Class Quality Module Total Tooth Thickness Max. Feed Force per Applications (Examples) Pitch Tolerance Length Pinion Contact/
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- Pauline Manning
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1 Overview of Integrated Rack 90 Arrangement 180 Arrangement Adjusting between rack and rai not necessary Space-saving and performance-optimized design can be reaized Different types of integrated racks aows best price-performance-ratio Aows assembing of integrated rack and rai outside te macine On-site mounting of integrated rack and rai wit corresponding device Continuous inking of te integrated rack wit rais Additiona requirement: treads in te rai for te 90 arrangement Heica Integrated Rack Cass Quaity Modue Tota Toot Tickness Max. Feed Force per Appications (Exampes) Pitc Toerance Lengt Pinion Contact/ Error Toot Wide (μm/m) (μm) (mm) (kn/widt) HPIR Hig Precision Integrated Rack BIR Basic Integrated Rack /24 Macine Toos, Wood, Pastic /29 Working Macines / /25 Pick and Pace Appicaions / /40 Straigt Integrated Rack Cass Quaity Modue Tota Toot Tickness Max. Feed Force per Appications (Exampes) Pitc Toerance Lengt Pinion Contact/ Error Toot Wide (μm/m) (μm) (mm) (kn/widt) HPIR Hig Precision Integrated Rack BIR Basic Integrated Rack /24 Macine Toos, Wood, Pastic /29 Working Macines / /25 Pick and Pace Appicaions / /40 Dimensions in mm ZC 1
2 Overview of Integrated Rack Straigt/ Heat-Treatment Series Heica Modue of Teet Page HPIR Heica 1) 2, 3, 4 Induction-Hardened 6 25 ZC-4/ Straigt 5, 10, mm Induction-Hardened 6 25 ZC-8/9 BIR Heica 1) 2, 3, 4 Soft 9 e 27 ZC-6/ Straigt 5, 10, mm Soft 9 e 27 ZC-10/11 Mounting Guide for 90 Version ZC-12 Mounting Guide for 180 Version ZC-13 Seection and Load Tabes ZC Eectronicay Controed Lubricators, Siding-Type Lubricating Bruses ZE-2 6 and Hose-Connection Sets Fet Gear and Mounting Saft ZE Mounting ZF - 9 1) A our eica racks are rigt and, except te companion racks, wic are eft and! ZC 2 Dimensions in mm
3 Overview of Gears wit Metric-Pitc Series Pitc Heat-Treatment Toerance Page of Teet of Teet , 10, Case-Hardened 6 e 25 ZC , 10 Soft 8 e 25 ZC-14 Seection and Load Tabes ZC Eectronicay Controed Lubricators, Siding-Type Lubricating Bruses ZE-2 6 and Hose-Connection Sets Fet Gear and Mounting Saft ZE Mounting ZF - 9 Suitabe eica pinions are sown at page ZA 14 and foowing pages. Dimensions in mm ZC 3
4 HPIR Integrated Rack Modue 2 4 Quaity 6 90 Version b 0 k d 1 d 2 d 3 L 1 t a a '42" Order N N Code Modue L 1 L 2 of Teet b k o f a I of Hoes d 1 d 2 t a 1 d Tota pitc error: GT f / mm Teet induction-ardened and ground Materia C45 Ground on a sides after ardening Mounting racks, see page ZF-2. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. ZC 4 Dimensions in mm
5 HPIR Integrated Rack Modue 2 4 Quaity Version b t 3 0 k d 1 d 2 m 3 3 L 2 a a 1 L 1 t 19 31'42" Order N N Code Modue L 1 L 2 of Teet b k o f a I of Hoes d 1 d 2 t a 1 m 3 3 t M M M M M M Tota pitc error: GT f / mm Teet induction-ardened and ground Materia C45 Ground on a sides after ardening Mounting racks, see page ZF-2. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. Dimensions in mm ZC 5
6 BIR Integrated Rack Modue 2 4 Quaity 9 90 Version b 0 k d 1 d 2 d 3 L 2 a a 1 L 1 t 19 31'42" Order N N Code Modue L 1 L 2 of Teet b k o f a I of Hoes d 1 d 2 t a 1 d Tota pitc error GT f / mm. Mounting racks see page ZF-2. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. ZC 6 Dimensions in mm
7 BIR Integrated Rack Modue 2 4 Quaity Version b t 3 0 k d 1 d 2 m 3 3 L 2 a L 1 t a '42" Order N N Code Modue L 1 L 2 of Teet b k o f a I of Hoes d 1 d 2 t a 1 m 3 3 t M M M M Tota pitc error GT f / mm. Mounting racks see page ZF-2. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. Dimensions in mm ZC 7
8 HPIR Integrated Rack Pitc 5, 10, Quaity 6 90 Version L 1 b a 0 k d 1 d 2 d 3 a 1 t Order N N Code Pitc L 1 of Teet b k o f a I of Hoes d 1 d 2 t a 1 d Tota pitc error: GT f / mm Teet induction-ardened and ground Materia C45 Ground on a sides after ardening Mounting racks see page ZF-2 and ZF-4-5. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. ZC 8 Dimensions in mm
9 HPIR Integrated Rack Pitc 5, 10, Quaity Version L 1 b a t 3 0 d 1 k d 2 m 3 3 a 1 t Order N N Code Pitc L 1 of Teet b k o f a I of Hoes d 1 d 2 t a 1 m 3 3 t M M M M Tota Pitc Error: GT f / mm Teet induction-ardened and ground Materia C45 Ground on a sides after ardening Mounting racks see page ZF-2 and ZF-4-5. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. Dimensions in mm ZC 9
10 BIR Integrated Rack Pitc 5, 10, Quaity 9 90 Version a L 1 b 0 k d 1 d 2 d 3 a 1 t Order N N Code Pitc L 1 of Teet b k o f a I of Hoes d 1 d 2 t a 1 d Tota pitc error GT f / mm. Mounting racks see page ZF-2 and ZF-4-5. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. ZC 10 Dimensions in mm
11 BIR Integrated Rack Pitc 5, 10, Quaity Version a L 1 b t 3 0 k d 1 d 2 m 3 3 a 1 t Order N N Code Pitc L 1 of Teet b k o f a I of Hoes d 1 d 2 t a 1 m 3 3 t M M M M Tota Pitc error GT f / mm. Mounting racks see page ZF-2 and ZF-4-5. To acieve precision rack joints, we recommend our patented rack assemby kit, see page ZF-4. For ubrication of racks & pinions, we recommend our automatic ubrication systems, see page ZE-1. For te cacuation and seection of te rack & pinion drive, see page ZD-1. Dimensions in mm ZC 11
12 Mounting Guide for 90 Version Integrated Rack Tis tabe wit te most usua rais enabes (you) to seect te rack suitabe for te rai. te permissibe feed force of te rack as to be cecked, too. te rai as to be seected according to te suppier's specifications. Racks from 90 Assemby (Additiona treads required in te rai) ATLANTA HIWIN LGR 15R LGR 20R LGR 25R LGR 30R LGR 35R LGR 45R AGR 15U AGR 20R AGR 25R AGR 30U HGR 15Z HGR 20Z HGR 25Z HGR 30Z HGR 35Z HGR 45Z IKO LWL 20 LWH 15 LWH 20 LWH 25 LWH 30 LWH 35 LWH 45 LRX 15 LRX 20 LRX 25 LRX 30 LRX 35 LRX 45 INA KUSE 20 KUSE 25 KUSE 30 KUSE 35 KUSE 45 KUVE 15 KUVE 20 KUVE 25 KUVE 30 KUVE 35 KUVE 45 KUE 15 KUE 20 KUE 25 KUE 30 KUE 35 NSK L1H 15 L1H 20 L1H 25 L1H 30 L1H 35 L1H 45 L1S 15T L1S 20 L1S 25 L1S 30 L1S 35 LY 15 LY 20 LY 25 LY 30 LY 35 LY 45 LA 25 LA 30 LA 35 LA 45 Scneeberger BM 15 BM 20 BM 25 BM 30 BM 35 BM 45 SKF LLBHS 15 LLBHS 20 LLBHS 25 LLBHS 30 LLBHS 35 LLBHS 45 LLBUS 20 LLBUS 25 LLBUS 35 Star 1605-G G G G G G G G G G G G G G G G G G45 THK SSR15 SSR20 SSR25 SSR30 SSR35 SHS15 SHS20 SHS25 SHS30 SHS35 SHS45 SR15 SR20 SR25 SR30 SR35 SR45 HSR15 HSR20 HSR25 HSR30 HSR35 HSR45 CSR15 CSR20 CSR25 CSR30 CSR35 CSR45 GSR15 GSR20 GSR25 GSR30 NSR20TBC Mounting Device Order Code Te device for mounting racks on rais (patented), is avaiabe upon request. ZC 12 Dimensions in mm
13 Mounting Guide for 180 Version Integrated Rack Tis tabe wit te most usua rais enabes (you) to seect te rack suitabe for te rai. te permissibe feed force of te rack as to be cecked, too. te rai as to be seected according to te suppier's specifications. Racks from 180 Assemby ATLANTA HIWIN LGR 15R LGR 20R LGR 25R LGR 30R LGR 35R LGR 45R AGR 15U AGR 20R AGR 25R AGR 30U HGR 15R HGR 20R HGR 25R HGR 30R HGR 35R HGR 45R IKO LWL 20 LWH 15 LWH 20 LWH 25 LWH 30 LWH 35 LWH 45 LRX 15 LRX 20 LRX 25 LRX 30 LRX 35 LRX 45 INA KUSE 20 KUSE 25 KUSE 30 KUSE 35 KUSE 45 KUVE 15 KUVE 20 KUVE 25 KUVE 30 KUVE 35 KUVE 45 KUE 15 KUE 20 KUE 25 KUE 30 KUE 35 NSK L1H 15 L1H 20 L1H 25 L1H 30 L1H 35 L1H 45 L1S 15T L1S 20 L1S 25 L1S 35 LY 15 LY 20 LY 25 LY 30 LY 35 LY 45 LA 25 LA 30 LA 35 LA 45 Scneeberger BM 15 BM 20 BM 25 BM 30 BM 35 BM 45 SKF LLBHS 15 LLBHS 20 LLBHS 25 LLBHS 30 LLBHS 35 LLBHS 45 LLBUS 20 LLBUS 25 LLBUS 35 Star 1605-G G G G G G G G G G G G G G G G G G45 THK SSR15 SSR20 SSR25 SSR35 SHS15 SHS20 SHS25 SHS30 SHS35 SHS45 SR20 SR25 SR35 SR45 HSR15 HSR20 HSR25 HSR30 HSR35 HSR45 CSR15 CSR20 CSR25 CSR30 CSR35 CSR45 GSR15 GSR20 GSR25 GSR30 RSR20 Mounting Device Order Code Te device for mounting racks on rais (patented), is avaiabe upon request. Dimensions in mm ZC 13
14 t Gearwees Pitc 5, 10, mm Straigt Toot System, Ground Teet u b 2 b 1 16MnCr5, Case-Hardened d k d d N8 Gearing Grade 6 e 25 d 1 N Order Code Modue of Teet z d d k d H6 1 d N b 1 b 2 u t Srink-Disk on page GH-1 Pitc 5 mm Pitc 10 mm Pitc mm Straigt Toot System, mied teet d N d 1 b 2 d d k Soft Ck b 1 Gearing Grade 8 e 25 N Order Code Modue of Teet m z d d k d 1 d N b 1 b 2 Pitc 5 mm Pitc 10 mm Furter finising (turning bores, keywaying, treading, etc.) is possibe witin sort time. ZC 14 Dimensions in mm
15 Integrated Rack and Pinion Drive Cacuation and Seection Modue 2 Heica Toot System Rack HPIR HPIR BIR BIR Quaity Widt 19 mm Widt 24 mm Widt 20 mm Widt 25 mm Materia 16MnCr5 16MnCr5 C45 C45 Rack Pinion Heat Treatment Induction Hardened Induction Hardened Soft Soft Materia 16MnCr5 16MnCr5 16MnCr5 C45 16MnCr5 C45 Heat Treatment Case Hardened Case Hardened Case Hardened Ind. Hardened Case Hardened Ind. Hardened No. of Pinion Teet 1) Pitc Circe Dia. Maximum Feed Force Dimensions in mm ZC kn 6.0 kn 1.0 kn 0.8 kn 1.25 kn 1.00 kn kn 6.7 kn 1.0 kn 0.9 kn 1.25 kn 1.10 kn kn 6.7 kn 1.0 kn 1.0 kn 1.25 kn 1.25 kn kn 6.8 kn 1.5 kn 1.0 kn 1.80 kn 1.25 kn kn 6.8 kn 1.5 kn 1.0 kn 1.80 kn 1.25 kn 1) Ceck avaiabiity (capter ZA) Maximum permissibe Feed Forces 1) in kn wic are acieved wit good grease ubrication (i.e. use of te eectronic ubricator described on page ZE-2/3 or manua ubrication at east once a day) and v=1.5 m/s, S B =1.0 as we as a inear oad distribution factor L KHß of 1.0. Te vaues in te oad tabes are maximum vaues under perfect conditions and is a guide vaue. A cacuation of te appication and configuration is in any cases needed. Cacuation and exampe see page ZD-1. 1) For keyway transmission make a separate cacuation, torque wit srink disk see on page GH-1.
16 ZC 16 Dimensions in mm Rack HPIR BIR Integrated Rack and Pinion Drive Cacuation and Seection Modue 3 Heica Toot System Quaity 6 9 Widt 29 mm Widt 30 mm Rack Pinion Materia 16MnCr5 C45 Heat Treatment Induction Hardened Soft Materia 16MnCr5 16MnCr5 C45 Heat Treatment Case Hardened Case Hardened Induction Hardened No. of Pinion Teet 1) Pitc Circe Dia. Maximum Feed Force kn 1.5 kn 1.5 kn kn 1.5 kn 1.5 kn kn 2.5 kn 1.5 kn kn 3.0 kn 2.0 kn 1) Ceck avaiabiity (capter ZA) Maximum permissibe feed forces description see page ZC-15
17 Integrated Rack and Pinion Drive Cacuation and Seection Modue 4 Heica Toot System Rack HPIR BIR Quaity 6 9 Widt 39 mm Widt 40/41 mm Materia 16MnCr5 C45 Rack Pinion Heat Treatment Induction Hardened Soft Materia 16MnCr5 16MnCr5 C45 Heat Treatment Case Hardened Case Hardened Induction Hardened No. of Pinion Teet 1) Pitc Circe Dia. Maximum Feed Force Dimensions in mm ZC kn 2.5 kn 1.4 kn kn 3.5 kn 2.5 kn kn 3.5 kn 2.5 kn kn 4.5 kn 3.0 kn kn 5.0 kn 4.0 kn 1) Ceck avaiabiity (capter ZA) Maximum permissibe feed forces description see page ZC-15
18 ZC 18 Dimensions in mm Integrated Rack and Pinion Drive Cacuation and Seection Pitc 5 Straigt Toot System Rack HPIR HPIR BIR BIR Quaity Widt 19 mm Widt 24 mm Widt 20 mm Widt 25 mm Rack Pinion Materia 16MnCr5 16MnCr5 C45 C45 Heat Treatment Induction Hardened Induction Hardened Soft Soft Materia 16MnCr5 16MnCr5 C45 C45 Heat Treatment Case Hardened Case Hardened Induction Hardened Induction Hardened No. of Pinion Teet 1) Pitc Circe Dia. Maximum Feed Force kn 0.9 kn 0.25 kn 0.3 kn kn 2.9 kn 0.5 kn 0.6 kn kn 4.0 kn 0.6 kn 0.7 kn kn 4.3 kn 0.8 kn 0.9 kn kn 5.0 kn 1.0 kn 1.2 kn 1) Ceck avaiabiity (capter ZC) Maximum permissibe feed forces description see page ZC-15
19 Integrated Rack And Pinion Drive Cacuation And Seection Pitc 10 Straigt Toot System Rack HPIR BIR Quaity 6 9 Widt 29 mm Widt 30 mm Rack 16MnCr5 C45 Heat Treatment Induction Hardened Soft Pinion Materia 16MnCr5 16MnCr5 C45 C45 Heat Treatment Case Hardened Case Hardened Induction Hardened Soft No. of Pinion Teet 1) Pitc Circe Dia. Maximum Feed Force Dimensions in mm ZC kn 2.0 kn 1.5 kn 0.5 kn kn 2.4 kn 2.0 kn 1.4 kn kn 3.5 kn 2.5 kn 2.0 kn kn 4.0 kn 3.0 kn 2.5 kn kn 5.5 kn 4.0 kn 4.0 kn 1) Ceck avaiabiity (capter ZC) Maximum permissibe feed forces description see page ZC-15
20 ZC 20 Dimensions in mm Rack HPIR BIR Quaity 6 9 Widt 39 mm Widt 40 mm Rack Pinion 1) Ceck avaiabiity (capter ZC) Integrated Rack and Pinion Drive Cacuation and Seection Pitc Straigt Toot System Materia 16MnCr5 C45 Heat Treatment Induction Hardened Soft Materia 16MnCr5 16MnCr5 C45 C45 Heat Treatment Case Hardened Case Hardened Induction Hardened Soft No. of Pinion Teet 1) Pitc Circe Dia. Maximum Feed Force kn 5.0 kn 3.5 kn 3.0 kn kn 6.5 kn 4.5 kn 4.0 kn Maximum permissibe feed forces description see page ZC-15
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