Flange Facing. A Buyers Guide.

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1 Flange Facing A Buyers Guide

2 About Mirage Machines Mirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising uptime and improving productivity. Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that are capable of delivering the most exacting standards of tolerance with the highest quality output. Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications. Mirage have been granted ISO 9001:2008 certification for our design and manufacturing systems and we are able to provide full CE certification for our products. Industries Mirage manufacture a range of portable machines for a wide variety of applications and industries including: oil & gas wind power power generation ship build & repair mining & construction subsea utilities Our products are supported by industry experts who work closely with our customers to optimise performance for industry specific applications. With extensive experience within service companies, our teams understand the dynamics of a wide range of industries and have the capability to deliver turn-key solutions that both meet specific requirements and address complex challenges. Contact Us T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

3 Content 5 Overview & Gallery Flange Facing External 7 MM200e (0-8 ) Flange Facing Machine 9 MM300e (0-12 ) Flange Facing Machine 11 MM600e (0-24 ) Flange Facing Machine Flange Facing Internal 13 MM860i (6-34 ) Flange Facing Machine 15 MM1000i (6-40 ) Flange Facing Machine 17 MM1500i (12-60 ) Flange Facing Machine 19 MM2000i (24-80 ) Flange Facing Machine 21 MM3000i ( ) Flange Facing Machine 23 MM305i (2-12 ) Flange Facing Machine 25 MM610i (2-24 ) Flange Facing Machine 27 MM860i (6-34 ) Flange Facing Machine Flange Facing Internal/External 29 MM1080ie (0-157 ) Flange Facing Machine

4 Introduction to Flange Facing Mirage Machines are proud manufacturers of high performance on-site machine tools. Since 1993 we have been producing portable machine tools that help to maintain operational excellence and maximise uptime of on-site assets. Our flange facing machines offer unparalleled performance with our range carrying some of the most reliable, durable, efficient and precise flange facing machines on the market. The patented 360 powered tool post technology makes the operation of these machines easy and reduces operational risks. The Mirage flange facing machines can be used for a wide range of applications including: Rise face flanges RTJ grooves Heat exchanger flanges Techlok flanges Recessed gaskets and spigots Weld preps Hub profiles Lens ring joints SPO compact flanges Swivel ring flanges

5 5 Flange Facing Mirages range of internal and external mounting flange facing machines offer innovative design with the latest linear and ball screw technology, utilising our patented power feed tool posts. Easy setup Independent locking base Delivered ready for use for standard flanges and seal groove configuration Machine Facing range Model Air Externally Mounted MM300e 0-12" MM600e 0-24" Externally & Internally Mounted MM600ie Ext. 0-24" Int " MM1080ie Ext. 0-40" Int " Internally Mounted MM305i 2-12" MM610i 4-24" MM860i 6-34" MM1000i 6-40" MM1500i 12-60" MM2000i 24-80" MM3000i " Drive Power Options Hydraulic MM300e MM600e MM600ie Flange Facing 0 to 305mm (0 to 12") diameters Lightweight Swivel toolpost for RTJ grooves Quick one man set up Flange Facing 0 to 610mm (0 to 24") diameters Precision helical drive Patented powered swivel tool post Quick set up Flange Facing 0 to 2000mm (0 to 80") diameters Maximum versatility with inside / outside mount Patented powered swivel tool post Independent internal / external base MM1080ie MM305i MM610i Flange Facing 0 to 3000mm (0 to 120") diameters Maximum versatility with inside / outside mount Patented powered swivel tool post Independent internal / external base Flange Facing 5 to 305mm (2 to 12") diameters Lightweight Swivel toolpost for RTJ grooves Quick one man set up Flange Facing 50 to 610mm (2 to 24") diameters Lightweight High torque drive Quick set up

6 6 Flange Facing MM860i MM1000i MM1500i Flange Facing 150 to 762mm (6 to 34") diameters Flange Facing 150 to 1000mm (6 to 40") diameters Flange Facing 300 to 1500mm (12 to 60") diameters High torque low noise drive Manual swivel tool post Quick set up adjustable base jaws High torque low noise drive Patented powered swivel tool post Quick set up adjustable base jaws High torque low noise drive Patented powered swivel tool post Quick set up adjustable base jaws MM2000i MM3000i Flange Facing 610 to 2000mm (24 to 80") diameters Flange Facing 1145 to 3000mm (45 to 120") diameters High torque precision drive Patented powered swivel tool post Quick set up large & small base High torque precision drive Patented powered swivel tool post Quick set up fabricated base T: +44 (0) F: +44 (0) Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

7 MM300E MM200E Flange Facer (0-203mm) 0-12 (0-305mm) Lightweight precision construction Preloaded cross roller drive Lightweight Geared continuous construction groove facing feeds Ideal Swivel for tool restricted post for access groove machining Geared continuous groove facing feeds An externally mounted flange facing machine for Swivel tool post for groove machining all types of flange facing, seal groove machining, weld preparation and counter boring. An externally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all The required machine mounting is supplied bases complete and extensions, with toolkit storage including / shipping tools and inserts, air filter lubricator and hose box, CE certificate, packing list and manual. connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

8 8 MM300E MM200E Technical Details 0-12 (0-305mm) Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 0mm 203mm 76mm 210mm 25mm Min: Kw 1.19 m3/m Max: Hp 42 s.c.f.m Feed Rates Facing Feeds (1.75mm pitch feed screw ) Facing Feeds (optional) (1.25mm pitch feed screw) Facing Feeds (optional) (1.0mm pitch feed screw) 0.52mm mm mm Weights and Dimensions Machine Weight Shipping Weight 23 Kgs 45 Kgs 50 Lbs 99 Lbs Shipping Dimensions L - 57cm - (23 ) W - 57cm - (23 ) H - 39cm - (15 ) Lightweight precision construction Preloaded cross roller drive Geared continuous groove facing feeds Swivel tool post for groove machining An externally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual. T: Mirage +44 (0)1332 Machines F: Enterprise +44 (0)1332 Way Jubilee Parkway sales@miragemachines.com Derby DE21 4BB UK

9 9 MM300E 0-12 (0-305mm) Lightweight precision construction Preloaded cross roller drive Geared continuous groove facing feeds Swivel tool post for groove machining An externally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

10 10 MM300E Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 0mm 305mm 50mm 305mm 50mm Min: Kw 1.19 m3/m Max: Hp 42 s.c.f.m Feed Rates Facing Feeds (1.75mm pitch feed screw ) Facing Feeds (1.25mm pitch feed screw) Facing Feeds (1.0mm pitch feed screw) 0.24 / 0.96mm / / 0.80mm / / 0.72mm / Weights and Dimensions Machine Weight Shipping Weight 54 Kgs 83 Kgs 119 Lbs 183 Lbs Shipping Dimensions L - 64cm - (25 ) W - 61cm - (24 ) H - 45cm - (18 )

11 11 MM600e 0-24 (0-610mm) Helical drive for superior surface finish Swivel tool post Geared continuous groove facing feeds Quick set independent base An externally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

12 12 MM600e Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 0mm 610mm 305mm 610mm 102mm Min: Kw 2.7 m3/m Max: Hp 90 s.c.f.m Feed Rates Facing Continuous Groove (fine / coarse) Boring Feeds (fine / coarse) 0.20 / 0.80mm / / 0.72mm / Weights and Dimensions Machine Weight (independent base 14kgs) Shipping Weight 154 Kgs 265 Kgs 339 Lbs 583 Lbs Shipping Dimensions L - 100cm - (40 ) W - 96cm - (38 ) H - 43cm - (17 ) 588 min. Swing Radius

13 13 M860i 6-34 ( mm) Latest linear technology 3 continuous groove feed gearbox Low noise level 2.0hp drive Quick set adjustable clamping jaws An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

14 14 M860i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Minimum Swing Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 153mm 6 864mm mm mm mm mm 4 Min: 10 Max: Kw 2.0 Hp 1.19 m3/m 42 s.c.f.m Feed Rates Feed Rates (3 off in / out) / rev mm Weights and Dimensions Machine Weight (excluding base) Shipping Weight 53 Kgs 189 Kgs 117 Lbs Lbs Shipping Dimensions L - 85cm - (33 ) W - 60cm - (24 ) H - 74cm - (29 )

15 15 MM1000i 6-40 ( mm) Latest linear technology Powered 360 tool post 3 continuous groove feed gearbox Low noise level 2.0hp drive Quick set adjustable clamping jaws An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

16 16 MM1000i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Minimum Swing Diameter Tool Post Travel - (geared automatic) R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 153mm 1000mm 145mm 813mm 712mm 102mm Min: Kw 2.7 m3/m Max: hp 98 s.c.f.m Feed Rates Facing Feed Rates (3 off In/Out) Boring Feed Rates (3 off Up/Down) mm Weights and Dimensions Machine Weight Shipping Weight 52.5 Kgs 203 Kgs 115 Lbs 446 Lbs Shipping Dimensions L - 84cm - (33 ) W - 60cm - (24 ) H - 72cm - (28 )

17 17 MM1500i ( mm) Latest linear technology 3 continuous groove facing feeds Swivel powered tool post Low noise level 80dB drive Quick set adjustable jaws An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

18 18 MM1500i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 305mm 1525mm 290mm 1400mm 102mm Min: Kw 2.69 m3/m Max: Hp 98 s.c.f.m Feed Rates Facing Feed Rates (3 off In/Out) Boring Feed Rates (3 off Up/Down) mm mm Weights and Dimensions Machine Weight (including arm not base) Shipping Weight 412 Kgs 498 Kgs 906 Lbs 1096 Lbs Shipping Dimensions L - 123cm - (48 ) W - 82cm - (32 ) H - 83cm - (33 )

19 19 MM2000i ( mm) Latest linear technology 3 Continuous groove facing feeds Quick set adjustable jaws Swivel powered tool post An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation, counter boring and heat exchanger repair. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

20 20 MM2000i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter (1m base) Minimum Swing Diameter Tool Post Travel (360 swivel) R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 610mm 2032mm 604mm 1830mm 1300mm 102mm Min: Kw 2.69 m3/m Max: Hp 98 s.c.f.m Feed Rates Facing Feed Rates (3 off In/Out) Boring Feed Rates (3 off Up/Down) mm mm Weights and Dimensions Machine Weight Shipping Weight (including machine) Shipping Weight of Bases Shipping Dimensions Base Shipping Dimensions 200 Kgs 440 Lbs 607 Kgs 1335 Lbs 546 Kgs 1201 Lbs L - 180cm - (71 ) W - 90cm - (35 ) H - 72cm - (28 ) L - 190cm - (75 ) W - 125cm - (49 ) H - 57cm - (22 )

21 21 MM3000i ( mm) Latest linear technology incorporated Powered tool post through 360 degrees 3 continuous groove feed gearbox High torque reduction drive Quick set adjustable clamping jaws An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation, counter boring and heat exchanger repair. Optional orbital milling kit available. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

22 22 MM3000i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Minimum Swing Diameter Tool Post Travel R.P.M Drive - Hydraulic Drive - 90 p.s.i (6 bar) Hydraulic 70 bar Air Consumption / Supply Required 1150mm 3050mm 1120mm 2800mm 2615mm 102mm Min: Hp 4.0 Hp 10 gal/min 2.69 m3/m Max: Kw 3.0 Kw 50 Lpm 98 s.c.f.m Feed Rates Facing Feed Rates (3 off In/Out) Boring Feed Rates (3 off Up/Down) mm mm Weights and Dimensions Machine Weight with Base - Max Shipping Weight (Machine) - Box 1 Shipping Weight (Base) - Box Kgs 3025 Lbs 1050 Kgs 2310 Lbs 825 Kgs 1815 Lbs Shipping Dimensions Box 1 L - 285cm - (112 ) W - 100cm - (40 ) H - 75cm - (30 ) Box 2 L - 200cm - (78 ) W - 115cm - (45 ) H - 60cm - (24 )

23 23 MM305i 2-12 (50-305mm) Lightweight precision construction Hardened slide ways Geared facing and striker boring feeds Swivel tool post for groove details Quick set independent base An internally mounted lightweight yet strong flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

24 24 MM305i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 50mm 305mm 50mm 230mm 50mm Min: Kw 1.19 m3/m Max: Hp 42 s.c.f.m Feed Rates Facing Feeds (1.75mm pitch feed screw ) Facing Feeds (1.25mm pitch feed screw) 0.12 / 0.48mm / / 0.20mm / Weights and Dimensions Machine Weight (Independent base) Shipping Weight 15 Kgs 55 Kgs 33 Lbs 121 Lbs Shipping Dimensions L - 65cm - (25 ) W - 45cm - (18 ) H - 42cm - (16.5 ) min. Swing Radius

25 25 MM610i 2-24 (50-610mm) Helical drive for superior surface finish Geared continuous groove facing feeds Swivel tool post Quick set independent base An internally mounted lightweight yet strong flange facing machine for all types of flange facing, seal groove machining, weld prep and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

26 26 MM610i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 50mm 610mm 50mm 508mm 50mm Min: Kw 1.2 m3/m Max: Hp 42 s.c.f.m Feed Rates Facing Feeds (1.75mm pitch feed screw ) Facing Feeds (1.25mm pitch feed screw) Facing Feeds (1.0mm pitch feed screw) 0.12 / 0.48mm / / 0.32mm / / 0.24mm / Weights and Dimensions Machine Weight (independent base) Shipping Weight 45 Kgs 62 Kgs 99 Lbs 136 Lbs Shipping Dimensions L - 67cm - (26 ) W - 45cm - (18 ) H - 38cm - (15 ) min. Swing Radius

27 27 M860i 6-34 ( mm) Latest linear technology 3 continuous groove feed gearbox Low noise level 2.0hp drive Quick set adjustable clamping jaws An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring. The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

28 28 M860i Technical Details Minimum Facing Diameter Maximum Facing Diameter Minimum Clamping Diameter Maximum Clamping Diameter Minimum Swing Diameter Tool Post Travel R.P.M Drive - 90 p.s.i (6 bar) Air Consumption / Supply Required 153mm 6 864mm mm mm mm mm 4 Min: 10 Max: Kw 2.0 Hp 1.19 m3/m 42 s.c.f.m Feed Rates Feed Rates (3 off in / out) / rev mm Weights and Dimensions Machine Weight Shipping Weight 143 Kgs 189 Kgs Lbs Lbs Shipping Dimensions L - 85cm - (33 ) W - 60cm - (24 ) H - 74cm - (29 )

29 MM1080ie (0-4000mm) Internal and external mounting 3 continuous groove facing / boring feeds Quick set base Orbital milling (optional) A unique new concept in flange facing with the machine having the capability to mount internally or externally. Orbital milling option also available. The machine is supplied complete with drive ring, drive motor and gearbox, facing feed /direction gearbox and reduction, facing arm and 360 swivel power feed tool post, internal /external separate mounting base plates, jaw blocks and 8 off clamping jaws - 4 of which have adjustable height setting, toolkit including cutting tools and tool post extensions, air filter lubricator and hose connection (when required), all required bolts and storage / shipping box, CE certificate, packing list and manual.

30 30 MM1080ie Technical Details Min. / Max. Clamping Diameter (External) Min. / Max. Clamping Diameter (Internal) Min. / Max. Turning Diameters (External) Min. / Max. Turning Diameters (Internal) Drive - Hydraulic Drive - Pneumatic Min. / Max. R.P.M (standard motors) Tool Post Down Feed Hydraulic 1050 psi (70 bar) Air Consumption / Supply Required mm mm mm mm 5.0 Hp 4.0 Hp 5 100mm 50 L/min 2.7 m3/m Kw 3.0 Kw Gal/min 98 s.c.f.m Feed Rates Facing Feed Rates (In/Out per rev) Boring Feed Rates (Up/Down per rev) mm mm Weights and Dimensions Machine Weight (not including the base) Shipping Weight 1300 Kgs 5835 Kgs 2860 Lbs Lbs Shipping Dimensions - Base Shipping Dimensions - Legs Shipping Dimensions - Drive L - 233cm - (92 ) W - 210cm - (83 ) H - 119cm - (47 ) L - 349cm - (137 ) W - 158cm - (62 ) H - 70cm - (28 ) L - 127cm - (50 ) W - 81cm - (32 ) H - 136cm - (54 ) 1350 min. Swing Radius

31 31 MM1080ie Optional Accessories MM1080ie-11 Orbital Milling Kit Milling spindle, reduction drive, distributor hose kit to give the MM1080ie milling capability PP3 11Kw Hydraulic Power Pack 60 Lpm / 100 bar (1050 psi) - 380/440v 3 phase or country equivalent. Pendant control MM1080ie-19 Tube Sheet Mounting Kit Mount the MM1080ie to tube sheets efficiently MM1080ie-20 Tube Sheet Back Facing Kit Machine heat exchanger flange back faces in one setup

32 32 Rental Managed from our specially designed UK facility, Mirage Machines offer a comprehensive and ever expanding range of portable machine tools specifically for rental by our customers, on a flexible daily, weekly or monthly basis. Whether you have machine shortages due to breakdown, a peak demand shortage or require a one-off application, our rental equipment can be there when you need it most. Training & Site Support Mirage have developed a range of specialist training packages, delivered by our experienced training team at our UK facility, or on-site across the globe, for all aspects of in-situ machining for your site service technicians. The team is made up of dedicated and specially trained service personnel, for your support and training in all in-situ applications of Mirage kit. With vast experience of application in demanding situations, let our team train and support your technicians for success. Servicing & Refurbishment Our team of dedicated, time served engineers offer a wealth of skills and experience in building and maintaining machine tools of all types. If you have a requirement for servicing or refurbishment, we can reverse engineer a bespoke solution for you, regardless of original manufacturer, condition or age. Maintain the quality of your machining assets and keep them on-line with our machine maintenance, servicing and refurbishment packages. T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

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