Competitive. Innovative. - Your Team for SoLutions and Technology. TLT-Turbo. TLT-Turbo GmbH 2017
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1 Competitive. Innovative. - Your Team for SoLutions and Technology TLT-Turbo 0
2 Important reference projects for tunnel ventilation Road tunnel ventilation systems Railway tunnel ventilation systems Tunnel Craptaig / Switzerland (2170 m) Tunnel Roveredo / Switzerland (2300 m) Tunnel Leifers / Italy (2860 m) Tunnel Lungern / Switzerland (3550 m) Elbtunnel / Germany (2950 m) Zürich Western Ring / Switzerland (2175 m) Tunnel Seelisberg / Switzerland (9200 m) Tunnel Roppener / Austria (5100 m) Tunnel Arlberg / Austria (13930m) 1 Gotthard Base Tunnel / Switzerland (57 km) Furka Tunnel / Switzerland (15,4 km) Oresund Tunnel / Denmark Sweden (4 km) Metro tunnel ventilation systems London Heathrow Terminal 5 / Great Britain (19 km) Metro Almaty / Kazakhstan (8,5 km) Metro Baku / Azerbaijan (3,5 km)
3 TLT s metro references worldwide Warsaw Moskow Seattle Massachusetts New York Bilbao London Charkiw Almaty Barcelona Tbilisi Baku Tashkent Chengdu Guangzhou 2
4 Reference 1 Longest railway tunnel worldwide Gotthard Base Tunnel, Switzerland 3
5 TLT s newest reference project for tunnel ventilation systems (TVS) Longest railway tunnel worldwide Gotthard Base Tunnel, Switzerland Scope: TVS Tunnel Ventilation System Construction time: TLT-Part: Investment: TLT-Part: 17 years 5 years 21,5 Billion EUR 48 Million EUR Customer s decision for TLT because a full range integrated solution was requested Customer s decision for TLT because a full range integrated solution was requested 4
6 TLT s newest reference project for tunnel ventilation systems (TVS) Longest railway tunnel worldwide Gotthard Base Tunnel, Switzerland Scope: TVS Tunnel Ventilation System 400 fans with drive systems, cabling, station control system, fire detection device system, medium/low voltage system, installations, commissioning and testing for health & saftey 5
7 Fresh Air for the World s longest Railway Tunnel Longest railway tunnel worldwide 2x57 Km Gotthard Base Tunnel, Switzerland Scope: TVS Tunnel Ventilation System with fans, drive system, cabling, station control system, fire detection device system, medium/low voltage system, installations, commissioning and testing 6
8 Fresh Air for the World s longest Railway Tunnel km of tunnel system incl. 2 x 57 km main tunnel with 180 cross passage tubes 7 High speed test with 275 km/h TLT as consortium leader for tunnel ventilation system Fulfillment of Swiss customers high availability targets of > 99,8% Energy saving upto 18% due to TLT s optimization compared to design Integrated system for high complexity with from one source 30 years life time requirement for ventilation equipment High availability system
9 Fan System and installation for the World s longest Railway Tunnel Longest railway tunnel worldwide 2x57 Km Gotthard Base Tunnel, Switzerland 4 supply fans each 28 t 4 smoke exhaust fans each 28 t 24 exhaust dampers 360 overpressure fans 24 special jet fans Number of trucks: 32 Total equipment weight: approx. 550 t 8
10 Scope of Supply Transformer Medium Voltage Switchgear Site Management Logistics Project Management Jet Fan Fire Detection Device Electric Drive System Service Equipment Installation Service Service Main- Tenance Silencers Fan Equipment High Pressure Fan Over Pressure Fan Local Control System Tunnel Sensors Cabling Comissioning & Testing Training Docu- Mentation Dampers Ducting Ventilation Equipment Tunnel Fan Gotthard Base Tunnel Ventilation System Steel Construction Feasibility Study System Optimization Simulation System Design BoQ TVS Engineering 9
11 Scope of Supply Fan Equipment 4 Tunnel Fans for fresh air 4 Tunnel Fans for exhaust air (temp. res. 400 C) 10 Pictures of Tunnel Fans
12 Scope of Supply Fan Equipment 24 Jet Fans 11 Picture of Jet Fan installation
13 Scope of Supply Fan Equipment 1 High pressure fan with two stages 12 Picture of high pressure fan
14 Scope of Supply Fan Equipment 360 Over pressure fans 13 Picture of over pressure fans
15 Scope of Supply Ventilation Equipment 28 Exhaust air hatches (4,3 m x 5 m) 1 Hydraulic fresh air hatch (2 m x 2,5 m, temp. res C) 2 Air hatches per axial fan 14 Picture of exhaust air hatch
16 Scope of Supply Ventilation Equipment Silencers Steel construction parts Ducting 15 Pictures of silencers
17 Scope of Supply Electric Equipment Drive Systems Cabling Station Control System Fire Detection Device System Medium/low Voltage System 16 Pictures of control system and fan monitoring cabinet
18 Scope of Supply Service Logistics Site management Installation Commissioning & Testing 17 Pictures of fan installation
19 Scope of Supply System Design Development and improvement of aerodynamic design to reduce pressure drop A : A Prevention of smoke recirculation from exhaust to fresh air inlet A A 18 Erstfeld Portal
20 Drawings (extract) 19
21 Drawings (extract) 20
22 Customer Benefits Summary Reduction of total fan electricity consumption by kw (~10 %) Project life time Operating hours per year [h/a] Electricity consumption [kwh] MWh over life time t CO2 substitution over life time 4,5 Mio savings in operating costs over life time Construction & Test Σ
![Pressure [Pa] Technical Reliability & Safety TLT-Project Gotthard Base Tunnel Customer demand: - Full size test under real conditions - 510.](/docs-images/95/124801489/images/23-1.jpg "000 cycles without interuptions or breaks - -/+ 10.")
23 Pressure [Pa] Technical Reliability & Safety TLT-Project Gotthard Base Tunnel Customer demand: - Full size test under real conditions cycles without interuptions or breaks - -/ Pa pressure waves Technological Challenge High train speed of 250 km/h and interaction between train and tunnel cause exeptionally high pressure waves TLT had to proof to customer that ventilation equipment will withstand the resulting mechanical stress Time [s] Detail of measuring record for pressure wave tests in TLT test bench [blue: pressure in chamber, red: pressure in outlet] 22
24 Preference Letter for worlds longest railway tunnel for TLT s excellent project management In 2016 a 5-years maintenance contract was signed for 5 Million 23
25 Reference 2 Metro Almaty, Kazakhstan 24
26 Reference project for tunnel ventilation systems (TVS) Metro Almaty Line 1 (Kazakhstan) Scope: TVS Tunnel Ventilation System with fans, drive system, local control system, silencers, dampers, installation, commissioning and testing TVS (fans) 36 TA Metro supply / exhaust fans 250ºC / 1h temperature resistant Cooling equipment for electrical rooms 25
27 Scope of Supply Fan Equipment 36 Metro Fans (temp. res. 250 C ) 26 Picture of Metro Fan for Metro Almaty
28 Scope of Supply Fan Equipment 36 round dampers (temp. res. 250 C ) 27 Picture of damper for Metro Almaty
29 Scope of Supply Frequency converter & control panels 36 VSDs 36 control panels 28 Picture of VSD & control panel for Metro Almaty
30 Scope of Supply Service Testing (FAT) 29 Picture of metro fan testing
31 Scope of Supply Service Onsite commissioning 30 Picture of metro fan commissioning
32 Drawings (extract) 31
33 Drawings (extract) 32
34 Customer Benefits Summary Reduction of total fan types 28 operating points for 36 fans Result only in 3 fan types savings in spare parts Less variation in spare parts Less storage costs Less costs 33
35 Preference Letter for Metro Almaty 34
36 Other references Metro & Railway 35
37 London Heathrow Terminal 5 City Link mm rotor diameter - TLT s largest metro fan TLT as consortium leader for tunnel ventilation system High availability system 19 km-link between airport and city station Paddington (TLT work period ) Train speed 160 km/h Fulfillment of British health and safety standards Integrated system for high complexity with from one source years life time requirement for ventilation equipment
38 Reference project - Design for tunnel ventilation systems (TVS) London Heathrow Terminal 5 City Link Realization: 完成 : 年 TLT s largest installed Metro Fan with 3100mm rotor diameter motor power: 600kW, volume flow: 280 m3/s (100% reversible) 37
39 Preference Letter for London Heathrow Terminal 5 City Link from Balfour Beatty Scope of Supply: 4 TLT Metro-Exhaust-Axial Fans TA 31,5/14-1 Total power 2400 kw (approx kva) 2 TLT Metro-Exhaust-Axial Fans TA 22,4/14-1 Total power 500 kw (approx. 650 kva) 2 TLT Metro-Exhaust-Axial Fans TA 22,4/14-1 Total power 220 kw (approx. 285 kva) We herewith confirm that TLT-Turbo GmbH has successfully carried out the work as described above, fulfilling its contractual obligations. BBRP Balfour Beatty Rail Projects (Contractor) 38
40 Important Reference project for tunnel ventilation systems (TVS) Railway Tunnel Furka, Switzerland Scope: TVS Tunnel Ventilation System for fresh air supply for civil works and smoke exhaust in case of fire and air drying with all installations, commissioning and testing 2 x 2-stage reversible axial fans for 6000 Pa (300ºC / 2h temperature resistant) Motor drive power: 2 x 630 kw/fan Dampers Silencers 39
41 Reference project - Design for tunnel ventilation systems (TVS) Metro Doha (Qatar) As nominated sub-contractor of Siemens Design work together with Pöyry Definition & analysis of ventilation modes Definition of ventilation system Definition & analysis of tunnel cooling system Compliance with NFPA 130 Final Design Improved design for efficiency Efficient operating modes for comfort and safety 40
42 Preliminary Design for Qatar s vision underground stations 130 km network with 59 km tunnel TLT as consortium leader for tunnel ventilation system High availability system Train speed 90 km/h at headway of 90s with underground airport link to city Fulfillment of high international standards (e.g. NFPA 130) High complexity with tunnel cooling 30 years life time requirement for ventilation equipment 41
43 Reference project for tunnel ventilation systems (TVS) Metro Baku (Azerbaijan) Scope: TVS Tunnel Ventilation System with fans, drive system, local control system, silencer, dampers, installation, commissioning and testing TVS (fans) 23 TA Metro supply / exhaust fans 250ºC / 1h temperature resistant 42
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