HiForce Testing & Service ontracts offering. Targeted at ompanies with a wide variety or a considerable of hydraulic and pneumatic tools, HiForce is able to negotiate and offer a regular onsite testing and service facility, to customers, which ensures, that their tool inventory is kept in first class, tested, certified and working condition. This is particularly beneficial to tool users that are required to carry out planned plant maintenance shutdowns at their facilities, as this unique service, from HiForce, can be planned to coincide within a reasonable time period, prior to an upcoming shutdown. Within the UK, HiForce testing and service contracts are managed by our wholly owned istributor, H.E.S Sales Limited, who operate a fleet of dedicated, fully equipped, onsite mobile test vehicles ably supported by three strategically placed workshop service centres. ll test vehicles are managed by a trained and qualified test engineer, who is fully conversant with all of the latest safety regulations related to hydraulic and pneumatic tools. Site visits are planned and prebooked for mutually agreed date(s) so that clients can arrange to collect all of their tools, requiring test and inspection, to a central point, at their facilities, for our test inspector to carry out the testing. comprehensive test report is prepared by our test engineer, detailing all of the tools examined and tested, along with a report on all tools that fail the test. copy of the report is handed over by our test engineer, prior to leaving site, for the client to assess and give any necessary authorisation for the tools to be removed from site for detailed examination and estimate for repair. Subject to client approval, our test engineer will deliver the tools to the nearest H.E.S. Sales Limited service centre, from where a comprehensive strip down, inspection, report and repair quotation will be promptly prepared and sent to the client in writing. Subject to approval of the repair costs, the client s tools will then receive the first class repair service, as detailed on page 04. longside the testing service many of our clients also negotiate a period contract covering both the onsite testing and repair service which usually results in more advantageous and competitive rates. For further information on our global testing and service capabilities please contact HiForce UK or one of our Regional Offices and Service entres. HiForce workshop HiForce aventry test facilities HiForce test & service vehicle Interior HiForce test & service vehicle 06

107 PROUT TRINING HYRULI TOOLS HiForce is fully committed to providing sales and service training in the safe and proper use of hydraulic and pneumatic tools to all of its employees, authorised distributors and end users. In support of this initiative HiForce holds regular sales and service training courses at its UK Head Office and Regional Offices worldwide. ll delegates are provided with a mixture of classroom theoretical and hands on practical training and subject to achieving a satisfactory level of competence, are awarded a prestigious HiForce Training ertificate. ourses are divided into two product areas, namely hydraulic tools and bolting products (see page 08), and both courses are separately covered under Sales pplication Training and the more detailed Service and Repair Training. HiForce believes that in our business knowledge is everything and our commitment to training is key to our future growth as a pioneering company in our industry. M 07

108 PROUT TRINING OLTING EQUIPMENT The tremendous growth in HiForce olting Tools business over the past 0 years is a result of several key points. Firstly, the requirements for correctly and accurately tightened threaded components, in many industries and applications, has increased immensely since the turn of the century. More and more ompanies are now realising that critical bolted joints must be correctly and accurately tensioned in accordance with the equipment designer/manufacturer specifications. Incorrectly tightened bolts can cause a variety of serious environmental, health and safety and financial loss situations, and in an ever changing world these issues are becoming more and more critical. Secondly, HiForce is now able to offer the most comprehensive range of olting Tools from a single source, anywhere in the world, resulting in many clients selecting HiForce as their preferred one stop supplier. However knowing how and why it is important to correctly connect bolted components together, requires a considerable amount of technical knowledge and to assist our own sales teams, our distributors and product users, the third and final key point, as to why we are experiencing such tremendous growth levels is the HiForce bolting products training courses. esigned to offer delegates training in the safe and proper use, application, maintenance and repair of HiForce bolting products, all courses can be specially structured to satisfy individual requirements. Whether it be bolt torquing or bolt tensioning or a mixture of both, our courses provide a combination of classroom theoretical and hands on practical training. ll delegates who achieve a satisfactory level of competence are awarded a prestigious HiForce Training ertificate directly related to the theoretical and practical disciplines achieved. For further details on all HiForce training courses please contact your local HiForce office or authorised distributor. Theoretical classroom training on HiForce bolting products at HiForce ubai facilities. M ll HiForce training courses can be held at HiForce Head Office, Regional Offices, uthorised istributors or at end user locations. Practical workshop training. 08

109 THE INFORMTION PGES ylinders, pumps & jacks : Twenty steps to safety s 0 asic principles of hydraulics s 2 Torque wrenches & bolt tensioners : asic principles of torque tools and bolt tensioners s 4 7 Tightening sequence & bolting procedure for flange bolts s 8 9 General information : Recommended torque value chart 20 Metric to imperial conversion chart 2 For contact details of all HiForce offices, please see the back cover of this catalogue N 09

110 TWENTY STEPS TO SFETY YLINERS & PUMPS lways read the instruction Ignore or discard the 2 Select equipment of a 2 manual prior to use instruction manual capacity in excess of your requirements O O O N O T O 2 TONNES PITY N O T Use equipment above it s maximum working capacity 20 TONNES PITY 5 Ensure that all system 5 Mix components of 6 Operate your equipment components have different capacity / unloaded several times 6 matching capacity / pressure ratings before attempting the task pressure ratings O 700 R GUGE 700 R HOSE O N O T R GUGE R HOSE O Great, let s go to site It s working fine Harry TO JO SITE O N O T ttempt to use equipment without first getting a feel for how it operates 700 R PUMP 700 R YLINER 700 R PUMP 700 R YLINER Let s hope it works 9 lways avoid kinks or 9 rive over, kink or drop Use the correct hydraulic sharp bends in heavy objects on 0 fluid as specified by 0 hydraulic hoses hydraulic hoses HiForce O O N O T O HiForce hydraulic oil only O N O T Use incorrect fluids in hydraulic equipment Say No to other fluids lways support the load mechanically before working underneath O O N OT Work under a load supported only by hydraulic equipment Release the hydraulic 4 pressure before disconnecting or reconnecting 4 the hoses O O N OT isconnect or reconnect any hose(s) or fitting(s) whilst under pressure Ensure cylinder piston rods 7 are fully retracted before 7 disconnecting hoses isconnect hose(s) without first retracting the cylinder piston rod lways raise the cylinder 8 piston to the load 8 hydraulically llow the load to drop on to extended cylinder pistons Pistons fully retracted O Pistons not retracted O LOWER WY O O N OT N OT N 0

111 TWENTY STEPS TO SFETY YLINERS & PUMPS Provide suitable Operate lifting equipment 4 lways inspect all system support under the load on uneven or soft ground components before you 4 use them O O O LO SPREER PLTE N O T O N O T Use damaged, worn or leaking equipment OIL LEK 7 lways transport heavy 7 arry or drag hydraulic 8 lways store hydraulic 8 hydraulic equipment equipment by the hoses equipment in a suitable by suitable means place O O N O T O O N O T Leave hydraulic equipment at the mercy of the elements Keep hydraulic equipment away from temperatures above 65. O O N O T llow heat or naked flames near to hydraulic tools Ensure that the lifting 2 device is fully under the 2 load and that lifting is parallel O O N O T Operate lifting equipment with the piston only partially under the load Use a suitable pressure 5 gauge to monitor the 5 system pressure ttempt to override the factory set safety pressure relief valve Investigate immediately 6 any trace of oil leaks in 6 the system Try to continue using equipment that is leaking oil O 700 bar maximum pressure O N OT If I could just increase pressure a bit anger system overload O STOP! OIL LEK O N OT Nearly done OIL LEK Have your HiForce 9 equipment serviced by an 9 accredited HiForce service centre O Have your HiForce equipment fixed by unqualified companies 2 Think safety and if in doubt 2 0 seek professional help 0 from HiForce THINK SFETY O Gamble with safety, you will always lose! O O SEEK VIE N OT N OT N

112 SI PRINIPLES OF HYRULIS Introduction The basic principles of hydraulics are not difficult to understand, knowing how and why hydraulic tools work will help the user to best select the most suitable HiForce tools for the job, ensuring maximum performance at the most economical cost If the asic Principles of Hydraulics detailed in this section of the catalogue are really of assistance to the reader, then its purpose of helping with the selection of the correct HiForce tool for the job has been achieved. Using hydraulic fluid pressure to generate a force a) Hydraulic Pressure Hydraulic power provides one of the simplest and most powerful forms of producing considerable amounts of force within a confined space using hydraulic fluid pressure to generate a force. Since the early inventions of low pressure, heavy hydraulic lifting jacks through to the latest state of the art high pressure hydraulic systems of today, hydraulic power remains an extensively used and widely respected assistant to mankind s drive for even greater power and knowledge. Pascal s law states that pressure applied at any point upon a confined fluid (liquid) is transmitted undiminished in all directions within the fluid (see figure ). This means that by using hydraulic pressure as a medium a small force can be converted into an appreciable multiple of itself. The actual fluid pressure involved plays a very important role in this Multiplication of Force and in this context there are two features of hydraulic pressure which are important to remember.. Hydraulic pressure is measured as a force per unit of area e.g. ar (= /cm²) or PSI (Pounds per Square Inch). 2. The hydraulic pressure at any point within the fluid is the same in all directions provided of course that the fluid is static (non moving) see figure. Fig. N b) The Industry Standard The accepted International Standard for maximum working pressure in the high pressure hydraulic tools industry is 700 ar (0.000 PSI) and the majority of the products detailed in this catalogue have a maximum working pressure of 700 ar (0.000 PSI). Therefore where a particular cylinder is specified in this catalogue as having a 0 tonnes maximum capacity, it must be noted that the maximum capacity is calculated at the maximum working pressure. 2

113 SI PRINIPLES OF HYRULIS c) Pressure and Force The criteria for establishing the maximum output force of a hydraulic cylinder at 700 bar pressure is the size of the effective area of the cylinder bore, i.e. the area to which the hydraulic fluid at a pressure of 700 ar is being applied. ecause of this simple criteria it is possible to manufacture cylinders in the HiForce range from 4.5 tonnes up to in excess of 0 tonnes capacity. Piston Load Stroke The equation for calculating the output force of a hydraulic cylinder, given that the effective area and design maximum working pressure are known, is simply : Effective area (cm²) x Pressure (bar) = Output Force (Tonnes) 98 For example HiForce model reference HLS2 (page ) has an effective area of 7. cm² and a maximum working pressure of 700 bar therefore, ylinder Effective area 7. (cm²) x 700 (bar) 98 =.88 Tonnes (see figure 2).88 Tonnes d) The Pump Hydraulic pressure is provided by a hydraulic pump (manual or powered operation) that pumps the hydraulic fluid into the cylinder bore via a flexible hydraulic hose connected to the cylinder quick connect inlet coupling. Hand operated pumps are the simplest form of pump and consist of a pumping piston, release valve, and suction and delivery check valves. The pump is operated by closing the valve and then raising and lowering the handle to pump fluid from the reservoir to the pump outlet connection. This action produces a steadily increasing fluid pressure generated by the downward leverage of the pump handle in conjunction with the opening and closing of the suction and delivery check valves. Power pumps replace hand leverage with a motive driven ratational force, i.e., electric, air or petrol engine driven motor. s the hydraulic fluid enters into the bore of the cylinder it forces the cylinder piston to move upwards. ny resistance to the upward movement of the piston, e.g. a load, will result in the fluid pressure increasing as the operator continues to actuate the pump lever up and down. The fluid pressure will continue to increase either until the piston overcomes the resistance (load) and moves upwards until it reaches the end of its designed stroke length or the fluid pressure reaches the maximum permissible pressure of 700 bar and the pump safety pressure relief valve is activated preventing over pressurisation, above 700 bar. HLS2 Fig. 2 Effective area = 7. cm² 700 ar REMEMER HP22 If you need any help with selecting the correct HiForce tool for your application, do not hesitate to ask us! HiForce Your usiness Partner N

114 SI PRINIPLES OF TORQUE WRENHES & OLT TENSIONERS Since the invention of using threaded bolts and nuts to join various components together was introduced centuries ago, the methods of bolt tensioning and the tool design technology have improved tremendously to the extent that HiForce offers the most comprehensive range of bolting products available from a single source anywhere in the world! Figure Torque From basic high quality, calibrated hand torque wrenches to the latest State of the rt hydraulic torque wrenches and stud bolt tensioners, HiForce can deliver the right tool for the job on time, every time! olt tension Tension This section of the catalogue provides basic information about the methods of applying tension to a bolted connection. There are three possible methods to tighten threaded fasteners, by torque which is rotation of the nut or bolt head, by direct tension to stretch the fastener, or by heat to expand the fastener. Torque and tensioning (see figure ) probably cover 99 percent of bolting applications, and it is these two methods that are detailed in this catalogue. What is tension and how does it affect a bolted fastener? s with most materials, steel which is predominantly used in the manufacture of bolts and nuts has an inherent elasticity i.e. it can be stretched between two points and the tension that is imparted into the bolt acts as a clamping force to hold the bolted components together. are must always be taken when stretching the bolt to ensure that its yield point is not exceeded which will cause the bolt to lose its physical properties of elasticity. Hooke s law states that the amount of distortion (lengthening, shortening, bending or twisting) applied will be directly proportional to the applied force, provided the applied force is kept within the material s elastic limits. For most industrial applications, a fastener should be tightened until it has a retained tension of to 70 percent of its elastic limit. For a threaded fastener to correctly hold (clamp) components together it must be stretched (tensioned) to a known accurate amount. threaded fastener that is undertightened could work loose and come apart, resulting in a shearing force developing between the mating parts which could cut the bolt in two. loose fastener may also lead to further mechanical looseness of surrounding machinery parts causing unnecessary vibration and wear. Fluid and gas leaks could also occur due to incorrect sealing in pressure joints, which could be extremely dangerous if any of the materials to be sealed are toxic, flammable or explosive. n overtightened fastener could cause damage to the bolted components, excessive overtightening will cause the bolt and/or nut to deform causing loss of tension in the fastener as it exceeds its elastic limit. (yield point). N For most industrial applications, the equipment manufacturers, as well as structural and piping component designers will provide the torque or tension specifications for the relevant fastener(s) to be used to connect the component parts. It is vitally important to adhere to these specifications to ensure a correctly tensioned joint is achieved. 4

115 SI PRINIPLES OF TORQUE WRENHES & OLT TENSIONERS How do we generate tension in the bolt? Figure 2 s mentioned earlier the two most common methods to impart tension into a threaded fastener are by torque (see figure 2) or by direct tension (see figure ). Torque Torque is defined as the turning or twisting force exerted on a nut or bolt head and it is the product of two measurements i.e. force and distance (see figure 4). Force is measured in units of Pounds or Newtons and is quite simply the amount of force applied at a given distance from the centre of the item being turned or twisted. istance is measured in units of length i.e. inches, feet, centimetres or metres. Torque is expressed as a combination of the relevant units of force and distance i.e. pounds feet (lbf.ft) in the imperial measurement system or Newton metres (Nm) in the metric system. Torque is applied to a threaded fastener by a variety of manual and power driven types of torque wrenches. Newton s law states that for every applied force there is an equal and opposite reactive force. Therefore as the torque is applied to the nut, by turning it increases, it will create a tension in the stud bolt which will act as a clamping force within the effective thread length. Initially this clamping force will pull the two bolted components together and subsequently it will build up and retain a known tension (load) within the fastener to maintain the joint integrity. Figure Nut rotating socket Turn direction Tension Threaded puller Piston ylinder Oil inlet port ridge Tommy bar The amount of torque to be applied to a threaded fastener will depend on several factors including the design application, type of joint, size, length and quantity of fasteners to be used and the type of thread lubricant. In the absence of specific torque figures from the equipment designer or manufacturer, HiForce has provided a chart, on page 20 of this catalogue, detailing recommended torque figures for both metric and imperial fasteners in standard grade material using commonly applied thread lubricants. These figures are calculated based on 70% of the minimum yield point of the bolt, which is the maximum recommended by HiForce. lternatively HiForce also offers it s recently launched oltright software programme (see page 00). Figure 4 Torque Lever length distance Force irect tension is applied to the fastener using a hydraulic tensioning device commonly known as a hydraulic stud bolt tensioner (see figure ). This is a high pressure hydraulic cylinder, with accessories, designed to seat against the joint, grip the fastener thread using a compatible threaded puller, and via applied hydraulic pressure extend the cylinder piston against the puller, to pull (stretch) the bolt or stud to a known tension in tonnes or kn. When the pull force equals the desired bolt preload, plus an additional amount to compensate for bolt relaxation, the nut is run down the thread using a short tommy bar until it is tight against the joint face. The hydraulic pressure is then released and the threaded fastener is prevented from returning to it s original length, by the tightened nut, subsequently leaving the required tension retained in the fastener. N 5

116 SI PRINIPLES OF TORQUE WRENHES & OLT TENSIONERS Hydraulic stud bolt tensioners are commonly used in multiples linked to a single hydraulic pump unit particularly in applications where reliable leak free joints are required. y using a of tensioners simultaneously the operator is able to ensure an even pull down of the joint components, resulting in uniformity of gasket compression and consistent leak free joints. s with torque the actual amount of tension, to be directly applied to the threaded fastener by the hydraulic stud bolt tensioner, should be confirmed by the equipment manufacturer or designer. The majority of hydraulic stud bolt tensioners operate at a maximum hydraulic pressure of 0 bar and certainly this maximum pressure/tension load should never be exceeded. orrect Tool Selection Having now understood the two most common methods of applying tension to the fastener (torque or direct tension) let us now look at the various types of tools available to accurately and successfully complete the given task, along with other bolting products available from HiForce. Hand Torque Wrenches Probably the most commonly used tool, for accurately tightening threaded fasteners, in the world!! Hand torque wrenches are designed and manufactured on the basis of Hooke s Law i.e. force x distance. HiForce hand torque wrenches incorporate a reversible ratchet design drive head and a clear, easily adjustable torque setting scale. ll HiForce hand torque wrenches are designed and manufactured to International Standard ISO 6789:200. Each model is supplied marked with a unique serial, traceable to an individual test and calibration certificate, and provides a repeatable accuracy of +/ % for HTWR models and +/ 4% for the HTW models. Full technical specification on the HiForce range of hand torque wrenches can be found on page 76 of this catalogue. Hand Torque Multipliers hand torque multiplier is a mechanical device that multiplies the preset amount of input torque applied by the operator using a calibrated hand torque wrench. HiForce hand torque multipliers incorporate a planetary gear train which has one or more stages, each of which increases the input torque applied by a factor of 5. The greater the of stages within the planetary gear train, the higher the output torque achieved, relative to the input torque applied. ue to the greater output torque produced using hand torque multipliers it is necessary to incorporate an integral reaction foot to absorb the opposing reactive force generated (Hooke s Law). Great care must be taken to ensure that the reaction foot is correctly located against a suitably strong reaction point prior to operating the tool. ecause the power output cannot exceed the power input, the of output rotations will be lower than the of input rotations. HiForce hand torque multipliers are available with multiplication ratios of 5:, :, 75: and : and full technical details can be found on pages of this catalogue. N Pneumatic Torque Multipliers pneumatic torque multiplier operates in the same way as a hand torque multiplier except that the input motive force is provided by a pneumatically driven air motor instead of a manually operated hand torque wrench, making the tool both faster and easier to operate. Torque output is preset and adjusted by regulating the input air pressure, supplied to the pneumatic motor, which will control the amount of input torque applied to the planetary gear train. s the torque output increases the air motor will gradually slow down, until it eventually stalls i.e. the opposite reactive force generated becomes equivalent to the input torque of the air motor. Each tool is supplied with an airline filter, regulator, lubricator unit in a handy carrying frame with integral air line pressure gauge and metre connecting hose. Repeatable accuracy of +/ 5% can easily be achieved in conjunction with the individual torque calibration chart supplied with each tool. Full technical details can be found on pages of this catalogue. 6

117 SI PRINIPLES OF TORQUE WRENHES & OLT TENSIONERS Hydraulic Torque Wrenches Hydraulic torque wrenches are specifically designed for applications where limitation of space and/or particularly high output torque is required. The design of a hydraulic torque wrench utilises the far higher leverage forces generated from a hydraulic piston, using high pressure hydraulic power supplied from an air or electric driven pump. The hydraulic piston is connected to a ratchet via a reaction pawl assembly which allows it to engage the ratchet teeth in the advance mode to rotate the nut or bolt head, and subsequently release during piston retraction to reengage in the next forward push position. ll HiForce hydraulic torque wrenches operate at 700 bar maximum hydraulic pressure, incorporate a double acting heavy duty hydraulic piston for fast and easy operation, and can be used for accurately tightening or loosening nuts/bolts. choice of standard square drive tools, suitable for use with a variety of sizes of torque wrench sockets, or hexagon drive cassette head tools that locate directly on to the nut/bolt are available. Full technical specifications can be found on pages 8 to 89 of this catalogue. Hydraulic Stud olt Tensioners Hydraulic stud bolt tensioners provide the most consistent and accurate method of applying tension to bolted connections. omprising of four component parts (subsea tensioners just two) i.e. bridge, nut rotating socket, threaded puller and cylinder, hydraulic stud bolt tensioners offer a safe, accurate method of ensuring consistent joint integrity. esigned to directly stretch the bolt by applying a known load to the fastener using a hydraulic cylinder and threaded puller, the securing nut is rotated using a short tommy bar, whilst the thread is being stretched, until it is firmly tightened against the joint face. Immediately after the hydraulic pressure (load) is released, the bolt tension is retained because the threaded fastener is prevented from returning to its original length by the tightened nut. Hydraulic stud bolt tensioners can be linked together in multiples to ensure an even pull down or tension is applied to all bolts simultaneously, this is particularly critical in applications where a sealing gasket is used and consistent leak free connections are required. Full technical specification can be found on pages 9 to 98 of this catalogue. Nut splitters Hydraulic nut splitters provide the perfect answer for removal of worn, damaged or corroded fasteners that cannot be opened using torque or tensioning tools. The nut splitter design incorporates a powerful hydraulic piston to drive a precision engineered, angled splitting wedge into the flat face of the nut. The splitting wedge is manufactured from high grade tool steel for maximum life and can be easily removed for resharpening or replacement. The angled design of the splitting wedge allows the nut to be split with minimal damage to the threads on the bolt or stud. Full details can be found on page 59 of this catalogue. Impact Wrenches ir driven (pneumatic) impact wrenches are probably one of the most commonly used tools in the bolting industry today. Ideally suited for run down or fast removal of bolted connections, all models operate using a standard 6 bar air line pressure. HiForce industrial quality impact wrenches have a four position adjustable power output device, however torque accuracy cannot be measured or guaranteed due to the impact design of these tools. Full technical details can be found on page 90 of this catalogue. Flange Spreaders Flange spreaders provide the perfect answer for separating flange joints for maintenance etc... after bolt removal. HiForce flange spreaders are available in both mechanical and hydraulic options. Full technical details can be found on pages and 6 of this catalogue. Sockets and ccessories Most of the bolting products detailed in this catalogue will also require a selection of high quality impact sockets and accessories to assist with the relevant bolting application. HiForce offers an extensive range of sockets, extension bars, square drive adaptors, reducers and universal joints. Full specifications and available options in both imperial and metric standard sizes are detailed on pages 82, 8 and 90 of this catalogue. N 7

118 TIGHTENING SEQUENE & OLTING PROEURE FOR FLNGE OLTS HiForce hydraulic stud bolt tensioners offer the quickest, safest and most accurate means of applying a specific residual load to stud bolts. Stud bolt tensioners can be used to easily achieve an accurate and predetermined bolt loading in a single, simultaneous operation, providing the uniform gasket compression, essential for the integrity of critical bolted connections. Ideally all bolts in the joint should be tensioned simultaneously (00%), however %, % or even % simultaneous tensioning can be carried out, which then requires the operator to make two, three or four tensioning operations by moving around the bolts in diametrically opposed fashion. Whilst partial tensioning will take longer to complete the task, it enables the user to optimise between the cost of the equipment and the available time. HiForce hydraulic stud bolt tensioners are designed to directly stretch the bolt by applying a known load to the fastener using a hydraulic cylinder and threaded puller. The securing nut is then rotated using a short tommy bar, whilst the thread is being stretched, until it is firmly tightened against the joint face. Immediately the hydraulic pressure (load) is released the bolt tension (residual load) is retained, within the clamp length of the stud bolt, because it is prevented from returning to its original length by the tightened nut. To operate hydraulic stud bolt tensioners, on bolted connections safely, an extra length of threaded stud, above the nut, of at least one x bolt diameter, is required to facilitate easy fitment of the equipment (see figure ). ssembly of the tensioners to the stud bolt is quick and easy, provided of course that the stud bolts and nuts are clean, lubricated and in good condition (see figures 2 5). Figure Min. x bolt diameter 00% Tensioning olt diameter Figure 2 Figure Figure 4 Figure 5 Figure 6 Figure 7 % Tensioning Figure 8 Figure 9 HiForce has considerable experience in providing precise calculations of the correct bolt load to be applied to ensure an accurate residual load is imparted into the bolts, whether they be tightened using a 00%, %, % or % simultaneous tensioning procedure (see figures 69). % Tensioning % Tensioning N Please refer to page 00 for further details on the HiForce oltright software programme. Note : If 00% tensioning cannot be achieved by attaching all bolt tensioners, to one side of the flange, due to a lack of space, then alternate the tensioners on opposite side. 8

119 TIGHTENING SEQUENE & OLTING PROEURE FOR FLNGE OLTS s explained on page 6, the two most common methods for tightening of bolted flange joints are either by torque using torque wrenches or by direct tension using hydraulic stud bolt tensioners. Regardless of the method selected a prebolting inspection is essential if an accurate and leak free joint is to be achieved first time, every time. The inspection must include checking for any damage to the gasket and sealing surfaces, ensuring that the stud bolts and nuts are the correct size and material, are not damaged in any way and that the correct lubricant is to be used. dditionally it is vitally important that the two flanges are correctly aligned to each other and that the stud bolts can be easily fitted through the bolt holes. If any of the above checks are not satisfactory immediate remedial action must take place before starting to bolt up the joint. Tightening using torque wrenches Insert the stud bolts through both flanges and hand tighten the nuts on both sides ensuring that there is full thread engagement on both nuts of every stud bolt. Square up the joint and ensure that all stud bolts are freely moving through the bolt holes and that the nuts are hand tightened against the outer flange faces. Number all bolts sequentially in a diametrically opposed fashion as shown in the illustrations on the right. ommence tightening of the bolts sequentially starting with a first pass at % of the final specified and required torque figure, a second pass at % and then a third pass at 00%. Finally a check pass should be carried out in either a clockwise or anticlockwise direction at 00% of the required torque to ensure all bolts are uniformly tightened. Tensioning procedure using hydraulic stud bolt tensioners Insert the stud bolts through both flanges and hand tighten the nuts on both sides ensuring that there is full thread engagement on both sides. Take care to ensure that on the selected flange face, to which the tensioners are to be affixed, that there is at least x diameter of the stud bolt thread protruding above the nut face. This is required for the tensioner puller to attach to and if insufficient thread is exposed then the tensioning procedure must not proceed. The exact and positioning of the hydraulic stud bolt tensioners must then be ascertained i.e. %, %, % or 00% simultaneous tensioning of all the bolts in the respective joint. fter deciding the of stud bolt tensioners to be used simultaneously, affix them to the exposed thread end of the stud bolts, equally spaced around the flange for %, % or % simultaneous tensioning, or on every stud bolt in the case of 00% simultaneous tensioning. Please refer to the comprehensive HiForce operating manual for stud bolt tensioners for more detailed instructions. fter correctly assembling all of the stud bolt tensioners, on to the flange, hook up the interconnecting hydraulic hoses and the mainline hose to the air driven pump unit and apply the applicable hydraulic pressure, as specified by either the joint equipment manufacturer or the oltright software (see page 00). In cases other than 00% simultaneous tensioning there will be two different hydraulic pump pressures to be applied to the bolt tensioners and these should be strictly adhered to. Once all of the stud bolts have been tensioned using the HiForce stud bolt tensioners the joint is ready for testing. Take note that it is normal to have to make 2 or passes around the stud bolts when tensioning at % or less and usually the lower the of tensioners being used simultaneously, the more passes will need to be done and hence it will take more time to complete the joint tightening. Whether tightening the bolts using a torque wrench or stud bolt tensioners it is a good idea to carry out a final check for tightness of all the bolts by simply tapping each nut with a hammer and listen to see if a high pitched ringing sound is achieved. dull sound indicates that the respective bolt is still loose olt Flange olt 4 Flange olt Flange 0 6 olt Flange olt Flange olt Flange olt Flange N 9

120 REOMMENE TORQUE VLUE HRT N Use this chart as a guideline to the correct torque to be applied to standard size metric and imperial bolts in grades 8.8 (metric) and STM 9 grade 7 (imperial) or similar. The torque figures are calculated in both metric (Nm) and imperial (lbf.ft) values using a choice of three commonly used bolt thread lubricants. lways consider the coefficient of friction applicable for the chosen bolt lubricant. For grade 0.9 bolts add % and grade 2.9 bolts add 70% to the figure detailed against the relevant 8.8 grade metric stud bolt size. Remember these torque values are for guidance purposes only! lways check the equipment/bolt manufacturer for the actual torque required and specified for bolted components within the particular equipment design. Notes: olt diameter (see note ) Nut F size olt tension Torque for specified lubricant Nm (lbf.ft) (See note 4) (see note 2) (see note ) mm ins mm ins kn (lbs.force) Moly opper Machine Oil (friction=0.06) (friction=0.0) (friction=0.5) 6 24 (5,7) 02 (75) 55 (4) 84 (6) 5/8./6 67 (5,28) 99 (7) (0) 79 () /4./4 96 (2,652) 75 (29) 26 (94) 4 (2) (24,7) 202 (48) 5 (224) 6 (267) 7/8.7/6 4 (,5) 277 (204) 42 () (68) (5,64) 46 (4) 526 (87) 62 (457).5/8 99 (44,98) 46 (7) 6 (464) 746 (549) (47,5) 5 (72) 774 (569) 9 (672)./8./6 26 (58,622) 629 (46) 965 (709),08 (795) 46 5 (57,2) 687 (5),05 (77),77 (866)./ (74,068) 872 (642),48 (99),5 (,07) 9 (7,695) 928 (682),428 (,0),592 (,7)./8 2./6 7 (9,6),69 (8),820 (,8) 2,026 (,490) (84,088).98 (88),87 (,5) 2,067 (,520)./2 2./8 492 (0,69),526 (,22) 2,52 (,729) 2,654 (,95) 9 45 (0,5),546 (,64) 2.84 (,75) 2,646 (,946).5/8 2.9/6 584 (,226),949 (,4) 2,88 (,756) 2,6 (,949) (6,220),967 (,446),07 (2,2),86 (2,490)./4 2./4 684 (5,888) 2,444 (,797),856 (2,85) 4, (,6) (6,5) 2,88 (,756),690 (2,74) 4,096 (,02).7/8 2.5/6 79 (78,5),02 (2,22) 4,78 (,55) 5,7 (.90) (5,06) 2,88 (2,9) 4,444 (,267) 4,9 (,627) 2./8 90 (204,62),676 (2,70) 5,85 (4,29) 6,482 (4,766) (84,05),690 (2,7) 5,78 (4,204) 6,47 (4,667) (22,27) 4,578 (,66) 7,08 (5,207) 7,8 (5,779) 2./4./2,68 (262,57) 5,2 (,8) 8,72 (6,56) 9,297 (6,86) 90,05 (8,590) 5,707 (4,96) 8,88 (6,499) 9,80 (7,2) 2./2.7/8,458 (27,77) 7,22 (5,),56 (8,) 2,827 (9,42) 64 95,2 (28,06) 6,85 (5,026) 0,595 (7,79),7 (8,647) 68 00,45 (22,76) 8,28 (6,2) 2,96 (9,5) 4,87 (0,578) 2./4 4./4,6 (62,02) 8,75 (6,42) 4,0 (0,7) 5,59 (,4) 72 05,6 (67,08) 9,820 (7,220) 5,26 (,269) 6,95 (2,452) 4.5/8,9 (44,028),4 (8,) 8,27 (,46) 20,226 (4,872) 80 5,870 (420,27) 2,264 (9,08) 9, (4,55) 2,272 (5,64)./4 5 2,280 (52,574) 4,45 (0,626) 2,5 (7,58),796 (8,968)./2 5./8 2,659 (597,647) 8,08 (,295) 29,7 (2,5) 2, (2,758) 90 2,424 (545,05) 27,654 (2,98) 27,88 (20,),809 (22,65)./4 5./4,066 (689,249) 22,2 (6,62) 6,075 (26,526) 9,84 (29,290) 00 45,0 (685,695) 24, (7,949) 8,742 (54,29) 42,80 (,478) 4 6./8, (787,8) 27,024 (9,87) 4,88 (2,267) 48,444 (5,62) 4./4 6./2, (704,242),5 (8,8) 4,647 (,6) 45,956 (,79) 4./2 6.7/8 4,46 (92,02),42 (22,70) 49,58 (6,4) 54,64 (,77) = olt Material Grades 8.8 (Metric) and STM 9/S4882 Grade 7 (Imperial) or similar 2 = F size based on heavy series nuts = olt tension equates to a bolt stress of 70% of the minimum yield strength 4 = Torque figures detailed are based on 70% of the minimum bolt yield stress 20

121 METRI TO IMPERIL ONVERSION HRT SI Unit System International onversion Factor Imperial Equivalent onversion Factor SI Unit System International Pressure ar x 4.5 PSI x ar ar x 4.5 lbf.in² x ar kp x 0.45 PSI x 6.89 ar mp x 45 PSI x ar Volume rea cm³ x 0.06 inch³ x 6.4 cm³ litre x 6 inch³ x 0.06 litre litre x 0.22 gallon x 4.54 litre m³ x. yard³ x 0.76 m³ mm² x inch² x 645 cm³ cm² x 0.55 inch² x 6.45 litre m2 x 0.8 foot² x litre Length Force mm x inch x.4 mm cm x 0.97 inch x 2.54 cm m x.28 foot x 0.5 m N x 0.2 pound x 4.45 N kn x 2 pound x kn Torque Mass Flow Power Nm x 0.78 lbf.ft x.56 Nm Nm x 8.9 lbf.in x 0. Nm f.m x lbf.ft x 0.82 f.m g x 0.05 ounce x 28. g x pound x t x. ton (short) x t cm³/min x 0.6 inch³/min x 6.4 cm³/min litres/min x.2642 gallon/min x.785 litres/min kw x.4 hp x kw kw x tu/s x.055 kw w x 0.74 ft lb/s x.6 w Temperature To calculate elcius to Fahrenheit : ( F 2) /.8 = To calculate Fahrenheit to elcius : ( x.8) + 2 = F N 2

122 NOTES N 22

123 NOTES N 2

124 Represents HiForce Regional Office Represents uthorised HiForce distributor UK Head Office HiForce Limited entley Way aventry Northants, NN 8QH United Kingdom Tel: Fax: daventry@hiforce.com 2 HiForce FZO FG0, R/ 8 Jebel li Free Zone P.O. ox 702, ubai United rab Emirates Tel: Fax: dubai@hiforce.com HiForce Limited Unit 24 / M4 Mussaffah Industrial rea P.O. ox 9722, bu habi United rab Emirates Tel: Fax: abu.dhabi@hiforce.com 4 HiForce ustralia Pty. Ltd Unit 2, 7 Mcamey venue Rockingham W 668 ustralia Tel: Fax: australia@hiforce.com 5 HiForce aspian Salyan Highway 20th Zone aku zerbaijan Tel: Fax: baku@hiforce.com HiForce LKL venida Principal 55 Enseada das Gaivotas Rio das Ostras RJ ep razil Tel: Fax: brasil@hiforce.com HiForce Hydraulic Equipment (Shanghai) Ltd. o. 088, 28 Jinian Road aoshan istrict Shanghai hina Tel: Fax: china@hiforce.com HiForce France 57 hemin de la Tour 82 Pommier de eaurepaire France T : F: france@hiforce.com P.T. HiForce Indonesia ilandak ommercial Estate uilding Nr. 0, NE Jakarta Selatan Indonesia Tel: Fax: jakarta@hiforce.com HiForce Hydraulics (sia) S.. 9, Jalan Pentadbir U/ HicomGlenmarie Industrial Park Shah lam, Selangor Malaysia Tel: Fax: malaysia@hiforce.com HiForce Nederland V. van Leeuwenhoekstraat 8 26 Lt Oud eijerland Netherlands Tel: Fax: holland@hiforce.com HiForce Hydraulics (Pty) Ltd P.O. ox 496 Randjesfontein 68 Midrand South frica Tel: Fax: south.africa@hiforce.com at. Ref. HF08E