BNZ Small hole boring bars DAL / DDL / DML. G High speed machining for super finishing hardened steel (HRC50~60) G Excellent surface roughness

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1 SUMIBOON / SUMIDIA Precision BNBB M20 Sma hoe boring toos CBN cutting edge is brazed on to a soid carbide shank. Sma hoe boring BNZ M21 Sma hoe boring bars Soid carbide boring bars WB M22 CBN rooving System for ardened Stees Soid carbide boring bars with economica CBN insert. Tangentia Inserts with economica CBN and PCD insert. Min. boring dia. is ø 10,0 mm. for hardened stees. Min. boring dia. is ø mm. M21 Sma hoe boring bars Sma hoe boring for hardened stees. BNB Min. boring dia. is ø 7,0 mm. Doube camp hoder roove Widths from 1,,0mm New CBN grade for interrupted grooving DABB-C DABB-N DABB-B BN M2 Threading hoders DABB M2 Sma hoe boring toos CBN cutting edge for hardened stee PCD cutting edge for finishing of PCD cutting edge is brazed on to a soid carbide shank. Min. boring dia. is ø 3,0 mm. regrinding. From genera to high precision driing of Auminium aoys DABB-C for boring DABB-N for profiing and corner grooving DABB-B for back boring SF M32 igh precision SUMIDIA Dris sma non-ferrous parts Adjustabe threading after DA / DD / DM M27 Sma diameter cutter for sma machines igh speed roughing and finishing with SumiDia DA2200 FMU chamfering and stepped driing M28 BN Finish Mi for finishing grey cast iron rpm = Economica PCD insert NF type M30 eica Master SUMIBOON Endmi igh speed machining for super finishing hardened stee (C0~) Exceent surface roughness un-out ess than 10µm Easy assembing Finishing and roughing auminium aoys and nonferrous materias igh precision and highspeed machining vc= 000 m/min Aumimum aoy body un-out ess than 10µm Easy assembing BNBP M31 Moud Finish Master Micro Ba Nose Endmis Spira CBN brazed cutting edge vc= m/min z=3,2 igh speed capabiity of BNES M2 igh speed face mi for Auminium Dry machining Stabe cutting igh accuracy Exceent swarf evacuation igh precision machining of hardened stees C70 with ong too ife igh speed face mi for Auminium DM type is suitabe for F Super tough grade SUMIBOON BN30 prevents chipping of the cutting edge accuracy : ±0,00mm M19

2 SUMIBOON Sma oe Boring For ardened Stee BNBB Type BNBB type sma hoe boring toos for hardened work pieces up to diameter mm "Sumiboron" Brazed Boring for Sma oe Boring BNBB (Carbide shank) Dmin d h r Appicabe hoder BNBB , 0,2 BB 31 BNBB 0, 3, 0,2 BB 1 BNBB 0,, 0,2 BB 1 BNBB 0,, 0,2 BB 1 BNBB 08 8, 8 7, 0,2 BB 81 oder rade of brazed cutting edge SUMIBOON (CBN) BN20 Spare Parts d1 ardened stees SUMIBOON BN20 BB 1 BB 1 BB 1 BB 81 8 BT 00 T Notes 30 ~ 10 m/min ow speed may cause chattering in cutting process and chipping occurence on the cutting edge. Feed rate ( f ) 0,03 ~ mm/rev - (C~8) 0,03 ~ 0,2 mm Precaution On Use Cutting speed (v c) Depth of cut (doc) d2 BB 31 ecommended Cutting Conditions Work materia Excessive depth of cut may cause arger deformation of too,resuting in deterioration of bore accuracy. Adjust overhang to achieve absoute minimum. For use of a sma diameter brazed boring too, seect high speed and sma feed rate, as much as possibe. M20

3 SUMIBOON Sma oe Boring Bars For ardened Stee D min. = 10,0 mm D min. = 7,0 mm BNZ / BNB Type BNZ type BNB type Boring Bars for Sma oe Boring BNZ (Carbide shank) Dmin d 1 h f γ 7, -1 BNZ BNZ ,, -12 BNZ ,, -10 BNZ , -8 BNB 08 / BNB 12 / BNB 1 / BNB 20 / Appicabe insert ZNEX 001 ZNEX (CBN) oder BB1 for BNZ (ød=mm) BNB (Carbide shank) oder BNZ BNZ 8 BNZ 10 BFTX 020 N TX 0 ecommended Cutting Conditions 0,03 ~ mm/rev Depth of cut 0,03 ~ 0,2 mm Camp Camp bod Nut BNB 08 / BNB 12 / BNB 1 / BNB 20 / BNBC BNBC BNBC BNBC B 030 FBUP-3-A0-9 B 0310 B 0310 BNBW-2 BNBW- BNBW- BNBW-7 T 020 T 020 T 020 T 020 oders Performance Area Shank size ød Feed rate oder ~ 120 m/min TBN (CBN) Spare Parts for BNB Spare Parts for BNZ Cutting speed TBN 01 Stee shank Stabe performance area Carbide shank Chattering area Work materia: Aoy stee (C ) Cutting conditions: vc = m/min f = mm/rev doc = 0,2 mm Overhang ength M21

4 SUMIBOON rooving Too oder WB Type System g n i v o BN roes C w e N ed Ste n e d r a for Features Tangentia insert Doube camping system degree tangentiay mounted insert improves rigidity The doube camping system increases stabiity so even axia feeds are possibe. New coated CBN grade BNC30 Wide insert range 1,,0mm Tough new coated CBN grade for interrupted hard grooving Wide range of width s and grades for continuous and interrupted cut grooving operations rades rade Appication BN20 Continuous grooving BNC30 Features Uncoated CBN grade for continuous cut grooving appications Interrupted grooving Tough new CBN coated grade deveoped for interrupted cut grooving appications ecommended cutting Conditions Materia Cutting speed (m/min) Feed rate (mm/rev) rade ardened stee ,03 0,0 0,08 BN20, BNC30 Cooant: Dry / Wet (for continuous cut) Dry ony (for interrupted cut) emarks: To avoid therma cracking of the cutting edge when interrupted cutting pease ensure workpiece remains dry. M22

5 SUMIBOON rooving Too oder WB Type oders Appicabe Insert f h h1 b f ( ) 1, 2,0 3,0 1, 2,0 3,0 t * t 2,0 t 3,0 t, t 2,0 t 3,0 t,,0,0,0,0 CA / 10,0 CA / 10 WB / WB / WB / , t,0 = Euro stock = Deivery on request emark: Inserts are not incuded. Inserts CA / CA / CA / CA / CA / CA / CA / 10 0 CA / CA / 10 0 CA / 10 0 BN20 BNC30 ( t * 1, 2,0 2, 3,0,0,,0,,0 ) r Appicabe oder I.C. T,0 0,2,7 WB / WB / 22 -,3 WB / 22-1,87,0 = Euro stock *) Specia widths avaiabe on request Spare Parts oder Camp finger Insert Spring BX 020 T BFTX 011 N SP 0 TX 20 Camp WB / TF 72 (ight handed) WB / 22 - WB / 22 - TF 73 (eft handed) M23

6 SUMIBOON Threasing Too oder For ardened Stee BN Type "Sumiboron" oders Threading Dimensions BN / 22 -TT Appicabe Insert f 2 28, 10 BNTT 1020 / BNTT 130 / Inserts BNTT BNTT 1020 / BNTT 130 / Dimensions BN20 BN300 BNX20 Pitch r s 1,0 ~ 2,0 3 2,0 1, ~ 3,0 3 2,0 Inserts aso suitabe for existing Spare Parts Support Camp Adjust Spring oder BX 01 BNS / TT BNC / FM J ~ 120 m/min Feed rate ( f ) Max. pitch: 3,0 mm ø1,8x BX (for support) M2 BN22 type hoders Threading Cutting speed (vc) 00 SP BN / 22 -TT ecommended Cutting Conditions (for Camp ) BN / 22 - TT Appicabe oder

7 SUMIDIA Sma oe Boring Bars For Auminium DABB Type "Sumidia" Brazed Boring for Sma oe Boring DABB-C DABB (Soid carbide shank) DABB-B DA2200 Dmin For sma boring DABB-N For profiing and corner grooving For back boring d h r Appicabe oder DABB 02 C 3,0 2, 2,2 BB 21 DABB 03 C,0 3,2 BB 31 DABB 0 C,0,,1 BB 1 DABB 0 C 7,0,0,2 BB 1 DABB 02 N 3,0 2, 2,2 BB 21 DABB 03 N,0 3,2 BB 31 DABB 0 N,0,,1 BB 1 DABB 0 N 7,0,0,2 BB 1 DABB 0 B 7,0,,0 BB 1 9,0,0, BB 1 DABB 0 B ecommended Cutting Conditions Spinde revoution Feed rate Depth of cut Cooant 2000 rpm 0,03 ~ mm/rev 0,03 ~ 0,2 mm Wet Spare Parts BT 00 T 020 d1 BB 21 BB 31 BB 1 BB 1 d2 oder 2, 1 1,,0 M2

8 SUMIDIA Face Mi F Type igh Speed Finishing of Auminium Aoy Fig. 1 Fig. 2 Fig. 3 Body Type F 0 -S F -S F 12 -S F 1 -S F 200 -S F 20 -S F 31 -S F 000 emark: , 7,0 29 Number of teeth , 8, 29 1, , 9, , , 9, ,7 1, , ,7 1,0 38 1, ,7 1, ,0 ød ø d1 ø d2 ø d3 Mounting a b max. depth of cut Weight (Kg) Fig. 0,7 3,0 2, PCD bades, cartridges and inserts are not incuded. Shape Structure Insert for oughing and Finishing Ni aoy pated stee cover rade Cartridge Carbide insert 1 DA0 DA2200 I DA0 DA2200 I SDET 120 ZDF PCD insert SNEW 120 ADF-NF PCD insert wiper type SNEW 120 ADF-W-NF Main camp Adjustment Position setting stopper Insert Sub camp Sumidia Bade PCD grade DA2200 Cartridge Shape For carbide insert Standard type FB FBW F Cutting Insert Seection For easy assembing: PCD bade FB PCD bade FB (wiper type) Wiper type For Sumidia insert FF For finishing: Cartridge PCD insert FF SNEW 120 ADF-NF (standard type) SNEW 120 ADF-W-NF (wiper type) PCD grade: DA2200 Dummy Bade FD, I = Euro stock, = Deivery on request For roughing: Cartridge F Uncoated carbide insert SDET 120 ZDF, grade: 1 Spare Parts Setting auge T00 T01,T02 Cover FC Position Main camp setting stoper FS BX020 Sub camp Cover camp Adjustment BTD010 FBUP2-A0-8 FJ Insert camp ex wrench Torque wrench T01, T02 TTX20 BFTX009N T00 F-SET Dia-gauge is not incuded. M2

9 SUMIDIA Face Mi SF Type igh Speed Finishing of Auminium Aoy Fig. 1 Fig. 2 Spare Parts Body Adjustment Torque wrench No. of ød teeth SF 30 -ST SF 0 -ST SF 0 S SF 3 S Fig. Weight (Kg) TD1 Insert , , , ,7 ex wrench T020 Inserts are sod seperatey. = Deivery on request 1,8 x Insert Maximum D.O.C. uide (SF0S, teeth) The contains guideines on the maximum D.O.C., determined from interna tests. O mark indicates the possibe appication range. Actua cutting conditions shoud be set, based on actua machine and work characteristics. Fig. 1 Fig. 2 SNEW 09T3 ADT-NF SNEW 09T3 ADT-U-NF SNEW 09T3 ADT--NF Fig. 3 Cutting Edge SUMIDIA DA2200 Standard 1 Wiper 2 Nose adius 3 Feed Speed, vf (mm/min) Feed Fig 2.00 D.O.C. 0, 1,0 1, 2,0 2, 3,0,0,,0 = Deivery on request Standard inserts and Wiper inserts can be used on the same cutter body. Standard inserts with nose radius shoud be used where vibration is present. As such, Wiper-inserts wi not be appiccabe. Inserts can be regrind 3 times (up to minimum IC diameter 9,22mm). When using reground inserts, it is advisabe to reconfirm insert height and cutting diameter with a too pre-setter Feed ate, f t (mm/tooth) 0,0 0,08 0 Cutting Conditions Cutter: SF 0 S Insert: SNEW 09T3 ADF-NF (DA2200) n: rpm Width: 3mm at D.O.C. indicated above Do not mix new and reground inserts, or even inserts with different regrind amount on the same cutter. Work Materia Process Si 13% Auminium Aoy Si 13% Finishing Cutting Speed (m/min) rade F Type DA2200 (PCD) ~.000 SF Type Depth of Cut Feed ate (mm / tooth) F Type 0,0 ~ 0,2 ~ 3,0 ecommended Cutting Conditions for F and SF Type Cutters SF Type ~.000 oughing 1 (Carbide) ~ 2.00 Finishing DA2200 (PCD) 00 ~ 0 ~ 0 oughing 1 (Carbide) 200 ~ 00 ~,0 M27

10 SUMIBOON BN Finish Mi FMU Type igh Speed Finishing of rey Cast Iron Features igh speed machining vc = 1.00 m/min Exceent surface roughness z=3,2 (a=1,0) Safety structure for the centrifuga force under high speed cutting conditions un-out is ess than 10µm Easy assembing method using the setting gauge unning cost is reduced because of economica insert Appication 2~30 (B200~20) grey cast iron with pearite matrix, and ferrite matrix (B130~1) Appication exampes: engine bock, cyinder bock, etc Specifications FMU Type: ø ~ ø31 mm Insert: SNEW1203ADT/ ow cutting force type:snew1203adt/-s ecommended Cutting Conditions Speed: vc = 0 ~ 2000 m/min Feed: f t = ~ 0,3 mm/tooth Depth: doc = 0, mm or ess Dry cutting Performance Meta remova rate (cm3) Estimated Too ife Fank wear VB (µm) Too ife Diagram Cutting speed (m/min) Work materia Cutting speed Feed rate Depth of cut Meta remova rate (cm3) Work materia Cutting speed Feed rate Depth of cut : 2 B20 (Pearite) : vc = 0 ~ 000 m/min : f t = mm/tooth : doc = 0, mm, Dry : 2 B20 (Pearite) : vc = 00 ~ 000 m/min : f t = mm/tooth : doc = 0, mm, Dry Miing of ductie cast iron and aoy stee casting do not produce the best resuts. Dry cutting is recommended. Wet cutting wi resut in chipping of cutting edges in the eary stages due to therma cracking. M28

11 SUMIBOON BN Finish Mi FMU Type Specifications Structure Approach ange: Axia rake ange: adia rake ange: Max. depth of cut: 0, mm insert Cartridge Setting camp Doube Body Fig. 1 Fig. 2 Type Fig. 3 FMU 000 max. depth of cut 82, , 7, , , 8, , , , 9, , 1 12, , 9, , ,7 1, , , ,7 1, , ,8 20 2,7 1,0 0 2 FMU 0 -S FMU -S FMU 12 -S FMU 1 -S FMU 200 -S FMU 20 -S FMU 31 -S Fig. Number of teeth Fig. ød ø d1 ø d2 ø d3 Mounting a b Weight (Kg) 1, 0,, 27,8 Fig = Euro stock = Deivery on request Insert Cartridge Fig. 1 Fig. 2 Adjustment Cartridge FMUU BFTX009N FMUJ CBN grade Figure BN700 BN = Euro stock Spare Parts B020 auge Setting camp Doube BTD09 FMUE WB-10 T TX20 1,8 x SNEW 1203 ADT / SNEW 1203 ADT /-S O-ring P3 F-SET Dia-gauge is not incuded. M29

12 SUMIBOON Spira CBN Endmi for ardened Stee eica Master BNES Type e ica e g ttin Edg Cu sign oc ia P c Spe ron ibo ade m Su 0 gr BN3 De ket Endmis BNES Type with 1 Spira Fute 0 BN30 BNES 10 BNES 10 BNES 1 BNES 1120 BNES 110 BNES 11 0,2 ød,0 ød ,0 11 8, , , , ,0 12 1,0 20 1,0 1 1,0 21, 1,0 1 18,0 2 eix ange : 1 right-hand cut, right-hand heix = Deivery on request ecommended Cutting Conditions Cutting speed: v c (m/min), Spinde revoutions: n (rpm), Feed per tooth: f t (mm/ tooth), Feed speed: v f (mm/min) Tooing exampe ardened stee (C 0 ~ 7) doc ød wo vc = ø ~ 8 woc ø 10 ~ 12 woc mm ø 1 ~ 1 woc 0,2 mm mm ardened stee (C 8 ~ ) ~ 170 m/min vc = n= v f (mm/min) = 000 ~ ~ 0 n= v f (mm/min) = 2700 ~ 00 1 ~ 3 n= v f (mm/min) = 2000 ~ ~ 2 woc 0,08 mm woc 2 mm woc mm ~ 10 m/min n= v f (mm/min) = 3200 ~ ~ 370 n= v f (mm/min) 2 ~ ~ 270 n= v f (mm/min) = 10 ~ ~ 230 c ecommendation: D Dry cutting (Air cooant) Down-cut miing Minimise the overhang Use a rigid machine Depth of cut : doc D Performance ong Too ife and igh Efficiency Competitor s coated soid carbide endmi for shouder miing hardened stee (VB / mm) Fank wear width 0 0,08 - Exceent Surface oughness eica Master BNES 10 ø 8,0 -- Vibration 0,0 - A direction 0,0 0,02 - eica Master BNES Cutting ength Conventiona straight fute CBN endmi, ø 8,0 (m) B direction Work materia: 1Cr3 ardness: C ~8 Cutting data: vc = 130 m/min v f = 310 mm/min 0,0 m m Down-cut miing Dry cutting Down-cut miing Dry cutting mm vc = m/min (eica Master) vc = 0 m/min (Competitor s coated soid carbide endmi) v f = 18 mm/min A direction ø10 mm mm mm Cutting data: 8 Work materia: X1CrVMo12-1 ardness: C 0,0 B direction ø8,0 mm M30

13 SUMIBOON MOUD New CBN Sma Diameter Ba Nose Endmis Finish Master BNBP Characteristics / Appication igh precision machining of hardened stees C70 with ong too ife Super tough grade SUMIBOON BN30 prevents chipping of the cutting edge accuracy : ±0,00mm Endmis BNBP Shank Diam. MOUD FINIS MASTE Neck ength (2) Number of teeth adius of ba nose,0 mm (Shank Diam.),0 mm (Shank Diam.) C Endmi Identification BN30 ød ød1 ød 2 0,2 0, 0 0,37 0,3 1,2 0,3 0, 0 0,7 0, 1, BNBP BNBP BNBP BNBP BNBP 2-0 BNBP BNBP BNBP BNBP BNBP 2-0 0, 1,0 0 0,97 0, 2, 0,7 1, 0 1,7 0,9,0 1,0 2,0 0 1,97 1,, 0,2 0, 0 0,37 0,3 1,2 0,3 0, 0 0,7 0, 1, 0, 1,0 0 0,97 0, 2, 0,7 1, 0 1,7 0,9,0 1,0 2,0 0 1,97 1,, = Euro stock Performance Machined Surface igh Speed Machining 0,02 -- Cutting ength: m Width of Fank Wear Width of Fank Wear Wear esistance 0,020 0,01 MOUD FINIS MASTE 0,010 0,00 0 MOUD FINIS MASTE 1,0 Ba endmi, Cutting data: Competitor s CBN endmi Coated carbide endmi 0,0-0,03-0,02 -- Too ife difference 10 times 0,01 -- MOUD FINIS MASTE 0 Surface bemish Cutting ength (m) Competitor s CBN endmi Work materia: X1CrVMo12-1 (C) n = rpm, f t = 0,0 mm/tooth (v f = 2.000mm/min) doc = 0,0 mm, woc = 0,0 mm, Air bast 1,0 Ba endmi, Cutting data: Work materia: X1CrVMo12-1 (C) n = rpm, f t = 0,0 mm/tooth (v f =.000mm/min) doc = 0,0 mm, woc = 0,0 mm, Oi mist Exceent surface finish compared with competitor s CBN and coated carbide endmis ecommended Cutting Conditions Spinde revoutions: N (rpm), Feed rate per tooth: f t (mm/ tooth), Depth of cut: doc, Wide of cut: woc Materia Cu gd adius 0,2 0,3 0, 0,7 1,0 ata Pre-hardened stee, Die stee Die stee ( ~ C2) ( ~ C2) n ft (rpm) (mm/tooth) ~ , ~ , ~ , ~ , ~ ,0 d oc Woc 0,03 0,03 0,0 0,08 0,03 0,03 0,0 n ft (rpm) (mm/tooth) ~ , ~ , ~ , ~ , ~ ,0 igh speed too stee ( ~ C70) d oc Woc 0,01 0,01 0,03 0,0 0,0 0,02 0,02 0,0 0,0 0,0 n ft (rpm) (mm/tooth) ~ , ~ , ~ , ~ , ~ ,03 d oc Woc 0,01 0,01 0,02 0,02 0,03 0,02 0,02 0,03 0,0 0,0 d oc Important Notes ttin (1) For stabe machining, a more rigid machine is recommended. (2) Air bast or oi mist cooant is recommended. (3) Shorten overhang as much as possibe. Woc M31

14 SUMIDIA Dris DA/DD/DM Type From genera to igh Precision Driing of Auminum Aoys! igh precision DA type is abe to produce hoes of IT Cass of 7~8. enera DD type is abe to produce hoes of IT cass of 11~12, mainy for driing of pre-tap hoes. DM type is DD type with a chamfer edge, incorporating 2 processes in one operation. DA Type DD Type DA2200 DA 000 ~ 00 DA 01 ~ 0700 DA 0701 ~ 00 DA 01 ~ 0900 DA 0901 ~ 0 DA 1 ~ 1 DA 1101 ~ 1200 ød ø D ø ø D ø7 ø7 D ø8 ø8 D ø9 ø9 D ø10 ø10 D ø11 ø11 D ø Feed ate (mm/rev) ød 8 Driing ength /D ø D ø ø D ø7 ø7 D ø8 ø8 D ø9 ø9 D ø10 ø10 D ø11 ø11 D ø Seect a high rigidity machine and high precison too hoder. Oi Beow 3 x D Water soube 8 ød Important Notes 0,0 ~ 0,2 ~ 20 ød DA2200 DD 00V ~ 0V DD 01V ~ 070V DD 071V ~ 0V DD 081V ~ 090V DD 091V ~ V DD 101V ~ 110V DD 111V ~ 120V ecommended Conditions Cutting Speed (m/min) Enough cooant to dried hoe. ~ 0,3 Appication Exampes (DA Type) Work A390 igh siicon Auminum, Conditions esuts Work Shape oes by carbide dri was out of specifications after Vc=m/min hoes/reg. SumiDia dri coud dri f=mm/rev up to hoes/reg. 1 times too ife that of carbide dris. Work Conditions esuts ADC ,012 Work Shape Appication Exampes (DD Type) 20 Auminum Die Cast Vc=21m/min egrind after.000 hoes f=mm/rev M8 Pre-tap hoes 12 Average 0,000 hoes/reg Vc=120m/min f=2mm/rev Surface roughness (pre-cast hoe of ø10) Vc=90m/min f=0,08mm/rev More than hoes and sti running 2 Vc=200m/min f=7mm/rev egrind after hoes (2.000m) (Preset too change) Vc=23m/min f=0,28mm/rev egrind after.000 hoes (Preset too change) ADC12 Auminum Die Cast 27 y = 1µm ADC10 Auminum Die Cast +0,28-2 igh siicon Auminum +0, ,02 A390 AC2A Auminum Casting M32

15 SUMIDIA Dris DA/DD/DM Type DM Type Appicabe Tap Size DA2200 DM 00V DM 08V DM 08V DM 103V M M8 M10 M12 ød ød 2 8,8 10 8, 12 10, Appication Exampes (DM Type) Work Shape Work +3-0,083 ACC-T 17 Auminum Casting M Pre-tap hoes Conditions egrind after hoes Vc=m/min Too ife for carbide f=mm/rev dri is 00 hoes. m/c= spindes 30 times too ife that of carbide dris AC2C-T2 Auminum Casting Vc=210m/min f=mm/rev.000 hoes/reg (2.000m) and sti running. Diing and chamfering in the same process Vc=20m/min f=0,2mm/rev.000 hoes/reg (1,m) and sti running. Driing and chamfering in the same process M8 Pre-tap hoes ACC-T 23 Auminum Casting esuts M10 Pre-tap hoes a) Chamfered DM Type Possibe Profies b) Stopped driing possibe (1) Toerance for dimension is more than 0,2mm. (2) θ is ess than 1. M33

16 M3