No. 1 Choice by Heavy Lifting and Rigging Professionals The Ultimate in Safety and Control

Transcription

1 Telescopic Hydraulic Gantries No. 1 hoice by Heavy Lifting and Rigging Professionals The Ultimate in Safety and ontrol

2 Why hoose nerpac's Telescopic Hydraulic Gantries? Precision Lift and Position of Heavy Loads The Ultimate in Safety and ontrol Highest Quality nerpac adheres to the highest quality standards and maintains rigid Q manufacturing processes ach new gantry is fully load test and supplied with a test certificate from Lloyd's est Support Product training is available at our place or yours, to insure operators are fully trained prior to using the equipment Our global staff is available to help anywhere the equipment may be in operation Proven Safety ll nerpac gantries comply to SM 30.1 and other Safety Standards dvance technology and controls alert operator of unsafe conditions and stops gantry operations 2

3 Telescopic Hydraulic Gantries Hydraulic Gantries Hydraulic Gantries are a safe, efficient way to lift and position heavy loads in applications where traditional cranes will not fit and permanent overhead structures are not an option. Hydraulic Gantries are placed on skid tracks to provide a means for moving and placing heavy loads, many times with only one pick. nerpac offers three series of Hydraulic systems: The cost-effective SL- Super Lift with best in class control and comparable capacity utilizing telescopic cylinders offered in 2 or 3 stages The heavy-duty SL- Super oom Lift with capacities up to 1,200 tons and 3-stage lifting capability through the boom structure The ML- Mega oom Lift, which incorporates all features of the SL- and offers full lifting capacity over the entire stroke ll nerpac gantries are delivered with specific properties and control systems to ensure optimum stability and safety. Standard eatures Self-contained hydraulics Wireless Intelli-Lift controls Synchronous lifting and lowereing Self-propelled wheels or tank rollers with synchronized travel. Gantries apacity 4 legs: tons Lift : feet Leg Required 2 Skid Required 3 Side Shift Optional 4 Header eam Required 5 Lifting Lug* Optional 6 Intellilift Included * In the illlustration Side Shifts are shown. However, some loads can be lifted with Lifting Lugs. or this reason a Lifting Lug is shown INTLLILIT The Intellilift wireless control system is included with all nerpac hydraulic gantries. The Intellilift controller offers superior safety and control and includes the following features: ncrypted bi-directional communication that eliminates interference from other devices Remote operation using multichannel wireless (2.4 GHz) or wired (RS-485) control High and low speed settings utomatic synchronization of lifting with an accuracy of 1 inch (25.4 mm) utomatic synchronization of travelling with an accuracy of 0.60 inch (15 mm) Overload and stroke alarms Remote side shift control mergency stop switch 3

4 SL-, Hydraulic Shown: SL400 SL apacity (4 legs): tons Lift : feet uild-in load holding valves to prevent drifting ouble-acting cylinders with internal retract porting eliminate hazards to external plumbing and are provided with a hand crank to easily switch to free wheel mode SL400 utilizes same accessories as SL- H G SL400 Hydraulic Maximum apacity (4 legs) Retracted Stage 1 Stage 2 Stage 3 Max. Max. Max. Max. Max. ap. ap. SL Max. ap. 52 ase ase Length ase Gauge eam Plate G eam Plate H per leg (with oil) ,

5 SL-, Hydraulic Shown: SL1100 SL apacity 4 legs: tons Lift : feet Octagonal boom: provides added strength for increased capacity and lifting height. Mechanical locking: allows load holding for extended periods of time SL1100 and SL900 have foldable boom to enable easy transport and setup SL1100 and SL900 have tank rollers to provide optimum load distribution SL500 has fixed boom and steel wheels ully powered boom sections H J G I SL1100 Hydraulic Maximum apacity (4 legs) Retracted Stage 1 Stage 2 Stage 3 Max. Max. Max. Max. Max. ap. ap. SL500 SL900 SL Max. ap ase ase Length ase Gauge eam Plate eam Plate Transport imensions per leg (with oil) G H I J , , ,345 5

6 ML-, Hydraulic Shown: ML600 ML apacity 4 legs: tons Lift : feet Square corrugated boom: provides added strength for increased capacity and lifting height oldable boom to enable easy transport and setup Tank rollers to provide optimum load distribution xtra wide track gage for ultimate stability ML500 Hydraulic H G I J Maximum apacity (4 legs) Retracted Maximum Maximum apacity ase Length ase Gauge eam Plate G eam Plate H Transport imensions I J per leg (with oil) ML500 ML ,541 46,

7 dditional omponents SKI TRKS llows for easy leveling of the gantry leg, available in two standard lengths. Required to support and level gantry Provides load spreading to ground Includes lifting eyes and/or fork pockets SL400 and all SL Model Number ST-3 ST-6 ST-3 ST-6 STSL-3 STSL-6 Length ase Gauge HR MS Sold in pairs and includes lifting points and fork pockets for easy positioning on gantry legs. Supplied with load chart Includes lifting eyes and/or fork pockets SL400 and all SL Model Number H-6 H-8 H-6 H-8 HSL-6 HSL-8 HSL-10 HSL-12 *Maximum Load at eam enter eam Length eam epth eam ,259 7

8 dditional omponents POWR SI SHIT lectric propulsion controlled by standard gantry controls. ach set consists of 4 units and 2 extension bars. Used to shift load along header beam ach anchor contains an electric drive Utilizes existing gantry wireless control SL400 and all SL S S SSL400 S0 apacity per Side Shift Motor Power (hp) Travel Speed (in/min) Side Shift Side Shift Side Shift epth per side onnecting ar Minimum Length Maximum LITING LUGS esigned to transfer the load to the top of the header beam. an accommodate a 250 ton shackle or attach directly to the lifted load. Used to attach rigging to header beam Manually spaced to desired location and SL400 and all SL SL400 and all SL LL LL *LLSL250 apacity per nchor Lug eam Hole epth Ø eam Hole Lug Pin Hole Ø Lug epth * LLSL250 is built with two plates connected together and designed to use heavy-duty shackle (not included)

9 Optional ccessories nerpac also offers a variety of optional accessories to complete your gantry system. ccessories or ll Gantries ll STWT STW100 STSP500 Material and imensions Transport rame for zobe Timbers zobe Wood Timbers Steel Shimming Plates L W H escription rame for 100 Pieces Includes 100 Pieces or Skid lignment. Includes 500 Plates. Slings apacities ranging from ton to tons and lengths ranging from 6.5 ft 32.8 ft Shackles apacities from 17 tons to 250 tons Slings (endless grommet) apacity Length apacity Shackles escription SL400 and all SL G-182 G-184 G-186 G-392 G-394 G-396 GSL112-6 GSL112-8 GSL GSL251-6 GSL251-8 GSL SL400 and all SL GP-17 GP-35 GPSL150 GPSL Green Pin rand Tarpaulin overs for Storage Only Side Shift Transport rames escription Transport rame for eam Skidding Units per rame SL400 and all SL TSL-60 TSL-125 TSL Tarpaulin cover includes logo on both sides SL400 and all SL STS STS STL S S SSL400 /

10 Project Gallery Transformer Installation With a Hydraulic Hydraulic oom Safely Transports 120 Ton Machine ed Removal of ecommissioned London Tube Trains With a Hydraulic Transporting a 1,200 Ton Hydraulic Press to the Second loor With a Hydraulic Turbine Lift and Load-in at Shipping Port Turbine and Generator Installation at a New Power Plant in Libya ssembling an Offshore Platform Oil Rig Modules Offloading a 1,300 Ton Hydrocracker Generator Installation at the Owen Springs Power Station 10

11 nerpac Integrated Solutions With more than 50 years of experience, nerpac has gained unique expertise in delivering hydraulic solutions for the controlled movement and positioning of heavy loads. This expertise has been acknowledged by the world s leading industrial professionals and has contributed to the successful movement of a number of the most recognizable structures on earth. In addition to providing the most comprehensive line of globally-supplied, locally supported products, nerpac combines hydraulics, steel fabrication and electronic control with engineering and application knowledge, to design and manufacture solutions that ensure your projects are completed safely and efficiently. XPRIN and XPRTIS HYRULI POWR UNITS nerpac designs, assembles and tests small to large hydraulic power units inhouse. Power units range from.67 hp to 321 hp and are tested with the system they are intended to operate. STL RITION nerpac has a dedicated facility for steel fabrication and welding. We design and manufacture custom structures used in demanding heavy-lifting applications. LTRONIS nerpac designs all control systems in-house. This capability keeps control technology close to the design engineers who are developing the rest of the system. In doing so, we can tailor the control system to match unique project requirements. NGINRING nerpac has a multi-disciplined engineering team capable of design and development of all aspects of an Integrated Solutions system. Leveraging design and application experience with the latest in computer software, rapid prototyping and analysis methods ensures delivery of the highest quality systems. MHINING nerpac utilizes the latest in N machining technologies and manufactures all large and special hydraulic cylinders in-house. We can machine diameters up to 50 inches with lengths to 240 inches. IL SUPPORT nerpac Integrated Solutions is available to provide on-site support including training and troubleshooting of systems. We also stock repair parts and consumable items at several locations to ensure fast delivery and minimal downtime. MINTNN and RPIR ue to the unique nature of nerpac s Integrated Solutions systems, we offer complete maintenance and repair services. Our M&R group is available to assist customers who do not have access to local service facilities qualified to work on these systems. 11

12 Telescopic Hydraulic Gantries The Industrial Tools Line ylinders and Lifting Products General Purpose luminum: Lock Nut, Solid- and Hollow Plunger Pancake, Low Pull Hollow Plunger Precision Long Stroke High Tonnage Jacks Level Lift System Pow'R-RISR Lifting Jacks Pow'R-LOK Lifting Jacks xtreme nvironment Products Pumps Manual ordless and lectric riven ompressed ir riven Petrol riven System omponents Hoses, ouplers, Oil Manifolds, ittings Gauges, daptors Valves 3-and 4-Way irectional Pressure and low ontrol Presses H-rame, Roll rame -lamp and rbor Tension Meters, Load ells Pullers Master Pullers Sets Multi Purpose Puller Sets Posi Lock Pullers Tools Maintenance Sets Punches Lifting Wedges Machine Lifts Load Skates Wedgie, Spreaders utters Pipe enders olting Tools Multipliers Torque Wrenches Impact Sockets Wrench and Tensioner Pumps Twin Safety Hoses Nut utters / Splitters lange/wedge Spreaders lange lignment Tools lange ace Tool Integrated Solutions Synchronized Lifting Systems Jack-Up Systems ridge Launching Systems Synchronized Hoisting Systems Hydraulic Gantries Heavy Lifting Strand Jacks Skidding Systems Self-recting Towers Self Propelled Modular Transporter hain Pulling Systems limbing Jacks Split low Pumps nerpac Worldwide Locations or a complete list of addresses see: bout nerpac nerpac is the leading global provider of high-pressure hydraulic tools and solutions with a broad range of products, local expertise and worldwide distribution network. With a proven track record in a wide range of markets, nerpac designs and manufactures high-quality tools and solutions for all industrial applications. for latest nerpac information Visit the nerpac Web Site and find out about: Learn more about hydraulics Promotions Online olting alculator New products lectronic atalogs Trade shows Manuals (instruction and repair sheets) Nearest istributors & Service enters nerpac products in action Integrated Solutions While nerpac has the world's largest product portfolio for heavy-lifting and load-control applications, we also have the knowledge to put all these programs together or modify them to provide a lift system for your most demanding and unique applications. Your nerpac istributor: nerpac has gained unique experience in delivering hydraulic solutions for the controlled movement and positioning of heavy objects. nerpac supports your business by offering the right solutions and service to help you get your work done efficiently and safely. Ordering Products and atalogs To find the name of the closest nerpac distributor or service center, to request literature or technical application assistance, contact nerpac at: Hydraulic solutions for controlled movement and positioning of heavy loads Synchronous Lifting Systems Stage Lifting and limbing Systems ridge Launching Systems Synchronous Hoisting Systems Hydraulic Gantries Heavy-Lifting Strand Jacks Skidding Systems Self-recting Towers Self-Propelled Modular Trailer hain Pulling Systems Internet: info@enerpac.com 702_ _N-US 2016 nerpac - Subject to change without notice.