HYDRAULIC TOOLS ww w.hi -fo r ce.c o m UK Head Office: Hi-Force Regional Offices:

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1 UK Head Office: HiForce Limited Prospect Way, aventry, Northants, NN 8PL, United Kingdom Tel: Fax: HiForce Regional Offices: HiForce S.r.l. Milan Italy Tel: HiForce Hydraulics (sia) S.. Selangor Malaysia Tel: HiForce Nederland V Strijen Netherlands Tel: holland@hiforce.com HiForce Hydraulics (Pty) Ltd Midrand South frica Tel: south.africa@hiforce.com HiForce berdeen berdeen United Kingdom Tel: aberdeen@hiforce.com HiForce Hydraulics bu habi United rab Emirates Tel: abu.dhabi@hiforce.com HiForce FZO ubai United rab Emirates Tel: dubai@hiforce.com HYRULI TOOLS HiForce aspian aku zerbaijan Tel: baku@hiforce.com Global rand Local Service Your authorized distributor: at. Ref. HFM606US ww w.hi fo r ce.c o m Jacks Pumps utters Presses ylinders Puller kits Spreaders Pipe benders Torque tools olt tensioners Nut splitters Hole punchers Moving skates rimping tools Hydrotest pumps ToughLift jacking systems

2 HIFORE OMPNY INFORMTION OUR MISSION STTEMENT To support our valued customers through the design, manufacture and supply of first class products and services of exceptional quality, to assist them to gain competitive advantage in their markets. To sustain our vision and mission by constantly seeking improvement via continuous education and learning, and the application of the best available technology and business practices. To provide a pleasant, nurturing and growth orientated environment, which encourages our employees to be highly productive and to grow both personally and professionally. To develop diversified markets, that provide stability, and adequate financial returns and allow us to achieve our vision and provide opportunities for existing and future employees. HIFORE TLOGS In addition to this new 206 catalog, other product specific and condensed catalogs are available in several languages including hinese, utch, English (both in imperial and metric), French, German, Italian, Norwegian, Portuguese, Russian and Spanish. To request copies of our catalog(s) contact your local sales representative, or alternatively you can access our catalogs online! Simply go to HIFORE UK FILITIES HIFORE WESITE heck out the HiForce Website for the latest company and product information. 2

3 ONTENTS General Information about the company, products, markets, quality and safety Pages 4 8 ylinders & Sets Low height, multipurpose, hollow piston, double acting and high tonnage cylinders, sets & saddles Pages 9 28 Pumps Manual, electric, air, gasoline engine driven, split flow electric pumps and accessories Pages System omponents Hoses, oil, pressure gauges, manifolds, couplers, fittings and control valves Pages 5 60 Jacks Industrial aluminum jacks, compact jacks, steel bottle jacks and machine lift low height jacks Pages 6 66 E Torque Tools Manual, pneumatic and hydraulic torque wrenches, multipliers, pumps and accessories Pages F olt Tensioners Hydraulic topside and subsea tensioners, manual and air driven pumps and accessories Pages 93 8 G Hydrotest Pumps Manually operated and air driven hydrotest pumps and accessories Pages 9 28 H Puller Kits Selfcontained and heavy duty hydraulic pullers, pin and bush replacement tool kits Pages I rimpers & utters Hydraulic crimping tools, cable cutters, chain cutters and wire rope cutters Pages J Tools Hole punchers, nut splitters, flange spreaders, pipe benders, skates, presses and tool boxes Pages 5 68 K ToughLift ToughLift jacking systems and accessories Pages L Services Equipment rental, onsite services, maintenance and training Pages M The Information Pages asic hydraulic principles, conversion and torque value charts Pages N Extras New products, HiForce contact details, model index Pages O 3

4 OUT HIFORE, PROUTS & MRKETS Welcome to the 206 HiForce catalog comprising of 208 pages, packed full of product and technical information from the fastest growing hydraulic tools manufacturer in the world today. Our continually expanding Regional Office, Service enter and istribution network continue to fuel our desire to ensure that HiForce products and after sales services are both available to hydraulic tools users anywhere in the world. HiForce is and will continue to be a fiercely independent ompany, managed by hard working Shareholders & irectors, ably supported by a highly motivated and conscientious workforce, all of whom retain the same passion, for success, that helped HiForce to produce its first hydraulic tools over 30 years ago. HiForce Regional Office uthorized HiForce istributor 4

5 OUT HIFORE, PROUTS & MRKETS uring the past five years HiForce has invested a significant amount of money in twelve state of the art Mori Seiki N Machines. Our latest addition, a brand new 4 axis machine, capable of machining hydraulic cylinders up to 5 tons capacity and 47 inches stroke, was received in May 204 along with an additional milling machine, bringing our total fleet of production machines to 5. HiForce is totally committed to manufacturing products of the highest quality, using the best machinery available, to ensure that our products meet the most stringent quality requirements possible, whilst also retaining a competitive price in the global market for hydraulic tools. Our research, development and design office is working hard and continuing to expand, ensuring that our products remain at the leading edge of currently available hydraulic tool technology. Following our UK head office relocation in 200, to a brand new, state of the art facility in aventry, UK, we also added a further 20,000 square feet of purpose built Logistics enter in 202. In just 4 short years we have increased in size by more than five fold, which is surely testament to our claims, of being the fastest growing hydraulic tools manufacturer in the world. Within our new Logistics enter we have also invested a significant amount of money in our new, purpose built, Training School. overing an area of over,500 square feet, this new facility is fully equipped with a classroom and two separate practical training areas, one for product training and one for service & repair training. The Training School has also been approved by the EIT (Engineering onstruction Industry Training oard), to deliver EIT approved courses in Flange Management, a critical area within the Oil & Gas industry. y the end of 205, our UK Training School will have delivered over 30 EIT approved training courses, with almost 50 delegates trained and certified. Our Malaysia and Middle East facilities have now also been approved by the EIT, with plans already in place to complete EIT approval in South frica by early 206. There is no doubt that the huge investment in facilities, personnel, product design and manufacturing capabilities, that we are making today, will see HiForce continue to grow at a significant rate over the coming years. With over 30 years of hydraulic tool manufacturing and technical sales experience in place, we believe that HiForce is certainly a company that can be trusted with your current and future demands for hydraulic tools, safe in the knowledge that when you need us we will be ready to support you worldwide, 24 hours a day, 7 days a week, 365 days per year. 5

6 OUT HIFORE, PROUTS & MRKETS HiForce products are in use every day in a wide variety of industries including Oil & Gas, Petrochemical & Refining, Power Generation, Steel & luminum Plants, Paper Mills, Sugar Refineries, Railways, Mining, onstruction, Ship uilding & Ship Repair, erospace, efence, Heavy Engineering and the many thousands of industrial service companies supporting these market sectors. HiForce hydraulic tools continually satisfy the demands of industry during construction, production, breakdown and routine shutdown repair and maintenance. Every year more and more companies continue to join the ever growing list of satisfied HiForce hydraulic tool users. We are very proud of our latest edition of the HiForce hydraulic tools catalog which now includes over 2000 products. large of new products are being launched in this catalog including spring return stud bolt tensioners, three speed hydraulic torque wrench pumps, a new range of manual hydrotest pumps, improved range of manual and pneumatic torque multipliers and hand torque wrenches, hydraulic pin and bush removal and installation kits, hollow bore, lightweight, aluminum cylinders, increased capacity and range of heavy lift cylinders and remote controlled, high tonnage trolley mounted pullers. 6 Furthermore, our innovative new OLTRIGHT PRO software, designed to accurately calculate the correct torque and tension figures for a wide variety of bolted joints, is now available in English, with the addition of further language options an ongoing process. The continuous expansion of the HiForce product range enables us to offer our valued customers a one stop solution for all of their hydraulic tool requirements.

7 OUT HIFORE, PROUTS & MRKETS HiForce is fully committed to improving levels of technical capability, both within our own workforce and also throughout our distributor network, and we believe that training is a key element to help us in achieving our goals. HiForce continues to invest considerable time and money in the establishment of first class technical sales and service training courses for both our distributors and product users. ourses are held on a regular basis at our UK head office and at selected regional offices worldwide. ll training is carried out in our EIT approved Training Schools; located in the UK, Malaysia & Middle East, with additional EIT approved Training School being set up in South frica by 206. Please refer to pages 8 to 86 for further information or contact your local HiForce office. Our Sales & Marketing teams provide the essential link between HiForce and our customers, to ensure that our 30 plus years of expertise and experience continues to anticipate the needs of tomorrow s market today! nother key link with our customers is provided by our Regional Office service centers, each fully equipped with the latest state of the art service, repair, calibration and testing facilities ensuring that the after sales service provided for HiForce products is second to none in the industry. dditionally, over the past few years many of our authorized distributors have established their own accredited HiForce Service enter, further enhancing the HiForce Global rand, Local Service philosophy. The appointment of additional strategically placed service centers, authorized by and compliant with HiForce s strict levels of competence, is continuing year on year. May I thank you on behalf of everyone at HiForce, for taking the time to read this section of our 206 catalog, which yet again has increased in size and product range compared to its predecessor. I am confident that the products and technical information, detailed on the following pages, will greatly assist you when selecting the most suitable HiForce tool for the application at hand. We are justifiably very proud of our achievements to date, none of which could have been realized without the continued support of our many customers and distributors worldwide. e assured HiForce will continually strive to improve in everything we do. Kevin P. rown Group Managing irector 7

8 QULITY & SFETY ll HiForce products are designed and manufactured to meet or exceed the requirements of current national and international standards and codes of practice, which are essential to ensure that HiForce manufactures hydraulic tools and equipment of the highest possible quality, both today, and in the future. ll items are manufactured in accordance with the quality assurance requirements of ISO 900:2008 and ISO 400:2004 as verified by our certificate of registration 2I INT 22, originally issued in January 998 and valid until September 208 at which time it will be renewed for a further three year period. ll HiForce tools are permanently marked with their respective model and a unique serial, which are both traceable to an individually issued test certificate. Every HiForce tool manufactured is individually tested in accordance with the latest international test procedures, applicable to hydraulic tools and equipment. ll HiForce products are covered by a comprehensive warranty against material and/or workmanship defects. ll warranty claims must, in the first instance, be registered via our website online warranty claim registration procedure at The procedure is easy to complete and enables HiForce to provide an initial response, within 48 hours of registration of the warranty claim. Following a detailed evaluation of the online warranty claim by our technical department, claims can, in most cases, be approved immediately avoiding the need for costly and time consuming return shipment of the faulty items to HiForce. ependant on whether the approval is to repair or replace, HiForce will authorize the warranty through your local authorized HiForce istributor or Service enter. HiForce reserves the right to request the return of defective or faulty product for a more detailed evaluation and inspection should the information provided in the online warranty claim prove inconclusive. ll warranty claim rejections will be supported by a report explaining the reasons why warranty has not been approved. High pressure hydraulic power provides one of the simplest means of applying a high force in confined spaces, however respect for common sense safety precautions is essential at all times. Every HiForce employee is fully conversant with all HiForce safety procedures, applicable to the safe operation and use of our products and we feel it is our duty to ensure that all users of hydraulic tools are equally aware of these procedures. With every product that we supply, we provide operation and maintenance instructions to ensure that all operators are equally aware of these safety issues. 8

9 YLINERS Hydraulic ylinders Selection table Page 0 HVL Range Single acting Very low height pancake cylinders Page HPS Range Single acting Low height pad cylinders Page 2 HLS Range Single acting Low height cylinders Page 3 HSS Range Single acting Multipurpose cylinders Pages 4 5 HS Range Single acting lightweight Solid piston aluminum cylinders Page 6 HH Range Single acting lightweight Hollow piston aluminum cylinders Page 7 HHS Range Single acting Hollow piston cylinders Page 8 HHR Range ouble acting Hollow piston cylinders Page 9 H Range ouble acting High tonnage cylinders Page 20 HFL & HFG Range Single acting Failsafe lock ring cylinders Pages 2 22 HGG & HSG Range Single acting Load return high tonnage cylinders Page 23 HPS Range Single acting Pull cylinders Page 24 PS Sets Pump and cylinders sets Page 25 Saddles ylinder saddles and Piston rod specifications Pages

10 SELETION TLE FOR HIFORE STNR RNGE YLINERS I L 0 hoice of 29 standard cylinder models and unlimited specials made to order, HiForce will provide the best cylinder for the job! Nominal lifting capacity of cylinder in tons ylinder stroke inch ylinder Range HVL HPS HLS HSS 5 HPS50 HPS5 HSS5 HSS52 HSS53 HSS54 HSS55 HSS57 HSS59 Page 2 3 to 2 HVL0 HPS00 HSS0 HHS0 HLS0 HHS02 HSS02 HSS04 6 to 22 HVL20 HPS200 HLS20 HSS52 HH82 HSS54 25 to 35 HVL30 HPS300 HLS30 HHS to 4 HHS302 HHR to 57 HVL50 HPS500 HLS50 HSS502 HSS252 HH372 HFL502 HLS302 HSS254 HSS06 HSS56 HHS206 HHR306 HHS06 HSS08 HSS00 HSS02 ylinder principle single acting single acting HSS50 HSS256 H256 HS306 HSS258 HSS308 HSS250 HSS254 HSS258 HHS306 HHR to 80 HPS750 2 to 2 HVL00 HPS000 HLS00 HFL to 67 HPS500 HLS50 HFL502 HLS502 HFG502 HFG002 HFG502 HLS502 HSS504 HFG504 HH504 HFG506 HSS506 H506 HS506 HSS508 H503 HSS503 HHS603 HHR603 HHS606 HSS756 HHR606 HHR600 HLS002 HHS003 HHR003 HFG004 HSS004 HFG006 HHS006 H006 HHR006 HS006 HSS006 HSS000 H003 single acting spring assisted return solid piston 45 single acting spring assisted return solid piston HS 6 single acting spring assisted return solid piston HH 7 single acting spring assisted return hollow piston HHS 8 single acting spring assisted return hollow piston HHR 9 double acting hydraulic return hollow piston H 20 double acting hydraulic return solid piston HFL 2 single acting load/gravity return threaded piston & lock ring HFG 22 single acting load/gravity return threaded piston & lock ring HGG 23 single acting load/gravity return solid piston HSG 23 single acting load/gravity return solid piston HFG504 HFG506 H506 HSG506 HGG506 HHR508 H to 287 HFL2502 HFG2002 H2006 HFG2006 HSG2006 HFG2506 HGG2006 HHR2508 H2002 Main characteristics of HiForce cylinder range Return action Piston feature Saddle load/gravity return solid piston integrated spring assisted return solid piston integrated 353 to 439 HFL4002 HFG3006 HFG4006 H3006 H4006 HSG3006 HGG3006 integrated several options available flat saddle several options available several options available several options available several options available tilting saddle tilting saddle tilting saddle tilting saddle 573 to HFL5002 H5006 HFG5006 H8006 HFG8006 H0006 HFG0006 Stroke limiting device stop ring stop ring stop ring stop ring stop ring stop ring stop ring stop ring stop ring restriction port restriction port stop ring restriction port

11 HVL SINGLE TING VERY LOW HEIGHT PNKE YLINERS apacities from to 5 tons HVL30 HVL00 Stroke length 0.24 inches Working pressure 0000 PSI HVL0 The HVL pancake cylinder range combines a very low closed height with a 0.24 inch stroke, providing a precise adjusting and lifting force in very confined work areas. Ideally suited for applications requiring alignment of machinery, turbines, heavy structures etc. ll models are single acting, load return design. The base of all HVL cylinders must be fully supported during use. Single acting load return Nitrocarburized piston rod Low friction bearing surfaces ntiextrusion seals HVL0 also available with 5 extension hose and coupling. Please add suffix H to model no. id you know... HiForce HVL pancake cylinders are the lowest closed height hydraulic cylinders available on the market. If you don t have the space, we have the solution! E Note: ll models, excluding HVL00, are fitted with extension nipple for required coupling clearance (drawing is without coupling extension nipple). apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch² Weight lbs imensions in inches E HVL0 HVL20 HVL30 HVL50 HVL

12 HPS SINGLE TING LOW HEIGHT P YLINERS apacities from 5 to 62 tons Stroke lengths from 0.24 to 0.63 inches HPS200 HPS00 Working pressure 0000 PSI The HPS pad cylinder range offers the best capacity, closed height and stroke length combination, spring assisted return cylinders in the industry. Ideally suited for applications where a low closed height and maximum possible stroke is of prime importance, these highly versatile cylinders are extensively used for maintenance, structural weld positioning, rigging, flange separating and many other applications. Single acting, spring assisted return Nitrocarburized piston rod Low friction bearing surfaces ntiextrusion seals Handle (HPS000 & HPS500) G G2 H 3 inch E F I apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch 2 Weight lbs imensions in inches E F G G2 H I HPS50 HPS5 HPS00 HPS200 HPS300 HPS500 HPS750 HPS000 HPS

13 HLS SINGLE TING LOW HEIGHT YLINERS apacities from to 62 tons HLS 0 Stroke lengths from to 2.36 inches HLS 50 Working pressure 0000 PSI The HLS low height cylinder range is the most widely used HiForce cylinder design in the world today. ll models have spring assisted return pistons and combine low closed height with optimum stroke lengths. Offering a compact, powerful force for a wide variety of applications in many industries including power generation, ship building & repair, construction, railways, mining, steel works, oil & gas and many others. The HLS range offers a compact, portable option in an inexpensive package. Spring assisted return Nitrocarburized piston rod Low friction bearing surfaces ntiextrusion seals 3 inch F E () = HLS0 features 2 base mounting holes at 90 from coupler apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch² Weight lbs imensions in inches E F HLS0 HLS20 HLS30 HLS302 HLS50 HLS502 HLS00 HLS002 HLS50 HLS M8 M8 M8 M8 M8 M8 M2 M2 M2 M

14 HSS SINGLE TING MULTIPURPOSE YLINERS HSS08 HSS00 apacities from 5 to 20 tons HSS06 HSS04 Stroke lengths from to 8 inches Working pressure 0000 PSI The HSS single acting multipurpose cylinder range offers the widest choice of stroke lengths and lifting capacities available, and provides an excellent choice for maintenance, production, fabrication and construction applications. ll models are provided with a collar thread and thread protector, cylinder base and piston rod mountings for easy fixturing, making the HSS range the most versatile and adaptable multipurpose cylinders available. Major user industries include power generation, railways, steelworks, mining, shipyards and oil & gas. Spring assisted return Nitrocarburized piston rod Low friction bearing surfaces ntiextrusion seals ollar threads withstand full load Piston rod thread on all models up to 33 tons ase mounting holes on all models (except HSS308) Optional piston rod saddles (see pages 26 27) ollar thread protector supplied as standard E Lightweight aluminum alternatives available (see page 6) H G 3 inch = see pages F apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch 2 Weight lbs imensions in inches (unless otherwise stated) E F G H HSS5 HSS52 HSS53 HSS54 HSS55 HSS57 HSS59 HSS0 HSS02 HSS04 HSS06 HSS08 HSS00 HSS / 2 6un / 2 6un / 2 6un / 2 6un / 2 6un / 2 6un / 2 6un 2 / 4 4un 2 / 4 4un 2 / 4 4un 2 / 4 4un 2 / 4 4un 2 / 4 4un 2 / 4 4un M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M

15 HSS SINGLE TING MULTIPURPOSE YLINERS Spring assisted return Nitrocarburized piston rod Working pressure 0000 PSI E apacities from 5 to 20 tons Stroke lengths from to 8 inches Low friction bearing surfaces ntiextrusion seals ollar threads withstand full load Piston rod thread on all models up to 33 tons ase mounting holes on all models (except HSS308) Optional piston rod saddles (see pages 26 27) ollar thread protector supplied as standard H G 3 inch = see pages F apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch 2 Weight lbs imensions in inches (unless otherwise stated) E F G HSS52 HSS54 HSS56 HSS50 HSS252 HSS / 4 6un 2 3/ 4 6un 2 3/ 4 6un 2 3/ 4 6un 3 5/ 6 2un 3 5/ 6 2un M0 M0 M0 M0 M2 M HSS / 6 2un.93 M HSS / 6 2un.93 M HSS / 6 2un.93 M HSS / 6 2un.93 M HSS / 6 2un.93 M HSS / 6 2un HSS un 2.7 M HSS un 2.7 M HSS un 2.7 M HSS un 2.7 M HSS un 2.7 M HSS756 HSS004 HSS006 HSS / 4 2un 6 7/ 8 2un 6 7/ 8 2un 6 7/ 8 2un M2 M M M H

16 HS SINGLE TING LIGHTWEIGHT LUMINUM YLINERS apacities from 35 to 2 tons Stroke length 6 inches Working pressure 0000 PSI HS006 The HS range of single acting, lightweight, aluminum cylinders is specifically designed for applications where weight and ease of positioning are features of prime importance. With an average weight of approximately 50% of comparable capacity steel construction cylinders, all models are supplied with a hard anodized, wear resistant, piston rod and cylinder body and a steel cylinder base protection plate. vailable lifting capacities range from 35 to 2 tons capacity, at maximum working pressure of 0000 PSI. ll models are commonly used in a wide variety of industrial applications in shipyards, steel mills, construction and power plants. Other capacities and stroke length options available on request. Spring assisted return Hard anodized piston rod and cylinder Steel base plate to protect cylinder body Low friction bearing surfaces Optional piston rod saddles (see pages 26 27) Please Note... luminum cylinders offer the benefit of greatly reduced weight compared to conventional steel cylinders. However, due to the inherent nature of the material, are not recommended for use in high cycle production applications. The recommended life cycle is estimated at approximately 5000 operations at maximum pressure, which in most lifting and maintenance applications represents a more than acceptable period of usage. E 3 inch apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch² Weight lbs imensions in inches E HS306 HS506 HS Note: Other capacities and stroke lengths available on request 6

17 HH SINGLE TING HOLLOW PISTON LUMINUM YLINERS apacities from 20 to 57 tons Stroke lengths from 2 to 4.4 inches Working pressure 0000 PSI HH504 The HH range of single acting hollow piston aluminum cylinders are specifically designed for applications where weight and ease of positioning are of prime importance. Similar in design to the HHS range, the HH cylinder models have a hollow piston to enable a rod or cable to be passed through the entire cylinder length making it suitable for applications where a pulling force is required. ll models are supplied with a hard anodized, wear resistant, piston rod and cylinder body and a steel cylinder base protection plate. vailable lifting capacities range from 20 to 57 tons, at maximum working pressure of 0000 PSI. Spring assisted return Hard anodized piston rod and cylinder Steel base plate to protect cylinder body Low friction bearing surfaces Optional piston rod saddles (see pages 26 27) 3 inch Please Note... G luminum cylinders offer the benefit of greatly reduced weight compared to conventional steel cylinders. However, due to the inherent nature of the material, are not recommended for use in high cycle production applications. The recommended life cycle is estimated at approximately 5000 operations at maximum pressure, which in most lifting and maintenance applications represents a more than acceptable period of usage. 90 E F apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch² Weight lbs imensions in inches (unless otherwise stated) E F G HH82 HH372 HH M8x0 M0x5 M0x

18 HHS SINGLE TING HOLLOW PISTON YLINERS apacities from 2 to 2 tonnes Stroke lengths from to 6 inches HHS302 HHS202 Working pressure 0000 PSI The HHS single acting hollow piston cylinder range is extremely versatile for use in tooling, maintenance and tensioning applications. Specifically designed with a hollow piston to enable a rod or cable to be passed through the entire cylinder length for applications where a pulling force is required, the HHS range is used extensively in posttensioning and prestressing applications as well as testing of various bonded or mechanical anchoring systems. HHS cylinders can also be used for general lifting applications, when fitted with readily available interchangeable hardened steel piston rod saddles. Spring assisted return Nitrocarburized piston rod Low friction bearing surfaces ntiextrusion seals Optional piston rod saddles (see pages 26 27) ollar thread protector supplied as standard 3 inch F E I H = see pages G HHS0 HHS02 HHS06 HHS202 HHS206 HHS302 HHS306 HHS603 HHS606 HHS003 HHS006 apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch² Weight lbs imensions in inches (unless otherwise stated) E F G H / 4 6un.8 M / 4 6un.8 M / 4 6un.8 M / 8 2un.58 M / 8 2un.58 M / 2 2un.58 M / 2 2un.58 M / 4 2un 2.32 M / 4 2un 2.32 M / 8 2un 2.36 M / 8 2un 2.36 M6 7.0 I

19 HHR OULE TING HOLLOW PISTON YLINERS apacities from 36 to 272 tons Stroke lengths from 2 to 2.02 inches HHR306 HHR302 HHR302 Working pressure 0000 PSI The HHR double acting hollow piston cylinder range incorporates all of the design features of the HHS range with the added benefit of double acting design, which greatly enhances speed of operation and performance particularly in the longer length stroke options. dditionally a substantial hydraulic pulling force is available in the piston retraction mode of operation. Standard range models are featured in this catalog, however other stroke and tonnage options are available on request. ouble acting design Nitrocarburized piston rod nnular area overload protection valve Low friction bearing surfaces ntiextrusion seals Optional piston rod saddles (see pages 26 27) ollar thread protector supplied as standard J E F 3 inch I G = see pages Note : 36 & 67 ton models feature 2 base mounting holes at 90 from coupler 45 H apacity Push Pull tons Stroke inch Oil cap. inch³ yl. eff. Weight area inch² lbs HHR302 HHR306 HHR HHR603 HHR606 HHR HHR003 HHR006 HHR HHR imensions in inches (unless otherwise stated) E F G H / 2 2un 4 / 2 2un M8 M / 2 2un.58 M / 4 2un 6 / 4 2un M2 M / 4 2un.77 M / 8 2un.58 M / 8 2un n/a.58 n/a M6 n/a 7.0 n/a n/a n/a n/a n/a I J 9

20 H OULE TING HIGH TONNGE YLINERS H506 apacities from 27 to 5 tons H503 Stroke lengths from 6 to 3 inches Working pressure 0000 PSI The H double acting cylinder range offers the utmost in versatility and durability. Specifically designed for heavy duty lifting, construction and maintenance applications as well as presswork and industrial production, the double acting design provides substantial pulling force in the piston retraction mode as well as providing fast, controlled retraction for continuous duty cycle operation. ll models up to 224 tons are supplied with flat saddle, piston rod threads and collar threads as standard. s from 359 tons and upwards are supplied without collar thread and piston rod thread, however include replaceable tilting saddle as standard. Standard range models are featured in this catalog, however other stroke and tonnage options are available on request. Internal annular area overload protection valve Low friction bearing surfaces Nitrocarburized piston rod ntiextrusion seals Lifting ring comes as standard on models from 55 to20 tons Eyebolts come as standard on models from67 to 5 tons ase mounting holes I 3 inch E ase mounting holes are for location of cylinder only. They are not designed to resist the full capacity of the cylinder H F G ase mounting holes (F) will not withstand full load Optional piston rod saddles on pages apacity Push Pull Stroke Oil cap. yl. eff. Weight imensions in inches (unless otherwise stated) tons inch inch 3 area inch 2 lbs E F G H I H256 H506 H503 H006 H003 H506 H / 6 2un 5 2un 5 2un 6 7/ 8 2un 6 7/ 8 2un 8 2un 8 2un M0 M2 M2 M2 M2 M6 M H2006 H2002 H / 4 2un 9 3/ 4 2un Optional Optional M20 M20 M H4006 H Optional Optional Optional Optional M24 M H8006 H Optional Optional Optional Optional Optional Optional Optional Optional

21 HFL SINGLE TING LOW HEIGHT FILSFE LOK RING YLINERS apacities from 55 to 573 tons HFL002 Stroke lengths from.77 to 2 inches Working pressure 0000 PSI The HFL low height single acting failsafe lock ring cylinder range combines all the versatility and efficiency of hydraulic power with the safety of mechanical load support, offering a sustainable lifting force in very confined work areas. Ideally suited for applications requiring load holding for extended periods, such as bridge support work. The HFL range features a single acting load return piston, threaded throughout its stroke length to suit the threaded mechanical load holding lock ring. ll models are suitable for vertical lifting only and are supplied with tilting saddles as standard. Single acting load return design Nitrocarburized cylinder and piston rod for corrosion protection Low friction bearing surfaces ntiextrusion seals Tilting saddle fitted as standard Overstroke restrictor port See pages for pumps suitable for use with all HiForce cylinders Saddle and piston rod details, see pages For easy rotation of the load holding locking ring, HiForce recommends the purchase of tommy bar(s). s of suitable tommy bars are listed in below table. 3 inch E HFL502, HFL002 & HFL502 3 inch E HFL2502, HFL4002 & HFL5002 apacity Stroke Oil cap. yl. eff. Weight Tommy imensions in inches HFL502 HFL002 HFL502 HFL2502 tons inch inch area inch lbs bar TT0 TT0 TT0 TT E HFL TT HFL TT

22 HFG SINGLE TING FILSFE LOK RING YLINERS HFG004 HFG504 apacities from 55 to 5 tons Stroke lengths from.97 to 6 inches Working pressure 0000 PSI The HFG single acting failsafe lock ring cylinder range combines all the versatility and efficiency of hydraulic power with the safety of mechanical load support. Ideally suited for applications requiring sustained load holding for extended periods, such as bridge support work, the HFG range features a single acting, load return piston, threaded throughout its stroke length to suit the threaded mechanical load holding lock ring. Simply jack up the load, wind down the mechanical lock ring until it comes into contact with the cylinder body, release the hydraulic pressure and sustain the load mechanically. ll models are suitable for vertical lifting only and are supplied with tilting saddles as standard to reduce the risk of side loading the cylinder. Standard models are featured in this catalog, however other stroke and tonnage options are available on request. Single acting load return design Nitrocarburized cylinder and piston rod for corrosion protection Low friction bearing surfaces ntiextrusion seals Tilting saddle fitted as standard Overstroke restrictor port For easy rotation of the load holding locking ring, HiForce recommends the purchase of tommy bar(s). s of suitable tommy bars are listed in below table. E 3 inch 22 apacity Stroke Oil cap. yl. eff. Weight Tommy imensions in inches tons inch inch 3 area inch 2 lbs bar E HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG TT HFG8006 HFG TT4 TT Note: Other capacities and stroke lengths available on request

23 HGG SINGLE TING LO RETURN INUSTRIL YLINERS apacities from 67 to 359 tons Stroke length 6. inches HGG2006 Working pressure 0000 PSI The HGG range of load return industrial cylinders is specifically designed for lifting and maintenance applications. These single acting cylinders are supplied with a tilting saddle to reduce risks of damage caused by side loading and an integral stop ring for stroke limitation is fitted as standard. Standard range models are featured in this catalog, however additional capacities and stroke options are available on request. E 3 inch HGG506 HGG2006 HGG3006 apacity tons Stroke inch Oil cap. inch yl. eff. area inch² Weight lbs imensions in inches HSG SINGLE TING LO RETURN ONSTRUTION YLINERS E apacities from 67 to 359 tons Stroke length 6.00 to 6.03 inches HSG2006 Working pressure 0000 PSI The HSG single acting load return construction cylinders are ideally suited for construction, civil engineering, heavy fabrication and maintenance applications. These cylinders are supplied with a tilting saddle fitted as standard and have a stroke limitation device incorporated for safety. Standard range models are featured in this catalog, however additional capacities and stroke options are available on request. E 3 inch apacity tons Stroke inch Oil cap. inch 3 yl. eff. area inch² Weight lbs imensions in inches E HSG506 HSG2006 HSG

24 HP SINGLE TING PULL YLINERS apacities from to 55 tons HP306 Stroke length 6 inches Working pressure 0000 PSI ar HP506 Hand and powered pumps suitable for use with HP range pull cylinders are detailed on pages 29 to 50 The HP pull cylinder range comprises of four models, with capacities ranging from to 55 tons of pulling force. ll models are 0000 PSI maximum working pressure and feature a single acting, spring assisted return piston, with a 6 inch stroke length. Fitted with easily replaceable machined pulling eyes on the piston rod and cylinder base, the tons capacity version can also be supplied with clevis eye attachments. Typical applications for HP pull cylinders are plate alignment prior to welding in shipyards, cable tensioning and heavy load moving using chains or wire ropes. Spring assisted return Surface treated piston rod Replaceable pulling and clevis eyes Piston wiper prevents contamination H G E F HP06 Protective bellows are fitted as standard H F HP06 c/w bellows E HP06 HP306 HP506 Eye bolt thickness: HP06 = 0.87, HP306 =.38, HP506 =.57 HP06 HP06 HP306 HP506 apacity tons Stroke inch Oil cap. inch³ yl. eff. area inch Weight lbs imensions in inches E F G.42 H

25 PS PUMP N YLINER SETS apacities from 5 to 20 tons Stroke lengths from 0.39 to 6.03 inches Working pressure 0000 PSI PS200 HiForce PS pump and cylinder sets provide the simplest and most cost effective way to start your job immediately. ll sets comprise of a HiForce hydraulic cylinder (wide choice available), suitable HiForce manual pump and a 6.5 feet hose with high flow, quick release coupler. 8 standard sets ylinders are spring assisted return design Manual pumps include factory set relief valve Optional piston rod (tilting) saddles are available for most cylinder models (see pages 26 27) For optional pressure gauges please refer to pages Set Pump ylinder Hose ylinder losed PS50 PS53 PS00 PS0 PS02 PS06 PS200 PS20 PS256 PS300 PS302 PS502 PS506 PS002 PS006 capacity tons HP0 HP0 HP0 HP0 HP0 HP0 HP0 HP0 HP0 HP0 HP0 HP0 HP232 HP232 HP252 apacity inch HPS5 HSS53 HPS00 HLS0 HSS02 HSS06 HPS200 HLS20 HSS256 HPS300 HLS302 HLS502 HSS506 HLS002 HSS006 Stroke inch height inch H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 Length feet Weight lbs PS202H PS302H HP0 HP0 6 6 HHS202 HHS H2 H PS603H 67 HP HHS H Note : s PS202H, PS302H & PS603H are supplied with a hollow piston cylinder. 25

26 YLINER SLES & PISTON RO THRE SPEIFITIONS 26 ylinder Range imensions in inch Thread Size Figure Piston rod thread HSS ylinder Range HS ylinder Range HHS ylinder Range HH ylinder Range HHR ylinder Range H ylinder Range HFG ylinder Range HFL ylinder Range HGG ylinder Range HSG ylinder Range HSS5 HSS0 HSS5 HSS25 HSS30 HSS50 HSS75 HSS00 HS30 HS50 HS HHS HHS23 HHS33 HHS6 HHS HH8 HH37 HH HHR33 HHR6 HHR50 HHR250 HHR HGG50 HGG200 HGG HSG50 HSG200 HSG HFG00 HFG50 HFG200 HFG300 HFG400 HFG500 HFG50 HFG800 HFG H25 H50 H00 H50 H200 H400 H500 H300 H800 H HFL50 HFL50 HFL250 HFL500 HFL00 HFL No. Standard Saddle Optional Saddle Figure No. Figure Saddles H30 H50 H HT30 HT50 HT H02 H202 H302 H603 H H02T, H02G H202T, H202G H302T, H302G H603T, H603G H003T, H003G 5,6 5,6 5,6 5,6 5,6 H8 H37 H H8T H37T H50T H302 H603 H508 H2508 H H302T, H302G H603T, H603G H508G H2508G H003T, H003G 5,6 5, ,6 TS50 TS20 TS TS50 TS20 TS TS00 TS50 TS200 TS300 TS400 TS500 TS50 TS800 TS H25 H50 H00 H50 H200 H400T H500T H300T TS800 TS H25T H50T H00T H50T H200T H400 H500 H TS50 TS50 TS250 TS500 TS00 TS H5 H0 H5 H25 H30 H50 H75 H HT0 HT0 HT25 HT25 HT50 HT75 HT M28x.5 M39x.5 M48x.5 M70x.5 M05x2 M35x.5 M50x.5 M60x.5 M48x.5 M70x.5 M50x3 M220x3 M05x2 M2x.75 M2x.75 M2x.75 M2x.75 M2x.75 M22x2.5 M2x.75 M2x.75 M2x.75 M0x.5 M2x.75 M2x.75 M8x.25 M24x3 M24x3 2UNF 2UNF ¾ 2UNF 3 6UN 2½ 2UN M24x3 M24x3 M8x.25 M2x.75 M0x.5 M2x.75 M2x.75 M2x.75 ¾ 6UNF 8UN 8UN ½ 6UN ½ 6UN

27 YLINER SLES & PISTON RO THRE SPEIFITIONS SLE RWINGS (for specifications, see facing page) Fig. Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Note: See below table for details on internal saddle thread Fig. 7 Fig. 8 Fig. 9 PISTON RO RWINGS (for specifications, see facing page) Fig. 0 Fig. Fig. 2 Fig. 3 Fig. 4 Saddle H8T H37T H50T H02T H202T H302T H603T H003T Internal saddle thread specification M24 M36 M48 3 / 4 6 UNF x 8 UN / 4 x 7 UN 5 / 8 x 5 / 2 UNS 2 / 2 x 8 UN 27

28 HYRULI YLINER PPLITIONS 28

29 PUMPS Hydraulic Pumps Selection table Page 30 HP & HPX Range Manually operated pumps Steel, aluminum & Ultra high pressure Pages 3 34 HPFP Range Foot operated pump Two stage operation Page 35 Powered Pumps General information Powered pumps Page 36 PP Range attery powered pump Lightweight & portable Page 37 HEP Range Electric driven pumps Lightweight & portable with carrying strap Page 38 HEP03 Range Electric driven two stage ompact pumps Pages HEP2 Range Electric driven pumps General duty medium flow Page 4 HEP3 Range Electric driven pumps General duty high flow Page 42 HEP5 Range Electric driven pumps Heavy duty high flow Page 43 HSP Range Electric driven pumps Split flow, multi outlet Pages HP Range ir driven pumps Single stage, hand and foot operated Pages HP Range ir driven pumps General duty high flow Page 48 HPP Range Gasoline engine driven pumps General duty high flow Page 49 ccessories ccessories for powered pumps Solenoid valves, trolleys, protection frames, etc. Page 50 29

30 SELETION TLE FOR HIFORE HYRULI PUMPS MNUL PUMPS Nominal cylinder capacity in tons Note : for double acting manual pumps, please add suffix. (only applicable for HP232, HP245 & HP252) 6.00 ylinder stroke in inches HP0 HP2 HP22 HP227 HP232 HP252 HP257 HP245 HP0 HP22 HP227 HP232 HP252 HP257 HP245 HP227 HP232 HP252 HP257 HP245 HP252 HP257 HP245 HP High pressure flow rate in inch 3 per minute POWERE PUMPS HEP03 See pages 39/40 HEP See page 38 HEP2 See page 4 HP/HPP See pages 48/49 HEP3 See page Low pressure flow rate in inch 3 per minute HEP5 See page

31 HP MNULLY OPERTE PUMPS STEEL HP257 Single or two speed operation HP227 HP227 HP0 HP0 hoice of control valves Working pressure 0000 PSI The HP manually operated pump range offers a choice of single or two speed operation and all models are supplied complete with a prefilled oil reservoir, ready for immediate use. ll models have a maximum working pressure of 0000 PSI and the range includes pump models suitable for use with either single acting cylinders or tools. The HP range offers the ideal solution for applications where completely independent, portable hydraulic power is required. With low handle effort characteristics for easy operation, all models are of strong durable construction. HiForce HP manually operated pumps have a proven track record industry wide and offer excellent value for money in portable hydraulic power. full range of system components suitable for use with HP manually operated pumps is detailed on pages Oil reservoir capacity up to inch 3 urable steel construction External pressure release valve Factory set safety relief valve hangeover pressure for two speed models is 203 PSI E F isplacement Usable Handle Valve per stroke inch³ oil cap. effort Weight type st stage 2 st stage inch³ lbs lbs Single speed hand operated pumps for single acting cylinders and tools HP0 2way Two speed hand operated pumps for single acting cylinders and tools HP227 2way HP257 2way imensions in inches E F

32 HP MNULLY OPERTE PUMPS LUMINUM HP232 Two speed operation Working pressure 0000 PSI Six models with choice of control valve HP2 The HP manually operated aluminum pump range offers two speed operation and all models are supplied complete with a prefilled oil reservoir, ready for immediate use. ll models have a maximum working pressure of 0000 PSI and the range includes pump models suitable for use with either single or double acting cylinders and tools. The HP range offers the ideal solution for applications where completely independent, portable hydraulic power is required. With low handle effort characteristics for easy operation and lightweight design, all models are of strong durable construction. HiForce HP manually operated pumps have a proven track record industry wide and offer excellent value for money in portable hydraulic power. Oil reservoir capacity up to inch 3 Lightweight aluminum construction External pressure release valve Factory set safety relief valve hangeover pressure 203 PSI E 3 8 / 8NPT F 32 Valve type isplacement per stroke inch³ st stage 2 nd stage Usable oil cap. inch³ Handle effort lbs Two speed hand operated pumps for single acting cylinders and tools Weight lbs HP2 2way HP22 2way HP232 2way HP252 2way Two speed hand operated pumps for double acting cylinders and tools HP232 4way HP252 4way imensions in inches E F

33 HP MNULLY OPERTE PUMPS HIGH FLOW High flow manual pump Working pressure 0000 PSI 2 stage with semi automatic changeover HP245 The HP245 range of high flow, two speed, manually operated pumps is ideally suited for applications where high tonnage cylinders are to be used on sites, without any available electric or compressed air power supply. oth models are suitable for working pressures up to 0000 PSI and the very high, low pressure displacement (6.89 inch 3 per stroke), enables fast piston extension (and retraction) under no load. These high performance pumps are also ideally suited to multiple cylinder lifting applications where a larger volume of oil is required to complete the job. vailable with a 2way valve for single acting cylinders or a 4way valve for double acting cylinders, both models are supplied with a prefilled 2.64 gallon oil reservoir and are ready for immediate use. urable steel construction Factory set safety relief valve hangeover pressure 406 PSI Low handle effort characteristics 2.64 gallons of usable oil capacity E F G M L H J I K Valve type isplacement per stroke inch³ st stage 2 nd stage Usable oil cap. gallons Handle effort lbs Material Weight lbs Two speed hand operated pump for single acting cylinders and tools HP245 2Way Two speed hand operated pump for double acting cylinders and tools HP245 4Way Steel Steel imensions in inches E F G H I J K L M HP245 HP

34 HPX MNULLY OPERTE HIGH PRESSURE PUMP HPX500 ompact design Two speed operation Working pressure up to PSI HPX2800 The HPX range of manually operated ultra high pressure hydraulic pumps is specifically designed for high pressure applications such as oil injection for bushing removal, valve testing, calibration of high pressure equipment and instruments, laboratory burst and proof testing, etc. The two speed operation, on both the HPX500 and HPX2800 incorporate automatic changeover from low to high pressure at 290 PSI, enabling smooth and low operator handle effort. oth models are fitted with a dual scale gauge reading ar and PSI, inside a bespoke loop handle and feature a mesh casing to protect the gauge from accidental damage. E Lightweight aluminum construction Factory set safety relief valve External pressure release valve Low handle effort Oil reservoir capacity of inch 3 HPX500 HPX2800 Working pressure PSI Usable oil isplacement capacity per stroke (inch 3 ) Outlet Weight imensions in inches inch 3 st stage 2 nd stage port lbs E /4 SP 9/6 8 UNF Optional hoses : 34 HPX5HH3 HPX5HH5 HPX28HH3 HPX28HH5 Working pressure PSI escription 0 feet hose with /4 SP male thread each end 6.5 feet hose with /4 SP male thread each end 0 feet hose with 9/6 UNF male coned thread each end 6.5 feet hose with 9/6 UNF male coned thread each end

35 HP227FP & HP227FP MNULLY OPERTE FOOT PUMPS HP227FP Working pressure 0000 PSI Two stage operation omplete with accessories HP227FP The HP227FP manually operated foot pump is supplied complete with a 4 inch diameter pressure gauge, gauge mounting block and 0 feet length hydraulic hose with M quick connect male coupler. Ideally suited for use with HiForce H series crimper heads (see pages 39 and 40) and all other HiForce 0000 PSI maximum working pressure, hydraulic tools that require a remote pump operation, the HP227FP has a superb two speed low pressure displacement (0.79 inch 3 per stroke) with automatic changeover to high pressure displacement (0.4 inch 3 per stroke) up to 0000 PSI. Supplied with a prefilled oil reservoir offering a usable oil capacity of inch 3, the HP227FP is supplied ready for immediate use. The HP227FP pump incorporates the same specification and features of the HP227FP pump however is supplied without the pressure gauge, gauge mounting block and 0 feet hose assembly. E Valve type isplacement per stroke inch³ st stage 2 nd stage Usable oil cap. inch³ Handle effort lbs Weight imensions in inches Material lbs HP227FP 2way Steel HP227FP 2way Steel E

36 POWERE PUMPS GENERL INFORMTION Light attery On page 37 the PP07 battery powered hydraulic pump is designed for operator convenience in terms of handling (only 7.6 lbs) and is driven by a powerful 4.4V long life battery. The pump incorporates an automatic pressure relief and release valve meaning that the pressure automatically relieves once the pump reaches its maximum pressure of 0000 PSI, making the pump ideal for use with HiForce H series crimping tools, NS series Nut Splitters, HH utters and HKP series knockout punchers. Light On page 38 the HEP series two stage electric driven hydraulic mini pump range offers a choice of 0 or 240 Volt motor, with both models being suitable for 0000 PSI maximum working pressure. The two stage design offers a low pressure flow rate up to inch 3 /min with automatic changeover to high pressure, with a flow rate up to 2.2 inch 3 /min. Incorporating a 2way solenoid valve and internal safety overload valve, both models are extremely compact & lightweight, suitable for use with single acting HiForce cylinders or tools. Standard Intermediate ontinuous On pages 39 & 40 the HEP03 series two stage electric driven hydraulic pump range offers a choice of 0 or 240 Volt electric driven motors. ll models are suitable for 0000 PSI maximum working pressure. The two stage design offers a low pressure flow rate up to inch 3 /min with automatic changeover to high pressure, with a flow rate up to 2.36 inch 3 /min. vailable with manual or solenoid valve options, suitable for both single acting and double acting cylinders and tools in a wide variety of applications. On page 4 the HEP2 series two stage electric driven hydraulic pump range offers a low pressure flow rate of inch 3 /min with automatic changeover to high pressure flow rate of inch 3 /min up to 0000 PSI with a choice of 0, 240 or 380/440 Volt motor options. With 2, 3 or 4way manual and electric solenoid valve options the HEP2 series is suitable for a wide range of applications and is the most commonly selected HiForce electric pump. ll HEP2 series pumps are also fitted with an externally adjustable pressure relief valve for easy adjustment up to the maximum working pressure of 0000 PSI. On page 42 the HEP3 series two stage electric driven hydraulic pump range has all the features of the HEP2 series, but with an increased flow of inch 3 /min at low pressure and 6.02 inch 3 /min at high pressure (up to 0000 PSI) these pumps are particularly useful when operating high tonnage or long stroke cylinders. oth HEP2 and HEP3 range of electric pumps are fitted with totally enclosed, fan cooled, low noise, electric motors, making them ideal for quiet inworks operation or outdoor site use in most environments. 36 Intermediate Intermediate Light Intermediate Heavy duty On page 43 the HEP5 series two stage electric driven hydraulic pump range offers the highest flow rate combination in the HiForce range. Offering a low pressure flow rate of inch 3 /min with automatic changeover to a superb high pressure flow rate of inch 3 /min. The HEP5 offers all the features of the HEP2 and HEP3 series with the addition of a 3 hp high speed, heavy duty motor, making it the ideal pump unit for all heavy duty applications, requiring a high flow and intensive usage over longer time periods. On pages the HSP series electric driven split flow hydraulic pump range offers users the opportunity to operate up to 8 independent hydraulic outlets from within a single pump assembly. With easy to operate controls HSP series pumps are ideally suited for synchronous lift applications particularly where there is uneven load distribution between the multiple jacking points. ll models are 380/440 volt three phase electrical supply operation. On pages 46 & 47 the HP series of air driven single stage pumps offer an economical and faster working alternative to basic hand operated pumps. vailable with both 2way and 4way manually operated control valves HP series pumps incorporate an ergonomically designed pedal offering the operator the choice of hand or foot operated control (excludes 4way valve models). Remote air powered pendant control options also available. On page 48 the HP series two stage air driven hydraulic pump range offers a low pressure flow rate of inch 3 /min, with automatic changeover to high pressure flow rate, of inch 3 /min up to the 0000 PSI maximum working pressure. The modular construction of these pumps ensures that many similar features to the HEP2 & HEP3 series are included with the air motor driven motive force being the principle design difference. On page 49 the HPP series two stage gasoline engine driven hydraulic pump range offers all the modular design and performance characteristics of the HP series with the only principle difference being the change of motive force from air driven to gasoline engine driven. HPP series pumps are ideally suited for job site locations where electrical or compressed air power supply are not readily available.

37 PP TTERY POWERE HYRULI PUMP Working pressure 0000 PSI Lightweight design 4.4V long life battery PP07 The HiForce PP07 battery powered hydraulic pump is designed for operator convenience in terms of handling and power supply. riven by a powerful 4.4V long life battery, the unit takes away the physical effort required by a manually operated hand or foot pump, whilst at the same time eliminating the need for an external power source. The pump is supplied with a shoulder strap and its ergonomic lightweight design (7.6 lbs) makes the unit very portable and user friendly. The pump incorporates an automatic pressure relief and release valve meaning that the pressure automatically relieves once the pump reaches its maximum pressure of 0000 PSI, making the pump ideal for use with HiForce H series crimping tools, NS series nut splitters, HH cutters and HKP series knockout punchers. Max working pressure Voltage Oil ap inch 3 Oil Flow inch 3 /min st stage 2 nd stage Weight lbs Length imensions in inches Width Height PP PSI 0V ESSORIES P2 No escription U44 No escription P2 attery Pack 4.4V U44 ar cigarette lighter charger unit Note: harger supplied separately U2 No escription MP220 No escription U2 harger 0V 230V Power supply to operate unit directly from mains MP0 MP220 0V 220/230V 37

38 HEP ELETRI RIVEN LIGHTWEIGHT MINI PUMPS WITH RRYING STRP Working pressure 0000 PSI Twostage design, changeover pressure 45 PSI HEP22S Extremely compact, lightweight & powerful The HEP range of two stage electric driven hydraulic mini pumps, offers the smallest and lightest weight, electric powered pump in the HiForce product range. vailable with a choice of 0 volt or 240 volt single phase electric motor, both models feature an electric solenoid operated valve, complete with remote hand pendant controller and 0 feet control cable as standard. The two stage design of these pumps incorporates an automatic changeover from low to high pressure ensuring that an optimum pressure and flow rate combination is achievable from an extremely compact pump. 0 or 240V single phase motor options Internal safety overload valve Supplied with carrying strap Motor voltage Maximum pressure PSI Maximum flow rate inch 3 /min st stage 2 nd stage Valve type Usable oil cap. inch 3 Weight lbs HEP2S 0 V Ph way HEP22S 240 V Ph way Note: ll motors are dual frequency (50/60 Hz) E F G imensions in inches E F G HEP2S HEP22S HEP2S HEP22S 38

39 HEP03 ELETRI RIVEN TWO STGE OMPT PUMPS Working pressure 0000 PSI hoice of valve options ompact, lightweight & powerful HEP03442 The HEP03 range of two stage electric driven hydraulic pumps is suitable for a wide variety of applications and pumps are available in either 0 volt or 240 volt single phase electric motor options. oth voltage options also offer a choice of manual or electrically operated control valves, available as 2way, 3way or 4way options with additional features like open center, closed center and locking valve designs available. Maximum working pressure is 0000 PSI with automatic low to high pressure changeover fitted as standard. ll models are supplied complete with a glycerin filled hydraulic pressure gauge, prefilled.06 gallons usable oil capacity reservoir with oil sight level gauge and an integral carrying handle for easy transportation of these lightweight, compact and versatile pumps to the job site. Motor voltage Maximum pressure PSI Maximum flow rate inch 3 /min st stage 2 nd stage hangeover pressure PSI Remote pendant functions Usable oil capacity gallons Weight lbs s featuring 2way solenoid valve, normally closed (hold function), suitable for use with single acting cylinders and tools, requiring hold. HEP0324LS 0 V Ph advance/retract HEP03242LS 240 V Ph advance/retract s featuring 2way solenoid valve, normally open (auto retract function), suitable for use with single acting cylinders and tools, requiring auto retract. HEP0324S 0 V Ph advance/retract HEP03242S 240 V Ph advance/retract s featuring 3way manually operated valve, suitable for use with single acting cylinders and tools. HEP V Ph motor on/off HEP V Ph motor on/off s featuring 4way manually operated valve, suitable for use with double acting cylinders and tools. HEP V Ph motor on/off HEP V Ph motor on/off s featuring 4way solenoid valve, locking feature on and port, suitable for use with double acting cylinders and tools, requiring hold. HEP0344LS 0 V Ph advance/retract HEP03442LS 240 V Ph advance/retract Note: ll motors are dual frequency (50/60 Hz) 39

40 HEP03 ELETRI RIVEN TWO STGE OMPT PUMPS Working pressure 0000 PSI hoice of valve options ompact, lightweight & powerful HEP03442 Integral carrying handle Pressure gauge and remote control fitted as standard Suitable for single and double acting cylinders and hydraulic tools ll models are fitted with dual frequency (50/60 Hz) motor id you know... HiForce manufactures powered pumps with flow rates up to inch 3 per minute in low pressure and inch 3 per minute up to 0000 PSI See pages 4 to 43 for more details E ll models imensions in inches HEP03 Range F G E F G

41 HEP2 ELETRI RIVEN PUMPS GENERL UTY MEIUM FLOW Low pressure flow rate in 3 /min. up to 000 PSI High pressure flow rate in 3 /min. up to 0000 PSI Two stage hydraulic pump unit HEP Externally adjustable pressure relief valve Manual valve with load holding feature fitted as standard (excl. 2way valves) 3/ 8 NPT G F Solenoid valve options available E Valve type Oil cap. gallons Motor hp Motor voltage Weight lbs imensions in inches E F G HEP207H PT Plate / 5 V Ph HEP2072H PT Plate / 240 V Ph HEP2074H PT Plate / 440 V 3Ph HEP2072H HEP20722H PT Plate PT Plate / 5 V Ph 220 / 240 V Ph HEP20724H HEP2072H PT Plate 2way / 440 V 3Ph 0 / 5 V Ph HEP20722H 2way / 240 V Ph HEP20724H HEP20722H 2way 2way / 440 V 3Ph 0 / 5 V Ph HEP207222H HEP207224H 2way 2way / 240 V Ph 380 / 440 V 3Ph HEP2073H 3way / 5 V Ph HEP20732H 3way / 240 V Ph HEP20734H 3way / 440 V 3Ph HEP20732H HEP207322H HEP207324H HEP2074H 3way 3way 3way 4way / 5 V Ph 220 / 240 V Ph 380 / 440 V 3Ph 0 / 5 V Ph HEP20742H HEP20744H 4way 4way / 240 V Ph 380 / 440 V 3Ph HEP20742H 4way / 5 V Ph HEP207422H 4way / 240 V Ph HEP207424H 4way / 440 V 3Ph Note: For optional extras please see page 50 4

42 HEP3 ELETRI RIVEN PUMPS GENERL UTY HIGH FLOW Low pressure flow rate in 3 /min. up to 000 PSI High pressure flow rate 6.02 in 3 /min. up to 0000 PSI Two stage hydraulic pump unit HEP30322S Externally adjustable pressure relief valve Manual valve with load holding feature fitted as standard (excl. 2way valves) 3/ 8 NPT G F Solenoid valve options available E Valve type Oil cap. gallons Motor hp Motor voltage Weight lbs imensions in inches E F G HEP302H PT Plate / 5 V Ph HEP3022H PT Plate / 240 V Ph HEP3024H PT Plate / 440 V 3Ph HEP304H HEP3042H PT Plate PT Plate / 5 V Ph 220 / 240 V Ph HEP3044H PT Plate / 440 V 3Ph HEP3022H HEP30222H 2way 2way / 5 V Ph 220 / 240 V Ph HEP30224H HEP3024H HEP30242H 2way 2way 2way / 440 V 3Ph 0 / 5 V Ph 220 / 240 V Ph HEP30244H 2way / 440 V 3Ph HEP3032H HEP30322H HEP30324H HEP3034H HEP30342H HEP30344H HEP3042H 3way 3way 3way 3way 3way 3way 4way / 5 V Ph 220 / 240 V Ph 380 / 440 V 3Ph 0 / 5 V Ph 220 / 240 V Ph 380 / 440 V 3Ph 0 / 5 V Ph HEP30422H 4way / 240 V Ph HEP30424H HEP3044H HEP30442H 4way 4way 4way / 440 V 3Ph 0 / 5 V Ph 220 / 240 V Ph HEP30444H 4way / 440 V 3Ph Note: For optional extras please see page 50 42

43 HEP5 ELETRI RIVEN PUMPS HEVY UTY HIGH FLOW Low pressure flow rate in 3 /min up to 000 PSI High pressure flow rate in 3 /min up to 0000 PSI Two stage hydraulic pump unit HEP57464 Externally adjustable pressure relief valve Manual valve with load holding feature fitted as standard (excl. 2way valves) Solenoid valve options available 3/ 8 NPT E F G F Valve type Oil cap. gallons Motor hp Motor voltage Weight lbs imensions in inches E F G HEP5742H PT Plate / HEP5744H PT Plate / HEP5762H PT Plate / HEP5764H PT Plate / HEP57242H 2way / HEP57244H 2way / HEP57262H 2way / HEP57264H 2way / HEP57342H 3way / HEP57344H 3way / HEP57362H 3way / HEP57364H 3way / HEP57442H 4way / HEP57444H 4way / HEP57462H 4way / HEP57464H 4way / Note: For optional extras please see page 50 43

44 HSP ELETRI RIVEN SPLIT FLOW MULTIOUTLET PUMPS Working pressure 0000 PSI Multiple outlet valve options Precise control to achieve synchronized lift HSP44E04 The HSP range of electric driven, split flow, hydraulic pumps is designed to deliver equal volumes of oil from each individual control valve regardless of any variations in the hydraulic pressure. The range offers a selection of outlet valve configurations ranging from a 2outlet model with manually operated directional control valves, through to a 8outlet model with electric solenoid operated valves. Each valve outlet is connected directly to an independent internal piston pump which is driven by a common electric motive force. This technology allows each internal piston pump to deliver an equal amount of oil flow per minute regardless of any variations in the required operating pressure at each control valve outlet. With HSP split flow pumps lifting and positioning large, unevenly weighted loads using multiple jacking points in a synchronized, level lift and controlled manner is easily achievable. Individual control of each valve on all electric valve versions, is via a specially made electric control box with easily identifiable on/off switches for each applicable valve plus a synchronized lift control button for all of the selected control valves. Maximum working pressure of all HSP pumps is 0000 PSI with an externally adjustable pressure relief valve on each outlet for easy pressure adjustment between 000 and 0000 PSI. full range of system components is available and detailed on pages 5 to 60. Optional extra s include a fully automatic PL controlled synchronized lifting system, with a variety of user settings, such as target lifting height, maximum tolerance between the jacking points and other key settings, all controlled from a centralized touch screen computer. 44 Valve Valve Oil Oil flow capacity per outlet Motor HSP23M54 HSP24M54 HSP33M04 configuration 2 x 3way 2 x 4way 3 x 3way type manual manual manual gallons inch 3 /min voltage 380 / / / 440 HSP34M04 HSP43M04 HSP44M04 HSP23E54 3 x 4way 4 x 3way 4 x 4way 2 x 3way manual manual manual electric / / / / 440 HSP24E54 2 x 4way electric / 440 HSP33E04 3 x 3way electric / 440 HSP34E04 3 x 4way electric / 440 HSP43E04 4 x 3way electric / 440 HSP44E04 4 x 4way electric / 440 HSP63E04 HSP64E04 6 x 3way 6 x 4way electric electric / / 440 HSP83E04 8 x 3way electric / 440 HSP84E04 8 x 4way electric / 440 Weight lbs

45 HSP ELETRI RIVEN SPLIT FLOW MULTIOUTLET PUMPS HSP44E04 hoice of manual or electric valve options Reservoir capacity 3.2 to gallons onsistent single speed flow rate Working pressure 0000 PSI Equal output flow regardless of pressure ontrol panel with selector switches for each individual outlet, allowing for single or multiple (synchronized) operation Externally adjustable pressure relief valve for control of maximum system pressure HiForce HSP series split flow pumps fitted with low voltage solenoid valves are complete with a low voltage control system, which allows the user to individually or simultaneously control each valve and the movement of the lifting cylinder pistons. Once the load is correctly supported, by the selected cylinder pistons, the synchronized lift operation can commence. The operation of the HSP Pump Unit can be entirely controlled from the remote control panel, which features individual valve on/off switches and a set of cylinder piston lift and lower buttons that can be individually selected for inclusion in the lift operation. Oil capacity gallons imensions in inches HSP2 (all models) HSP3 (all models) HSP4 (all models) HSP6 (all models) HSP8 (all models)

46 HP IR RIVEN SINGLE STGE HN OR FOOT OPERTE PUMPS Working pressure 0000 PSI HP20 Operates from standard 00 PSI air supply HP4 ompact, lightweight & powerful The HP single stage air powered hydraulic pump range provides an economical, portable alternative to manually operated hydraulic pumps. esigned to operate from a standard 00 PSI compressed air supply, these versatile compact pumps are ideally suited for use with HiForce hydraulic cylinders and tools in maintenance and construction applications. The ergonomically designed pump treadle can be operated by hand or foot for better versatility. With a choice of reservoir capacities, all models are supplied prefilled with hydraulic oil ready for immediate use. full range of system components suitable for use with HP series pumps is detailed on pages hoice of 2way or 4way control valves Internal safety overload valve Reservoir oil sight level gauge Standard oil reservoir capacities up to 2.64 gallons OPTIONL REMOTE PENNT: Please suffix model with R for remote pendant options to suit HP20, HP2 and HP22. Filter, regulator & lubricator units for use in combination with air driven pump units are also available. Please see page 9 for more details. Maximum pressure PSI Maximum flow rate inch 3 /min Valve type Usable oil capacity gallons ir inlet connection G Oil outlet connection NPTF Weight lbs HP20 HP2 HP22 HP4 HP way 2way 2way 4way 4way /4" /4" /4" /4" /4" 3/8" 3/8" 3/8" 3/8" 3/8"

47 HP IR RIVEN SINGLE STGE HN OR FOOT OPERTE PUMPS HP4 Working pressure 0000 PSI Operates from standard 00 PSI air supply HP20 ompact, lightweight & powerful Oil Flow / Pressure hart Hydraulic flow (inch 3 /min) irline pressure 4 PSI 6 PSI 8 PSI 00 PSI 20 PSI ir consumption 05.6 gal/min Hydraulic Pressure (PSI) E F E F H G HP20 HP2 HP22 H G HP4 HP42 imensions in inches E F G H HP HP HP HP HP Not applicable

48 HP IR RIVEN PUMPS GENERL UTY HIGH FLOW Low pressure flow rate in 3 /min up to 000 PSI High pressure flow rate in 3 /min Working pressure 0000 PSI HP2026 The HP two stage air powered hydraulic pump range offers a low pressure flow of in 3 /min with automatic changeover to 0000 PSI high pressure flow rate of in 3 /min. riven by a powerful 4.08 hp rotary air motor with a maximum air consumption of cubic feet per minute at 00 PSI inlet air pressure, the HP range offers a choice of pump mounted or remote control valves (page 59) and oil reservoirs all fitted with filler and drain plugs. full range of system components suitable for use with HP pump units is detailed on pages Two stage hydraulic pump unit Powerful air motor Externally adjustable pressure relief valve hoice of control valves Manual valve with load holding feature fitted as standard 3/ 3 8 NPT 8 E G F I Valve type Oil cap. gallons Motor hp Weight lbs imensions in inches E F G HP20 PT Plate HP202 PT Plate HP204 PT Plate HP206 PT Plate HP202 2way HP2022 2way HP2024 2way HP2026 2way HP203 3way HP2032 3way HP2034 3way HP2036 3way HP204 4way HP2042 4way HP2044 4way HP2046 4way Note: For optional extras, please see page 50

49 HPP GSOLINE ENGINE RIVEN PUMPS GENERL UTY HIGH FLOW Low pressure flow rate in 3 /min up to 000 PSI High pressure flow rate in 3 /min Working pressure 0000 PSI HPP2044 The HPP range of two stage gasoline engine driven hydraulic pumps is ideally suited for applications in locations where there is no electricity or compressed air supply available. The range has similar reservoir and valve options (excluding solenoid valves) as electric and air powered pumps. ll models are 0000 PSI maximum working pressure and offer a low pressure flow rate of in 3 /min with automatic changeover to a high pressure flow rate of in 3 /min. Powered by a 4.55 hp rated four stroke engine, the HPP range provides reliable, independent hydraulic power. ll models are fitted with a protective roll bar carrying frame for easy transportation and handling. full range of system components suitable for use with HPP pumps is detailed on pages / 8 8NPT 3 / 8 Two stage hydraulic pump unit Powerful 4.55 hp four stroke gasoline engine Externally adjustable pressure relief valve Roll bar protection frame included Manual valve with load holding feature fitted as standard E Valve type Oil cap. gallons Motor hp Weight lbs imensions in inches E HPP202 HPP204 HPP206 HPP2022 HPP2024 HPP2026 HPP2032 HPP2034 HPP2036 HPP2042 HPP2044 HPP2046 PT Plate PT Plate PT Plate 2way 2way 2way 3way 3way 3way 4way 4way 4way

50 ESSORIES FOR POWERE PUMPS Protective roll frame Roll frame PP0RF PP25RF PP40RF PP60RF For all HEP and HP models ll pumps with 2.64 gallons tank ll pumps with 6.60 gallons tank ll pumps with 0.56 gallons tank ll pumps with 5.84 gallons tank ll pumps can be supplied with roll frame factory fitted. Just suffix pump model with P. Wheel trolley Wheel trolley For all HEP, HP and HPP models PP40WT Wheel trolley for all 6.60 and 0.56 gallons model pumps. PP60WT Wheel trolley for all 5.84 gallons model pumps. ll pumps can be supplied with wheel trolley factory fitted. Just suffix pump model with WT. Low voltage solenoid valve with hand pendant controller suffix S Suffix S escription ll HEP2, 3 and 5 series electric pumps can be supplied with low voltage (24V) solenoid valve, either in 3way or 4way versions, both featuring a locking feature and remote pendant control as standard To order pump with solenoid valve, just suffix pump model with S. 60Hz Electric Motor Suffix H escription ll HEP2, 3 and 5 series electric pumps can be supplied with an electric motor suitable for 50 Hz. To order pump with 50Hz motor, just remove suffix H from pump model. suffix H 50

51 SYSTEM OMPONENTS Hydraulic Hoses High pressure hydraulic hoses Page 52 Pressure Gauges Pressure gauges, gauge mounting blocks digital gauges, tranducers and cables Pages Manifolds istribution blocks, controlled manifolds and manifold stations with pressure gauges Pages Hydraulic Oil Premium grade hydraulic oil Page 57 ouplers & Fittings High pressure couplers, fittings and adaptors Page 58 ontrol Valves irectional and flow control valves Pages I 5

52 HIGH PRESSURE HYRULI HOSES LK & RE H2 Working pressure 0000 PSI 4: Factor of safety Hand grip protective strain relievers H0R HiForce high pressure hydraulic hoses provide the vital, high quality, safe connection for your hydraulic equipment. vailable in black and red and supplied complete with an ergonomically designed protective strain reliever at both ends, HiForce high pressure hoses are suitable for working pressures up to 0000 PSI with a 4 : factor of safety. Tip for double acting systems... y using black hoses for the advance lines and red hoses for the retract lines, identification is made easy and the possibility of incorrectly connected hoses is reduced. Hose bore is ¼ and outside diameter is ½ lack Red lack Red lack Red Length Feet No couplers 3/ 8 8 NPT male fittings both ends HH0.5 HH0.5R HH HHR HH2 HH2R HH3 HH3R HH4 HH4R HH5 HH5R HH6 HH6R HH0 HH0R HH2 HH2R HH5 HH5R HH20 HH20R HH25 HH25R HH30 HH30R 3/ 8 8 NPT male fitting one end with M coupler fitted one end H0.5 H H2 H3 H4 H5 H6 H0 H2 H5 H20 H25 H30 H0.5R HR H2R H3R H4R H5R H6R H0R H2R H5R H20R H25R H30R M male couplers fitted both ends H0.5 H0.5R H HR H2 H2R H3 H3R H4 H4R H5 H5R H6 H6R H0 H0R H2 H2R H5 H5R H20 H20R H25 H25R H30 H30R 52

53 PRESSURE GUGES & GUGE MOUNTING LOKS HG0 HG63G lear precise dual scale readings HG HG2G Manufactured to EN837 HG2 HG25 G25 alibration certificates on request HiForce hydraulic pressure gauges are your window to the system and are recommended for use within all hydraulic systems to allow the user to constantly monitor the system pressure. HiForce hydraulic pressure gauges are manufactured to EN837 and are accurate to +/ % of full scale. Standard range models having dual scale reading in PSI and ar are featured in this catalog, however gauges to suit HiForce high tonnage cylinders are available on request. For digital pressure gauges, please see page 54. lways specify HiForce pressure gauges for use with your HiForce hydraulic tools. Gauges : Gauge Reading ar ReadingPSI 3.7 diameter Gauge Inner Outer Inlet ompatible Weight HG63G HG HGG inch type glycerin dry glycerin scale 0700 ar 0700 ar 0700 ar scale PSI PSI PSI thread ¼ 8NPT ½ 4NPT ½ 4NPT HiForce cylinders ll models ll models ll models lbs HG2 6.0 dry 0700 ar PSI ½ 4NPT ll models 3.5 HG2G 6.0 glycerin 0700 ar PSI ½ 4NPT ll models 3.7 Gauge mounting blocks : imensions Length Width Height inch inch inch Gauge thread Inlet thread / 8 HG ½ 4NPT 3 8 8NPT male HG ½ 4NPT 3 8 8NPT male HG ¼ 8NPT 3 8 8NPT male HG ¼ 8NPT 3 8 8NPT male G ¼ 8NPT 3 8 8NPT male / 8 / 8 / 8 / 8 Outlet thread Weight lbs 3 / 8NPT female / 8NPT female.9 3 / 8NPT female / 8NPT female / 8NPT female.2 53

54 IGITL GUGE 5 digit L display hoice of pressure readings 0.5% full scale accuracy HG The HiForce HG digital general purpose gauge is capable of measuring hydraulic pressure up to 4500 PSI (000 ar) and can display in a variety of units of measure that include ar, PSI, mpa, kg/cm 2, as well as one additional user defined, programmable unit. This high quality gauge offers an accuracy of 0.5% across its full scale range and incorporates a laser welded, stainless steel sensor & socket making it suitable for use with a wide variety of fluids. Standard features also include tare, min and max memory, blue backlight display, rubber protective enclosure and IP67 weatherproof enclosure rating. L display with 0.47 inches, 5 digit upper line pressure reading and 0.24 inches, 5 digit lower line unit reading lue backlight allows reading in low visibilty situations 20 segment graphical display of pressure 0.5% terminal point accuracy Minimum 2000 hours battery life (3 V) Supplied with protective rubber enclosure Suitable gauge mounting blocks can be found on Page ¼ NPT Male HG Gauge diameter inches 2.76 Pressure reading PSI Pressure reading ar 0000 Pressure reading mpa 000 Pressure reading kg/cm Inlet thread ¼ 8NPT Weight lbs

55 PRESSURE TRNSUER & IGITL ISPLY Maximum working pressure 0000 PSI Pressure readings in PSI and ar 0.5% full scale accuracy HPT H The HiForce HPT pressure transducer is capable of measuring hydraulic pressure up to 0000 PSI (700 ar) and is supplied complete with a 6.5 foot connecting cable. Offering an accuracy of 0.5%, this universal pressure transducer offers an economical solution for precise pressure measurement in many different applications. The HiForce H digital display complements the HPT pressure transducer for applications where remote pressure reading is preferred. choice of pressure unit in ar or PSI is easily selected via panel buttons, conveniently located below the L display that provides clear easy to read measurements. dditional features include minimum and maximum value, average value, tare offset and reset. IP65 enclosure rating ompact size with large L display 0.5% full scale accuracy Pressure reading in PSI or ar isplay voltage 832 V, supplied including power supply unit Suitable gauge mounting blocks can be found on Page 53 Pressure transducer: Pressure range PSI Pressure range ar onnection thread ccuracy percentage full scale able length feet Weight lbs HPT ¼ 8NPT igital diplay unit: Pressure reading PSI Pressure reading ar isplay size L x H inches Overall size L x W x H inches Voltage V Weight lbs H x 4.73 x 4.33 x

56 MNIFOLS HM4 HM2 Working pressure 0000 PSI hoice of open or controlled manifolds HM4 HM6 2, 4, 5, 6 or 8 outlet port models available HiForce manifolds are designed specifically to allow easy control of the direction of flow of the hydraulic fluid within the system. Supplied either as open manifold blocks or with individual needle type shut off/throttle valves on each 3/8 NPT outlet, HiForce manifolds provide even greater versatility in your hydraulic system. The range offers 9 models with a choice of up to 8 outlets per manifold and all models are suitable for 0000 PSI maximum working pressure. HM5 Manifolds are used in conjunction with HiForce manual and powered pumps. Refer to catalog pages for a full of range of pumps. E F HM & HML HM 56 HM2 HM4 HM5 HM6 HM8 HM4L HM6L HM2 HM4 Number of outlets Female Threads Weight imensions in inches Type esign Inlet Outlet lbs E manifold manifold parallel parallel 2 4 3/ 8 8NPT 3/ 8 8NPT 2 x 3/ 8 8NPT 4 x 3/ 8 8NPT manifold hexagon 5 3 / 8 8NPT 5 x 3/ 8 8NPT M6 manifold parallel 6 3/ 8 8NPT 6 x 3/ 8 8NPT manifold parallel 8 3/ 8 8NPT 8 x 3/ 8 8NPT manifold extended parallel 4 3/ 8 8NPT 4 x 3/ 8 8NPT manifold extended parallel 6 3/ 8 8NPT 6 x 3/ 8 8NPT controlled manifold parallel 2 3/ 8 8NPT 2 x 3/ 8 8NPT controlled manifold parallel 4 3/ 8 8NPT 4 x 3/ 8 8NPT F.50

57 MNIFOLS HM2U Working pressure 0000 PSI esigned for single or double acting systems 2 or 4 outlet port models available HM4SU HiForce controlled manifold units are designed specifically to allow easy control of the direction of flow of the hydraulic fluid, within a single acting or double acting system. These controlled manifold units are mounted in a sturdy framework and are available as 2outlet or 4outlet options and are supplied with pressure gauges, reading 0700 ar on the inner scale and PSI on the outer scale, fitted to each outlet port. ll models are fitted with quick connect couplings on all inlet and outlet ports, including the 2Way and 4Way open manifold return flow lines on double acting versions. HM2SU HM2U HM4SU HM4U HM2SU HM2U HM4SU HM4U Type 2Way controlled manifold unit, suitable for single acting systems 2Way controlled manifold unit, suitable for double acting systems 4Way controlled manifold unit, suitable for single acting systems 4Way controlled manifold unit, suitable for double acting systems Weight lbs imensions in inches HYRULI OIL HiForce premium grade hydraulic oil is specially formulated for use with HiForce hydraulic tools, providing optimum performance throughout all working conditions. HFO465 HFO32 HFO32 HFO325 HFO3225 HFO46 HFO465 HFO4625 apacity gallons For use with Manually operated pumps Manually operated pumps Manually operated pumps Powered pumps Powered pumps Powered pumps 57

58 HIGH PRESSURE OUPLERS N FITTINGS HiForce high pressure couplers and fittings are designed for easy system connection and assembly of your HiForce hydraulic equipment. ll HiForce couplers and fittings are suitable for 0000 PSI maximum working pressure. HiForce recommends the use of threaded dust caps with quick connect couplers to protect the thread of the coupler and at the same time prevent any contaminants entering your hydraulic system. lways specify HiForce couplers and fittings for use with your HiForce hydraulic tools See picture escription Thread specification HF7 HF8 HF0 HF2 HF3 HF4 HF5 HF6 HF7 HF9 HF24 HF27 HF30 HF3 HF33 HF55 HF69 F M MF F2 M2 MF2 F M F2 M2 Safety first! e sure to use genuine HiForce couplers and fittings which are designed to withstand the full 0000 PSI working pressure Nipple Elbow Equal tee ross daptor Reducer Elbow Nipple Long nipple daptor Nipple Reducer Tee Reducer Reducer daptor Female coupler Male coupler omplete coupler Female coupler Male coupler omplete coupler Metal dust cap for F Metal dust cap for M Metal dust cap for F2 Metal dust cap for M2 Large selection of standard adaptors Working pressure 0000 PSI / 4 NPT male to / 4 NPT male daptor / NPT female to 4 / 4 NPT female 3/ 8 3 NPT female to / 8 NPT female 3/ 8 NPT female 3/ 8 NPT female 3/ 8 3 NPT female to / 8 NPT female 3/ 8 NPT female to / 4 NPT female 3/ 8 3 NPT female to / 8 NPT male 3/ 8 3 NPT male to / 8 NPT male 3/ 8 3 NPT male to / 8 NPT male 3/ 8 3 NPT male to / 8 SP female / 4 3 NPT male to / 8 NPT male 3/ 8 NPT male to / 4 NPT female 3/ 8 3 NPT female to / 8 NPT male 3/ 8 NPT male to / 4 SP female 3/ 8 NPT female to / 4 NPT male / 2 3 SP male to / 8 NPT female 3/ 8 NPT male 3/ 8 NPT female 3/ 8 NPT / 4 NPT male / 4 NPT female / 4 NPT PP 3 Moulded universal dust cap to suit F & M 58

59 IRETIONL ONTROL VLVES PMV2 Working pressure 0000 PSI Pump or remote mounted design Manual or solenoid options available PMV4 HiForce control valves are designed to provide precise control of the hydraulic system either by accurate pressure or directional flow control. The PMV range of pump mounted valves is identical to the valves fitted to the HiForce powered pumps featured on pages 443, 4445, 48, 49 and can be easily interchanged, making your powered pump even more versatile. The RMV range allows for remote mounting away from the pump. lways specify HiForce control valves for use with your HiForce hydraulic tools. Flow control values are featured on the next page. PMV2 P T PMV3 RMV3 PMV3L RMV3L PMV4 RMV4 PMV4L RMV4L P T P T P T PMV3 RMV3 P T P T PMV4 RMV4 P T irectional control valves : escription Manual valve no load holding Manual valve with load holding Solenoid valve 24V incl. control Manual valve closed centre Pump mounted, 2way, 2 position valve PMV2 Pump mounted, 3way, 3 position valve Pump mounted, 4way, 3 position valve PMV3 PMV4 PMV3L PMV4L PMV3S PMV4S PMV3 PMV4 Remote mounted, 3way, 3 position valve RMV3 RMV3L RMV3S RMV3 Remote mounted, 4way, 3 position valve RMV4 RMV4L RMV4S RMV4 59

60 FLOW ONTROL VLVES Working pressure 0000 PSI HM 3/ 8 8 NPT connections HFV66 HFV42 Ensures system safety and control Manual shut off valve with needle type flow control. Used for load holding and throttling functions. an also be used as a gauge isolator. HM Number HM imensions in inches Height Length Width Manual check valve used for automatic load locking, with precise manual load lowering feature. HFV66 Number HFV66 imensions in inches Height Length Width djustable pressure relief valve, for pressure setting from 800 to 0000 PSI. Supplied complete with return line hose. HPV52 Number HPV52 imensions in inches Height Length Width Pilot operated check valve used as a safety valve for double acting cylinders. Pilot port connects to cylinder retract line. imensions in inches Number Height Length Width HFV42 HFV

61 JKS JH Range luminum jacks Plain piston, claw jacks and locking ring design Page 62 JS Range luminum jacks ompact multipurpose design Page 62 JS Range Steel & aluminum jacks ompact low height design Page 63 JH Range Steel & aluminum jacks ompact low height hollow piston design Page 63 JSS Range Steel jacks onventional bottle jack design Page 64 E HMJ Range Steel jacks Low height access machine lift design Page 65 6

62 JH & JS LUMINUM JKS JH230SR JH230 apacities from to 66 tons JS03 Stroke lengths from 2.96 to 2.02 inches JH230 JH630 JH630 Internal safety overload device The JH and JS ranges of lightweight aluminum jacks offers a wide variety of capacities and lift height options. vailable as either plain ram lifting jacks, with or without failsafe mechanical lock ring, or optional low height claw lifting design, all models are constructed predominantly of lightweight aluminum alloy with all critical functioning parts manufactured from high quality steel. Used extensively in maintenance, construction, heavy plant and machinery applications, these high quality jacks are the proven industry standard. Lightweight construction Stroke limiting device vailable as plain ram jack, claw jack or failsafe locking ring design Jack capacity tons law capacity tons Stroke inch Weight lbs losed height imensions in inches Toe ase height length ase width Multi purpose superjack JS JS Jack with plain piston JH620 JH220 JH JH230 JH660 JH Jack with plain piston & lifting claw & with extended base JH620 JH220 JH630 JH230 JH660 JH Jack with failsafe locking ring JH620SR JH220SR JH630SR JH230SR JH660SR JH260SR Note: JS03 and JS05 feature spring assisted piston retraction 62

63 JS OMPT JKS SOLI PISTON JS20 apacities from to 33 tons Operate in any position JS0 Lightweight and compact The HiForce JS range of compact jacks is ideally suited for applications requiring a lifting or positioning force in confined spaces. Lightweight, easy to operate and manufactured from high grade steel (JS0) and aluminum (JS20 & JS30), all models incorporate a spring assisted return, wear coated piston. The pumping mechanism rotates through 360 providing maximum versatility in any application. With the removable operating handle measuring only 9.46 inches in length, these compact lifting jacks will fit in any toolbox. Spring assisted return piston Multiposition pump mechanism Internal safety overload valve Nitrocarburized piston rod Sealed hydraulic system E apacity tons Material Stroke inch Weight lbs JS0 Steel JS20 22 luminum JS30 33 luminum imensions in inches Length losed Piston Height ia. Max handle height Width JH OMPT JKS HOLLOW PISTON apacity of 4 and 23 tons Operate in any position JH2 Lightweight and compact The JH range of compact jacks is of similar design to the JS range detailed above, however JH models feature a hollow piston design for even greater versatility. Suitable for use in tooling, maintenance and tensioning applications, where a pulling force is required. With many common parts to the JS range these multipurpose JH jacks can also be used for general lifting applications. imensions in inches apacity tons Material Stroke inch Weight lbs Length losed Height Piston ia. Max handle height enter Hole Width JH3 JH luminum luminum

64 JSS STEEL OTTLE JKS JSS55 JSS207 apacities from 3 to 0 tonnes Strong rigid steel construction Working pressure 0000 PSI E The HiForce JSS range of steel bottle jacks offers capacities from 3 to 0 tonnes, with stroke lengths from 5.32 to 7.68 inches. s up to 8 tonnes capacity feature heattreated piston rod extension with saddle, that allows for low pickup height adjustment and maximum lift height. ll models are supplied with a tubular operating lever and have a wide base for increased strength and stability during lifting. Low handle effort for easy operation Stroke lengths up to 7.68 inches Internal safety overload valve Screw extension spans the gap between piston ram cap and load Suitable for industrial and automotive use apacity tons Stroke inch Screw extension inch Weight lbs imensions in inches JSS35 JSS55 JSS06 JSS66 JSS207 JSS327 JSS507 JSS

65 HMJ STEEL MHINE LIFT JKS apacities of and 27 tons Working pressure 0000 PSI Minimum toe height as low as 0.83 inches HMJ0 HMJ25 E The HMJ range of hydraulic machine lifting jacks are designed specifically for lifting heavy equipment and machinery where a minimum low height lifting access point is available. The low height lifting toe is precision guided throughout its lifting stroke to reduce friction and prevent the hydraulic cylinder from potential side loading. oth models are 0000 PSI maximum working pressure and incorporate a 5.9 inch hydraulic lift with a lifting toe, which can be preset at three different initial lifting positions, for even greater flexibility. Suitable manual or powered pumps for use with HMJ jacks can be found on pages 29 to 50 of this catalog. Multiposition lifting toe Remote operation gives improved operator safety Stroke length 5.9 inches an be used for simultaneous multiple lift point applications See pages 29 to 50 for compatible pumps See pages 5 to 60 for system components H F E G J apacity Toe Head tons tons Stroke inch Weight lbs imensions in inches E F G H J HMJ0 HMJ

66 HYRULI JK PPLITIONS E 66

67 TORQUE TOOLS TWM & HTW Range Manual torque wrenches Pages TWG, TWP & TWPOG Range Mechanical and penumatic torque multipliers Pages 7 73 TWSN Range Hydraulic torque wrenches Reversible square drive design Pages TWSN ccessories llen hexagon drive adaptors and extended reaction arms Page 76 IS & MS Range Hexagon F size heavy duty sockets Imperial and metric range Pages TWHN Range Hydraulic torque wrenches Low profile female hexagon design Pages F TWHNRH Range Hydraulic torque wrenches Female hexagon ratchet heads Pages 8 82 TWHN ccessories Square drive conversion kits and extended reaction arms Page 83 I & M Range Hexagon reducer bushes Imperial and metric size range Pages W Range ackup wrenches Page 86 HTWP Range Torque wrench pumps Standard range Page 87 TP & TPE Range Torque wrench pumps Premium range Pages Torque Pump ccessories Torque pump hoses, hose reel, couplers and multisplit block Page 90 IW & FRL Range Pneumatic impact wrenches and filter, regulator, lubrication unit Page 9 OLTRIGHT PRO olted joint integrity software for calculation of correct torque values Page 92 67

68 TWM MNUL TORQUE WRENHES LIK TYPE TWM200 Torque capacities from 3.5 to 630 lbf.ft TWM550 Repeatable accuracy +/ 3% ual scale Nm & lbf. ft. The TWM range of industrial manual torque wrenches offers 7 models with torque capacities from 3.5 to 630 lbf.ft (5 to 850 Nm) having square drive sizes from 3 / 8 to 3 / 4. ll models are designed and manufactured to meet or exceed the highest demands of industry and are marked with a unique serial and supplied with a calibration certificate. F The TWM manual torque wrenches have a dual scale reading both Nm and lbf.ft and are ideally suited for applications requiring repeatable, accurate torqueing of bolts and nuts. The pushthrough square drive and integrated ratchet head allows the wrench to be used for controlled bidirectional torqueing. ll models incorporate an ergonomic handgrip and integrated locking mechanism to prevent accidental alteration of the torque setting during operation. The click system is activated immediately once the required torque is achieved. Heavy duty ratchet head ccuracy +/ 3% Pushthrough square drive Supplied with calibration certificate Micrometer scale for setting accurate interim values See pages 69 & 70 for manual torque wrenches with higher torque capacities. Square drive Torque range lbf. ft Nm Main scale grad. Nm Micro scale grad. Nm Overall length inch Ratchet head dia inch Weight lbs 3 TWM50 / 8 TWM00 / 2 TWM200 / 2 TWM300 / 2 3 TWM400 / 4 3 TWM550 / 4 3 TWM850 /

69 HTW MNUL TORQUE WRENHES REK K TYPE HTW000 Torque capacities from 220 to 500 lbf.ft HTW2000 Repeatable accuracy +/ 4% HTW800 ual scale Nm & lbf. ft. HiForce HTW industrial manual torque wrenches offer output torque capacities ranging from 220 to 500 lbf.ft (300 to 2000 Nm) with repeatable accuracy of +/ 4% and a choice of ¾ and square drives. ll HTW breakback type models provide a large break angle, to prevent the possibility of over torqueing. The cam control of the internal mechanism will ensure a controlled break once the required preset torque is achieved, which reduces the risk of the operator losing balance. The wrench automatically resets when hand pressure is released. ll models are designed and manufactured to meet or exceed the highest demands of industry and are marked with a unique serial and supplied with a calibration certificate. ll HTW manual torque wrenches incorporate a pushthrough square drive which allows for torque control in both clockwise and anticlockwise directions. F Heavy duty ratchet head ccuracy +/ 4% Pushthrough square drive Supplied with calibration certificate omplete with carrying & storage case Need a higher torque capacity... Please check our mechanical and pneumatic torque multipliers on pages 7 to 73. lternatively see pages 74 to 83 for hydraulic torque wrench options. Square drive 3/ 4 3/ 4 lbf. ft Torque range Overall length inch Ratchet head dia inch Weight lbs 6. HTW HTW HTW HTW Nm 69

70 TWM MNUL TORQUE WRENHES LUMINUM HIGH PITY Torque capacities from 380 to 476 lbf.ft Repeatable accuracy +/ 3% Lightweight design TWM000 and TWM2000 with extension rod F HiForce TWM aluminum, high capacity manual torque wrenches offer comparable output torque capacities to the HTW range of manual torque wrenches but with the added benefit of reduced weight owing to the aluminum housing construction. The range offers a choice of 3 models with torque capacities from 380 to 476 lbf.ft and square drive sizes of ¾ and. ll models are supplied with extension rods ideal for extending the lever arm which enables high torque values. Optional ratchet heads available for use with the TWM aluminum manual torque wrenches are detailed below under accessories. Square drive Torque range lbf. ft Nm Scale grad. Nm No. of ext rods Overall length inch Recom. ratchet head Weight lbs TWM000 TWM500 TWM2000 3/ TWM075R TWM00R TWM00R ESSORIES Ratchet heads for use with high capacity aluminum manual torque wrench models lockwise controlled torqueing Output square drives of ¾ and TWM00R Square drive input Square drive output Max. torque capacity lbf.ft Height inch iameter inch Weight lbs TWM075R TWM00R 3/ 4 3/

71 TWG MEHNIL TORQUE MULTIPLIERS Torque capacities up to 7330 lbf.ft Lightweight aluminum housing TWG3 Supplied complete with reaction arm TWG60 The HiForce TWG range of mechanical torque multipliers offers output torque capacities from 40 to 7330 lbf.ft with gearbox multiplication ratios from :4 to :28.5. vailable in a choice of 6 models, each fitted with a high performance aluminum housing, all models are ideal for use in bolting applications in many industries including oil & gas, construction, railways, ship building, machinery & plant engineering and heavy vehicle workshops. ll models are supplied with an offset reaction arm and models TWG40, TWG60 and TWG00 are additionally fitted with an antiwind up ratchet and nondestructive overload safety mechanism for enhanced gear protection. HiForce manual torque wrenches recommended for use with TWG torque multipliers are detailed on page 68 of this catalog. F Single stage planetary gear in models up to 2050 lbf.ft Two stage planetary gear in models up to 7330 lbf.ft Output square drives of ¾, and ½ E Torque capacity lbf.ft Nm Gearbox ratio Input square drive Output square drive Recom. torque wrench Weight lbs imensions in inches E TWG3 TWG20 TWG28 TWG40 TWG60 TWG :5 :4 :5.5 :6 :8 :28.5 / 2 3/ 4 3/ 4 / 2 3/ 4 3/ 4 3/ 4 TWM300 TWM550 TWM550 TWM / 2 TWM / 2 TWM

72 TWP PISTOL GRIP PNEUMTI TORQUE MULTIPLIERS Torque capacities up to 4400 lbf.ft Repeatable accuracy of +/ 5% Lightweight and durable construction TWP5S F I The TWP pistol grip, pneumatic, torque multiplier, range is designed to provide smooth, controllable, bolt tightening operations, without impacting or pulsing. Offering a repeatable torque accuracy of +/5%, this low noise, ultra lightweight range of tools, reduce operator fatigue, increase safety and ensure fast, consistently accurate, tightening of bolted components. The powerful, but lightweight, reversible, pistol grip design air motor, allows the tool to be used for tightening and loosening of bolts. The nonimpacting design of the planetary gears, ensures that there is minimum wear to sockets and bolted components. The high grade, steel, gear box has a bright electro coating galvanized surface offering even greater corrosion protection and reduces the importance of lubrication, in the gear box. ll models are supplied with an airline pressure and lubrication control unit, in a handy carrying frame with 0 feet length connecting hose with quick connect couplings. ccurate preset and consistent torque repeatability is easily achieved by adjusting the input air pressure, to the tool, in conjunction with the calibration graph, supplied with each tool. verage air consumption is 49.5 cubic feet per minute at 6 PSI. Slim gear box allows excellent access Sensitive trigger control allows for easy reaction arm positioning Smooth, quiet, nonimpacting design with reversible air motor Wide range of attachments and accessories available Two speed models available on request Supplied complete with FRL filter, regulator and lubricator unit including class.0 air inlet pressure gauge and connecting hose For FRL Unit, see more details on page TWP09S TWP5S TWP22S TWP32S TWP40S TWP60S Torque capacity Square R.P.M. at max Overall Gearbox Weight lbf.ft Nm drive size 3/ 4 pressure length inches dia inches lbs / () Low torque value at 22 PSI, maximum torque value at 6 PSI airline pressure. Weight is without reaction arm.

73 TWPOG PISTOL GRIP PNEUMTI TORQUE MULTIPLIERS Torque capacity 3500 lbf.ft Repeatable accuracy of +/ 5% Lightweight and durable construction TWP30SOG The TWPOG pistol grip, pneumatic torque multiplier, with integrated offset gearbox is designed to provide smooth, controllable bolt tightening operations, without impacting or pulsing. Offering a repeatable torque accuracy of +/5%, this low noise, ultra lightweight tool, reduces operator fatigue, increases safety and ensures fast, consistently accurate tightening of bolted components. The powerful, but lightweight, reversible, pistol grip design air motor allows the tool to be used for tightening and loosening of bolts. The nonimpacting design of the planetary gears ensures that there is minimum wear to sockets and bolted components. The high grade steel gearbox has a electro coated galvanized surface offering even greater corrosion protection and reduces the importance of lubrication in the gear box. ll models are supplied complete with an airline pressure and lubrication control unit, in a handy carrying frame, with a 0 feet length connecting hose with quick connect couplings. ccurate preset and consistent torque repeatability is easily achieved by adjusting the input air pressure to the tool, in conjunction with the pressure table supplied with the tool. verage air consumption is 49.5 cubic feet per minute from a standard airline pressure of 6 PSI. F Offset gearbox specially designed for heat exchangers Sensitive trigger control allows for easy reaction arm positioning Smooth, quiet, nonimpacting design with reversible air motor Wide range of attachments and accessories available Two speed models available on request Supplied complete with FRL filter, regulator and lubricator unit including class.0 air inlet pressure gauge and connecting hose R H Ø88 For FRL Unit, see more details on page 9. Torque capacity R.P.M. at max Weight Female imensions in inches lbf.ft Nm pressure lbs Hexagon H R TWP30SOG mm F TWP30SOG mm F TWP30SOG mm F () Maximum torque value at 6 PSI airline pressure. 73

74 TWSN HYRULI TORQUE WRENHES SQURE RIVE Working pressure 0000 PSI ompact, lightweight, aluminum construction TWS00N Fitted with 360 UniSwivel quick release couplings TWS370N F HiForce TWSN series lightweight aluminum hydraulic torque wrenches are designed to handle the toughest bolting jobs accurately and quickly. ll models provide a torque accuracy of +/ 3%. The internal reaction arm spline allows the operator to easily position the tool and, if necessary, react directly off the tool body in very confined access applications. ll models incorporate an easily reversible high grade alloy steel square drive enabling the operator to quickly switch from tightening to loosening applications. UniSwivel quick release couplers are fitted as standard to all models enabling easy positioning of the hydraulic hoses away from any possible pinch points. Optional allen hex drives are available (see page 76) along with a comprehensive range of high quality torque wrench sockets. (See pages 77 & 78). ccurate to +/ 3% with calibration chart supplied Multiposition reaction foot with safety lock feature Reversible square drive for tightening and loosening applications Suitable for continuous operation at maximum pressure J llen hex drive adaptors (see page 76) id you know... HiForce hydraulic torque tools are manufactured on the latest State of the art N machining centers, guaranteed to manufacture components to the highest quality standards available. 74

75 TWSN HYRULI TORQUE WRENHES SQURE RIVE esigned for tightening and loosening Internal reaction arm spline ccurate to +/ 3% TWS00N F R E F Torque apacity Ibf.ft Nm at 0,000 PSI at 700 ar Square drive size Weight incl. reaction foot lbs imensions in inches E F R TWS7N TWS45N TWS00N TWS50N TWS370N / 4 " " / " 2 / " 2 2 / 2 "

76 TWSN ESSORIES Sizes available for all TWSN wrenches Hexagon drive adaptor Limitations on applied torque (check before use) TWS7N with hexagon drive fitted Suitable for tightening & loosening applications F For tool TWS7N TWS45N TWS00N TWS50N TWS370N Number IH7N008 IH7N00 IH7N02 IH7N04 IH7N00 IH45N00 IH45N02 IH45N04 IH45N00 IH45N02 IH45N04 IH00N04 IH0ON00 IH0ON02 IH0ON04 IH0ON06 IH0ON08 IH50N04 IH50N06 IH50N08 IH50N0 IH50N2 IH370N08 IH370N0 IH370N2 IH370N4 IH370N200 IH370N204 Imperial llen Hexagon rive daptors Hexagon Size / 2 5/ 8 3/ 4 7/ 8 5 / 8 3/ 4 7/ 8 / 8 / 4 7/ 8 / 8 / 4 3 / 8 / 2 / 4 3 / 8 / 2 5 / 8 3 / 4 / 2 5 / 8 3 / 4 7 / / 4 Maximum Torque load lbf.ft Number MH7N4 MH7N7 MH7N9 MH7N22 MH7N24 MH45N7 MH45N9 MH45N22 MH45N24 MH45N27 MH45N32 MH00N22 MH00N24 MH00N27 MH00N30 MH00N32 MH00N36 MH50N30 MH50N32 MH50N36 MH50N4 MH50N46 MH370N36 MH370N4 MH370N46 MH370N50 MH370N55 MH370N60 Metric llen Hexagon rive daptors Hexagon Size 4mm 7mm 9mm 22mm 24mm 7mm 9mm 22mm 24mm 27mm 32mm 22mm 24mm 27mm 30mm 32mm 36mm 30mm 32mm 36mm 4mm 46mm 36mm 4mm 46mm 50mm 55mm 60mm Maximum Torque load lbf.ft Extended Reaction rms 76 For tool TWS7N TWS45N TWS00N TWS50N TWS370N Number ER72 ER724 ER736 ER452 ER4524 ER4536 ER002 ER0024 ER0036 ER502 ER5024 ER5036 ER3702 ER37024 ER37036 Length Inch mm 2" 24" 36" 2" 24" 36" 2" 24" 36" 2" 24" 36" 2" 24" 36" iameter Inch mm ¾" ¾" ¾" 2 ½" 2 ½" 2 ½" 3 ½" 3 ½" 3 ½" 3 ½" 3 ½" 3 ½" 4 ¾" 4 ¾" 4 ¾" TWSN fitted with extended reaction arm

77 IS IMPERIL HEXGON F SIZE HEVY UTY SOKETS Square drives from ¾ to 2½ cross flat sizes up to 7 6 / 8 Supplied complete with retaining ring and pin HiForce high quality imperial size heavy duty sockets are designed and manufactured for use with all HiForce bolting products, including hydraulic torque wrenches and impact wrenches. The IS range of imperial impact sockets offers 47 models, with square drives from ¾ to 2½ and across flat 7 sizes up to 6 / 8. Long length, bihexagonal and special sockets are available on request. F IS20 IS204 IS207 IS20 IS23 IS2200 IS2203 IS2206 IS90 IS904 IS907 IS90 IS93 IS9200 IS9203 IS9206 IS9209 IS922 IS925 IS9302 IS9308 IS934 IS53 IS5200 Square drive 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 / 2 / 2 Nut F inches / 6 / 4 7 / 6 5 / 8 3 / / / 8 / 6 / 4 7 / 6 5 / 8 3 / / / / / / 6 3 / 8 3 / / 8 3 / 6 2 imensions in inches IS5203 IS5206 IS5209 IS522 IS525 IS5302 IS5308 IS534 IS5404 IS540 IS5500 IS5506 IS6302 IS6308 IS634 IS6404 IS640 IS6500 IS6506 IS652 IS6602 IS6608 IS664 Square drive / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 Nut F inches 3 2 / / / / / 6 3 / 8 3 / / 8 4 / / / 8 3 / 8 3 / / 8 4 / / / / 4 6 / 8 6 / / 8 imensions in inches

78 MS METRI HEXGON F SIZE HEVY UTY SOKETS Square drives from ¾ to 2½ cross flat sizes up to 45mm Supplied complete with retaining ring and pin F HiForce high quality metric size heavy duty sockets are designed and manufactured for use with all HiForce bolting products, including hydraulic torque wrenches and impact wrenches. The MS range of metric impact sockets offers 56 models, with square drives from ¾ to 2½ and across flat sizes up to 45mm. Long length, bihexagonal and special sockets are available on request. 78 MS224 MS227 MS230 MS232 MS236 MS24 MS246 MS250 MS255 MS260 MS924 MS927 MS930 MS932 MS936 MS94 MS946 MS950 MS955 MS960 MS965 MS970 MS975 MS980 MS985 MS990 MS995 Square Nut F imensions in mm Square Nut F imensions in mm drive mm drive mm 3/ MS536 / / 4 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 3/ MS54 MS546 MS550 MS555 MS560 MS565 MS570 MS575 MS580 MS585 MS590 MS595 MS500 MS505 MS50 MS55 MS530 MS680 MS685 MS690 MS695 MS600 MS605 MS60 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / MS65 2 / MS630 2 / MS645 2 / MS

79 TWHN HYRULI TORQUE WRENH RIVE YLINERS TWH20N Working pressure 0000 PSI Powerful with low clearance design Fitted with 360 x 360 UniSwivel couplings TWH20NRH Ratchet head (Order separately) HiForce TWHN series female hexagon cassette head hydraulic torque wrenches offer a choice of 5 models with output torque capacities from 906 to lbf.ft (2625 to 488 Nm). Manufactured from high grade aluminum (except TWH430N), all models provide direct inline reaction and a minimal radius clearance for easy fitment in confined spaces. The user friendly design of the tool simply requires the operator to withdraw/insert a single pin to change the ratchet head. Ratchet heads are available in all standard metric and imperial F sizes from / 7 6 to 6 / 8 (24 to 75mm) with low cost hexagon reducer bushes also available (see pages 84 85). UniSwivel quick release couplers are fitted as standard to all models, enabling easy positioning of the hydraulic hoses. F ompact, lightweight, aluminum drive unit (except TWH430N) ccurate to +/ 3% with standard torque chart supplied Low profile design for limited access applications Minimum radius cassette head for fitment in confined spaces Suitable for continuous operation at maximum pressure Note: TWH430N manufactured from high grade alloy steel 79

80 TWHN HYRULI TORQUE WRENH RIVE YLINERS TWH20N esigned for tightening and loosening applications Easily assembled to selected ratchet head Minimal nose radius for fitment in confined spaces TWH20NRH Ratchet head (Order separately) F TWH27N, TWH54N, TWH20N, TWH20N ll s TWH430N F R G E F R G Note: rawing shows drive cylinder, including ratchet head as detailed on pages rive cylinder and ratchet head are separate items and must be ordered separately. 80 Torque capacity Hexagon F size imensions in inches lbf. ft Nm Imperial Metric Weight E F G R (drive cyl.) at 0,000PSI at 700 ar min max min max lbs max max max min max TWH27N TWH54N TWH20N TWH20N TWH430N / 6 " to 3 / 6 " 24 to " to 2 3 / " 8 50 to / 6 " to 3 / 8 " to / 2 " to 3 7 / " 8 85 to / 4 " to 3 7/ " 8 70 to / 4 " to 4 5 / " 8 05 to / 8 " to 4 5 / " 8 80 to to 30 to / 6 " to 2 9 / 6 " 36 to / 4 " to 3 / 8 " 70 to " 6 7 /8 " Note: bove selection table is for drive unit only. Ratchet head(s) to be ordered separately see pages Weight as stated is drive cylinder only, exact radius size (R) varies according to ratchet F size selected.

81 TWHNRH IMPERIL SIZE RTHET HES hoice of standard imperial sizes Easily fitted to TWHN drive units TWH20NRH3./2 Strong steel construction The TWHNRH range of imperial hexagon ratchet heads, suitable for use with TWHN series low profile hydraulic torque wrenches (see pages 7980), provide exceptional flexibility with across flats (F) sizes from /6 to 67/ 8 available as standard. ll models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very confined limited access places. For even greater versatility a comprehensive range of imperial hexagon reducer bushes (see page 84) and square drive conversion kits (see page 83) to suit TWHNRH imperial ratchet heads are also available. Non standard and special design ratchet heads can be made to order. F R IMPERIL R T H E T H E S E L E T I O N T L E : Nut For TWH27N For TWH54N For TWH20N For TWH20N For TWH430N olt F R Wt R Wt R Wt R Wt R Wt size size inch lbs inch lbs inch lbs inch lbs inch lbs 5/ 8 / 6 TWH27NRH./ / 4 / 4 TWH27NRH./ / 8 7 / 6 TWH27NRH.7/ TWH54NRH.7/ / 8 TWH27NRH.5/ TWH54NRH.5/ / 8 / 6 TWH27NRH.3/ TWH54NRH.3/ / 4 2 TWH27NRH TWH54NRH / 8 2 / 6 TWH27NRH2.3/ TWH54NRH2.3/ TWH20NRH2.3/ / / 8 TWH27NRH2.3/ TWH54NRH2.3/ TWH20NRH2.3/ / 8 2 / 6 TWH54NRH2.9/ TWH20NRH2.9/ / / 4 TWH54NRH2.3/ TWH20NRH2.3/ TWH20NRH2.3/ / 8 2 / 6 TWH54NRH2.5/ TWH20NRH2.5/ TWH20NRH2.5/ / 8 TWH54NRH3./ TWH20NRH3./ TWH20NRH3./ TWH430NRH3./ / 4 3 / 2 TWH20NRH3./ TWH20NRH3./ TWH430NRH3./ / / 8 TWH20NRH3.7/ TWH20NRH3.7/ TWH430NRH3.7/ / 4 4 / 4 TWH20NRH4./ TWH430NRH4./ / 8 TWH20NRH4.5/ TWH430NRH4.5/ / 4 5 TWH430NRH / / 8 TWH430NRH5.3/ / / 4 4 / / 4 6 / 8 6 / / 8 TWH430NRH5.3/4 TWH430NRH6./8 TWH430NRH6./2 TWH430NRH6.7/

82 TWHNRH METRI SIZE RTHET HES hoice of standard metric sizes Easily fitted to TWHN drive units TWH20NRH65 Strong steel construction The TWHNRH range of metric hexagon ratchet heads, suitable for use with TWHN series low profile hydraulic torque wrenches (see pages 7980), provide exceptional flexibility with across flats (F) sizes from 24mm to 75mm available as standard. ll models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very confined limited access places. For even greater versatility a comprehensive range of metric hexagon reducer bushes (see page 85) and square drive conversion kits (see page 83) to suit TWHNRH metric ratchet heads are also available. Non standard and special design ratchet heads can be made to order. F R METRI R T H E T H E S E L E T I O N T L E : 82 olt size Nut F size For TWH27NRH24 TWH27NRH27 TWH27NRH30 TWH27NRH32 TWH27NRH36 TWH27NRH4 TWH27NRH46 TWH27NRH50 TWH27NRH55 TWH27NRH60 TWH27N R Wt mm lbs For TWH54NRH75 TWH54NRH80 TWH54N R mm Wt lbs TWH54NRH TWH54NRH TWH54NRH TWH54NRH46 TWH54NRH50 TWH54NRH55 TWH54NRH60 TWH54NRH65 TWH54NRH For TWH20NRH50 TWH20NRH55 TWH20NRH60 TWH20NRH65 TWH20NRH70 TWH20NRH75 TWH20NRH80 TWH20NRH85 TWH20N TWH20NRH90 TWH20NRH95 TWH20NRH00 R mm Wt lbs For TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH00 TWH20NRH05 TWH20NRH0 TWH20NRH5 TWH20N R mm Wt lbs For TWH430NRH80 TWH430NRH85 TWH430NRH90 TWH430NRH95 TWH430NRH00 TWH430NRH05 TWH430NRH0 TWH430NRH5 TWH430NRH30 TWH430NRH45 TWH430N R mm Wt lbs TWH430NRH TWH430NRH TWH430NRH TWH430NRH

83 TWHN ESSORIES S20M Suitable for TWHN range up to 7055 lbf.ft Square drive sizes from to 2½ Easily fitted, no special tools required Supplied complete with reaction foot Makes your hexagon drive torque wrench even more versatile Full range of heavy duty sockets available (see pages 77 & 78) HiForce S square drive conversion kits, suitable for HiForce TWHN hexagon drive hydraulic torque wrenches (see pages 7982) are available for all models, excluding TWH430N. ll models are supplied complete with an easily attachable reaction foot and a standard hexagon F size adaptor, suitable for fitment to a commonly used size of imperial or metric ratchet head, per tool type (see table for more details). These S square drive conversion kits provide the most flexible and cost effective method of converting a female hexagon drive hydraulic torque wrench into a square drive wrench. F Square drive Hexagon F Size Maximum torque lbf.ft Maximum torque Nm Suitable for drive cylinder incl. ratchet head Weight lbs S27I S27M S54I S54M S20I S20M S20I S20M ½ ½ ½ ½ 2½ 2½ 3 / 6 46mm 9 2 / 6 65mm 3 / 8 80mm 3 7 / 8 00mm TWH27N TWH27N TWH54N TWH54N TWH20N TWH20N TWH20N TWH20N TWH27NRH.3/6 TWH27NRH46 TWH54NRH2.9/6 TWH54NRH65 TWH20NRH3./8 TWH20NRH80 TWH20NRH3.7/8 TWH20NRH Extended Reaction rms Number Length Length Height Inch mm Inch mm Inch mm Width Inch mm ER2720 ER5420 ER202 ER202 ER TWHN fitted with extended reaction arm Extended reaction arm 83

84 I IMPERIL HEXGON REUER USHES To reduce the female hexagon F size of the TWHNRH imperial ratchet heads (see page 8), these HiForce hexagon reducer bushes offer an easy and economical solution. Just select your outside F size (i.e ratchet head F size) and the required inside F size to determine the model. Please note that wall thickness (specified below as W dimension) must be added to the minimum radius dimension of your ratchet head when using a reducer bush. F 84 Outside F size / 4 7 / 6 7 / 6 5 / 8 5 / 8 3 / 6 3 / / / / / / / / / / / / / / / / 6 3 / 8 3 / 8 3 / 8 3 / 2 3 / / / 8 4 / 4 4 / / / / / / / 4 6 / 8 6 / 8 6 / 2 6 / / / 8 Inside F size / 6 / 6 / 4 / 4 7 / 6 7 / 6 5 / 8 5 / 8 3 / 6 5 / 8 3 / / / / / / / / / / / / / / / 6 3 / 8 3 / 8 3 / 2 3 / / / 8 4 / 4 4 / / / / / / / 4 6 / 8 6 / 8 6 / 2 For TWH27NRH For TWH54NRH For TWH20NRH For TWH20NRH For TWH430NRH W inch W inch W inch W inch W inch I27040 I27070 I I27004 I27007 I27307 I2730 I I I I I I I I I54004 I54007 I54307 I5430 I I I I I I I I I I I I I I I I I I I I I not available I I I I I I I I I I I I I I I I not available I I I I I I I I I I I I I I I I I I I I I I I I I I I I I

85 M METRI HEXGON REUER USHES To reduce the female hexagon F size of the TWHNRH metric ratchet heads (see page 82), these HiForce hexagon reducer bushes offer an easy and economical solution. Just select your outside F size (i.e ratchet head F size) and the required inside F size to determine the model. Please note that wall thickness (specified below as W dimension) must be added to the minimum radius dimension of your ratchet head when using a reducer bush. Outside Inside For TWH27NRH For TWH54NRH For TWH20NRH For TWH20NRH For TWH430NRH F size F size mm mm W mm W mm W mm W mm W mm M M M M M M27436 M M27464 M27504 M M27554 M M M M M M54436 M M54464 M54504 M M54554 M M M M M M M M M M M M M M not available M M M M M M M M M M M M M M M not available M M M M M M M M M M M M M M M not available M M M M M M M M M M M M M M M M M M M M20095 M20000 M20005 M20500 M20505 M M M M M M M M M M M M M M M M M M43050 M M M M M M F

86 W KUP WRENHES Suitable for use with TWSN & TWHN Wrenches Interchangeable hexagon links WH with WM50 Positive release mechanism The HiForce W series of back up wrenches provide an easily fitted and easily removable back nut reaction arm to prevent both nuts rotating during tightening applications. The Tar design adjustable reaction point prevents lock up once tightening is completed. omplete set: F 86 From Number escription Imperial Metric WISET WMSET Individual components: Number Holder WH Hexagon links WI07 WI0 WI3 WI200 WI203 WI206 WI209 WI22 WI25 WI302 WI308 WI34 WM36 WM4 WM46 WM50 WM55 WM60 WM65 WM70 WM75 WM80 WM85 WM90 WM95 WM00 Holder complete with imperial link set (2 pcs) Holder complete with metric link set (4 pcs) 7 / 6 ackup wrench holder incl. set of links: To Imperial Metric 3 7 / 8 36mm 00mm Hexagon F size escription Imperial Metric ackup wrench holder Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (imperial) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) Female hexagon link for backup wrench (metric) 7/ 5 / / 6 2 / 6 / / / / 3 / 8 3 / 2 3 / mm 4 mm 46 mm 50 mm 55 mm 60 mm 65 mm 70 mm 75 mm 80 mm 85 mm 90 mm 95 mm 00 mm

87 HTWP TORQUE WRENH PUMPS Working pressure 0000 PSI hoice of air or electric power options Supplied complete with hand pendant controller HTWP242R HTWP240P HiForce hydraulic torque wrench pumps are compatible for use with all HiForce hydraulic torque wrenches. ll models are 0000 PSI maximum working pressure, fitted with an easily accessible and adjustable torque setting pressure relief valve, and are available as air driven or electric driven pump units. ll pumps are supplied with a remote operation, push button hand pendant controller with 0 feet of control line cable. Glycerin filled, easy to read, dual scale (0700 ar/00000 PSI) hydraulic pressure gauges are fitted as standard to all models. ir driven versions also include an integral inline filter, regulator, lubricator system with airline pressure gauge and an exhaust air cooling system. F ual scale glycerin filled pressure gauge Two speed operation Externally adjustable torque setting valve Protective rollbar carrying frame ir pressure gauge and filterregulatorlubricator unit (air powered pumps only) Integral oil cooling system (air powered pumps only) Reservoir oil sight level gauge uto retract function (electric powered pumps only) hoice of standard hose length available, see page 90 Max Motor isplacement inch 3 /min hangeover pressure Power rating low high pressure Weight imensions in inches PSI supply hp pressure pressure PSI lbs HTWP240P HTWP24R HTWP24RH PSI 0 volt 0 volt HTWP242R volt HTWP242RH volt Note: Pumps with suffix H in the model are supplied with 60Hz electric motor. 87

88 TP / TPE TORQUE WRENH PUMPS PREMIUM LINE High flow 3stage pump unit hoice of air or electric power options Rigid, compact & lightweight TPE25 The HiForce TP & TPE range of high speed torque wrench pumps offers the following features: F High speed 3stage, 8 piston pump unit Multi outlet 4way split block for simultaneous operation of up to 4 hydraulic wrenches ompact design, fitted within a rigid rollbar protection & carrying frame utomatically activated oil cooling heat exchanger fitted as standard on all electric driven models Exhaust air radiator cooling system on air driven models djustable torque setting pressure relief valve with locking nut s with suffix fitted with analog pressure gauge s with suffix fitted with pressure transducer and digital pressure gauge Pendant controlled choice of manual with auto retract or full automatic cycle operation (automatic cycle functions only available on electric driven models) Solenoid valve with pendant control including motor on/off and 6.5 feet cable 88 Max. pressure PSI Power supply ir driven pump units TP07 TP PSI air 00 PSI air Electric driven pump units TPE5 TPE5 TPE6 TPE6 TPE25 TPE25 TPE26 TPE26 TPE45 TPE45 TPE46 TPE VPh50Hz 0VPh50Hz 20VPh60Hz 20VPh60Hz 230VPh50Hz 230VPh50Hz 230VPh60Hz 230VPh60Hz 400V3Ph50Hz 400V3Ph50Hz 480V3Ph60Hz 480V3Ph60Hz Pressure gauge analog digital analog digital analog digital analog digital analog digital analog digital analog digital Gauge reading () ar/psi ar/psi/nm/lbf.ft ar/psi ar/psi/nm/lbf.ft ar/psi ar/psi/nm/lbf.ft ar/psi ar/psi/nm/lbf.ft ar/psi ar/psi/nm/lbf.ft ar/psi ar/psi/nm/lbf.ft ar/psi ar/psi/nm/lbf.ft Note: () Torque value reading only available on software controlled, programmable pump unit isplacements inch 3 /min st stage 0943 PSI 2nd stage PSI 3rd stage PSI

89 TP / TPE TORQUE WRENH PUMPS PREMIUM LINE Maximum working pressure 0000 PSI High speed, 3stage pump Multioutlet block for operation of 4 wrenches TP07 Optional extras include a full software controlled pump unit, enabling the user to select the hydraulic torque wrench in use via the digital display and have torque readings (in Nm or Lbf.ft) on the digital gauge. ll HiForce TWSN and TWHN hydraulic torque wrenches are programmed and selectable as standard. F Pump ll TP air driven models ll TPE electric driven models Oil capacity Max. noise level Max. oil temp Weight incl. oil imensions in inches Length () Width () Height ().85 gallons 90 db () lbs gallons 88 db () lbs Optional coupler sets for simultaneous operation of multiple torque wrenches (one set supplied fitted as standard): TPS TPS2 TPS3 escription Single set of male / female flatface couplers, for simultaneous operation of two hydraulic wrenches ouble set of male / female flatface couplers, for simultaneous operation of three hydraulic wrenches Triple set of male / female flatface couplers, for simultaneous operation of four hydraulic wrenches 89

90 TORQUE WRENH HOSES, OUPLERS & HOSE REEL F4F Hose lengths up to 330 feet Supplied with quick connect couplings Working pressure 0000 PSI HTWH4 M4F HiForce torque wrench hydraulic hoses are compatible for use with all HiForce hydraulic torque wrenches and torque pumps up to a maximum of 0000 PSI working pressure. The torque wrench hoses are available as bonded twin hoses with quick connect couplings on both ends. Standard hose lengths from 3 to 330 feet and alternative lengths are available on request. F Maximum pressure PSI escription HTWH onded twin hoses with quick connect couplers, length 3 feet HTWH5 HTWH onded twin hoses with quick connect couplers, length 6.5 feet onded twin hoses with quick connect couplers, length 9.5 feet HTWH onded twin hoses with quick connect couplers, length 26 feet HTWH onded twin hoses with quick connect couplers, length 33 feet HTWH onded twin hoses with quick connect couplers, length 64 feet HTWH onded twin hoses with quick connect couplers, length 246 feet HTWH onded twin hoses with quick connect couplers, length 330 feet F4F 0000 Female half coupler, ¼ NPT Female M4F 0000 Male half coupler, ¼ NPT Female Note: We recommend the use of HTWR hose reel with hose lengths of 64 feet or more. The HiForce HTWR hose reel is designed for use with HiForce torque wrenches when there is a requirement for the wrench and pump to be separated by significant distance such as subsea applications and can accommodate twin line hoses up to a length of 330 feet. The reel is supplied with twin.5 feet length lead hose connections enabling the connection of either the HTWH50, HTWH75 or HTWH00 hose sets depending on customer requirements. HTWR 30 isc brake for speed control Latching mechanism for positive locking entral oil feed for hose deployment whilst connected Fixing holes at the base of hose reel frame

91 IW PNEUMTI IMPT WRENHES Industrial heavy duty design IW3P IW25 Square drive sizes from ½ to ½ IW9P Operates from standard 90 PSI air pressure The IW range of heavy duty pneumatic impact wrenches is designed for high volume production, heavy maintenance and construction work. choice of four models in square drive sizes ½, ¾, or ½ is available all offering an excellent power to weight ratio, compact design and low vibration. vailable with pistol grip (models IW3P and IW9P) and back handle grip (models IW25 and IW38), these high quality tools offer increased durability, low noise level and reduced operator fatigue. ll models can be used for tightening and loosening applications and incorporate a four position adjustable power output device. full range of impact quality sockets, in bolt imperial and metric sizes, for use with HiForce impact wrenches is detailed on pages 77 and 78. Square drive size Pistol grip versions IW3P IW9P / 2 3/ 4 5/ 8 7/ 8 ack handle grip versions IW25 IW38 / 2 3 / 4 2 olt capacity inch mm Free speed R.P.M. I.P.M Max. torque lbf.ft Nm Recommended torque lbf.ft Nm ir onsumption cfm m³/min Weight lbs F FRL FILTER REGULTOR LURITOR UNIT Protective carrying frame omplete with air inlet hose FRL ir pressure gauge fitted as standard The HiForce FRL filter regulator lubricator unit is designed to be used in conjunction with air operated tools such as TWP, TWPOG, IW and HP series foot operated air driven pumps. The unit allows the air pressure to be adjusted to suit the requirements of the tool. The unit will also remove dust and water from the air supply and inject lubricant to the tool to ensure smooth operation. Supplied in a robust steel carrying and protective frame as standard, the unit comes complete with dual scale (ar/psi) air inlet pressure gauge and 0 feet air hose with end fittings. ir inlet connection ir outlet connection Weight lbs imensions in inches Length Width Height FRL ½ NPT ½ NPT

92 OLTRIGHT PRO SOFTWRE POWERE Y SSET55 Online access compatible with all operating systems Offline version available overs bolt torqueing requirements 206 sset55 Ltd F OLTRIGHT PRO is an innovative, bolted joint integrity software program, designed to assist engineers, with the provision of accurate bolt load calculations, based on key input data, related to each specific bolted joint. OLTRIGHT PRO has been primarily designed for use in the Oil & Gas industry, where the safe movement of hydrocarbons in a leak free environment is absolutely critical, however it can also assist in many other industries, where bolted joints are present. The user enters all available data about the joint including flange size, material and rating, gasket type, bolt size and material grade, lubricant type and operating temperature. OLTRIGHT PRO will analyze this data and produce a comprehensive calculation, of the required torque to be applied to all of the flange joint bolts to achieve a leak free joint, first time every time! dditionally, OLTRIGHT PRO will produce a clear and easy to follow bolt tightening procedure, which will include the correct tool selection, from within HiForce s extensive range of bolting tools, along with the correct sequence of applying the loads, onto the respective flange joint bolts, including the applicable pump hydraulic pressure settings, for each stage of the bolt tightening process. The methodology of the OLTRIGHT PRO software calculations is fully traceable to industry standards, ensuring that the latest best practice procedures are followed at all times. s part of the software joint integrity review process, OLTRIGHT PRO will also display all of the relevant combined stresses within the joint, once the bolt tightening is completed. This includes not only bolt stress but also gasket and flange stress, to ensure all of the stresses within the joint are within acceptable levels. The flexibility of the OLTRIGHT PRO software enables the user to change any of the input data in order that optimum integrity can be achieved within each and every joint. s an example a change of bolt material and lubricant type can and will affect the OLTRIGHT PRO software calculations and bolt tightening procedures. 206 sset55 Ltd sset55 Ltd 206 sset55 Ltd

93 OLT TENSIONERS ST Imperial Range Spring return topside bolt tensioners Imperial range Pages ST Imperial Range olt tensioner components Imperial range Pages ST Metric Range Spring return topside bolt tensioners Metric range Pages ST Metric Range olt tensioner components Metric range Pages 00 0 STS Imperial Range Topside bolt tensioners Imperial range Pages STS Imperial Range olt tensioner components Imperial range Pages STS Metric Range Topside bolt tensioners Metric range Pages G STS Metric Range olt tensioner components Metric range Pages STS Specials Topside bolt tensioners ustomized & special application design Page 0 STU Imperial Range Subsea bolt tensioners Imperial range Page STU Metric Range Subsea bolt tensioners Metric range Page 2 HTN Imperial Range Hydraulic tensioner nuts Imperial range Page 3 HTN Metric Range Hydraulic tensioner nuts Metric range Page 4 Pumps & ccessories olt tensioner pumps, hoses, hose reels, couplers and bolt & nut protection caps Pages 5 7 OLTRIGHT PRO olted joint integrity software for calculation of correct tension values Page 8 93

94 ST SPRING RETURN OLT TENSIONERS IMPERIL apacities from 5 to 298 tons Maximum working pressure 2750 PSI Spring assisted piston retraction ST387 The ST imperial range of hydraulic bolt tensioners, offers all of the features and benefits of our standard STS range (see pages 02 and 03), but with the added feature of spring assisted return hydraulic pistons. esigned primarily for topside operation, this additional spring return piston feature will reduce bolt tensioning cycle times considerably, as the tensioner piston will automatically retract, after the hydraulic pressure is released. The range currently comprises of 22 models, suitable for standard size bolts from ¼ to 4 diameter. G The versatility of the ST bolt tensioner range, is identical to our standard STS range, with a variety of interchangeable threaded pullers and nut rotating sockets available, either as bolt size conversion kits or individual parts. Further details on ST imperial conversion kits are detailed on pages 96 & 97. ll ST bolt tensioners are designed and manufactured with a wear coated piston, maximum stroke indicator, self energizing high pressure seals, dual quick connect couplers, for easy multiple tensioner hook up and operate at pressures up to 2750 PSI maximum. Suitable hydraulic pumps and high pressure hydraulic hose assemblies for use with ST tensioners are detailed on pages 5 & 6 of this catalog. Nitrocarburized piston Maximum piston stroke indicator Spring assisted return User friendly operating and maintenance procedure Threaded puller Piston on t forget to order your tommy bars when purchasing HiForce hydraulic tensioners. We recommend the purchase of one tommy bar for every four hydraulic tensioners. Nut rotating socket Load ell ridge Oil port Tensioner range ST2 ST3 ST4 ST5 ST6 Tommy bar Tommy bar TT08 TT0 TT0 TT4 TT4 Turn direction 94

95 ST SPRING RETURN OLT TENSIONERS IMPERIL olt sizes from ¼ to 4 Modular design for optimum versatility ual quick connect couplings for easy connection ST387 F onversion kits for ST imperial range of bolt tensioners can be found on pages 96 and 97 of this catalog. E Note: F is guidance for only NSI flange application G olt Threads Effective thread per apacity area Stroke Weight imensions in inches size inch Tons kn inch² inch lbs min E F ST225 / ST237 3 / ST250 / ST362 5 / ST375 3 / ST / ST387 7 / ST / ST ST487 7 / ST ST ST / ST / ST / ST / ST ST ST / ST / ST / ST Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not included. HiForce recommends one tommy bar for every four tensioners, please see page 94 for ordering code. 95

96 ST OLT TENSIONER OMPONENTS IMPERIL Use with ST Imperial Spring Return Tensioners Modular design Threaded puller ridge Nut rotating socket Offers greater versatility The modular design of HiForce ST series spring return hydraulic bolt tensioners enables the user to adapt an existing ST tensioner assembly to another thread size, within the tensioner range, by purchasing individual components or a simple conversion kit. y changing the required components (see drawing and table on the next page), HiForce ST bolt tensioners offer the user even greater versatility at an economical cost. G Tensioner models ST3, ST4 and ST6 are available with two different bridge sizes, hence always check whether or not the required thread change is possible within the bridge size (please follow coloured lines in below drawing). Make sure that all components match up. O NOT mix components from different colour lines. large bridge will require the usage of a long threaded puller to ensure sufficient thread engagement, as well as a large size nut rotating socket. hanges within the same colour code O NOT require a bridge change however, changes from the red to blue line (or vice versa) MUST include a relative bridge also. The next page will provide part s for all the tensioner components, for which the same colour coding is used, i.e. red represents the smaller bolt sizes within the tensioner range, comprising of short threaded adapter, load cell, small bridge, small nut rotating socket and tommy bar. The blue line represents the larger bolt sizes within the tensioner range, in which case the tensioner is built from the long threaded adaptor, load cell, large bridge, large nut rotating socket and tommy bar. on t forget to order your tommy bars when purchasing HiForce olt tensioners, HiForce recommends the purchase of one tommy bar for every four tensioners. Note: ST2 & ST5 models both have only one tensioner bridge available. 96

97 ST OLT TENSIONER OMPONENTS IMPERIL Principle of ST spring return bolt tensioner = Load cell = Tommy bar = ridge = Threaded puller E = Nut rotating socket E This table provides all the information to select the components to modify your existing tensioner to suit another bolt size. hanges are only possible within the same tensioner size. It is essential that all the components or selected conversion kits have the same suffix as the target tensioner size (i.e., 2 or 3). Examples: To change from ST362 to ST387 would require conversion kit KS387 only. To change from ST387 to ST32002 would require conversion kit KS32002 and bridge STS32. enotes smaller bridge size within tensioner range enotes larger bridge size within tensioner range enotes one bridge size within tensioner range omplete tensioner Individual components olt vailable as conversion kit Thread Load cell Tommy bar ridge Threaded puller E Rotating socket For tensioner range ST2: ST225 / 4 ST237 3 / 8 ST250 / 2 For tensioner range ST3: ST362 5 / 8 3 ST375 / 4 7 ST387 / 8 3 ST3752 / 4 7 ST3872 / 8 ST STS375 For tensioner range ST4: / 4 7 ST487 / 8 ST ST ST / 4 ST / 2 For tensioner range ST5: ST / 2 ST / 4 ST STS42252 For tensioner range ST6: ST ST / 4 ST6350 ST63753 ST / / 4 4 ST2L ST3L ST4L ST5L ST6L TT08 TT0 TT0 TT4 TT4 STS2 STS3 STS32 STS3 STS4 STS42 STS5 STS42 STS6 STS63 TPS225 TPS237 TPS250 TPS362 TPS375 TPS387 TPS3752 TPS3872 TPS32002 TP375 TPS487 TPS4200 TPS52002 TPS52252 TPS52502 TP5250 TP5275 TP5300 TP42252 TPS6300 TPS6325 TPS6350 TPS63753 TPS64003 RS25 RS256 RS260 RS365 RS370 RS375 RS3702 RS3752 RS3802 RS370 RS475 RS480 RS4802 RS4902 RS4982 RS500 RS508 RS58 RS4902 RS68 RS627 RS637 RS6463 RS6563 V & E omplete conversion kit KS225 KS237 KS250 KS362 KS375 KS387 KS3752 KS3872 KS32002 K375 KS487 KS4200 KS42002 KS42252 KS42502 KS5250 KS5275 KS5300 K42252 KS6300 KS6325 KS6350 KS63753 KS64003 G Note: Remember to check bridge compatibility for ST3, ST4 and ST6 models when ordering components. 97

98 ST SPRING RETURN OLT TENSIONERS METRI apacities from 5 to 298 tons Maximum working pressure 2750 PSI Spring assisted piston retraction ST3M42 The ST metric range of hydraulic bolt tensioners, offers all of the features and benefits of our standard STS range (see pages 06 and 07), but with the added feature of spring assisted return hydraulic pistons. esigned primarily for topside operation, this additional spring return piston feature will reduce bolt tensioning cycle times considerably, as the tensioner piston will automatically start to retract, after the hydraulic pressure is released. The range currently comprises of 26 models, suitable for standard size bolts from M30 to M00 diameter. G The versatility of the ST bolt tensioner range, is identical to our standard STS range, with a variety of interchangeable threaded pullers and nut rotating sockets available, either as bolt size conversion kits or individual parts. Further details on ST metric conversion kits are detailed on pages 00 & 0. ll ST bolt tensioners are designed and manufactured with a wear coated piston, maximum stroke indicator, self energizing high pressure seals, dual quick connect couplers, for easy multiple tensioner hook up and operate at pressures up to 2750 PSI maximum. Suitable hydraulic pumps and high pressure hydraulic hose assemblies for use with ST tensioners are detailed on pages 5 & 6 of this catalog. Nitrocarburized piston Maximum piston stroke indicator Spring assisted return User friendly operating and maintenance procedure Threaded puller Piston on t forget to order your tommy bars when purchasing HiForce hydraulic tensioners. We recommend the purchase of one tommy bar for every four hydraulic tensioners. Nut rotating socket Load ell ridge Oil port Tensioner range ST2 ST3 ST4 ST5 ST6 Tommy bar Tommy bar TT08 TT0 TT0 TT4 TT4 Turn direction 98

99 ST SPRING RETURN OLT TENSIONERS METRI olt sizes from M30 to M00 Modular design for optimum versatility ual quick connect couplings for easy connection ST3M42 F onversion kits for ST metric range of bolt tensioners can be found on pages 00 and 0 of this catalog. E ST2M30 ST2M33 ST2M36 ST2M39 ST3M42 ST3M45 ST3M452 ST3M48 ST3M482 ST3M522 ST4M48 ST4M52 ST4M522 ST4M562 ST4M602 ST4M642 ST5M64 ST5M68 ST5M72 ST5M76 ST6M76 ST6M80 ST6M85 ST6M90 ST6M953 ST6M003 olt thread size M30 M33 M36 M39 M42 M45 M45 M48 M48 M52 M48 M52 M52 M56 M60 M64 M64 M68 M72 M76 M76 M80 M85 M90 M95 M00 Threads per inch Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not included. HiForce recommends one tommy bar for every four tensioners, please see page 98 for ordering code. Note: F is guidance for only NSI flange application apacity Effective area Stroke Weight imensions in inches Tons kn inch² inch lbs min E F G

100 ST OLT TENSIONER OMPONENTS METRI ost saving option Easily fitted to existing tensioner assembly Threaded puller ridge Nut rotating socket Offers greater versatility Similar to the imperial tensioner components (pages 96 & 97), the HiForce metric spring return hydraulic bolt tensioners are also modular in design and can be adapted to another thread size, within the tensioner range, by purchasing individual components or a simple conversion kit. y changing the required components (see drawing and table on the next page), HiForce ST spring return bolt tensioners offer the user even greater versatility at an economical cost. G Tensioner models ST3, ST4 & ST6 are available with two different bridge sizes, hence always check whether or not the required thread change is possible within the bridge size (please follow coloured lines in below drawing). Make sure that all components match up. O NOT mix components from different colour lines. large bridge will require the usage of a long threaded puller to ensure sufficient thread engagement, as well as a large size nut rotating socket. hanges within the same colour code O NOT require a bridge change however, changes from the red to blue line (or vice versa) MUST include a relative bridge also. The next page will provide part s for all the tensioner components, for which the same colour coding is used, i.e. red represents the smaller bolt sizes within the tensioner range, comprising of short threaded adapter, load cell, small bridge, small nut rotating socket and tommy bar. The blue line represents the larger bolt sizes within the tensioner range, in which case the tensioner is built from the long threaded adaptor, load cell, large bridge, large nut rotating socket and tommy bar. on t forget to order your tommy bars when purchasing HiForce olt tensioners, HiForce recommends the purchase of one tommy bar for every four tensioners. Note: ST2 & ST5 models both have only one tensioner bridge available. 00

101 ST OLT TENSIONER OMPONENTS METRI Principle of ST spring return bolt tensioner = Load cell = Tommy bar = ridge = Threaded puller E = Nut rotating socket E This table provides all the information to select the components to modify your existing tensioner to suit another bolt size. hanges are only possible within the same tensioner size. It is essential that all the components or selected conversion kits have the same suffix as the target tensioner size (i.e., 2 or 3). Examples: To change from ST3M42 to ST3M48 would require conversion kit KS3M48 only. To change from ST3M48 to ST3M522 would require conversion kit KS3M522 and bridge STS32. enotes smaller bridge size within tensioner range enotes larger bridge size within tensioner range enotes one bridge size within tensioner range omplete tensioner Individual components olt vailable as conversion kit Thread Load cell Tommy bar ridge Threaded puller E Rotating socket For tensioner range ST2: ST2M30 M30 ST2M33 M33 ST2M36 M36 ST2M39 M39 For tensioner range ST3: ST3M42 ST3M45 ST3M48 M42 M45 M48 M45 M48 ST3M452 ST3M482 ST3M522 M52 3 STS375 For tensioner range ST4: / 4 ST4M48 M48 ST4M52 M52 ST4M522 M52 ST4M562 M56 ST4M602 M60 ST4M642 M64 For tensioner range ST5: ST5M64 M64 ST5M68 M68 ST5M72 M72 ST5M76 M76 STS42252 For tensioner range ST6: ST6M76 M76 ST6M80 M80 ST6M85 M85 ST6M90 M90 ST6M953 M95 ST6M003 M00 ST2L ST3L ST4L ST5L ST5L TT08 TT0 TT0 TT4 TT4 STS2 STS3 STS32 STS3 STS4 STS42 STS5 STS42 STS6 STS63 TPS2M30 TPS2M33 TPS2M36 TPS2M39 TPS3M42 TPS3M45 TPS3M48 TPS3M452 TPS3M482 TPS3M522 TP375 TPS4M48 TPS4M52 TPS4M522 TPS4M562 TPS4M602 TPS4M642 TP5M64 TP5M68 TP5M72 TP5M76 TP42252 TPS6M76 TPS6M80 TPS6M85 TPS6M90 TPS6M953 TPS6M003 RS246 RS25 RS256 RS260 RS365 RS370 RS375 RS3702 RS3752 RS3802 RS370 RS475 RS480 RS4802 RS4852 RS4902 RS4952 RS595 RS500 RS505 RS50 RS4902 RS60 RS65 RS620 RS630 RS6353 RS6463 V & E omplete conversion kit KS2M30 KS2M33 KS2M36 KS2M39 KS3M42 KS3M45 KS3M48 KS3M452 KS3M482 KS3M522 K375 KS4M48 KS4M52 KS4M522 KS4M562 KS4M602 KS4M642 KS5M64 KS5M68 KS5M72 KS5M76 K42252 KS6M76 KS6M80 KS6M85 KS6M90 KS6M953 KS6M003 G Note: Remember to check bridge compatibility for ST3, ST4 and ST6 models when ordering components. 0

102 STS TOPSIE OLT TENSIONERS IMPERIL RNGE apacities from 26 to 298 tons Working pressure 2750 PSI STS375 STS42502 Single acting design STS002 G Nitrocarburized piston Maximum piston stroke indicator Suitable for single or multitensioning applications Specially designed tensioners available on request (see page 0) User friendly operating and maintenance procedure hoice of manually operated or air powered pumps available (see page 5) The STS imperial bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 26 imperial size options ranging from ¾ to 4 thread size and all models are suitable for working pressures up to 2750 PSI. Each model of hydraulic tensioning cylinder within the tensioner range can be operated with a variety of threaded pullers and nut rotating sockets ensuring that the maximum possible range of bolt sizes can be accommodated using the minimum of hydraulic cylinders. Threaded pullers, bridges and nut rotating sockets are available as individual components (see pages 04 & 05 for detailed information). ll HiForce hydraulic bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, selfenergizing high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure. Suitable manual and air driven hydraulic pumps, high pressure hoses and couplings for use with HiForce bolt tensioners are detailed on pages 5 & 6. The STS range of tensioners are push back type tensioners. For spring return tensioners, see pages 9497 of this catalog. Threaded puller Piston Load ell Oil port Nut rotating socket ridge Tommy bar Turn direction 02

103 STS TOPSIE OLT TENSIONERS IMPERIL RNGE olt sizes from ¾ to 4 Modular design for optimum versatility STS002 STS375 STS42502 ual quick connect couplings for easy connection Force F E olt Threads Effective thread per apacity area Stroke Weight imensions in inches size inch tons kn inch² inch lbs min E F STS075 3/ STS087 7/ STS STS22 / STS225 / STS237 3 / STS250 / STS362 5 / STS375 3 / STS / STS387 7 / STS / STS STS487 7 / STS STS STS / STS / STS / STS / STS STS STS / STS / STS / STS Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not included. HiForce recommends one tommy bar for every four tensioners, please see page 05 column for ordering code. Note: F is guidance for only NSI flange application 03 G

104 STS OLT TENSIONER OMPONENTS IMPERIL Use with STS Imperial Tensioners Modular design Threaded puller ridge Nut rotating socket Offers greater versatility The modular design of HiForce STS series topside hydraulic bolt tensioners enables the user to adapt an existing STS tensioner assembly to another thread size, within the tensioner range, by purchasing individual components or a simple conversion kit. y changing the required components (see drawing and table on the next page), HiForce STS bolt tensioners offer the user even greater versatility at an economical cost. G Tensioner models STS, STS3, STS4 and STS6 are available with two different bridge sizes, hence always check whether or not the required thread change is possible within the bridge size (please follow coloured lines in below drawing). Make sure that all components match up. O NOT mix components from different colour lines. large bridge will require the usage of a long threaded puller to ensure sufficient thread engagement, as well as a large size nut rotating socket. hanges within the same colour code O NOT require a bridge change however, changes from the red to blue line (or vice versa) MUST include a relative bridge also. The next page will provide part s for all the tensioner components, for which the same colour coding is used, i.e. red represents the smaller bolt sizes within the tensioner range, comprising of short threaded adapter, load cell, small bridge, small nut rotating socket and tommy bar. The blue line represents the larger bolt sizes within the tensioner range, in which case the tensioner is built from the long threaded adaptor, load cell, large bridge, large nut rotating socket and tommy bar. on t forget to order your tommy bars when purchasing HiForce olt tensioners, HiForce recommends the purchase of one tommy bar for every four tensioners. Note: STS2 & STS5 models both have only one tensioner bridge available. 04

105 STS OLT TENSIONER OMPONENTS IMPERIL Principle of STS bolt tensioner = Load cell = Tommy bar = ridge = Threaded puller E = Nut rotating socket E This table provides all the information to select the components to modify your existing tensioner to suit another bolt size. hanges are only possible within the same tensioner size. It is essential that all the components or selected conversion kits have the same suffix as the target tensioner size (i.e., 2 or 3). Examples: To change from STS362 to STS387 would require conversion kit K387 only. To change from STS387 to STS32002 would require conversion kit K32002 and bridge STS32. enotes smaller bridge size within tensioner range enotes larger bridge size within tensioner range enotes one bridge size within tensioner range omplete tensioner Individual components olt vailable as conversion kit Thread Load cell Tommy bar ridge Threaded puller E Rotating socket For tensioner range STS: 3 STS075 / 4 7 STS087 / 8 STS002 STS22 / 8 For tensioner range STS2: STS225 / 4 STS237 3 / 8 STS250 / 2 For tensioner range STS3: STS362 5 / 8 3 STS375 / 4 7 STS387 / 8 3 STS3752 / 4 7 STS3872 / 8 STS For tensioner range STS4: 7 STS487 / 8 STS STS STS / 4 STS / 2 For tensioner range STS5: STS / 2 STS / 4 STS For tensioner range STS6: STS STS / 4 STS / 2 STS / 4 STS STSL STS2L STS3L STS4L STS5L STS6L TT06 TT08 TT0 TT0 TT4 TT4 STS STS2 STS2 STS3 STS32 STS4 STS42 STS5 STS6 STS63 TP075 TP087 TP002 TP22 TP225 TP237 TP250 TP362 TP375 TP387 TP3752 TP3872 TP32002 TP487 TP4200 TP42002 TP42252 TP42502 TP5250 TP5275 TP5300 TP6300 TP6325 TP6350 TP63753 TP64003 RS32 RS37 RS42 RS462 RS25 RS256 RS260 RS365 RS370 RS375 RS3702 RS3752 RS3802 RS475 RS480 RS4802 RS4902 RS4982 RS500 RS508 RS58 RS68 RS627 RS637 RS6463 RS6563 V & E omplete conversion kit K075 K087 K002 K22 K225 K237 K250 K362 K375 K387 K3752 K3872 K32002 K487 K4200 K42002 K42252 K42502 K5250 K5275 K5300 K6300 K6325 K6350 K63753 K64003 G Note: Remember to check bridge compatibility for STS, STS3, STS4 and STS6 models when ordering components. 05

106 STS TOPSIE OLT TENSIONERS METRI RNGE apacities from 26 to 298 tons Working pressure 2750 PSI STS3M52 Single acting design Nitrocarburized piston Maximum piston stroke indicator Suitable for single or multitensioning applications Specially designed tensioners available on request (see page 0) User friendly operating and maintenance procedure hoice of manually operated or air powered pumps available (see page 5) G The STS metric bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 32 metric size options ranging from M6 to M00 thread size and all models are suitable for working pressures up to 2750 PSI. Each model of hydraulic tensioning cylinder within the tensioner range can be operated with a variety of threaded pullers and nut rotating sockets ensuring that the maximum possible range of bolt sizes can be accommodated using the minimum of hydraulic cylinders. Threaded pullers and nut rotating sockets are available as individual components (see pages 08 & 09 for detailed information). ll HiForce hydraulic bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, selfenergizing high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure. Suitable manual and air driven hydraulic pumps, high pressure hoses and couplings for use with HiForce bolt tensioners are detailed on pages 5 & 6. The STS range of tensioners are push back type tensioners. For spring return tensioners, see pages 980 of this catalog. Threaded puller Piston Load ell Oil port Nut rotating socket ridge Tommy bar Turn direction 06

107 STS TOPSIE OLT TENSIONERS METRI RNGE olt sizes from M6 to M00 Modular design for optimum versatility STS3M52 ual quick couplings for easy connection Force F E Note: F is guidance for only NSI flange application STSM6 STSM8 STSM20 STSM222 STSM242 STSM272 STS2M30 STS2M33 STS2M36 STS2M39 STS3M42 STS3M45 STS3M452 STS3M48 STS3M482 STS3M522 STS4M48 STS4M52 STS4M522 STS4M562 STS4M602 STS4M642 STS5M64 STS5M68 STS5M72 STS5M76 STS6M76 STS6M80 STS6M85 STS6M90 STS6M953 STS6M003 olt Effective thread Thread apacity area Stroke Weight imensions in inches size pitch tons kn inch² inch lbs E F M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not included. HiForce recommends one tommy bar for every four tensioners, please see page 09 column for ordering code. 07 G I

108 STS OLT TENSIONER OMPONENTS METRI ost saving option Easily fitted to existing tensioner assembly Threaded puller ridge Nut rotating socket Offers greater versatility Similar to the imperial tensioner components (pages 04 & 05), the HiForce metric topside hydraulic bolt tensioners are also modular in design and can be adapted to another thread size, within the tensioner range, by purchasing individual components or a simple conversion kit. y changing the required components (see drawing and table on the next page), HiForce STS bolt tensioners offer the user even greater versatility at an economical cost. G Tensioner models STS, STS3, STS4 and STS6 are available with two different bridge sizes, hence always check whether or not the required thread change is possible within the bridge size (please follow coloured lines in below drawing). Make sure that all components match up. O NOT mix components from different colour lines. large bridge will require the usage of a long threaded puller to ensure sufficient thread engagement, as well as a large size nut rotating socket. hanges within the same colour code O NOT require a bridge change however, changes from the red to blue line (or vice versa) MUST include a relative bridge also. The next page will provide part s for all the tensioner components, for which the same colour coding is used, i.e. red represents the smaller bolt sizes within the tensioner range, comprising of short threaded adapter, load cell, small bridge, small nut rotating socket and tommy bar. The blue line represents the larger bolt sizes within the tensioner range, in which case the tensioner is built from the long threaded adaptor, load cell, large bridge, large nut rotating socket and tommy bar. on t forget to order your tommy bars when purchasing HiForce olt tensioners, HiForce recommends the purchase of one tommy bar for every four tensioners. Note: STS2 & STS5 models both have only one tensioner bridge available. 08

109 STS OLT TENSIONER OMPONENTS METRI Principle of STS bolt tensioner = Load cell = Tommy bar = ridge = Threaded puller E = Nut rotating socket E This table provides all the information to select the components to modify your existing tensioner to suit another bolt size. hanges are only possible within the same tensioner size. It is essential that all the components or selected conversion kits have the same suffix as the target tensioner size (i.e., 2 or 3). Examples: To change from STS3M42 to STS3M48 would require conversion kit K3M48 only. To change from STS3M48 to STS3M522 would require conversion kit K3M522 and bridge STS32. enotes smaller bridge size within tensioner range enotes larger bridge size within tensioner range enotes one bridge size within tensioner range omplete tensioner Individual components olt vailable as conversion kit Thread Load cell Tommy bar ridge Threaded puller E Rotating socket For tensioner range STS: STSM6 M6 STSM8 M8 STSM20 M20 STSM222 M22 STSM242 M24 STSM272 M27 For tensioner range STS2: STS2M30 STS2M33 STS2M36 STS2M39 M30 M33 M36 M39 For tensioner range STS3: STS3M42 M42 STS3M45 M45 STS3M48 M48 STS3M452 M45 STS3M482 M48 STS3M522 M52 For tensioner range STS4: STS4M48 M48 STS4M52 M52 STS4M522 M52 STS4M562 M56 STS4M602 M60 STS4M642 M64 For tensioner range STS5: STS5M64 M64 STS5M68 M68 STS5M72 M72 STS5M76 M76 For tensioner range STS6: STS6M76 M76 STS6M80 M80 STS6M85 M85 STS6M90 M90 STS6M953 M95 STS6M003 M00 STSL STS2L STS3L STS4L STS5L STS6L TT06 TT08 TT0 TT0 TT4 TT4 STS STS2 STS2 STS3 STS32 STS4 STS42 STS5 STS6 STS63 TPM6 TPM8 TPM20 TPM222 TPM242 TPM272 TP2M30 TP2M33 TP2M36 TP2M39 TP3M42 TP3M45 TP3M48 TP3M452 TP3M482 TP3M522 TP4M48 TP4M52 TP4M522 TP4M562 TP4M602 TP4M642 TP5M64 TP5M68 TP5M72 TP5M76 TP6M76 TP6M80 TP6M85 TP6M90 TP6M953 TP6M003 RS24 RS27 RS30 RS322 RS372 RS42 RS246 RS25 RS256 RS260 RS365 RS370 RS375 RS3702 RS3752 RS3802 RS475 RS480 RS4802 RS4852 RS4902 RS4952 RS595 RS500 RS505 RS50 RS60 RS65 RS620 RS630 RS6353 RS6463 Note: Remember to check bridge compatibility for STS, STS3, STS4 and STS6 models when ordering components. V & E omplete conversion kit KM6 KM8 KM20 KM222 KM242 KM272 K2M30 K2M33 K2M36 K2M39 K3M42 K3M45 K3M48 K3M452 K3M482 K3M522 K4M48 K4M52 K4M522 K4M562 K4M602 K4M642 K5M64 K5M68 K5M72 K5M76 K6M76 K6M80 K6M85 K6M90 K6M953 K6M G

110 STS USTOMIZE & SPEIL ESIGN OLT TENSIONERS ustom design & built to your requirements Working pressure up to PSI Short delivery lead time In addition to the large range of standard topside and subsea bolt tensioners available, HiForce has the capability to manufacture tensioners to suit special requirements. Our product designs incorporate the latest Solid Works computer technology and together with our state of the art N production machinery, we have the capability to offer a solution to meet your needs. G Example of situations where HiForce have been able to offer bespoke solutions include: Non standard sizes and shapes of nut requiring special bridges Nuts recessed into holes requiring special sockets Studs with two different thread sizes Larger size bolts pplications with restricted space requirements Systems with different operating pressures ridges with increased load bearing area 0

111 STU SU SE OLT TENSIONERS IMPERIL Working pressure 2750 PSI Interchangeable quickfit/release pullers Load cell with integral bridge STU362 Topview HiForce quick fit threaded puller HiForce STU series subsea bolt tensioners are designed and manufactured to suit the demanding requirements of divers operating in harsh subsea environments. With an easy to operate two piece design comprising of a quick fit/ release threaded puller and a hydraulic load cell with integral bridge and an extra long.8 inch piston stroke to reduce resetting operations. HiForce STU series subsea bolt tensioners offer a consistent, reliable and cost effective method of tensioning subsea bolted joints. ll hydraulic load cells are suitable for different thread sizes (see table below and on page 2) and interchangeable quick fit/release pullers can be ordered separately, as required, resulting in even greater flexibility and cost savings. Force F G E Note: F is guidance for only NSI flange application STU00 STU2 STU225 STU237 STU350 STU362 STU475 STU487 STU5200 STU5225 STU6250 STU6275 STU7300 STU7325 STU7350 olt thread size 8UN / 8 8UN / 4 8UN 3 / 8 8UN / 2 8UN 5 / 8 8UN 3 / 4 8UN 7 / 8 8UN 2 8UN 2 / 4 8UN 2 / 2 8UN 3 2 / 4 8UN 3 8UN 3 / 4 8UN 3 / 2 8UN apacity Tons kn Effective area inch² Stroke inch Weight lbs Tommy bar TT06 TT06 TT08 TT08 TT0 TT0 TT0 TT0 TT2 TT2 TT4 TT4 TT6 TT6 TT6 Note: Tommy bars are not included. HiForce recommends one tommy bar for every four tensioners. Please note that the tommy bar listed will fit related quickfit puller; a different size may be required for the hexagon nut. imensions in inches E F

112 STU SUSE OLT TENSIONERS METRI Working pressure 2750 PSI Interchangeable quickfit/release pullers Load cell with integral bridge STU342 Topview HiForce quick fit threaded puller ual hose connection for easy hook up Extra long.8 inches piston stroke to reduce resetting time Maximum piston stroke indicator orrosion protected for operation in harsh subsea environments G Force E F Note: F is guidance for only NSI flange application 2 STU24 STU27 STU230 STU233 STU236 STU339 STU342 STU445 STU448 STU552 STU556 STU660 STU664 STU668 STU672 STU776 STU780 STU785 STU790 olt thread size M24 x 3 M27 x 3 M30 x 3.5 M33 x 3.5 M36 x 4 M39 x 4 M42 x 4.5 M45 x 4.5 M48 x 5 M52 x 5 M56 x 5.5 M60 x 5.5 M64 x 6 M68 x 6 M72 x 6 M76 x 6 M80 x 6 M85 x 6 M90 x 6 apacity Tons 29 kn Effective area inch² Stroke inch Weight lbs Tommy bar TT06 TT06 TT08 TT08 TT0 TT0 TT0 TT0 TT2 TT2 TT4 TT4 TT6 TT6 TT6 TT6 TT6 TT6 TT6 Note: Tommy bars are not included. HiForce recommends one tommy bar for every four tensioners. Please note that the tommy bar listed will fit related quickfit puller; a different size may be required for the hexagon nut. imensions in inches E F

113 HTN HYRULI TENSIONER NUTS IMPERIL Integral mechanical load retaining collar Working pressure 2750 PSI HTN9200 HTN775 HTN0225 Imperial thread sizes from to 4 The HiForce HTN range of imperial top collar hydraulic nuts is specifically designed and manufactured for applications where regular, periodic opening of the joint, for inspection and maintenance purposes is required. Unlike conventional hydraulic bolt tensioners, HiForce HTN series hydraulic nuts are designed to permanently replace standard hexagon nuts, on one side of the bolted joint. Initially the bolt tension/elongation is applied hydraulically and once achieved, it is permanently retained via the integral mechanical load retaining collar. Whilst initial investment in HiForce HTN series hydraulic nuts is significantly higher than the cost of standard hexagon nuts, this investment is quickly and easily recovered, if the user considers the huge time savings achieved, during joint opening and closing, when compared to using conventional hydraulic bolt tensioners or hydraulic torque wrenches. Standard range models are available for imperial bolt sizes from to 4, with other sizes available to special order. ll models are 2750 PSI maximum working pressure and supplied with quick connect hydraulic couplings, compatible for use with HiForce air or manually operated hydraulic bolt tensioner pumps and hoses (see page 5 & 6). G on t forget to order your tommy bars when purchasing HiForce hydraulic tensioner nuts. We recommend the purchase of one tommy bar for every four tensioners nuts. Number olt Size apacity Tons kn Effective area inch 2 Stroke inch iameter inch Height inch Weight lbs Tommy bar HTN00 HTN22 HTN325 HTN437 HTN550 HTN662 HTN775 HTN887 HTN9200 HTN0225 HTN250 HTN2275 HTN3300 HTN4325 HTN5350 HTN6375 HTN UN / 8 8 UN / 4 8 UN 3 / 8 8 UN / 2 8 UN 5/ 8 8 UN 3 / 4 8 UN 7/ 8 8 UN 2 8 UN 2 / 4 8 UN 2 / 2 8 UN 2 3 / 4 8 UN 3 8 UN 3 / 4 8 UN 3 / 2 8 UN 3 3/ 4 8 UN 4 8 UN TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT08 TT08 TT08 TT0 TT0 TT0 3

114 HTN HYRULI TENSIONER NUTS METRI Integral mechanical load retaining collar Working pressure 2750 PSI Metric thread sizes from M24 to M00 HTN8M48 The HiForce HTN range of metric top collar hydraulic nuts is specifically designed and manufactured for applications where regular, periodic opening of the joint for inspection and maintenance purposes is required. Unlike conventional hydraulic bolt tensioners, HiForce HTN series hydraulic nuts are designed to permanently replace standard hexagon nuts on one side of the bolted joint. Initially the bolt tension/elongation is applied hydraulically and once achieved, it is permanently retained via the integral mechanical load retaining collar. Whilst initial investment in HiForce HTN series hydraulic nuts is significantly higher than the cost of standard hexagon nuts, this investment is quickly and easily recovered, when the user considers the huge time savings achieved, during joint opening and closing, when compared to using conventional hydraulic bolt tensioners or hydraulic torque wrenches. Standard range models are available for bolt sizes from M24 to M00, with other sizes available to special order. G ll models are 2750 PSI maximum working pressure and supplied with quick connect hydraulic couplings, compatible for use with HiForce air or manually operated hydraulic bolt tensioner pumps and hoses (see page 5 & 6). on t forget to order your tommy bars when purchasing HiForce hydraulic tensioner nuts. We recommend the purchase of one tommy bar for every four tensioners nuts. olt size apacity tons kn Effective area inch² Stroke inch iameter inch Height inch Weight lbs Tommy bar HTNM24 HTN2M27 HTN3M30 HTN3M33 HTN4M36 HTN5M39 HTN6M42 HTN7M45 HTN8M48 HTN9M52 HTN0M56 HTNM60 HTNM64 HTN2M68 HTN3M72 HTN3M76 HTN4M80 HTN5M85 HTN5M90 HTN6M95 HTN7M00 M24 x 3 M27 x 3 M30 x 3.5 M33 x 3.5 M36 x 4 M39 x 4 M42 x 4.5 M45 x 4.5 M48 x 5 M52 x 5 M56 x 5.5 M60 x 5.5 M64 x 6 M68 x 6 M72 x 6 M76 x 6 M80 x 6 M85 x 6 M90 x 6 M95 x 6 M00 x TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT06 TT08 TT08 TT08 TT08 TT0 TT0 TT0 TT0 4

115 HPTU IR RIVEN PUMP FOR OLT TENSIONERS Operates from standard 00 PSI air supply ir consumption 28 scfm Working pressure 2750 PSI HP275TU The HiForce HPTU range of air driven hydraulic pumps are compatible for use with HiForce STS, ST and STU bolt tensioners as well as HTN hydraulic nuts. The pump unit is easy to operate and is supplied complete with a glycerin filled vibragauge and quick release outlet coupling. The complete system, including an air inlet filter, regulator and lubricator unit is fitted in a robust stainless steel frame. See page 6 for compatible high pressure hydraulic hoses and couplings. Working pressure Usable oil capacity Oil flow per stroke Outlet Weight imensions in inches PSI gallons inch 3 coupler lbs Length Width Height HP275TU STF HP2237TU STF G HPXTU MNULLY OPERTE PUMP FOR OLT TENSIONERS ompact & lightweight design omplete with pressure gauge HPX500TU Working pressure 2750 PSI HiForce HPX500TU manually operated high pressure hydraulic pump is compatible for use with HiForce STS, ST and STU bolt tensioners as well as HTN hydraulic nuts. Lightweight, compact and independent from any required power source, it is suitable for all tensioning applications onsite requiring reliable hydraulic power. The pump is easy to operate and supplied complete with a pressure gauge and quick release outlet coupling. See page 6 for compatible high pressure hydraulic hoses. HPX500TU Working pressure PSI Usable oil capacity inch 3 isplacement per stroke (inch 3 ) st stage 2 nd stage Outlet coupler Weight lbs STF4 4.3 imensions in inches Length Width Height

116 OLT TENSIONER HOSES, OUPLERS & HOSE REELS XH.5 XH3 Safety factor 3 : Working pressure up to 2750 PSI STF4 STM4 Supplied with quick connect couplings HiForce ultrahigh pressure hoses are compatible for use with all HiForce bolt tensioning products up to a maximum of 2750 PSI working pressure. Each hose is supplied complete with quick connect couplings on each end (male/female) and has a safety factor of 3: on maximum working pressure. Eleven standard lengths are available with special lengths available on request G esigned for subsea main line hose connection between the pump and the first tensioner, the reel above is suitable for offshore use and can accommodate up to 984 feet of HiForce XH hydraulic hose. The reel comes complete with quick connect couplings, integrated brake and a spring loaded locking bolt. XHR 6 XH.5 XH3 XH5 XH0 XH25 XH50 XH00 XH50 XH200 XH250 XH300 XHR STF4 STM4 STNP2 STNP4 STNP4 Maximum pressure PSI escription Link hose complete with quick connect couplings, length 5 feet Link hose complete with quick connect couplings, length 0 feet Mainline hose complete with quick connect couplings, length 6.5 feet Mainline hose complete with quick connect couplings, length 33 feet Mainline hose complete with quick connect couplings, length 82 feet Mainline hose complete with quick connect couplings, length 64 feet Mainline hose complete with quick connect couplings, length 328 feet Mainline hose complete with quick connect couplings, length 492 feet Mainline hose complete with quick connect couplings, length 656 feet Mainline hose complete with quick connect couplings, length 820 feet Mainline hose complete with quick connect couplings, length 984 feet Hose reel, suitable for up to 984 feet of XH high pressure hose Female coupling Male coupling /8 x ¼ SP nipple for current model STS only ¼ SP nipple c/w bonded sealing washer (old design not for STS) ¼ SP nipple with cone seat seal (current design not for STS)

117 ITP & MTP OLT & NUT PROTETION PS Protects exposed bolt threads and nuts ITP02 Sizes from ¾ to 4 (M6 to M00) Strong and secure fixing The ITP & MTP bolt and nut protection caps are designed to protect bolts and nuts from thread damage and to considerably help prevent corrosion. These screwon metal caps have a special internal female thread matching the bolt thread, that ensures a strong and secure fixing to the bolt. These protection caps are commonly installed on heat exchangers and reactors operating at temperatures up to 550 and over, where common plastic caps would melt. Ideal for use in refineries, petrochemical, LNG plants, offshore platforms and steel structures. The ITP caps are available to suit imperial bolt thread sizes from ¾ to 4 and MTP caps are suitable for metric bolt thread sizes from M6 to M00. G ITP02 ITP04 ITP00 ITP02 ITP04 ITP06 ITP08 ITP0 ITP2 ITP4 ITP200 ITP204 ITP208 ITP22 ITP300 ITP304 ITP308 ITP32 ITP400 olt size 3/ 4 7/ 8 / 8 / 4 3 / 8 / 2 5 / 8 3 / 4 7 / / 4 2 / / / 4 3 / / 4 4 Imperial Sizes imensions in inches Standard material : plated steel Optional material : aluminum & stainless steel MTP6 MTP8 MTP20 MTP22 MTP24 MTP27 MTP30 MTP33 MTP36 MTP39 MTP42 MTP45 MTP48 MTP52 MTP56 MTP64 MTP68 MTP72 MTP76 MTP80 MTP90 MTP00 Metric Sizes olt imensions in inches size M M M M M M M M M M M M M M M M M M M M M M

118 OLTRIGHT PRO SOFTWRE POWERE Y SSET55 Online access compatible with all operating systems Offline version available overs bolt tensioning requirements 206 sset55 Ltd OLTRIGHT PRO is an innovative, bolted joint integrity software program, designed to assist engineers, with the provision of accurate bolt load calculations, based on key input data, related to each specific bolted joint. OLTRIGHT PRO has been primarily designed for use in the Oil & Gas industry, where the safe movement of hydrocarbons in a leak free environment is absolutely critical, however it can also assist in many other industries, where bolted joints are present. G The user enters all available data about the joint including flange size, material and rating, gasket type, bolt size and material grade, lubricant type and operating temperature. OLTRIGHT PRO will analyze this data and produce a comprehensive calculation, of the required tension to be applied to all of the flange joint bolts to achieve a leak free joint, first time every time! dditionally, OLTRIGHT PRO will produce a clear and easy to follow bolt tightening procedure, which will include the correct tool selection, from within HiForce s extensive range of bolting tools, along with the correct sequence of applying the loads, onto the respective flange joint bolts, including the applicable pump hydraulic pressure settings, for each stage of the bolt tightening process. The methodology of the OLTRIGHT PRO software calculations is fully traceable to industry standards, ensuring that the latest best practice procedures are followed at all times. s part of the software joint integrity review process, OLTRIGHT PRO will also display all of the relevant combined stresses within the joint, once the bolt tightening is completed. This includes not only bolt stress but also gasket and flange stress, to ensure all of the stresses within the joint are within acceptable levels. The flexibility of the OLTRIGHT PRO software enables the user to change any of the input data in order that optimum integrity can be achieved within each and every joint. s an example a change of bolt and gasket material can and will affect the OLTRIGHT PRO software calculations and bolt tightening procedures. 206 sset55 Ltd sset55 Ltd 206 sset55 Ltd

119 HYROTEST PUMPS MHP Range Hydrotest pumps & accessories Manually operated Pages 20 2 HP Range Hydrotest pumps air driven Standard flow Page 22 HPR Range Hydrotest pumps air driven Standard flow with chart recorder Page 23 HP2 Range Hydrotest pumps air driven Medium flow Page 24 HH2R Range Hydrotest pumps air driven Medium flow with chart recorder Page 25 HP3 Range Hydrotest pumps air driven High flow Page 26 TP Range Hydrotest pumps air driven High flow twin double acting design Page 27 HPR ccessories Spare recorder charts & Pens for chart recorder Page 28 H 9

120 MHP MNULLY OPERTE HYROTEST PUMPS Up to 4500 PSI working pressure Suitable for use with a wide variety of fluids Two stage with manual pressure changeover MHP700 The HiForce MHP series of manually operated two speed hydraulic pumps are suitable for use with a wide variety of fluids including water. Manufactured predominantly from high quality aluminum alloy, with stainless steel piston assemblies, the MHP pump series are lightweight, versatile and robust. The pumps two stage piston design gives a high flow low pressure stage of 3.05 in 3 up to 725 PSI pressure. The pump incorporates a reliable smooth manual changeover from low to high pressure output. The MHP series pumps are available in 5 different pressure capacities ranging from 450 to 4500 PSI working pressure and all models are fitted with a factory preset relief valve for added safety. Each pump is supplied with a multi positional 24 inch operating lever for increased operator comfort during use. Major applications for the MHP series of pumps include hydrotesting of pipes, pressure vessels, valves, and also backup systems and other pressure retaining equipment, prior to commissioning. H Lightweight aluminum design with stainless steel pistons Relief valve incorporated as standard Standard 4 gallons capacity stainless steel powder coated fluid reservoir Optional pressure gauges available (see page 2) (with tank) MHP00 MHP300 MHP500 MHP700 MHP000 (pump only) MHP00PU MHP300PU MHP500PU MHP700PU MHP000PU Working pressure PSI Valve type 2way 2way 2way 2way 2way isplacement per stroke inch³ st stage nd 2 stage hangeover pressure PSI Weight with tank lbs Outlet port Suction port / 3/ 8 SP 3/ 8 SP 3/ 8 SP 3/ 8 SP 3/ 8 SP 44. 3/ 8 NPT 3/ 8 NPT 3/ 8 NPT 3/ 8 NPT 3 8 SP 20

121 MHPPU MNULLY OPERTE HYROTEST PUMPS hoice of 5 different models Supplied complete with fixing kit ompact, lightweight and easy to operate MHP300PU I H The HiForce MHPPU series offer the same features as the MHP range on page 20 however these are supplied as a pump unit only without a fluid reservoir. The pump unit is supplied complete with a mounting kit for easy attachment to any specially designed fluid reservoir and an operating lever. F E J G Weight lbs imensions in inches (all models) E F G H 3.62 I 6.97 J 4 X M8 H RESERVOIRS MHR5 escription 4 gallons standard reservoir PRESSURE GUGES MHP00GK MHP300GK MHP500GK MHP700GK MHP000GK Pressure range PSI HOSES HH36NMS HH36NMS2 HH36NMS3 Max W.P PSI up to 4350 up to Length feet End Fitting 3/ 8 NPT Male Swivel 3/ 8 NPT Male Swivel 3/ 8 SP Male Swivel For model MHP00 & MHP300 MHP500 & MHP700 MHP000 2

122 HP IR RIVEN HYROTEST PUMPS STNR FLOW Output pressures up to PSI Suitable for use with various fluids 6 dual scale vibra pressure gauge HP58 ir consumption 28 scfm Infinitely variable output pressure and flow.85 gallons reservoir capacity The HiForce HP series of air driven hydrostatic pressure testing pumps offers a choice of eight models with output pressure capacities ranging from 87 PSI (6 ar) to PSI (293 ar). ll models are suitable for use with various fluids, including water and are supplied with a 6 diameter glycerin filled hydraulic pressure gauge (calibrated on request), inlet airline filter, lubricator and pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras include stainless steel reservoir, stroke counter system and pressure isolation valve. ll units are of compact design with a maximum weight of 50.7 lbs. H HP0 HP26 HP36 HP58 HP07 HP87 HP275 HP425 Max. output pressure (PSI) at airline input pressure 0 PSI 50 PSI 00 PSI 0.69 ar 3.45 ar 6.9 ar Fluid volume displacement per stroke (inch 3 ) Outlet port Weight imensions in inches thread lbs Length Width Height / 2 NPT / 2 NPT / 2 NPT / 2 NPT / 2 NPT 9/ 6 8UNF 9/ 6 8UNF 9/ 6 8UNF Hydraulic pressure pproximate rate of discharge (gallons/min) at air input pressure 00 PSI (7 ar) PSI ar HP0 HP26 HP36 HP58 HP07 HP87 HP275 HP Pressure exceeds pump capacity

123 HPR IR RIVEN HYROTEST PUMPS WITH HRT REORER Output pressures up to PSI Suitable for use with various fluids HP87R 6 dual scale vibra pressure gauge ir consumption 28 scfm Infinitely variable output pressure and flow.85 gallons reservoir capacity Supplied with 50 recorder charts and one black chart pen, for additional charts and pens, please see page 28 The HiForce HPR series of air driven hydrostatic pressure testing pumps offers a choice of 8 models with output pressure capacities ranging from 87 PSI (6 ar) to PSI (293 ar) all fitted with on board, 4 hour, single pen chart recorder as standard. ll models are suitable for use with various fluids including water and are supplied with a 6 diameter glycerin filled hydraulic pressure gauge (calibrated on request), inlet airline filter, lubricator and pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Recorder isolation valve and pressure release valve are fitted as standard. Optional extras include stainless steel reservoir, pressure isolation valve, stroke counter system, gauge calibration certificate and varying recorder clock speeds. ll units are of compact design with a maximum weight of 68.3 lbs. HP0R HP26R HP36R HP58R HP07R HP87R HP275R HP425R Max. output pressure (PSI) at airline input pressure 0 PSI 50 PSI 00 PSI 0.69 ar 3.45 ar 6.9 ar Fluid volume displacement per stroke (inch 3 ) Outlet port Weight imensions in inches thread lbs Length Width Height / 2 NPT / 2 NPT / 2 NPT / 2 NPT / 2 NPT 9/ 6 8UNF 9/ 6 8UNF 9/ 6 8UNF H Hydraulic pressure pproximate rate of discharge (gallons/min) at air input pressure 00 PSI (7 ar) PSI ar HP0R HP26R HP36R HP58R HP07R HP87R HP275R HP425R Pressure exceeds pump capacity 23

124 HP2 IR RIVEN HYROTEST PUMPS MEIUM FLOW Output pressures up to PSI Suitable for use with various fluids 6 dual scale vibra pressure gauge HP2036 ir consumption 56 scfm Infinitely variable output pressure and flow.85 gallons reservoir capacity The HiForce HP2 series of air driven hydrostatic pressure testing pumps offers a choice of 5 models with output pressure capacities ranging from 246 PSI (7 ar) to PSI (634 ar). ll models are compact design and suitable for use with various fluids including water and are supplied with a 6 diameter glycerin filled hydraulic pressure gauge (calibrated on request), inlet airline filter, lubricator and pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras include stainless steel reservoir, stroke counter system and pressure isolation valve. H HP2036 HP2060 HP2097 HP244 HP2237 Max. output pressure (PSI) at airline input pressure 0 PSI 50 PSI 00 PSI 0.69 ar 3.45 ar 6.9 ar Fluid volume displacement per stroke (inch 3 ) Outlet port Weight imensions in inches thread lbs Length Width Height / 2 NPT / 2 NPT / 2 NPT / 2 NPT / 6 8UNF Hydraulic pressure PSI ar pproximate rate of discharge (gallons/min) at air input pressure 00 PSI (7 ar) HP2036 HP2060 HP2097 HP244 HP Pressure exceeds pump capacity

125 HP2R IR RIVEN HYROTEST PUMPS WITH HRT REORER Output pressures up to PSI Suitable for use with various fluids HP2237R 6 dual scale vibra pressure gauge ir consumption 56 scfm Infinitely variable output pressure and flow.85 gallons reservoir capacity Supplied with 50 recorder charts and one black chart pen, for additional charts and pens, please see page 28 The HiForce HP2R series of air driven hydrostatic pressure testing pumps offers a choice of 5 models with output pressure capacities ranging from 246 PSI (7 ar) to PSI (634 ar) all fitted with on board, 4 hour, single pen chart recorder as standard. ll models are compact design and suitable for use with various fluids including water and are supplied with a 6 diameter glycerin filled hydraulic pressure gauge (calibrated on request), inlet airline filter, lubricator and pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Recorder isolation valve and pressure release valve are fitted as standard. Optional extras include stainless steel reservoir, pressure isolation valve, stroke counter system, gauge calibration certificate and varying recorder clock speeds. HP2036R HP2060R HP2097R HP244R HP2237R Max. output pressure (PSI) at airline input pressure 0 PSI 50 PSI 00 PSI 0.69 ar 3.45 ar 6.9 ar Fluid volume displacement per stroke (inch 3 ) Outlet port Weight imensions in inches thread lbs Length Width Height / 2 NPT / 2 NPT / 2 NPT / 2 NPT / 6 8UNF H Hydraulic pressure PSI ar pproximate rate of discharge (gallons/min) at air input pressure 00 PSI (7 ar) HP2036 HP2060 HP2097 HP244 HP Pressure exceeds pump capacity 25

126 HP3 IR RIVEN HYROTEST PUMPS HIGH FLOW Output pressures up to 0000 PSI Suitable for use with various fluids 6 dual scale vibra pressure gauge HP3040 ir consumption 75 scfm Infinitely variable output pressure and flow Fluid inlet./4 SPF The HiForce HP3 series of air driven hydrostatic pressure testing pumps offers a choice of 3 models with output pressure capacities ranging from 609 PSI (42 ar) to 0000 PSI (700 ar). ll models are compact design and suitable for use with various fluids including water and are supplied with a 6 diameter glycerin filled hydraulic pressure gauge (calibrated on request), inlet airline filter, lubricator and pressure regulator unit, pressure isolation valve, pressure release valve, fluid inlet via Ytype fluid strainer, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras include stainless steel reservoir, stroke counter system, distance piece for chemical duty and chart recorder. H HP3040 HP3060 HP300 Max. output pressure (PSI) at airline input pressure 5 PSI 50 PSI 00 PSI.04 ar 3.45 ar 6.9 ar Fluid volume displacement per stroke (inch 3 ) Outlet port Weight imensions in inches thread lbs Length Width Height / 2 NPTF / 2 NPTF / 2 NPTF Hydraulic pressure PSI ar pproximate rate of discharge (gallons/min) at air input pressure 00 PSI (7 ar) HP3040 HP3060 HP Pressure exceeds pump capacity

127 TP IR RIVEN TWIN OULE TING HYROTEST PUMPS Output pressures up to 2600 PSI Suitable for use with various fluids Twin double acting design offering high volume flow TP25 The HiForce TP series of twin double acting air driven hydrostatic pressure testing pumps offers a choice of 3 models with output pressure capacities ranging from 260 PSI (87 ar) to 2600 PSI (489 ar). The twin double acting design offers a much higher displacement volume per stroke than the smaller HP & HP2 series, making it ideal for prefill as well as pressure testing. ll models are supplied with a 6 diameter glycerin filled vibragauge, inlet airline filter, lubricator and regulator unit, pump start/stop valve and fluid strainer. Viton and ethylene propylene seals for handling special fluids or chemicals can be factory fitted prior to delivery if required. Other seal materials are available on request. ir consumption 22 scfm Suitable for use with various fluids including water 6 dual scale glycerin filled gauge Infinitely variable output pressure and flow Fitted with inlet air filter, regulator & lubricator TP63 TP25 TP26 Max. output pressure (PSI) at airline input pressure 20 PSI 60 PSI 00 PSI.38 ar 4.4 ar 6.9 ar Fluid volume displacement per stroke (inch³) Outlet port thread / 2 NPT / 2 NPT / 8 2UNF Optional extras include stainless steel frame work, pneumatic or L stroke counter system, onboard chart recorder, pressure isolation valve and wheel mounting. Weight lbs imensions in inches Length Width Height H Hydraulic pressure PSI ar pproximate rate of discharge (gallons/min) at air input pressure 00 PSI (7 ar) TP63 TP25 TP Pressure exceeds pump capacity 27

128 HYROTEST PUMP ESSORIES N PPLITIONS Pack of 00 spare charts, diameter 6.5 inches, 4 hour time scale HP0 HP03 HP05 HP0 HP5 HP20 HP30 HP45 hart Reading PSI Suitable for Hydrotest Pump unit HP0R HP26R HP36R HP2036R HP58R HP2060R HP07R HP2097R HP87R HP244R HP275R HP2237R HP425R Replacement pen for chart recorder HPP olour lack escription Suitable for pressure reading on all HiForce HP pumps with chart recorder H id you know... HiForce can also supply chart recorders with multiple reading functions 28

129 PULLER KITS SP Range P Range PKS Range PK Range SPP Range HR Range HPR Range Selfcontained hydraulic pullers utocenter hydraulic puller kits Hydraulic 2 & 3 way puller kits omprehensive hydraulic puller kits Heavy duty hydraulic pullers Spring eye bush replacement tool kit Pin & bush replacement tool kits Page 30 Page 30 Page 3 Page 32 Pages Page 35 Page 36 I 29

130 SP SELFONTINE HYRULI PULLERS SP203 apacities from to 33 tons SP03 Sealed hydraulic system Operates in any position The SP range of selfcontained hydraulic pullers offers a choice of 3 models, each with integral manually operated hydraulic pump and multiposition operating handle. The completely sealed hydraulic system of the SP pullers enables use of the tool in any position and all models are easy to operate and provide an efficient solution for many pulling applications. apacity tons Type of puller Hydraulic stroke inch Piston Ext. inch Weight lbs Reach imensions in inches ia min. ia max. Tip depth Tip height SP03 SP203 SP way jaw 3way jaw 3way jaw P UTOENTER HYRULI PULLER KITS I apacities from to 55 tons Quick setup time, easy to use P0 (pump not shown) High quality, drop forged steel components The P heavy duty, autocentering hydraulic puller kit range offers a choice of 4 models, with capacities from to 55 tons. ll models are supplied complete with a detachable hollow ram cylinder, manually operated pump, hydraulic hose and a 4 inch diameter pressure gauge. ll models are easy to set up and are the ideal tool for all pulling, pushing, installing and removing applications required for press fitted or heat fitted parts, including wheels, sprockets, flywheels, gears and bearings. apacity tons Type of puller ylinder model no. Pump model no. Weight lbs imensions in inches min max P0 P20 P30 P & 3 jaw 3 jaw 3 jaw 3 jaw HHS02 HHS202 HHS302 HHS603 HP0 HP0 HP0 HP

131 PKS HYRULI 2 & 3 WY PULLER KITS PKS303 apacities from 5 to 55 tons Quick setup time, easy to use High quality, drop forged steel components The PKS heavy duty hydraulic puller range is designed for removing stubborn parts such as wheels, gears, sprockets, sleeves, pulleys and other similar items. The range offers a selection of 8 models with pulling capacities up to 50 tons. ll models are supplied complete with a full set of versatile detachable hydraulic components. ll models are safe and easy to operate and avoid the need for heating and hammering. Working pressure 0000 PSI Multipurpose hollow piston cylinder (excl. PKS523) omplete with all hydraulic components (pump, cylinder, hose, gauge, etc.) Supplied complete with storage and transport box PKS523 I apacity Type of ylinder Pump Weight imensions in inches tons puller model no. model no. lbs min max PKS523 PKS023 PKS202 PKS203 PKS302 PKS303 PKS502 PKS503 PK202 PK302 PK & 3 jaw 2 & 3 jaw 2 jaw 3 jaw 2 jaw 3 jaw 2 jaw 3 jaw 2 jaw beam 2 jaw beam 2 jaw beam HSS53 HHS02 HHS202 HHS202 HHS302 HHS302 HHS603 HHS603 HP0 HP0 HP0 HP0 HP0 HP0 HP227 HP Note: PK202, PK302 & PK502 are 2jaw beam only (not complete kit). imensions calculated with 5 outward angled puller legs. 3

132 PK OMPREHENSIVE HYRULI PULLER KITS apacities from to 55 tons ombination of 4 different pullers in one set Quick setup time, easy to use PK20 The PK heavy duty, multipurpose hydraulic puller kit range is extremely versatile and includes 2way and 3way grip pullers (as detailed on page 3), bearing pullers, bearing cup pullers and cross head pullers. ll models are designed for pulling, pushing, installing and removing all press fitted or heat fitted parts such as gears, bearings, sleeves, cogs, internal bearings, wheels, sprockets, flywheels, etc. The range offers a selection of 4 models with pulling capacities up to 55 tons, all supplied complete with a full set of versatile, detachable hydraulic components. Working pressure 0000 PSI omplete hydraulic system supplied, including gauge High quality, dropforged steel components Supplied complete with storage and transport box I F E H G imensions in inches apacity tons ylinder model no. Pump model no. Weight lbs min max min max E F min F max G min G max H PK0 HHS02 HP PK20 22 HHS202 HP PK30 33 HHS302 HP PK50 55 HHS603 HP imensions & calculated with 5 outward angled puller legs 32

133 SPP HEVY UTY HYRULI PULLERS apacities from 83 to 242 tons Wireless remote controlled operation Powered driven trolley for easy positioning SPP22045 The SPP range of heavy duty pullers offers a choice of 8 models with capacities ranging from 83 to 242 tons. The functional and ergonomic design of the heavy duty hydraulic pullers features a movable trolley and the two vertical supports provide stability and safety as well as allow the user to adjust the height to the desired position. ll models include selfcentering pulling jaws that can rotate 80 and a wireless remote control that allows for an easier and safer operation. Ideal for use in steel plants, mines, shipyards, petrochemical industries for repair and maintenance applications. I Selfcentering puller jaws with antislip mechanism Hydraulic system powered by HEP2 series pump 33

134 SPP HEVY UTY HYRULI PULLERS Selfcentering jaw design Spread up to inches djustable height id you know... SPP22045 The SPP pullers incorporate the HEP2 series electric driven pump. For more information on HEP2 series pumps, see page 4. Hydraulically actuated jaws with adjustable jaw tip angle ntislip mechanism in puller jaws Easy to maneuvre with wheel locking feature I Puller with 50Hz motor SPP755 SPP7525 SPP7545 SPP205 SPP2025 SPP2045 SPP2205 SPP22025 SPP22045 Puller with 60Hz motor SPP756 SPP7526 SPP7546 SPP206 SPP2026 SPP2046 SPP2206 SPP22026 SPP22046 apacity tons Type of puller 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw 2 & 3 jaw Motor Voltage 0/5V 220/240V 380/440V 0/5V 220/240V 380/440V 0/5V 220/240V 380/440V 0/5V 220/240V 380/440V 0/5V 220/240V 380/440V 0/5V 220/240V 380/440V Stroke inch Weight lbs SPP75 (all models) SPP20 (all models) SPP220 (all models) Reach in inches min max Spread in inches min max imensions in inches Length Width Height

135 HR SPRING EYE USH REPLEMENT TOOL KIT ushes replaced directly on the vehicle Safe, simple and easy to operate Portable and powerful hydraulic operation HR The HiForce HR spring eye bush replacement tool kit is offered with a choice of manual or air powered hydraulic pump unit, or it can be supplied without a pump, should the user already have a suitable 0000 PSI pump within his tool store. ll models offer a superb 20 tons of hydraulic power, when operated at the maximum working pressure of 0000 PSI. This innovative product from HiForce is primarily targeted at commercial vehicle manufacturers and service centers, as well as heavy plant vehicle workshops, where traditional hammer and heat methods of bush replacement activities have proved unsafe, time consuming and costly. ll kits incorporate a standard HiForce HH82 lightweight, aluminum hydraulic cylinder making the kit portable and easy to fit to a wide variety of bush replacement applications. Supplied in a smart metal storage case for easy transportation and storage, all kits include a range of standard tooling with non standard and special tooling available on request. Offers time & labour savings of up to 60% Lightweight & compact design for easy transportation Minimal manual effort during operation Improved safety over traditional methods I Pump options The HR hydraulic spring eye bush replacement tool kit can be operated by either the HP20 air driven foot pump or the HP22 lightweight aluminum hand pump. HP20 HP22 omplete set comprising of HR HRH HR apacity tons Stroke inch ylinder HH82 HH82 HH82 Pump n/a HP22 HP20 Hose n/a H2 H2 ase plate Threaded rods olleys Pull sleeves Weight lbs

136 HPR PIN & USH REPLEMENT TOOL KITS Safe, simple, hands free operation Offers time & labour savings of up to 60% Flexible and adaptable system HPR The HiForce HPR range of pin and bush replacement kits is offered with a choice of 4 or 55 tons capacity, both available with either a manual or air driven hydraulic pump unit. oth the HPR & the HPR2 can also be supplied without a hydraulic pump for those users that already have a suitable 0000 PSI pump available within their tool store. ll models operate at 0000 PSI maximum working pressure and incorporate either a standard HH372 4 ton capacity or a HH ton capacity, lightweight, aluminum hydraulic cylinder. This innovative product from HiForce is targeted at manufacturers, service centers and users of heavy plant vehicles, used in the construction and mining industries. Supplied in a smart metal storage case for easy transportation and storage, all kits include a range of standard tooling with nonstandard and special tooling available on request. Ideal for use onsite and in the workshop Improved safety over traditional methods Suitable for a wide range of pin & bush applications Multipurpose aluminum hollow piston cylinder I omplete set comprising of apacity tons Stroke inch ylinder Pump Hose ase plate Threaded rods Pull sleeves daptors Reducer sleeves Weight lbs HPR HPRH HPR HPR HH372 HH372 HH372 HH504 n/a HP22 HP20 n/a n/a H2 H2 n/a HPR2H HPR HH504 HH504 HP22 HP20 H2 H

137 RIMPERS N UTTERS Information General information on crimping tools Page 38 H Range able crimping heads Pages S Range Selfcontained cable crimping tools Pages 4 42 Range attery operated cable crimping tools Page 43 ccessories ccessories for battery operated cable crimping tools Page 44 HH Range utter heads Page 45 T Range Selfcontained cutters Page 46 HW Range Hammer blow cutters Page 47 HSW Range Selfcontained wire rope cutters Page 48 HWR Range ouble acting wire rope cutters Page 49 J H Range hain cutters Page 50 37

138 RIMPING TOOLS GENERL INFORMTION HiForce hydraulic cable crimping tools are designed and manufactured for crimping uninsulated compression and mechanical connectors, in copper and aluminum, to a wide range of electrical power cables including distribution and transmission lines. Offering a choice of selfcontained operation, with inbuilt manually operated hydraulic pump mechanism, separate remote operation, crimping head for use with a separate hydraulic pump and hose assembly, or battery operated, which offers all the versatility of our selfcontained, manually operated tools but with the added speed and ease of use associated with a battery powered tool. The HiForce hydraulic crimping tools range offers the most optimum choice to suit the widest range of electrical cable crimping applications. ll models are designed and manufactured for use at 0000 PSI maximum working pressure, supplied complete with all applicable die sets in mm 2, compatible for use with the selected tool and include a handy carrying and storage case. Selfcontained manually operated and battery powered crimper tools are fitted with an automatic pump pressure relief valve, which activates and releases the hydraulic pressure immediately once the compression (crimping) process has been successfully achieved. ll remote operation crimper heads must be operated with a compatible HiForce 0000 PSI hydraulic pump unit, fitted with an inbuilt pump safety overload, pressure relief valve, 0000 PSI pressure gauge and 0000 PSI rated hydraulic hose assembly. J The metric die sets supplied with HiForce hydraulic crimpers are suitable for crimping noninsulated connectors and terminals to IN standards only. The standard metric wire sizes do not correspond exactly to WG/mcm standards. The illustration on the right provides a cross reference of closest equivalents of metric and WG/mcm sizes. mm WG/mcm /0 3/0 2/0 /

139 H LE RIMPING HES H40 hoice of 7 models available H30 Supplied complete with die sets H63 H32 Working pressure 0000 PSI The H hydraulic cable crimping tool range offers 7 models with a choice of open jaw or parallel guide design. ll models are supplied complete with standard die sets and a carrying case. s with 80 rotating head are designed for easy access into confined spaces. Suitable pump units include HP227FP foot operated pump set which includes elbow fitting, gauge, gauge block, 0 feet hose and male coupler, as shown below. Standard hand operated pumps suitable for use with H crimper heads can be found on pages 333. ll models, excluding H000N, are available as a complete kit, comprising of HP227FP, S metal storage case and selected crimping tool with die sets. H2 is suitable for crimping noninsulated terminals up to 240mm² s H30, H32 & H40 are suitable for crimping connectors up to 400mm² s H63 & H80 are suitable for crimping connectors up to 630mm² H000N is suitable for crimping distribution and transmission lines up to 000mm² See page 35 for manually operated foot pump unit complete with accessories. For WG/mcm sizes, refer to page 38. rimping tools complete with die set: Output tons Jaw opening pplicable range IN mm² Standard dies mm² Length inch Weight lbs H2 not applicable 6240 With die (4pcs) 625, 3570, 7085, 240 Female die (pc) 2535, 5070, 9520, 5085, H With die 35, 50, 70, 95, 20, 50, 85, 240, 300, H32 20 not applicable 6400 With die (4pcs) 6, 2535, 5020, Female die (8pcs) 625, 3570, 9520, 50, 85, 240, 300, H40 H63 H not applicable With die With die With die 35, 50, 70, 95, 20, 50, 85, 240, 300, , 50, 70, 95, 20, 50, 85, 240, 300, 400, 500, , 50, 70, 95, 20, 50, 85, 240, 300, 400, 500, H000N 66 not applicable With die 500, 630, 800, J omplete set: HP2 HP30 HP32 HP40 HP63 HP80 escription omprehensive kit, comprising of crimper H2, manual operated foot pump HP227FP and steel box S omprehensive kit, comprising of crimper H30, manual operated foot pump HP227FP and steel box S omprehensive kit, comprising of crimper H32, manual operated foot pump HP227FP and steel box S omprehensive kit, comprising of crimper H40, manual operated foot pump HP227FP and steel box S omprehensive kit, comprising of crimper H63, manual operated foot pump HP227FP and steel box S omprehensive kit, comprising of crimper H80, manual operated foot pump HP227FP and steel box S Note : s H2 & H32 supplied with single indent dies, all other models supplied with hexagon dies. 39

140 H LE RIMPING HES ll fitted with standard quick connect coupler H2 hoice of jaw or parallel guide design esigned for easy access in confined spaces H80 H30/H40/H80 H32/H63 G H E F imensions in inches E F G H H J H30 H32 H H H H000N Note : H2 and H000N dimensional drawings are not shown. OPTIONL IE SETS In addition to the standard die sets, which are supplied with each of the crimping tools as specified on the previous page, optional die sets are available as per the below table escription ie set 0mm 2, suitable for crimping tool H30, H40 & H63 ie set 6mm 2, suitable for crimping tool H30, H40 & H63 ie set 25mm 2, suitable for crimping tool H30, H40 & H63 40

141 S SELFONTINE LE RIMPING TOOLS S40 S30 S60 hoice of 6 models available Supplied complete with die sets S8X S2 utomatic pressure release valve The S selfcontained hydraulic cable crimping tool range offers 6 models with a choice of open jaw or parallel guide design. ll models are fitted with an automatic pressure release valve and are supplied complete with standard die sets and a carrying case. s with 80 rotating head are designed for easy access into confined spaces. S2 is suitable for crimping connectors up to 240mm² s S30, S32 & S40 are suitable for crimping connectors up to 400mm² S60 is suitable for crimping noninsulated terminals up to 630mm² S8X is suitable for crimping noninsulated terminals up to 85mm² For WG/mcm sizes, refer to page 38. S2 S30 S32 S40 S60 S8X Output tons Jaw opening not applicable.8 not applicable.5 not applicable not applicable pplicable range IN mm² With die Female die With die With die Female die With die With die Standard dies mm² (4pcs) 625, 3570, 7085, 240 (pc) 2535, 5070, 9520, 5085, , 50, 70, 95, 20, 50, 85, 240, 300, 400 (4pcs) 6, 2535, 5020, (8pcs) 625, 3570, 9520, 50, 85, 240, 300, , 50, 70, 95, 20, 50, 85, 240, 300, , 50, 70, 95, 20, 50, 85, 240, 300, 400, 500, 630 Note : s S2 & S32 are supplied with single indent dies, all other models are supplied with hexagonal dies. Length inch Weight lbs With die 06, 2535, 5070, , 50, 85 4 J

142 S SELFONTINE LE RIMPING TOOLS S60 S2 Supplied in handy carrying & storage case Easy to operate, selfcontained design S40 hoice of open jaw or parallel guide design S2 E F E F S40 S30 E F E S60 G S32 E E F S8X G H G J S2 S30 S32 S40 S60 S8X imensions in inches E F G H OPTIONL IE SETS In addition to the standard die sets, which are supplied with each of the crimping tools as specified on the previous page, optional die sets are available as per the below table escription ie set 0mm 2, suitable for crimping tool S30, S40 & S60 ie set 6mm 2, suitable for crimping tool S30, S40 & S60 ie set 25mm 2, suitable for crimping tool S30, S40 & S60

143 TTERY OPERTE LE RIMPING TOOLS Supplied complete with standard set of dies attery power warning light Efficient and quick battery recharger 30 The range of battery powered crimping tools consists of 4 models with a choice of jaw or parallel guide design that incorporates a 360 swivel head. The range offers all the versatility of the manually operated H and S range but with the added speed and ease of use associated with a battery powered tool. ll models are supplied with battery, battery charger, shoulder strap and tool box storage case. Output tons Jaw opening pplicable range IN mm² Standard dies mm² imensions in inches Weight lbs 8X 8 not applicable 085 With die 06, 2535, 5070, 9520, 50, With die 35, 50, 70, 95, 20, 50, 85, 240, 300, With die 35, 50, 70, 95, 20, 50, 85, 240, 300, not applicable With die 35, 50, 70, 95, 20, 50, 85, 240, 300, 400, 500, J OPTIONL IE SETS In addition to the standard die sets, which are supplied with each of the crimping tools as specified, optional dies sets are available as per the below table. For WG/mcm sizes, refer to page 38. Number escription 0 6 ie set 0mm 2, suitable for crimping tool 30, 40 & 63 ie set 6mm 2, suitable for crimping tool 30, 40 & ie set 25mm 2, suitable for crimping tool 30, 40 & 63 43

144 ESSORIES P2 escription P2 attery Pack 4.4V Note: harger supplied separately U44 escription U44 ar cigarette lighter charger unit U2 escription J U2 harger 0V 230V MP220 MP0 MP220 escription Power supply to operate unit directly from mains 0V 220/230V 44

145 HH HYRULI UTTER HES HH40 utting capacity up to 4.73 inches diameter Working pressure 0000 PSI ompact and lightweight utting force tons Weight lbs imensions in inches HH40 HH Material Steel Wire Rope escription 6x7 Hempcore 6x2 Hempcore 6x9 Hempcore Maximum diameter cutting capacity in inches HH HH Round ar Soft copper bar Soft aluminum bar Soft steel bar J Wire Strands are copper strands are aluminum strands able Telephone cable P Lead sheathed telephone cable rmored underground cable Replacement blades for HH hydraulic cutter models : lade Part lade type For utter id you know... T40 T4005 HH200 HH2002 Moving Static Moving Static HH40 HH40 HH20 HH20 HH cutters can be operated with battery powered pumps. For more details, see page 37 of this catalog. 45

146 T SELFONTINE HYRULI UTTERS T40 utting capacity up to.58 inches diameter uts a wide variety of materials Selfcontained operation The T selfcontained hydraulic cutter range offers a choice of 2 models with cutting capacities up to inch steel wire rope and.58 inches cable. These versatile cutters are suitable for cutting wire rope, round bar, wire strands and electrical cable. utting force tons Weight lbs imensions in inches T20 T Material Steel Wire Rope escription 6x7 Hempcore 6x2 Hempcore 6x9 Hempcore Maximum diameter cutting capacity in inches T20 T J Round ar Soft copper bar Soft aluminum bar Soft steel bar Wire Strands are copper strands are aluminum strands able Telephone cable P Lead sheathed telephone cable rmored underground cable Replacement blades for T selfcontained cutter models : lade Part T2004 T2005 T40 T4005 lade type Moving Static Moving Static For utter T20 T20 T40 T40 omprehensive service kits are also available for T selfcontained cutters. For more information, visit our website or contact your regional HiForce office. 46

147 HW HMMER LOW WIRE ROPE N LE UTTERS Highly cost efficient impact design utting capacity up to.5 inches diameter wire rope Portable and lightweight HW92 HW9 HW90 The HiForce HW range of highly cost effective hammer blow cutters is manufactured from high quality, shock resistant, ductile iron and is fitted with replaceable cutting blades made from tool steel. The cutting blades are retained in the housing at the moment of impact, ensuring absolute safety. These cutters offer a considerable time saving over conventional axe, chisel and hacksaw methods. E utting capacity Wire rope Ø Electric cable inch mcm mm 2 Weight lbs imensions in inches E J HW90 HW9 HW N/ N/ mcm =,000 circular mils Replacement blades for HW hammer blow wire rope and cable cutters : lade Part HW9005 HW925 HW9235 For utter HW90 HW9 HW92 47

148 HSW SELFONTINE HYRULI WIRE ROPE UTTERS utting capacities up to.73 inches diameter Strong rigid steel construction Easy to use with minimum operator effort HSW44 The HiForce range of selfcontained portable hydraulic wire rope and cable cutters comprises of 3 models with cutting capacities up to.73 inches diameter. pproved and specified by many major industries throughout the world, these high quality cutters are precision engineered to give a good, clean cut with minimum effort, time after time. The selfcontained design of the cutter enables easy transportation to the job site with minimum of fuss. The shear blades are manufactured using high quality tool steel, which is heat treated and ground to very tight tolerances, ensuring superior performance and longlife. Users include wire rope manufacturers, earthmoving and construction contractors, rigging shops, elevator manufacturers and repairers and many others. G E F H J utting capacity wire rope inch Ø Weight lbs imensions in inches E F G H HSW9 HSW28 HSW Replacement blades for HSW selfcontained wire rope cutters : 48 lade Part HSW94 HSW284 HSW444 For utter HSW9 HSW28 HSW44

149 HWR OULE TING WIRE ROPE UTTERS HWR5 Working pressure 0000 PSI ouble acting design Smooth guillotine cutting action The HWR range of hydraulic cutters is specifically designed and manufactured for cutting high tensile locked coil wire rope and solid steel bar. Maximum cutting capacities up to 4.49 inches diameter wire rope and up to.58 inches diameter 3 tons tensile solid steel bar. ll models incorporate a double acting hydraulic cylinder, suitable for working pressures up to 0000 PSI and an open jaw design cutting head (see pictures below) for easy access to the material to be cut. utting blades and jaws are manufactured from specially toughened high tensile steel and the smooth guillotine action of the cutter greatly reduces the risk of blade jamming. Step : Step 2: To open the cutter, swivel cutting head forward. Output tons Position material to be cut in the cutting head slot. utting capacity in inches Wire rope inch Ø able Reinforcing ar Oil capacity inch 3 Weight lbs Step 3: lose the cutting head by swivelling it back to its original position and secure behind the latch. imensions in inches Length Width Height J HWR5 HWR HWR HWR Replacement blades for HWR wire rope cutter models : lade Part HWR5 HWR25 HWR36 HWR45 For utter HWR5 HWR25 HWR36 HWR45 Hand and powered pumps suitable for use with HWR cutters are detailed on pages 29 to

150 H HIN UTTERS Working pressure 0000 PSI Single acting design Fitted with locking guard H3400 The H range of hydraulic cutters is specifically designed and manufactured for cutting high tensile chain and reinforcing bar. The easily replaceable cutter blades are manufactured from specially toughened high tensile steel and the choice of models available offer maximum cutting capacities up to.97 inches diameter. ll models are suitable for working pressures up to 0000 PSI and incorporate a single acting cylinder fitted with a powerful piston retraction spring. The swivel action design of the locking safety guard (see pictures below) allows easy access for the material to be cut. utting capacity inch Ø utting force tons Max. allowed chain steel grade hardness Oil capacity inch³ Weight lbs imensions in inches Length Width Height H2600 H3400 H4600 H HR 47 HR 47 HR 47 HR J Replacement blades for H chain cutter models : lade Part lade type For utter H264M00 H264S00 H345M00 H345S00 H46M00 H46S00 H507M00 H507S00 Moving Static Moving Static Moving Static Moving Static H2600 H2600 H3400 H3400 H4600 H4600 H5000 H Hand and powered pumps suitable for H cutters are detailed on pages 29 to 50. Picture : utter shown with swivel action safety guard opened. Picture 2: utter shown with swivel action safety guard closed.

151 TOOLS HHP Range Hole punchers Page 52 HKP & SKP Range Knockout punchers Page 53 NS Range Nut splitters Page 54 HMNS Range Selfcontained nut splitters Page 55 NS Range ouble acting nut splitters Page 56 HFSH Range Hydraulic flange spreaders Page 57 HFS & HFSTK Range Hydraulic flange spreader kits Page 58 MFS & JS Range Mechanical flange spreaders & jaw spreader Page 59 SJS & SJSTK Range Stepped jaw spreaders & jaw spreader kits Pages 60 6 P Range Hydraulic pipe bender & accessories Page 62 RKT & RKF Range Roller skate kits Page 63 K RSN & RS Range Multipurpose moving skates Page 64 RSG & RS Range Heavy duty moving skates Page 65 HPF Range Workshop presses, Vblocks & bed winches Pages Tool oxes Storage and transport boxes Page 68 5

152 HHP HOLE PUNHERS HHP30 Punching force up to 55 tons Throat depth 2.76 inches Working pressure 0000 PSI HHP50 The HiForce HHP series hydraulic hole puncher range offers a choice of two models comprising of the HHP30, 33 tons capacity single acting version, and the HHP50, 55 tons capacity double acting version. oth models are suitable for punching holes in steel plate as per the respective capacity of each model and are supplied complete with standard punch and die sets and an integral positioning and carrying handle. See pages 2950 for detailed information of suitable pumps for use with HHP series punchers. K Maximum force tons HHP30 33 Throat depth inch 2.76 Punch capacity (inch) Steel Hole punch plate diameter 0.39 up to 0.8 Standard punch/die sets included inch 7 /6, / 2, 3 /6 / 6 Recommended pump & hose Manually Pneumatically operated operated HP232 complete with H3 0 feet hose HP20 complete with H3 0 feet hose Weight excl. pump lbs 43.7 HHP up to.00 / 6,, 3 /6, 7 /6 / 2 HP232 c/w 2 x H3 HP4 c/w 2 x H Note: pump supplied separately 52 HHP30 HHP50 imensions in mm imensions in inches The HHP30 is single acting operation, the HHP50 is double acting operation

153 HKP & SKP KNOK OUT PUNHERS apacity up to tons Spring return hydraulic cylinder HKP04 Working pressure 0000 PSI The HiForce HKP and SKP knock out puncher range is supplied as a complete set, including all standard sizes of punches/dies as specified below. Ideal for onsite hole punching in electric control panels and metal plates. Maximum force tons Plate capacity (inch) Stainless Mild steel steel HKP02 HKP HKP02H HKP04H SKP Pump Included HP0 HP0 Not included Not included Hose Included H2 H2 Not included Not included Self contained unit with integral pump omplete set weight lbs id you know... HiForce knockout punchers are supplied complete with a carrying case. SKP7 K HKP02 HKP04 SKP7 escription Std.punch/die onduit Size Length Std.punch/die onduit Size Length Std.punch/die onduit Size Length Punches/dies included /2 3/ 4 / 4 / /2 3/ 4 / 4 / / / /2 3/ 4 / 4 /

154 NS NUT SPLITTERS apacities from / 5 6 to 2 / 6 F Working pressure 0000 PSI ompact & easy to use NS04 The improved NS range of hydraulic nut splitters offers a choice of 5 models suitable for hexagon nut F sizes from / 6 to 2 5 / 6 ( / 2 to 7 / 8 bolt sizes). The revolutionary design incorporates a hardened steel linkage that ensures the blade cutting edge is kept parallel to the nut throughout the splitting process which improves operational efficiency and more importantly, blade life. esigned to easily split corroded nuts up to R44 hardness, HiForce nut splitters offer the ideal cold cut solution for removing worn or corroded fasteners, especially in applications where hot work permits are not allowed. Optional unique 360 positional swivel coupling for easy adjustment and fitment in confined spaces is available for use with models NS04 and NS0. Suitable pumps are detailed on pages 29 to 50. ngled body design on all models F Provides necessary clearance on flanges and flat surfaces Manufactured from high quality steel E K Hexagon F sizes Stud olt thread sizes Weight imensions in inches inch mm imperial metric lbs E F NS04 NS0 / 6 / 4 / 5 4 / / 2 3/ 4 3/ 4 M0 M22 M22 M NS200 5 / / 4 M27 M NS / / 4 / 2 M33 M NS / 8 2 / / 2 / 8 M39 M Note: The NS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than twothirds of the blade length of the tool being used. Replacement blades for NS nut splitters : 54 lade Part NS04 NS0 NS200 NS206 NS25 For Nut splitter NS04 NS0 NS200 NS206 NS25

155 HMNS SELF ONTINE NUT SPLITTERS apacities from / 6 to 2 F hoice of 3 models ompact & easy to use HMNS0 The HMNS range of hydraulic nut splitters offers a choice of 3 models suitable for hexagon nut F sizes from / 6 to 2 ( / 2 to / 4 bolt sizes). ll models have an angled body design to provide the necessary clearance on flanges and flat surfaces. The revolutionary design incorporates a hardened steel linkage that ensures the blades cutting edge is kept parallel to the nut throughout the splitting process which improves operational efficiency and more importantly, blade life. esigned to easily split corroded nuts up to R44 hardness, HiForce nut splitters offer the ideal cold cut solution for removing worn or corroded fasteners, especially in applications where hot work permits are not allowed. ll models incorporate an integral hydraulic pump with multipositional lever for even greater versatility. ngled body design on all models Provides necessary clearance on flanges and flat surfaces Manufactured from high quality steel 45 approx. E F Hexagon F sizes Stud olt thread sizes Weight imensions in inches inch mm imperial metric lbs E F HMNS04 HMNS0 / 6 / 4 / 5 4 / / 2 3/ 4 3/ 4 M0 M22 M22 M HMNS200 5 / / 4 M27 M Note: The HMNS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than twothirds of the blade length of the tool being used. K Replacement blades for HMNS nut splitters : lade Part NS04 NS0 NS200 For Nut splitter HMNS04 HMNS0 HMNS200 55

156 NS OULE TING NUT SPLITTERS hoice of 2 models Working pressure 0000 PSI ouble acting design NS506 The HiForce NS range of double acting, hydraulic nut splitters offers a choice of 2 models suitable for splitting nuts of across flats (F) sizes from 2 5 / 6 to 5 3 / 8 (75mm to 36mm). oth models are 0000 PSI maximum working pressure and feature a double acting hydraulic piston for easy extension and retraction of the toughened steel splitting blade. HiForce NS range hydraulic nut splitters are easy to set up and capable of safely splitting nuts quickly without any sparks, flames or flying debris usually associated with cutting torches. The NS range nut splitter heads are designed to fit on all PI and NSI flanges and capable of splitting the hardest nuts with minimal damage to the stud bolt threads. Splitting blades are easy to remove and reinstall after resharpening or when a replacement blade is required. E K F Hexagon F sizes Stud bolt thread sizes Weight imensions in inches inch mm imperial metric lbs E F NS / 4 6 / / 8 2 / 4 M48 M NS506 4 / / / 4 3 / 2 M72 M Note: The NS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than twothirds of the blade length of the tool being used. 56 Replacement blades for NS nut splitters : lade Part NS404 NS506 For Nut splitter NS404 NS506 Hand and powered pumps suitable for use with NS nut splitters are detailed on pages 29 to 50.

157 HFSH HYRULI FLNGE SPREERS apacities from 5 to tons Working pressure 0000 PSI HFS00H Quick and easy to assemble on flange HFSH hydraulic flange spreaders provide the ideal solution for safely opening pipe flanges in the marine and oil & gas industry. vailable in capacities from 0 5 tons and 0 tons, these models offer the user the capability of opening flanges up to 2 x 2 / or 2 x / 8 thick respectively. HiForce flange spreaders can be operated individually, or as a pair when opening large flanges using a standard pump (see pages 3 to 33) and connecting hose (see page 52). With HiForce flange spreaders you are only minutes away from safely opening the toughest flanges without the risk of sparks caused by hammer blows, chisels and flying wedges. Suitable for fitment onto flanges with a maximum stud bolt size of / (4 mm) 5 8 Pump and hose not included! See page 58 for complete kits. H E G F J I K apacity tons Stroke inch Oil capacity inch³ Max. flange thickness inch Stud size inch Standard wedge inch Weight lbs HFS50H HFS00H x 2 / 4 2 x 3 5/ 8 / / 3/ 4 / 8 / 8 / / 8 / HFS50H HFS00H imensions in inches E F G H I J min max

158 HFS & HFSTK HYRULI FLNGE SPREER KITS HFS50 apacities from 5 to tons HP0 Working pressure 0000 PSI omplete with manual pump HFS and HFSTK hydraulic flange spreader kits offer a choice of either single spreader complete with pump and accessories (HFS) or a twin spreader arrangement incorporating two flange spreaders operated from a single pump with a Tpiece and twin hose connection (HFSTK). For flange separation in applications where long lengths of heavy pipe work are involved, the HFSTK twin spreader kit enables the operator to achieve parallel flange separation all around the joint. HiForce HP0 hand pump is supplied as standard to HFS & HFSTK flange spreader kits and details can be found on page 3 of this catalog. Supplied complete with manually operated pump and hose assembly Suitable for fitment onto flanges with a maximum stud bolt size of / (4 mm) 5 8 E H G F J I K Specifications : apacity tons Stroke inch Oil capacity inch³ Max. flange thickness inch Stud size inch Standard wedge inch Weight lbs HFS50 HFS00 HFS50TK HFS00TK 5 2 x 5 2 x x x x 2 / 4 2 x 3 5/ 8 2 x 2 / 4 2 x 3 5/ 8 3/ 4 / 8 / 4 5/ 8 3/ 4 / 8 / 4 5/ 8 / 8 / 8 / 8 / 8 / 8 / 8 / 8 / imensions in inches : E F G H I J min max HFS HFS HFS50TK HFS00TK

159 MFS MEHNIL FLNGE SPREERS MFS25 Suitable for bolt diameters up to ¼ MFS3 MFS6 Maximum spread 9. inches No external power source required The MFS range of mechanical flange spreaders comprises of 6 models, each offering a safe and economical way to open flanges without the risk of sparks. The threaded spindle can be operated using a standard spanner, allowing the user to apply a controlled force without damaging the flange. ue to the mechanical design of these flange spreaders, no external power source is needed and therefore, they can be used anywhere onsite. hoice of six models available High grade steel construction with high tensile cross bolt ase hardened spreading wedge E F MFS6 MFS9 MFS22 MFS25 MFS28 MFS3 Pin diameter inch mm 5/ 8 3/ 4 7/ 8 / 8 / Min flange bolt hole diameter / 6 3 / 6 5 / 6 / 8 / 4 Maximum flange thickness inch mm 7 2 x / 8 2 x x / 8 2 x x / 6 2 x x 2 / 6 2 x x 2 / 4 2 x x 3 / 4 2 x 95 Weight lbs imensions in inches E F max min max JS JW SPREER JS4 The JS4 hydraulic spreader is the ideal solution for spreading, wedging and prising operations in a wide variety of industrial applications. The compact, low weight, spring assisted return design enables the tool to fit into a gap of 0.47 inches and offers a maximum spread of 3.9 inches. Manufactured from high strength steel, with a maximum pressure of 0000 PSI, the JS4 is supplied fitted with a quick connect female half coupler, and can be used with HP0 manual hand pump and H hose. K JS4 apacity tons Oil capacity inch³ Weight lbs imensions in inches JS

160 SJS STEPPE JW SPREERS SJS0TK apacity 4 tons per spreader unit Supplied with safety block & stepped blocks Maximum spread 2.36 inches Single acting, spring assisted return ompact & lightweight design The HiForce SJS0 hydraulic spreader offers the ideal solution for spreading, wedging and prising operations in a wide variety of industrial applications. The compact, low weight, spring assisted, piston retract design of the SJS0 offers the user a powerful 4 tons of spreading capacity. Manufactured from high strength steel, the low height jaw tips can easily fit within 0.32 inches gap and can provide a total spreading distance of 2.36 inches in 5 operations, using the step blocks provided with the tool. Suitable for operation up to 0000 PSI maximum working pressure, and supplied complete with a female half quick connect coupler for easy attachment to a HiForce manually operated or powered hydraulic pump. Many applications require two tools, operated simultaneously, to achieve an even spread of a flange joint during gasket replacement. The SJS0TK comprehensive kit offers the solution for this and comprises of two SJS0 spreaders, manually operated lightweight aluminum pump, controlled manifold, two pressure gauges, gauge blocks and hoses. ll connections are fitted with quick release couplers and the set is supplied in a strong metal transport and storage box. The SJS0M has all the features of the SJS0, but with the added benefit of an inbuilt manually operated hand pump. K Single spreaders: apacity tons Stroke inch Min. height inch Max. spread inch Oil capacity inch³ Weight lbs SJS0 SJS0M Twin kit comprising of: Spreaders 2 x Pump x Hoses 2 x Manifold x Gauges 2 x Gauge blocks 2 x Metal box x Weight lbs SJS0TK SJS0 HP22 H3 HM2 HG63G G25 MS4 76.

161 SJS STEPPE JW SPREERS SJS0 apacity 4 tons per spreader unit Supplied with safety block & stepped blocks Maximum spread 2.36 inches SJS0M Single acting, spring assisted return ompact & lightweight design ll SJS0 & SJS0M hydraulic spreaders are supplied complete with two stepped blocks (for increased spreading capacity) and one stepped safety block. The SJS0TK comes complete with a double set of stepped and safety blocks. Suitable manual pumps and accessories for use with SJS0 can be found on pages 332 and Safety block SJS0 Retracted SJS0 Extended G E H I F J SJS0M Retracted SJS0M Extended K H I E F G J apacity tons imensions in mm E F G H I J SJS0 SJS0M

162 P HYRULI PIPE ENER Working pressure 0000 PSI ends up to 90 degrees P0 For use with hydraulic pumps The HiForce P0 hydraulic pipe bender is designed to bend various sizes and thicknesses of JIS standardized conduit pipes from ½ to 3 (6mm 82mm). Made of aluminum, the bending frame and pivot shoes are lightweight so that it can be easily carried on and off site, and can be operated by any manual or powered pump up to 0000 PSI. vailable as single pipe bender unit (P0) or as convenient set including all available bending shoes suitable for thick steel conduit (P0). For a range of suitable HiForce pumps see pages 2950 of this catalog. Max capacity tons Stroke inch Oil capacity inch 3 Weight lbs P P Weight for P0 includes metal storage box pplicable range / included bending shoes P0 does not include bending shoes Thick steel conduit from ½ (6mm) to 3 (82mm) imensions in inches E F G H ENING SHOES E F G H K range of bending shoes, compatible with the pipe bender P0, are available as an optional extra to ensure a smooth, wrinkle free bend. Note: P0 includes all S bending shoes (8 pcs) For thick conduit S6 S22 S28 S36 S42 S54 S70 S82 Pipe size (inch) ½ 3/ 4 / 4 / / 2 3 Pipe outer dia (inch) Pipe inner dia (inch) ending radius (inch)

163 RKT ROLLER SKTE KITS TRIYLE apacity 39 tons vailable as a complete kit RKT35 Endless hardened roller chain The RKT roller skate kit is an easy to assemble unit with a low level construction and offers an easy and safe method of moving heavy loads. This transport kit comprises of a twin skate roller fitted with a turntable, two single roller skates fitted with top plates, a handle and a link bar, all supplied in a metal storage case. ap. per set tons Twin rollers ø inches Single rollers ø inches Height inches Turntable ø inches Handle length inches Metal box (LxWxH inches) RKT x2.2x RKF ROLLER SKTE KITS QU apacities from 22 to 66 tons Weight lbs Minimum turning circle 0 feet Endless hardened roller chain RKF60 The RKF roller skate kits are suitable for moving moderately heavy equipment such as transformers, generators, turbines and heavy machinery over short distances. The range comprises of 3 models available with capacities of up to 66 tons per skate and each set is supplied in a metal storage case. esigned with an endless hardened roller chain which revolves around the skate, at least 5 rollers remain in contact with the floor at any one time, ensuring smooth travel even over cracked concrete floors. K RKF20 RKF30 RKF60 imensions: RKF20 RKF30 RKF60 ap. per set tons Rollers ø inches Skates Qty: 4 RSN0 RSN5 RSN30 Total height inches Turntables Qty: 2 RTT0 RTT5 RTT30 Turntable ø inches Levelling Plates Qty: 2 RLP0 RLP5 RLP30 Handle length inches Link bars Qty: 2 RL00 RL00 RL00 Handles Qty: 2 RPH00 RPH00 RPH00 Note: Each set carrying capacity is calculated taking into consideration that two roller skates are sufficient to support the full load. Weight lbs For detailed information on RSN roller skates, RTT turntables and RLP levelling plates, please refer to page 64 of this catalog. 63

164 RSN MULTIPURPOSE SKTES apacities from to 88 tons Low level construction RSN30 ccessories for turning corners The RSN industrial, low profile skates are ideal for moving moderately heavy loads in the construction, mining and steel industries. vailable with capacities of up to 88 tons, these skates can move and position heavy and irregular shaped loads easily and more economically than other lifting devices. Optional accessories such as turntables and levelling plates are available for use with the RSN skates. apacity tons Rollers in contact Rollers total Weight lbs RSN RSN RSN RSN RSN imensions in inches ø E F G H I J K RTT0 RTT5 RTT30 RTT60 RTT80 RLP0 RLP5 RLP30 RLP60 RLP80 escription Turntable Turntable Turntable Turntable Turntable Levelling plate Levelling plate Levelling plate Levelling plate Levelling plate iameter inch n/a n/a n/a n/a n/a apacity tons Weight lbs rawings for models RSN0, RSN5 and RSN30 rawings for models RSN60 and RSN80 G H J 3 I G F I F K J E E K RS HEVY UTY SKTES The RS range of heavy duty moving skates is ideal for movement of heavy loads such as transformers, generators, turbines and machinery. vailable with capacities ranging from 6 to 94 tons each skate. I K G F H J E RS20 64 apacity tons Rollers in contact Rollers total Weight lbs RS RS RS RS RS RS imensions in inches ø E F G H øi J K

165 RSG & RS HEVY UTY SKTES WITH GROOVE GUIE RS80 apacities from 44 to 44 tons Low level, robust construction Heat treated, special chrome alloy chains RSG65 The RSG heavy duty range of single roller moving skates is available with capacities up to 22 tons each skate and incorporates a chain groove cut into the centre member of the skate, which helps to keep the chain running parallel with the body and is specially suited for moving loads over long distances. The RS range offers the same features as the RSG range, however has a double roller design, capable of transporting loads up to 44 tons per skate. oth the RSG and RS models feature high quality, heat treated components and are supplied with 4 mounting bolt holes for easy attachment to the load. I K I K G G H H F J F J RSG s E RS s E RSG50 RSG65 RSG85 RSG00 RSG50 apacity tons Rollers in contact Rollers total Weight lbs RSG Range Singleroller design RSG RS00 RS30 RS70 RS200 RS x 6 2 x 4 2 x 6 2 x 8 2 x 9 2 x 7 2 x 3 2 x 7 2 x 2 2 x RSG RS Range oubleroller design RS x 4 2 x RS x 3 2 x imensions in inches ø E F G H øi J K K

166 HPF WORKSHOP PRESSES apacities from to 220 tons Stroke lengths from 9.85 to 3 inches Working pressure 0000 PSI HPF0042 hoice of manual, air or electric powered pumps Supplied complete with pressure gauge Other configurations available on request The HPF range of workshop presses offers a choice of 25 models with either single acting or double acting cylinders and manually operated, air powered or electric powered pumps. Floor presses incorporate an adjustable work table and dual scale pressure gauge. apacity tons Stroke inch ylinder model no. ¹ ylinder principle Pump model no. ² Pump operation Weight lbs HPF020 HPF HSS00 HSS00 single acting single acting HP0 HP20 hand operated air powered HPF2520 HPF HSS250 HSS250 single acting single acting HP227 HP20 hand operated air powered HPF HSS250 single acting HEP0334 electric driven 0 V HPF HSS250 single acting HEP03342 electric driven 240 V HPF HSS250 single acting HEP20734H electric driven 45 V HPF5020S HSS503 single acting HP257 hand operated HPF H503 double acting HP252 hand operated 02.3 HPF5030S HSS503 single acting HP2 air powered 3.3 HPF H503 double acting HP4 air powered 3.3 HPF504S HSS503 single acting HEP2073H electric driven 0 V 3.3 K HPF504 HPF5042S HPF5042 HPF5044S HPF5044 HPF H503 HSS503 H503 HSS503 H503 H003 double acting single acting double acting single acting double acting double acting HEP2074H HEP20732H HEP20742H HEP20734H HEP20744H HP245 electric driven 0 V electric driven 240 V electric driven 240 V electric driven 45 V electric driven 45 V hand operated HPF H003 double acting HP2042 air powered HPF H003 double acting HEP20742H electric driven 0 V HPF H003 double acting HEP207422H electric driven 240 V HPF H003 double acting HEP207424H electric driven 45 V HPF H2002 double acting HEP3042H electric driven 0 V HPF H2002 double acting HEP30422H electric driven 240 V HPF H2002 double acting HEP30424H electric driven 45 V Notes: ¹) For detailed specification on applicable cylinders, see pages 4 5 for HSS range and page 20 for H range. ²) For detailed specification on applicable pumps, see pages 3 33 for HP range, page for HEP range, page for HP range and page 48 for HP range.

167 HPF WORKSHOP PRESSES Factory mounted optional accessories include a mechanical bed winch for easy adjustment of the work table, rolling head kit and multiposition Vblocks. ll presses are supplied completely assembled, ready for use. HiForce workshop presses are manufactured to the highest quality standards, and are suitable for the most demanding jobs. J F G H In order to fully comply with E regulations, some presses must be equipped with specific safety components, such as spring centered valves, two hand control devices or others. E Note: Press bed and press head are adjustable in steps of F, 55 ton has 4 positions, 0 ton has 3 positions, 220 ton has 7 positions. and 28 tonne press frame has fixed press head and adjustable press bed. Press Range apacity Frame dimensions in inches tons min max E min E max F G H J HPF000 HPF HPF5000 HPF HPF OPTIONL EXTRS Only available factory fitted option Lifts and lowers work table vailable for 55 and 0 ton presses K Suffix W escription ed winch, suitable for 55 and 0 ton models Multiposition Vblocks with flat bed and Vshape press surfaces vailable for, 28, 55 and 0 ton presses E F ap. per set tons imensions in inches E F G H G H HV2500 HV5000 HV

168 TOOL OXES Metal storage and transport box Width up to 9.7 inches urable steel body MS6 HiForce offers users a choice of four tool box models that can be used for storing and transporting HiForce products and accessories. These tool boxes are of strong durable steel construction and have an anticorrosion coating making them resistant to rust and abrasion and hence suitable for long term use at onsite locations, workshops and service centers. vailable in lengths of to inches, these lockable tool boxes help reduce loss of tools as well as protect the equipment from dirt, dust and water. Weight lbs Length inch Width inch epth inch MS2 MS4 MS6 MS K tool box used for storing and transporting PS cylinder & pump sets. For details on PS sets, see Page 25 of this catalog. Need help deciding which tool box will best suit your requirement? ontact your local HiForce office or authorized HiForce istributor for assistance. 68

169 TOUGHLIFT TL Range ToughLift Jacking Systems Pages TL ccessories Extensions, load block sets, saddles and tool box Pages L 69

170 TL TOUGHLIFT JKING SYSTEMS The HiForce ToughLift jacking system offers users the easiest and safest method of lifting material haulers in the mining and construction industry and locomotives in the railway industry, when critical maintenance and breakdown repair work requires completion. Suitable for lifting even the largest earth haulers in the world, the HiForce ToughLift is available in 55, 0, 65 and 220 tons lifting capacities. ll models are available with either a 0 volt or 240 volt single phase electric driven pump unit or a 90 PSI compressed air driven pump version. ll models are operated via a remote, push button hand pendant controller with a 20 foot length control cable to ensure the operator has precise control over the lifting operation from a safe distance away from the load. HiForce ToughLift jacking systems are supplied fitted as standard with a hardened steel lifting saddle, patented snap latch handle assembly for easy positioning and transportation and a patented jacking system design for increased safety, enabling them to be easily positioned, in the tightest of spaces, to ensure location into the correct and exact lifting and jacking position. Fitted with large diameter wheels and heavy duty tyres as standard, all ToughLift models are narrow in width and have the smallest footprint area in the industry. wide variety of optional extras are also available which include load holding blocks, swivel load caps, locking, load block extensions, slip lock extensions and accessory tool boxes. Further details can be found on pages 72 to 74. With the HiForce ToughLift, plant operators in mining, construction and railway industries are assured of minimal maintenance and repair downtime, of their capital intensive equipment, from the strongest and most versatile lifting jack in the world! L 70

171 TL TOUGHLIFT JKING SYSTEMS Handle in lifting position Handle in parking position Handle positions for manoeuvring Note: The 55 ton models have a combined lifting and parking position. E G (Max) G (Min) F (Min) F (Max) TL TL050E255 TL00405 TL00E405 TL00E530 TL00E530 TL50390 TL50E390 TL50E520 TL50E520 TL TL200E imensions in inches E F MIN MX G MIN MX L 72 SLES Tilting saddles are fitted as standard to all ToughLift jacks, however flat saddles can also be supplied as an optional extra. oth types of saddle (flat or tilting swivel) can be easily fitted to all slip lock and load lock extensions. EXTENSIONS HiForce also offers a range of extensions for use with ToughLift jacking systems. Slip lock extensions can be used in multiples up to the maximum height specified on page 73. Load lock extensions can only be used one at a time, however, they can be used in conjunction with slip lock extensions. oth extension options must terminate with a flat or swivel tilting saddle on the top of the extension stack. SPERS ase mounted spacers increase the closed height by.8 inches. This optional extra is available for 220 ton models only and weighs 73. lbs. Please suffix model with E when ordering. ase mounted spacer

172 TL TOUGHLIFT JKING SYSTEMS Working pressure 0000 PSI hoice of 2 models with a range of accessories Used in mining, construction & railway industries TL50520 TL hoice of 55, 0, 65 or 220 ton lifting capacities Patented multipositional lifting handle for easy transportation and positioning vailable with choice of electric or air driven hydraulic pump unit Push button remote hand pendant controller with 20 feet control cable Patented jacking system for safe and correct positioning prior to load lift Wide range of accessories available for even greater versatility (see pages 72 to 74) Narrow width, with small footprint for easy access into confined spaces Integral airline filter, lubricator and pressure regulator unit (air driven models only) User friendly design with easily accessible maintenance features Large diameter, heavy duty wheels for easy positioning underneath the load apacity tons Power Supply Stroke inch Weight lbs Max additional stack in inches TL TL050E255 TL PSI air driven 0V, 60 Hz 90 PSI air driven L TL00E405 TL00530 TL00E V, 60 Hz 90 PSI air driven 0V, 60 Hz TL PSI air driven TL50E V, 60 Hz TL PSI air driven TL50E V, 60 Hz TL PSI air driven TL200E V, 60 Hz

173 TL TOUGHLIFT JKING SYSTEMS SLIP LOK EXTENSIONS Length 7. SLE8050 SLE8050 SLE8000 SLE8000 SLE8000 SLE8000 SLE8050 SLE8050 SLE8050 SLE8050 SLE80200 SLE80200 Length.8 SLE30050 SLE30050 SLE30000 SLE30000 SLE30050 SLE30050 SLE SLE Length 5.8 SLE40050 SLE40050 SLE SLE Length 9. Length 9.7 To suit jack model Recom. max. extension height in inch SLE48500 SLE48500 SLE48550 SLE48550 SLE50050 SLE50050 SLE SLE TL TL050E255 TL00405 TL00E405 TL00530 TL00E530 TL50390 TL50E390 TL50520 TL50E520 TL TL200E = Exceeds recommended maximum extension height LO LOK EXTENSIONS Length 7. LLE8050 LLE8050 LLE8000 LLE8000 LLE8000 LLE8000 LLE8050 LLE8050 LLE8050 LLE8050 LLE80200 LLE80200 Length.8 LLE30050 LLE30050 LLE30000 LLE30000 LLE30050 LLE30050 LLE LLE Length 5.8 LLE40050 LLE40050 LLE LLE Length 9. Length 9.7 To suit jack model Recom. max. extension height in inch LLE48500 LLE48500 LLE48550 LLE48550 LLE50050 LLE50050 LLE LLE TL TL050E255 TL00405 TL00E405 TL00530 TL00E530 TL50390 TL50E390 TL50520 TL50E520 TL TL200E = Exceeds recommended maximum extension height LO LOK SETS Load block sets TL50250 TL50250 TL00405 TL00405 TL00530 TL00530 TL50390 TL50390 TL50520 TL50520 TL TL apacity tons Lock out Height inch Load locks daptor To suit jack model TL TL050E255 TL00405 TL00E405 TL00530 TL00E530 TL50390 TL50E390 TL50520 TL50E520 TL TL200E380 L 73

174 TL TOUGHLIFT JKING SYSTEMS FLT SLES Flat saddle apacity tons To Suit Jack TLF50 TLF50 TLF50 TLF50 TLF TL TL050E255 TL00405 TL00E405 TL00530 TLF50 TLF50 TLF50 TLF TL00E530 TL50390 TL50E390 TL50520 TLF50 TLF50 TLF200 TLF TL50E520 TL TL200E380 TOOL OXES To store your ToughLift accessories safely why not consider ordering a tool box made specifically to suit your accessory set. HiForce offers ToughLift accessory tool boxes made to special order with a fast delivery time to help maintain the working condition and integrity of your ToughLift system. TOUGHLIFT ONFIGURTION EXMPLES Tilting saddle Tilting saddle L Tilting saddle Slip lock extension Load lock extension Load block set Piston Piston Piston 74

175 SERVIES Rental OnSite Maintenance alibration ontracts Rental services OnSite services Repair services Torque tools calibration Testing and service contracts Page 76 Page 77 Page 78 Page 79 Page 80 Training EIT Mechanical Joint Integrity approved courses Product, service and repair training Pages 8 86 M 75

176 RENTL SERVIES The HiForce philosophy of offering a complete service package to support our valued customers needs and requirements also extends to tool rental services. With an extensive array of products available within the HiForce range, it is sometimes difficult for our customers to decide on the most suitable tool in which to invest their money. dditionally, with our higher value products like high tonnage cylinders, powered pumps, hydraulic wrenches, stud bolt tensioners and hydrotest pumps, many clients simply cannot justify the high capital outlay to purchase, especially in cases where their needs for the product are relatively short term or even simply for a one off job. In some cases annual budget restraints also make it difficult to get purchase expenditure approval even though there is a definite requirement for the tools. HiForce actively encourages and promotes its tool rental services package, both at Regional Offices and at participating distributors worldwide. Unlike our competitors who believe that tool rental business reduces product sales, we at HiForce believe it actually increases them! ll HiForce rental equipment is prooftested prior to release for rental. ll tests are documented and all equipment is supplied with a test certificate. M Many of our customers worldwide who have purchased HiForce products, initially took the opportunity to try out both our product quality and our level of service support via tool rental. Once satisfied, these same customers became, brand loyal purchasers of HiForce products on a regular basis. n additional benefit of maintaining a comprehensive fleet of rental tools at our Regional Offices and participating distributors is that users can easily request onsite demonstrations, using rental tools at short notice, or even utilize our rental services whilst having their own equipment serviced or repaired. In most industries the biggest drain on profits is the cost to the company of maintenance and shutdown activities. HiForce tool rental is available at very short notice and helps ensure that production recommences as quickly as possible without any unnecessary delays. HiForce tool rental is available on both short and long term basis and all equipment provided is guaranteed, tested and certified prior to mobilization to site. dditionally, torque equipment is calibrated, using the latest technology. Test & calibration results are automatically transferred to purposewritten software for producing unique and traceable certificates. HiForce tool rental offers an economical alternative to purchasing capital intensive specialized equipment at short notice. Give it a try, you will be pleasantly surprised! 76

177 ONSITE SERVIES In addition to the tool rental services offered by HiForce and detailed on page 76, we also offer a first class onsite services package. Utilizing HiForce tools drawn from our extensive global rental tool inventory, HiForce is also able to offer a first class onsite bolting and jacking service. vailable globally via HiForce Regional Offices and participating distributors, the HiForce onsite services package combines the expertise of our highly trained and experienced crews with the high quality reputation of HiForce products. For onsite bolting services we are able to carry out jobs ranging from a simple bolt up of a single flange joint to major construction and maintenance shut down projects. Our record and past experience of working with many major multinational companies is second to none and our crews have established an excellent reputation for meeting and beating critical time deadlines, even in the most demanding conditions. Major customer industries include oil & gas, power generation, cement plants, civil and mechanical construction and maintenance. We also offer onsite lifting and jacking services usually related to heavy lift applications involving multiple s of HiForce high tonnage cylinders, pumps, hoses and accessories. Past jobs undertaken and successfully completed include bridge lifting, cantilever and steel structure weighing and a variety of lift and shift applications. Our crews have received many verbal and written testimonials for their excellent performance and copies of these are available on request. HiForce is very proud of its excellent reputation for carrying out efficient, safe, competitively priced onsite jobs, within client specified time periods. Please do not hesitate to contact us if you have a requirement for HiForce onsite services. M 77

178 REPIR SERVIES Every year huge amounts of money are lost to industries worldwide due to the breakdown of capital intensive hydraulic and pneumatic tools. This extensive loss of revenue could be drastically reduced if users and owners were always in a position to call upon specialist repairers, at short notice, to identify the faults and carry out fast, reliable, guaranteed repairs. Test and Repair facilities at HiForce Offices HiForce is at your service!! We have built our success on our service first philosophy and a long history of providing customers with a comprehensive repair service for a wide range of hydraulic and pneumatic tools. ll HiForce offices worldwide, along with participating HiForce istributors operate a fully equipped workshop repair facility, using the latest state of the art repair and testing equipment and techniques, carried out by trained and qualified workshop technicians. Our global network of HiForce service centers is modelled on our highly successful and wholly owned UK istributor company, H.E.S. Sales Limited, who have been offering repair services, along with the other services detailed in this section of the catalog, from two strategically placed locations in England, since the early 970 s. ll HiForce service centers carry good stocks of commonly used spare parts and are able to offer a first class guaranteed repair service for all HiForce products as well as most international competitor brands. ll items repaired carry a 90 day warranty against faulty materials or workmanship and each item is returned to the customer with an individual test/calibration certificate. Make the most of your investment in tools through regular servicing and repair, at an economical cost, through the HiForce service network. HiForce ubai workshop H.E.S. Sales Ltd. UK workshop M 78

179 LIRTION SERVIES s part of our ever improving after sales and service support facilities, HiForce offers a comprehensive calibration service for all makes of manual, pneumatic and hydraulic torque tools to our services portfolio. vailable from selected HiForce Regional Offices and distributors worldwide, this fast expanding activity is currently receiving considerable attention from our customer base. ll of our inhouse calibration equipment has valid, independently approved UKS calibration certificates which are renewed annually. ll items calibrated are returned with an individual test and calibration certificate traceable to our UKS certification. This service is particularly focused on tools used for accurate bolt tightening, which according to industry standards, recommends that they are calibrated, at least once per year and in some cases more often if used extensively. When did you last have your critical bolt tightening tools calibrated? heck and contact HiForce for a first class calibration service at a competitive price. HiForce is also able to offer a limited calibration service for other hydraulic and pneumatic tools. ontact your local HiForce Regional Office or distributor for more information. alibration of a hand torque wrench Hydraulic torque wrench calibration M Sample calibration certificate 79

180 TESTING & SERVIE ONTRTS Targeted at companies with a wide variety or a considerable of hydraulic and pneumatic tools, HiForce is able to negotiate and offer a regular onsite testing and service facility to customers, which ensures that their tool inventory is kept in first class working condition, fully tested and certified. This is particularly beneficial to tool users that are required to carry out planned plant maintenance shutdowns at their facilities, as this unique service, from HiForce, can be planned to coincide within a reasonable time period, prior to an upcoming shutdown. M Within the UK, HiForce testing and service contracts are managed by our wholly owned distributor, H.E.S Sales Limited, who operate a fleet of dedicated, fully equipped, onsite mobile test vehicles ably supported by two strategically placed workshop service centers. ll test vehicles are managed by a trained and qualified test engineer, who is fully conversant with all of the latest safety regulations related to hydraulic and pneumatic tools. Site visits are planned and prebooked for mutually agreed date(s) so that clients can arrange to gather all of their tools, requiring test and inspection, to a central point, at their facilities, for our test inspector to carry out the testing. comprehensive test report is prepared by our test engineer, detailing all of the tools examined and tested, along with a report on all tools that fail the test. copy of the report is handed over by our test engineer, prior to leaving site, for the client to assess and give any necessary authorization for the tools to be removed from site for detailed examination and estimate for repair. Subject to client approval, our test engineer will deliver the tools to the nearest H.E.S. Sales Limited service center, from where a comprehensive strip down, inspection, report and repair quotation will be promptly prepared and sent to the client in writing. Subject to approval of the repair costs, the client s tools will then receive the first class repair service, as detailed on page 78. longside the testing service, many of our clients also negotiate a period contract covering both the onsite testing and repair service which usually results in more advantageous and competitive rates. For further information on our global testing and service capabilities please contact HiForce UK or one of our Regional Offices and Service enters. H.E.S Sales UK workshop HiForce test facilities HiForce service vehicle 80 Interior of HiForce test & service vehicle

181 TRINING INTROUTION HiForce has been providing training courses in the safe and proper application, use, operation, service, maintenance and repair of hydraulic tools for several years, however in 203 HiForce took its Training Package to a whole new level, with the addition of EIT (Engineering onstruction Industry Training oard) approved Training ourses. Formal approval was in fact granted by the EIT towards the end of 202, however with the opening of our brand new expanded Training School in mid203, demand for training from HiForce has grown significantly. The new Training School, occupying an area of over 500 square feet, is located within a brand new, square feet Logistics enter, built as part of our ongoing expansion. This state of the art Training Facility comprises of a fully equipped classroom, product practical training area and a tool repair and service training workshop. HiForce training courses combine firstclass education with the most advanced practical training facilities available, within the hydraulic tool industry. esigned for a wide variety of delegates, HiForce training courses are suitable for Field Sales Engineers, Sales Office Supervisors, Service, Repair and Maintenance Engineers and Technicians, OnSite Engineers and Technicians and everyone else involved in the high pressure hydraulic tools industry. With everything located under one roof, the HiForce Training School is fully equipped for putting the theory into practice, all in one course, within one designated area. elegates are able to listen and learn theory and then proceed to practical in an interactive manner, both with the Trainer and other delegates. Our classroom training material includes high quality graphic images and animations of exactly how hydraulic tools operate. Our practical training area contains a complete range of HiForce products enabling delegates to operate off the shelf products and achieve a high level of confidence in the safe and proper use of hydraulic tools. Our Service and Repair Training facility is fully equipped with all the standard and special tools and test equipment for the service, maintenance and repair of the complete range of HiForce hydraulic tools. M HiForce is totally committed to improving the technical knowledge of our own employees, those of our istributors and of the many users of HiForce hydraulic tools, throughout the world. HiForce investment in this new Training School, is testament to our commitment to not only offer world class products, but to also ensure that our network of Regional Offices and istributors are offering users the correct and proper technical advice whilst discussing individual customer specific requirements for hydraulic tools. 8

182 TRINING PROUT TRINING OURSES With our ever expanding network of HiForce regional offices and authorized distributors worldwide, HiForce has identified technical product and application training, as an essential core competency, for us to maintain our continued growth in the global market, for hydraulic tools. The latest, updated version of our Product Training ourse, is divided into various product groups, each of which cover all aspects of technical sales, industry specific application selling, special product design, practical and theoretical operation, health & safety and general maintenance. HiForce believes that our Product Training courses are at the leading edge of the high pressure hydraulic tools industry worldwide. To cater for the large of different countries in which our products are now distributed and sold, we have designed our Product Training ourses in such a way that moving graphics and pictorial examples, are used wherever possible, to minimize the need for sometimes, difficult to understand written words. This enables us to easily translate the text, of the various training modules, into different languages, to suit local market requirements. The moving graphics used within the HiForce Product Training ourses vary from a simple hand pump and cylinder, through to complex multiple lifting applications, using split flow pumps, hydraulic torque wrenches and stud bolt tensioners, all of which clearly demonstrate how our products operate, in a simple and straightforward way. When delegates experience the visual learning provided by these graphics and then move to the practical training area to put theory into practice by operating our tools in real and simulated situations, the retention of knowledge is far greater, than learning from presentation slides, or books, containing only text and pictures. 25t 30t 40t 50t The internal workings of a TWHN hydraulic wrench split flow synchronized lift schematic two speed hand pump circuit HiForce Product Training courses can be delivered from within our UK Training School, from any of our Regional Offices and even from a HiForce istributor or End User premises, provided of course a suitable classroom and practical training area is available. It is also important to have a wide selection of HiForce products, readily available at the location of the training, for the practical use element of the course. M 82 HiForce Product Training ourses can be tailored to suit individual needs and can be held for any of days from one up to a full working week of five days. ll Training ourses will incorporate a written and verbal exam, for all participating delegates, to ensure that the required level of learning is achieved. elegates achieving the required minimum pass level will receive a ertificate, in recognition of their achievement. Whilst primarily focused on our istributor sales personnel and of course any new or existing members, of our own global sales team, we are also more than happy to offer HiForce Product Training to end users of our products.

183 TRINING EIT MEHNIL JOINT INTEGRITY TRINING OURSES HiForce is approved by EIT (Engineering onstruction Industry Training oard) for the provision of Mechanical Joint Integrity (MJI) training courses in line with industry standards and practices. HiForce s EIT approved Trainers have the technical and practical knowledge, and understanding to deliver these training courses. These inhouse trainers have many years of hands on experience in the Oil, Gas and Petrochemical industries (onshore & offshore), as well as Power Generation and a wide variety of construction industry applications, requiring bolted joint technology. They are, of course, also fully trained and competent in the use of the various mechanical and high pressure, hydraulic tools used to deliver the training courses, in terms of theoretical, practical and the required Technical Testing (TMJI) as specified and required by the EIT, prior to the issue of a certificate of successful completion to the delegate. The technical content of the MJI training modules will include: Mechanical Joint integrity (Flange and olt Materials, omponents, Lubricants, isassembly, Inspection, ssembly) Safe use of high pressure hydraulic equipment General Tooling Maintenance orrect Tool selection HiForce, as an approved EIT Training Provider, will competently train all delegates that attend the training courses. ll of these courses are most suited for delegates employed to carry out Mechanical Joint Integrity and Flange Management activities, that are or could be associated with potential work scopes to industry standards, or client specific requirements that follow industry guidelines. HiForce can develop and provide training courses that will suit client specifications, if required and we will be happy to provide advice on any applicable industry standards. For further details please contact HiForce UK or the Regional HiForce Office or local istributor. Health and Safety is of paramount importance to HiForce, as we continuously strive to not only maintain the levels of competence of personnel in the bolting industry, but to further develop and improve these levels in order to reduce the potential risk of accidents or incidents wherever possible. M 83

184 TRINING EIT MEHNIL JOINT INTEGRITY TRINING OURSES HiForce is a member of the EIT and our Training School and Trainers are approved to deliver the following Training ourses and Technical Test Units. Part Training Theoretical and Practical MJI0 Hand Torque olted onnection Techniques MJI8 Hydraulically Tensioned olted onnection Techniques MJI9 Hydraulically Torqued olted onnection Techniques Part 2 Technical Tests Theoretical and Practical TMJI0 ismantle, ssemble and Hand Torque Flanged Joints TMJI ismantle, ssemble and Hand Torque lamp onnectors TMJI8 ismantle, ssemble and Tension olted onnections (Hydraulic Tensioning) TMJI9 ismantle, ssemble and Hydraulically Torque Flanged Joints TMJI20 ismantle, ssemble and Hydraulically Torque lamp onnector Joints The Training and Technical Tests are provided as two separate elements of the overall course. The Technical Tests can be taken by the delegate, usually within 3 to 2 months, only after completion of workplace specific practical applications related to the new skills and knowledge obtained from the Training ourse. The EIT training courses are fully documented and the details of the course content can be made available upon request. The Future HiForce continually monitors SME and European standards and any changes that are introduced and implemented, will under guidance of the EIT, be incorporated into our training modules and applied as required. Stage Onshore Training entre Stage 2 Workplace Stage 3 ssessment entre Stage 4 ssessment entre ased on the EIT National Occupational Standards for Pipefitting / Mechanical Maintenance Workplace Practice Hand Torque Flange Technical ompetence TMJI0 Hand Torque Flange Reassessment every 3 years MJI 0 Hand Torque olted onnection Techniques Personnel undertaking operations on bolted connections using hand and hydraulic torque & tensioning techniques Specialist ritical olting Route Workplace Practice Hand Torque lamp Technical ompetence TMJI Hand Torque lamp Reassessment every 3 years Workplace Practice Hydraulic Torque Flange Technical ompetence TMJI9 Hydraulic Torque Flange Reassessment every 3 years MJI 9 Hydraulic Torque olted onnection Techniques Workplace Practice Hydraulic Torque lamp Technical ompetence TMJI20 Hydraulic Torque lamp Reassessment every 3 years MJI 8 Hydraulic Tension olted onnection Techniques Workplace Practice Hydraulic Tension Flange Technical ompetence TMJI8 Hydraulic Tension Flange Reassessment every 3 years M 84 Industry ompliance HiForce training modules comply with the following training standards and guidelines: EIT MJI & TMJI Training & Testing Units (UK & International) Step hange in Safety Mechanical Joint Integrity Route to ompetence Guidance S EN : Flanges and their joints Part 4 Qualification of personnel competency in the assembly of bolted connections of critical service pressurized systems SME P 203: Guidelines for pressure boundary bolted flange joint assembly Energy Institute Guidelines for the management of the integrity of bolted flange joints for pressurized systems S EN 59203: Flanges and their joints esign rules for gasketed circular flange connections Part alculations S EN : Flanges and their joints esign rules for gasketed circular flange connections Part 2 Gasket parameters S EN ISO 27509: 202 Petroleum & Natural Gas Industries ompact flange connections with IX seal ring S EN 552:200: Flanges and their joints. olting. lassification of bolt materials for steel flanges, PN designated

185 TRINING SERVIE & REPIR TRINING OURSES s a rapidly expanding manufacturer and supplier of high pressure hydraulic tools, HiForce recognises the very important role that after sales service and repair plays in achieving future sales growth. Ultimately the entire success of the HiForce brand is dependent on, not only manufacturing and supplying tools of the highest quality and performance, but also ensuring that users of our products are able to access a high quality after sales service, with readily available spare parts, wherever they are in the world. To help HiForce achieve this high standard of expectation, from our customers, we are placing the establishment of fully equipped HiForce Service enters, manned by fully trained service and repair technicians as a top priority. To ensure this is achieved, HiForce has invested in and is proud to offer, modular training courses, in the correct service and repair of our complete range of products. HiForce Service and Repair Training ourses are primarily available to our Global istributor Network and are designed, to enable our istributors, to gain the highly prestigious, HiForce uthorized Service enter accreditation. To achieve this, our istributors need to send personnel for training and establish a fully equipped Service enter facility, within their own premises. To help with this, the HiForce UK Service and Repair Training facility, is modelled on exactly how, an uthorized HiForce Service enter should be set up, within the istributors own facility. ll HiForce offices globally, operate a fully equipped Service enter facility and in the future certain elements of our Service and Repair Training ourses will be made available within our Regional Office network. Establishing a HiForce uthorized Service enter offers many advantages, to our istributors, including an increased revenue stream, through chargeable service and repair work, greater customer loyalty, gained from the benefits of offering full after sales support, authorization to carry out warranty work, on behalf of HiForce and of course the added opportunity to invest in Tool Rental services, given that a service center is vital for supporting this additional activity. To help HiForce achieve our goals, of establishing a professional, worldwide network of uthorized Service enters, we offer several financial incentives, to our istributors, to assist them, with becoming an uthorized HiForce Service enter. We are also able to offer Service and Repair Training to end users, of our products, that prefer to have their own, inhouse tool repair facilities. One of the major advantages of the modular design, of our Service and Repair Training courses, is that we can tailor courses to suit specific, individual requirements, of our end user customers. So if an end user customer is a major user of our bolting tools we can concentrate on the Service and Repair Training of hydraulic torque wrenches and stud bolt tensioners. Similarly if the customer is a user of our jacking systems we can focus the training on cylinders, pumps and accessories. M s with all of our HiForce training packages, we offer a mixture of theoretical classroom training with full hands on practical training, within the one designated Training School. Our Trainers are vastly experienced in all aspects of the courses we provide. ontact your local HiForce office for further details on all of our first class, training packages. 85

186 TRINING M 86

187 THE INFORMTION PGES ITIONL INFORMTION asic principles asic bolting principles Tightening procedure onversions Torque chart Information on basic principles of hydraulics Information on basic principles of bolting tools and equipment Tightening sequence and bolting procedure for flange bolts Imperial to metric conversion chart Recommended torque value chart Pages 88 9 Pages Pages Page 20 Page 202 NEW RELESES New Products New products launched Page 203 ONTT HIFORE ontact details ontact details of HiForce offices worldwide Pages FIN MOEL NUMER index lphabetical model index Pages N O

188 SI PRINIPLES OF HYRULIS INTROUTION The basic principles of hydraulics are not difficult to understand, knowing how and why hydraulic tools work will help the user to select the most suitable HiForce tools for the job, ensuring maximum performance at the most economical cost. If the asic Principles of Hydraulics detailed in this section of the catalog are of assistance to the reader, then its purpose of helping with the selection of the correct HiForce tool for the job has been achieved. USING HYRULI FLUI PRESSURE TO GENERTE FORE a) Hydraulic Pressure Hydraulic power provides one of the simplest and most powerful forms of producing considerable amounts of force within a confined space using hydraulic fluid pressure to generate a force. Since the early inventions of low pressure, heavy hydraulic lifting jacks through to the latest state of the art high pressure hydraulic systems of today, hydraulic power remains an extensively used and widely respected assistant to mankind s drive for even greater power and knowledge. Figure 0000 PSI 5075 PSI 000 PSI 0 lbs 000 PSI 000 PSI Pascal s law states that pressure applied at any point upon a confined fluid (liquid) is transmitted undiminished in all directions within the fluid (see figure & 2). This means that by using hydraulic pressure as a medium a small force can be converted into an appreciable multiple of itself. Figure 2 0 PSI 000 PSI The actual fluid pressure involved plays a very important role in this Multiplication of Force and in this context there are two features of hydraulic pressure which are important to remember PSI 220 lbs N. Hydraulic pressure is measured as a force per unit of area e.g. ar (kg/cm²) or PSI (Pounds per Square Inch). 2. The hydraulic pressure at any point within the fluid is the same in all directions provided of course that the fluid is static (non moving) see figure & PSI 0000 PSI 0000 PSI 0000 PSI 0000 PSI 0 PSI 88

189 SI PRINIPLES OF HYRULIS b) The Industry Standard The accepted International Standard for maximum working pressure in the high pressure hydraulic tools industry is 0000 PSI (700 ar) and the majority of the products detailed in this catalog have a maximum working pressure of 0000 PSI (700 ar). Therefore where a particular cylinder is specified in this catalog as having a tons maximum capacity, it must be noted that the maximum capacity is calculated at the maximum working pressure. c) Pressure and Force The criteria for establishing the maximum output force of a hydraulic cylinder at 0000 PSI pressure is the size of the effective area of the cylinder bore, i.e. the area to which the hydraulic fluid at a pressure of 0000 PSI is being applied. ecause of this simple criteria it is possible to manufacture cylinders in the HiForce range from 5 tons up to in excess of 5 tons capacity. The equation for calculating the output force of a hydraulic cylinder, given that the effective area and design maximum working pressure are known, is simply : Effective area (inch²) x Pressure (PSI) 2000 = Output Force (Tons) For example HiForce model reference HLS502 (page 3) has an effective area of.05 inch² and therefore a maximum working pressure of 0000 PSI :.05 (inch²) x 0000 (PSI) 2000 = 55 Tons Single acting cylinder ouble acting cylinder Piston Piston Stop ring Stroke Stop ring Stroke dvance effective area dvance effective area Retract effective area Oil volume Oil volume N ylinder base ylinder base 89

190 SI PRINIPLES OF HYRULIS d) The Pump Hydraulic pressure is provided by a hydraulic pump (manual or powered operation) that pumps the hydraulic fluid into the cylinder bore via a flexible hydraulic hose connected to the cylinder quick connect inlet coupling. Hand operated pumps are the simplest form of pump and consist of a pumping piston, release valve, and suction and delivery check valves. The pump is operated by closing the valve and then raising and lowering the handle to pump fluid from the reservoir to the pump outlet connection. This action produces a steadily increasing fluid pressure generated by the downward leverage of the pump handle in conjunction with the opening and closing of the suction and delivery check valves. Power pumps replace hand leverage with a motive driven rotational force, i.e., electric, air or gasoline engine driven motor. Single speed hand pump Suction, delivery & release valve highlighted Piston advance N Fluid flow 90 Multiple piston block powered pump ouble acting cylinder & powered pump set

191 SI PRINIPLES OF HYRULIS s the hydraulic fluid enters into the bore of the cylinder it forces the cylinder piston to move upwards. ny resistance to the upward movement of the piston, e.g. a load, will result in the fluid pressure increasing as the operator continues to actuate the pump lever up and down. The fluid pressure will continue to increase either until the piston overcomes the resistance (load) and moves upwards until it reaches the end of its designed stroke length or the fluid pressure reaches the maximum permissible pressure of 0000 PSI and the pump safety pressure relief valve is activated preventing over pressurization above 0000 PSI. The internal workings of a hydraulic jack two speed hand pump circuit 25t 30t 40t 50t O O N The internal workings of a TWHN hydraulic wrench split flow synchronized lift schematic 9

192 SI PRINIPLES OF OLTING TOOLS N EQUIPMENT Since the invention of using threaded bolts and nuts to join various components together was introduced centuries ago, the methods of bolt tensioning and the tool design technology have improved tremendously to the extent that HiForce offers the most comprehensive range of bolting products available from a single source anywhere in the world! Figure Torque From basic high quality, calibrated hand torque wrenches to the latest State of the rt hydraulic torque wrenches and bolt tensioners, HiForce can deliver the right tool for the job on time, every time! olt tension Tension This section of the catalog provides basic information about the methods of applying tension to a bolted connection. There are three possible methods to tighten threaded fasteners, by torque which is rotation of the nut or bolt head, by direct tension to stretch the fastener, or by heat to expand the fastener. Torque and tensioning (see figure ) probably covers 99% of bolting applications, and it is these two methods that are detailed in this catalog. What is tension and how does it affect a bolted fastener? s with most materials, steel which is predominantly used in the manufacture of bolts and nuts, has an inherent elasticity i.e. it can be stretched between two points. The tension that is imparted into the bolt acts as a clamping force to hold the bolted components together. are must always be taken when stretching the bolt to ensure that its yield point is not exceeded which will cause the bolt to lose its physical properties of elasticity. Hooke s law states that the amount of distortion (lengthening, shortening, bending or twisting) applied will be directly proportional to the applied force, provided the applied force is kept within the material s elastic limits. For most industrial applications, a fastener should be tightened until it has a retained tension of 40 to 60 percent of its elastic limit. For a threaded fastener to correctly hold (clamp) components together it must be stretched (tensioned) to a known accurate amount. threaded fastener that is undertightened could work loose and come apart, resulting in a shearing force developing between the mating parts which could cut the bolt in two. loose fastener may also lead to further mechanical looseness of surrounding machinery parts causing unnecessary vibration and wear. Fluid and gas leaks could also occur due to incorrect sealing in pressure joints, which could be extremely dangerous if any of the materials to be sealed are toxic, flammable or explosive. n overtightened fastener could cause damage to the bolted components, excessive overtightening will cause the bolt and/or nut to deform causing loss of tension in the fastener as it exceeds its elastic limit (yield point). N For most industrial applications, the equipment manufacturers, as well as structural and piping component designers, will provide the torque or tension specifications for the relevant fastener(s) to be used to connect the component parts. It is vitally important to adhere to these specifications to ensure a correctly tensioned joint is achieved. 92

193 SI PRINIPLES OF OLTING TOOLS N EQUIPMENT How do we generate tension in the bolt? Figure 2 Torque s mentioned earlier the two most common methods to impart tension into a threaded fastener are by torque (see figure 2) or by direct tension (see figure 3). Torque is defined as the turning or twisting force exerted on a nut or bolt head and it is the product of two measurements i.e. force and distance (see figure 4). Force is measured in units of Pounds or Newtons and is quite simply the amount of force applied at a given distance from the centre of the item being turned or twisted. istance is measured in units of length i.e. inches, feet, centimetres or metres. Torque is expressed as a combination of the relevant units of force and distance i.e. pounds feet (lbf.ft) in the imperial system or Newton metres (Nm) in the metric system. Torque is applied to a threaded fastener by a variety of manual and power driven types of torque wrenches. Newton s law states that for every applied force there is an equal and opposite reactive force. Therefore as the torque is applied to the nut, by turning it increases, it will create a tension in the bolt which will act as a clamping force within the effective thread length. Initially this clamping force will pull the two bolted components together and subsequently it will build up and retain a known tension (load) within the fastener to maintain the joint integrity. Figure 3 Nut rotating socket Turn direction Tension Threaded puller Piston ylinder Oil inlet port ridge Tommy bar The amount of torque to be applied to a threaded fastener will depend on several factors including the design application, type of joint, size, length and quantity of fasteners to be used and the type of thread lubricant. Ordinarily the torque applied should not be outside of the 4060% of minimum yield range. HiForce OLTRIGHT PRO software program (see pages 92 and 8) assists the user to accurately calculate the required torque/ tension to achieve a successful joint bolt up. Figure 4 Torque Lever length distance Force irect tension is applied to the fastener using a hydraulic tensioning device commonly known as a hydraulic bolt tensioner (see figure 3). This is a high pressure hydraulic cylinder, with accessories, designed to seat against the joint, grip the fastener thread using a compatible threaded puller, and via applied hydraulic pressure extend the cylinder piston against the puller, to pull (stretch) the bolt or stud to a known tension in tonnes or kn. When the pull force equals the desired bolt preload, plus an additional amount to compensate for bolt relaxation, the nut is run down the thread using a short tommy bar until it is tight against the joint face. The hydraulic pressure is then released and the threaded fastener is prevented from returning to its original length, by the tightened nut, subsequently leaving the required tension retained in the fastener. N 93

194 SI PRINIPLES OF OLTING TOOLS N EQUIPMENT Hydraulic bolt tensioners are commonly used in multiples linked to a single hydraulic pump unit particularly in applications where reliable leak free joints are required. y using a of tensioners simultaneously the operator is able to ensure an even pull down of the joint components, resulting in uniformity of gasket compression and consistent leak free joints. s with torque, the actual amount of tension to be directly applied to the threaded fastener by the hydraulic bolt tensioner, should be confirmed by the equipment manufacturer or designer. The majority of hydraulic bolt tensioners operate at a maximum hydraulic pressure of 2750 PSI and certainly this maximum pressure/tension load should never be exceeded. orrect Tool Selection Having now understood the two most common methods of applying tension to the fastener (torque or direct tension) let us now look at the various types of tools available to accurately and successfully complete the given task, along with other bolting products available from HiForce. Hand Torque Wrenches Probably the most commonly used tool, for accurately tightening threaded fasteners in the world!! Hand torque wrenches are designed and manufactured on the basis of Hooke s Law i.e. force x distance. HiForce hand torque wrenches incorporate a reversible ratchet design drive head and a clear, easily adjustable torque setting scale. ll HiForce hand torque wrenches are designed and manufactured to International Standard ISO 6789:2003. Each model is supplied marked with a unique serial, traceable to an individual test and calibration certificate, and provides a repeatable accuracy of +/ 3% for TWM models and +/ 4% for the HTW models. HiForce hand torque wrench models incorporate a clear, easily adjustable torque setting dual scale that gives accurate reading in Nm and PSI. Full technical specification on the HiForce range of hand torque wrenches can be found on pages of this catalog. N 94

195 SI PRINIPLES OF OLTING TOOLS N EQUIPMENT Mechanical Torque Multipliers mechanical torque multiplier is a mechanical device that multiplies the preset amount of input torque applied by the operator using a calibrated hand torque wrench. HiForce mechanical torque multipliers incorporate a single stage planetary gear in models up to 2050 lbf.ft and a two stage planetary gear in models up to 7330 lbf.ft. The greater the of stages within the planetary gear train, the higher the output torque achieved, relative to the input torque applied. ue to the greater output torque produced using mechanical torque multipliers, it is necessary to incorporate an integral reaction arm to absorb the opposing reactive force generated (Hooke s Law). Great care must be taken to ensure that the reaction arm is correctly located against a suitably strong reaction point prior to operating the tool. ecause the power output cannot exceed the power input, the of output rotations will be lower than the of input rotations. HiForce mechanical torque multipliers are available with multiplication ratios of :4, :5, :5.5, :6, :8 and :28.5 and full technical details can be found on page 7 of this catalog. Pneumatic Torque Multipliers pneumatic torque multiplier operates in the same way as a mechanical torque multiplier except that the input motive force is provided by a pneumatically driven air motor instead of a manually operated manual torque wrench, making the tool both faster and easier to operate. Torque output is preset and adjusted by regulating the input air pressure, supplied to the pneumatic motor, which will control the amount of input torque applied to the planetary gear train. s the torque output increases the air motor will gradually slow down, until it eventually stalls i.e. the opposite reactive force generated becomes equivalent to the input torque of the air motor. Each tool is supplied with an airline filter, regulator, lubricator unit in a handy carrying frame with integral air line pressure gauge and 0 feet connecting hose. Repeatable accuracy of +/ 5% can easily be achieved in conjunction with the individual torque calibration chart supplied with each tool. Full technical details can be found on pages of this catalog. N 95

196 SI PRINIPLES OF OLTING TOOLS N EQUIPMENT Hydraulic Torque Wrenches Hydraulic torque wrenches are specifically designed for applications where limitation of space and/or particularly high output torque is required. The design of a hydraulic torque wrench utilizes the far higher leverage forces generated from a hydraulic piston, using high pressure hydraulic power supplied from an air or electric driven pump. The hydraulic piston is connected to a ratchet via a reaction pawl assembly which allows it to engage the ratchet teeth in the advance mode to rotate the nut or bolt head, and subsequently release during piston retraction to reengage in the next forward push position. ll HiForce hydraulic torque wrenches operate at 0000 PSI maximum hydraulic pressure, incorporate a double acting heavy duty hydraulic piston for fast and easy operation, and can be used for accurately tightening or loosening nuts/bolts. choice of standard square drive tools, suitable for use with a variety of sizes of torque wrench sockets, or hexagon drive cassette head tools that locate directly on to the nut/bolt are available. Full technical specifications can be found on pages 74 to 83 of this catalog. N 96

197 SI PRINIPLES OF OLTING TOOLS N EQUIPMENT Hydraulic olt Tensioners Hydraulic bolt tensioners provide the most consistent and accurate method of applying tension to bolted connections. omprising of four component parts, i.e. bridge, nut rotating socket, threaded puller and load cell, hydraulic bolt tensioners offer a safe, accurate method of ensuring consistent joint integrity. Subsea tensioners consists of only two parts, i.e a bridge mounted load cell and a quick fit threaded puller. esigned to directly stretch the bolt by applying a known load to the fastener using a hydraulic load cell and threaded puller, the securing nut is rotated using a short tommy bar, whilst the thread is being stretched, until it is firmly tightened against the joint face. Immediately after the hydraulic pressure (load) is released, the bolt tension is retained because the threaded fastener is prevented from returning to its original length by the tightened nut. Hydraulic bolt tensioners can be linked together in multiples to ensure an even pull down or tension is applied to all bolts simultaneously. This is particularly critical in applications where a sealing gasket is used and consistent leak free connections are required. Full technical specification can be found on pages 93 to 4 of this catalog. N 97

198 SI PRINIPLES OF OLTING TOOLS N EQUIPMENT Nut splitters Hydraulic nut splitters provide the perfect answer for removal of worn, damaged or corroded fasteners that cannot be opened using torque or tensioning tools. The nut splitter design incorporates a powerful hydraulic piston to drive a precision engineered, angled splitting wedge into the flat face of the nut. The splitting wedge is manufactured from high grade tool steel for maximum life and can be easily removed for resharpening or replacement. The angled design of the splitting wedge allows the nut to be split with minimal damage to the threads on the bolt or stud. Full details can be found on pages 54 to 56 of this catalog. Impact Wrenches ir driven (pneumatic) impact wrenches are probably one of the most commonly used tools in the bolting industry today. Ideally suited for run down or fast removal of bolted connections, all models operate using a standard 90 PSI air line pressure. HiForce industrial quality impact wrenches have a 4 position adjustable power output device, however torque accuracy cannot be measured or guaranteed due to the impact design of these tools. Full technical details can be found on page 9 of this catalog. Flange Spreaders Flange spreaders provide the perfect answer for separating flange joints for maintenance etc... after bolt removal. HiForce flange spreaders are available in both mechanical and hydraulic options. Full technical details can be found on pages 57 to 6 of this catalog. Sockets and ccessories N 98 Most of the bolting products detailed in this catalog will also require a selection of accessories to assist with the relevant bolting application. HiForce offers an extensive range of sockets, hexagon drives, hexagon reducer bushes and backup wrenches suitable for use with HiForce bolting tools. Full specifications and available options in both imperial and metric standard sizes are detailed on pages 76, 77, 78, 83, 84, 85 and 86 of this catalog.

199 TIGHTENING SEQUENE & OLTING PROEURE FOR FLNGE OLTS s explained on page 93, the two most common methods for tightening of bolted flange joints are either by torque using torque wrenches or by direct tension using hydraulic bolt tensioners. Regardless of the method selected a prebolting inspection is essential if an accurate and leak free joint is to be achieved first time, every time. The inspection must include checking for any damage to the gasket and sealing surfaces, ensuring that the bolts and nuts are the correct size and material, are not damaged in any way and that the correct lubricant is to be used. In addition, it is vital that the two flanges are correctly aligned to each other and that the bolts can be easily fitted through the bolt holes. If any of the above checks are not satisfactory immediate remedial action must take place before starting to bolt up the joint. Tightening using torque wrenches Insert the bolts through both flanges and hand tighten the nuts on both sides ensuring that there is full thread engagement on both nuts of every bolt. Square up the joint and ensure that all bolts are freely moving through the bolt holes and that the nuts are hand tightened against the outer flange faces. Number all bolts sequentially in a diametrically opposed fashion as shown in the illustrations on the right. ommence tightening of the bolts sequentially starting with a first pass at 25% of the final specified and required torque figure, a second pass at 50% and then a third pass at 00%. Finally a check pass should be carried out in either a clockwise or anticlockwise direction at 00% of the required torque to ensure all bolts are uniformly tightened. Tensioning procedure using hydraulic bolt tensioners Insert the bolts through both flanges and hand tighten the nuts on both sides ensuring that there is full thread engagement on both sides. Take care to ensure that on the selected flange face, to which the tensioners are to be affixed, that there is at least x diameter () of the bolt thread protruding above the nut face. This is required for the tensioner puller to attach correctly and if insufficient thread is exposed then the tensioning procedure must not proceed. The exact and positioning of the hydraulic bolt tensioners must then be ascertained i.e. 25%, 33%, 50% or 00% simultaneous tensioning of all the bolts in the respective joint. fter deciding the of bolt tensioners to be used simultaneously, affix them to the exposed thread end of the bolts, equally spaced around the flange for 25%, 33% or 50% simultaneous tensioning, or on every bolt in the case of 00% simultaneous tensioning. Please refer to page 200 and to the HiForce operating manual for bolt tensioners for detailed instructions. fter correctly assembling all of the bolt tensioners on to the flange, hook up the interconnecting hydraulic hoses and the mainline hose to the air driven pump unit and apply the applicable hydraulic pressure, as specified by either the joint equipment manufacturer or the OLTRIGHT PRO software (see page 8). In cases other than 00% simultaneous tensioning there will be two different hydraulic pump pressures to be applied to the bolt tensioners and these should be strictly adhered to. Once all of the bolts have been tensioned using the HiForce bolt tensioners the joint is ready for testing. Take note that it is normal to have to make 2 or 3 passes around the bolts when tensioning at 50% or less and usually the lower the of tensioners being used simultaneously, the more passes that will need to be done and hence it will take more time to complete the joint tightening. Whether tightening the bolts using a torque wrench or bolt tensioners it is a good idea to carry out a final check for tightness of all the bolts by simply tapping each nut with a hammer and listen to see if a high pitched ringing sound is achieved. dull sound indicates that the respective bolt is still loose. () For subsea tensioners, please see note on page olt flange olt flange olt flange olt flange olt flange olt flange olt flange olt flange N

200 TIGHTENING SEQUENE & OLTING PROEURE FOR FLNGE OLTS E F I J L N 200 HiForce hydraulic bolt tensioners offer the quickest, safest and most accurate means of applying a specific residual load to bolts. olt tensioners can be used to easily achieve an accurate and predetermined bolt loading in a single, simultaneous operation, providing the uniform gasket compression, essential for the integrity of critical bolted connections. Ideally all bolts in the joint should be tensioned simultaneously i.e. 00%, however 50%, 33% or even 25% simultaneous tensioning can be carried out, which then requires the operator to make two, three or four tensioning operations by moving around the bolts in diametrically opposed fashion. Whilst partial tensioning will take longer to complete the task, it enables the user to optimize between the cost of the equipment and the available time. HiForce hydraulic bolt tensioners are designed to directly stretch the bolt by applying a known load to the fastener using a hydraulic cylinder and threaded puller. The securing nut is then rotated using a short tommy bar, whilst the thread is being stretched, until it is firmly tightened against the joint face. Immediately the hydraulic pressure (load) is released the bolt tension (residual load) is retained, within the clamp length of the bolt, because it is prevented from returning to its original length by the tightened nut. To operate hydraulic bolt tensioners on bolted connections safely, an extra length of threaded stud above the nut, of at least x bolt diameter (), is required to facilitate easy fitment of the equipment (see figure ). ssembly of the tensioners to the bolt is quick and easy, provided of course that the bolts and nuts are clean, lubricated and in good condition (see figures 25). HiForce has considerable experience in providing precise calculations of the correct bolt load to be applied to ensure an accurate residual load is imparted into the bolts, whether they be tightened using a 00%, 50%, 33% or 25% simultaneous tensioning procedure (see figures 69). Please refer to page 8 for further details on the HiForce OLTRIGHT PRO software program. () epending on the bolt size, subsea tensioners (STU Range) may require an extra length of threaded stud above the nut, up to 4.8 x the diameter. Figure Min. x bolt diameter () 00% Tensioning 33% Tensioning olt diameter Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 50% Tensioning Figure 8 Figure 9 25% Tensioning Note: If 00% tensioning cannot be achieved by attaching all bolt tensioners to one side of the flange, due to a lack of space, then alternate the tensioners on opposite sides of the flange.

201 IMPERIL TO METRI ONVERSION HRT Imperial Unit onversion Factor SI Unit Metric Equivalent onversion Factor Imperial Unit Pressure PSI x ar x 4.5 PSI lbf.inch² x ar x 4.5 lbf.inch² PSI x 6.89 kpa x 0.45 PSI PSI x MPa x 45 PSI Volume rea inch³ x 6.4 cm³ x 0.06 inch³ inch³ x 0.06 litre x 6 inch³ gallon x 4.54 litre x 0.22 gallon yard³ x 0.76 m³ x.3 yard³ inch² x 645 mm² x inch² inch² x 6.45 cm² x 0.55 inch² foot² x m² x 0.8 foot² Length inch x 25.4 mm x inch inch x 2.54 cm x inch foot x m x 3.28 foot Force pound x 4.45 N x pound pound x kn x 225 pound Torque lbf.ft x.356 Nm x lbf.ft lbf.inch x 0.3 Nm x 8.9 lbf.inch lbf.ft x kgf.m x lbf.ft Mass ounce x 28.3 g x ounce pound x kg x pound ton (short) x t x.023 ton (short) Flow Power inch³/min x 6.4 cm³/min x 0.6 inch³/min gallons/min x litres/min x gallons/min hp x kw x.34 hp tu/s x.055 kw x tu/s ft lb/s x.36 w x 0.74 ft lb/s N Temperature To calculate Fahrenheit to elsius : ( F 32) /.8 = To calculate elsius to Fahrenheit : ( x.8) + 32 = F 20

202 REOMMENE TORQUE VLUE HRT Use this chart as a guideline for the correct torque to be applied to standard size metric and imperial bolts in grades 8.8 (metric) and STM 93 grade 7 (imperial) or similar. The torque figures are calculated in both metric (Nm) and imperial (lbf.ft) values using a choice of three commonly used bolt thread lubricants. lways consider the coefficient of friction applicable for the chosen bolt lubricant. For grade 0.9 bolts add 47% and grade 2.9 bolts add 72% to the figure detailed against the relevant 8.8 grade metric bolt size. Remember these torque values are for guidance purposes only! lways check with the equipment/bolt manufacturer for the actual torque required and specified for bolted components within the particular equipment design. olt diameter (see note) 3 / / 4 4 Nut F Size (see note 2) 5/ 8 / 6 3/ 4 / 4 7/ 8 7 / 6 5 / 8 / 8 3 / 6 / / / 6 / / 8 5 / / 6 3 / / 4 7 / / / 8 2 / 4 3 / 2 2 / / / 4 4 / / 8 3 / / / 4 6 / 8 LL VLUES RE SE ON 60% OF THE OLT YIEL STRESS olt tension Torque value (for grade 7 bolt) for specified lubricant (for grade STM 93 7) (see note 3) Moly: f = 0.06 see note 4 opper: f = 0.0 see note 4 Machine Oil: f = 0.5 see note 4 (lbs.force) kn lbf.ft Nm lbf.ft Nm lbf.ft Nm I N 202 olt diameter (see note) Notes: M6 M20 M24 M27 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M90 M00 Nut F Size (see note 2) LL VLUES RE SE ON 60% OF THE OLT YIEL STRESS olt tension Torque value (for grade 8.8 bolt) for specified lubricant (for grade 8.8) (see note 3) Moly: f = 0.06 see note 4 opper: f = 0.0 see note 4 Machine Oil: f = 0.5 see note 4 (lbs.force) kn lbf.ft Nm lbf.ft = olt Material Grades 8.8 (Metric) and STM 93/S4882 Grade 7 (Imperial) or similar 2 = F size based on heavy series nuts 3 = olt tension equates to a bolt stress of 60% of the minimum yield strength 4 = Torque figures detailed are based on 60% of the minimum bolt yield stress Nm lbf.ft Nm

203 NEW PROUTS HH Hollow Piston luminum ylinders H8006 & H0006 High Tonnage ylinders HFL4002 Low Height Failsafe Lock Ring ylinder HFG8006 & HFG0006 Failsafe Lock Ring ylinders See page 7 See page 20 See page 2 See page 22 HGG/HSG Single cting Load Return High Tonnage ylinders HPX Manually Operated Ultra High Pressure Pump HG/H/HPT igital gauge, isplay unit & Pressure transducer HMSU / HMU ontrolled Manifold Units See page 23 See page 34 See pages 5455 See page 57 TWM Manual Torque Wrenches TWM Manual Torque Wrenches luminum TWG Mechanical Torque Multipliers TWP / TWPOG Pneumatic Torque Multipliers See page 68 See page 70 See page 7 See pages 7273 TP / TPE Torque Wrench Pumps Premium Line HTWR Torque Wrench Hose Reel ST Spring Return Topside olt Tensioners HPX500TU Manual Pump for olt Tensioners See pages 8889 See page 90 See pages 940 See page 5 ITP / MTP olt and Nut Protection aps MHP Manually Operated Hydrotest Pumps SPP Heavy uty Hydraulic Pullers HR / HPR Pin & ush Replacement Tool Kits See page 7 See pages 202 See pages 3334 See pages 3536 RKT / RKF Roller Skate Kits RSN Multipurpose Skates RS Heavy uty Skates RSG / RS Heavy uty Skates with Grooved Guide See page 63 See page 64 See page 64 See page 65 O 203

204 ONTT ETILS HIFORE OFFIES U.K. Head Office : HiForce Limited Prospect Way aventry Northants, NN 8PL United Kingdom Tel: daventry@hiforce.com U.K. Regional Office : HiForce berdeen Unit 8, shley Group ase Pitmedden Road berdeen, 2 0P United Kingdom Tel: aberdeen@hiforce.com U..E. Regional Office : HiForce FZO Plot MO 0555 P.O. ox 702 Jebel li, ubai United rab Emirates Tel: dubai@hiforce.com U..E. Regional Office : HiForce Hydraulics Unit 24 / M43 Mussaffah Industrial rea P.O. ox 9722, bu habi United rab Emirates Tel: abu.dhabi@hiforce.com zerbaijan Regional Office : HiForce aspian 4 Salyan Highway Lokbatan istrict aku zerbaijan Tel: baku@hiforce.com Notes: O 204

205 ONTT ETILS HIFORE OFFIES Italy Regional Office : HiForce S.r.l. Via Serio I Opera Milan Italy Tel: italy@hiforce.com Malaysia Regional Office : HiForce Hydraulics (sia) S.. No. 2 Jalan Sg Jeluh 32/92 ukit Kemuning, Nouvelle Industrial Park Shah lam, Selangor Malaysia Tel: malaysia@hiforce.com Netherlands Regional Office : HiForce Nederland V Oud onaventura Industrial Estate Industriestraat Strijen Netherlands Tel: holland@hiforce.com South frica Regional Office : HiForce Hydraulics (Pty) Ltd 6 Gazelle Place (off Suni venue) orporate Park South Gauteng, Midrand South frica Tel: south.africa@hiforce.com Notes: 205 O