MAGMENT COMPANY PRESENTATION. Leonhardsweg Unterhaching (Munich) - GERMANY
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1 MAGMENT COMPANY PRESENTATION Leonhardsweg Unterhaching (Munich) - GERMANY
2 2 The Company Leading specialist in electro-magnetic materials and designs Founded 2015 based on 27+ years of experience in the industry Our materials and modules are based on proprietary technology Main applications Power inductive components Wireless power transmission Induction cooking & heating Shielding (LF) and EMC (HF) Electric motors (under development)
3 3 Our Team and Partners
4 4 What is MAGMENT? A composite material with soft magnetic grains with a specific particle size distribution embedded in a cement matrix: MAGMENT = MAGnetic cement High permeability (up to 70) opening up a broad range of electromagnetic applications No pressing process needed(!) offering many possibilities for cost-leading and size-unlimited parts Very robust and stable with a long lifetime Uniquely suitable for mechanically rugged inductive components with high environmental stability
5 5 Concrete Properties Densification by chemical reaction with water Self-compacting with vibration table Very small shrinkage (~ 0.5%) Closed porosity Water absorption < 1 % Hardening time can be adjusted Very high corrosion resistance High flowability Adopts any shape and size, e.g. by 3D printing
6 6 Raw Materials from Recycling Soft ferrite scrap factory rejects electronic waste Very low CO 2 footprint No raw material bottleneck for large-scale use Recycleable CIRCULAR ECONOMY Chemical element Magnetizable concrete omposition rank Earth crust abundance rank Iron 1 4 Manganese 2 12 Zinc 3 24 Calcium 4 5 Aluminium 5 3
7 7 DRY MIXED CONCRETE: PRODUCT PRESENTATION 5 kg P/N: MC kg P/N: MC40-020
8 8 APPLICATIONS: Inductive Components Most economical inductive components Innovative production process Highest performance Wind & Magnetic Pour Coil completely surrounded to protect and EMI Design to any size and shape Very large effective area A e
9 9 Online Design Software MAGMATH for Custom MAGMENT Magnetics Our software uses the open source mystic package, developed by researchers at the California Institute of Technology. Conventional vs. MAGMENT power choke
10 10 GEOMETRY vs. MATERIAL: A DISRUPTION IN MAGNETIC DESIGN Magnetizable concrete technology offers a flowable material, allowing to truly guide the magnetic field generated by the inductor coils in order to optimize functional performance by space utilization instead of material improvement at a given point It is a more integrational than differential design methodology, requiring a highly sophisticated algorithm MAGMATH online software offers this in a digital and convenient way to help magnetic design reach a new level
11
12 12 MAGMATH ONLINE: New approach to customized inductor design
13 13 MAGMATH ONLINE:
14 14 MAGMATH DESIGN EXAMPLE
15 15 3Phase Chokes for Solar Inverters Example: 1mH/50A 48% smaller/cheaper
16 L [µh] 16 3 Phase choke testing vs. calculation Inductance impulse testing with DPG 10 with 3~ extension unit from Comparison of tested and MAGMATH calculated L vs. IDC curves Calculated (MAGMATH) Tested (DPG10 3~) I [A]
17 17 APPLICATION: EMC Filters for HVDC Transmission of Electrical Energy
18 18 DYNAMIC WIRELESS CHARGING
19 19 Wireless Power Transmission THE CHALLENGE THE SOLUTION High cost Plate consists of many glued tiles Fragile ceramic material Insufficient load bearing capacity Low cost Use standard road construction equipment As robust as any other concrete Perfectly integrable into a road
20 20 Installation Traffic, tight streets and lack of space to install new above ground infrastructure are presented in many cities worldwide.
21 21 Installation It is compatible with any road finishing practices and can be used in: Parking lots for opportunity charging of e- cars Bus depot Bus terminals and bus stops for intermittent charging Dynamic charging
22 22 Wireless Power Transmission
23 23 Efficiency vs. magnetic permeability
24 k [%] k [%] 24 Optimization of Geometry for Coupling Factor k d d h 22,50 24,50 22,00 24,00 21,50 23,50 23,00 21,00 22,50 20, d[mm] 22, h[mm]
25 25 Mains to Battery Efficiency: Conductive vs. Contactless Charging from: Roman Bosshard and Johann W. Kolar, IEEE Power Electronics Magazine, September 2016, pp 22-30
26 26 Interoperability and Safety Standards 1. SAE J2954_201605: Wireless Power Transfer for Light-Duty Plug-In/ Electric Vehicles and Alignment Methodology 2. IEC :2015: Electric vehicle wireless power transfer (WPT) systems - Part 1: General requirements 3. ICNIRP 2010: New Guidelines for limiting exposure to time varying electric, magnetic and electromagnetic fields (1 Hz 100 khz) The Earth's magnetic field ranges between 2.5 and 6.5 x 10-5 T
27 27 MAGNETIC FIELDS EXPOSURE DWPT Systems with MAGMENT, comply and measure a very low value compared to EAS and metal detectors. ICNIRP 2010 LIMIT Pacemakers Earth s magnetic field
28 28 Our METAMATERIAL technology: Field concentrators for WPT Optical Analogy
29 29 Structured MAGMENT plates for stationary wireless charging
30 30 Charging Efficiency
31 31 USP/Competitors Feature Conductive charging Overhead lines Conductive charging Embedded track rails Inductive charging with magnetizable concretes Capacitive charging Safety for Living Objects Safe Safe Magnetic field below the earth's High exposure Lifetime / Maintenance Cycle Medium Short Long Short Vandalism Proof No No Yes No Circular Economy No No Yes (recycled materials) No Efficiency 80% N/A 95% N/A Integrable into Infrastructure No Yes Yes (affine material ) Yes Standards/ Interoperability No No Yes No Transmission Power High High High Low
32 32 Wireless Charging with MAGMENT Product Portfolio MAGMENT MC Magnetizable concrete for inductive power transfer MAGMENT Charging Slab Coil Module for high efficiency transfer and plug-and-play installation MAGMENT Charging Pad Stationary for parking lots, garages, taxi ranks, and bus stops pads MAGMENT Charging Lane Dynamic for bus, truck, van, car, and autonomous vehicle lanes
33 33 DYNAMIC WIRELESS TEST TRACK PROJECTS 2018 Electrical Vehicles 12 m bus (BYD, TAM) Autonomous minibus (Sensible4)
34 二 特路实验室 The Terlu Lab 黑龙江 吉林 新疆 甘肃 青海 内蒙古 宁夏 山西 河北 山东 北京 辽宁 西藏 四川 陕西重庆 河南江苏湖北安徽武汉浙江 上海 35km 云南 贵州 湖南广西 江西广东 福建 天安门 特路 海南
35 现况环境 The present situation 35M 12M 40M A(Grassland) C(building) B(building) 7.5M 23M
36 第一期计划 (From to ) First phase plan 2 相关技术 设备展示 Display of related technology and equipment A(Grassland) C(building) B(building) 1 长 23 米室内动态无线充电道路 Indoor dynamic wireless charging road with 23 meters long
37 第二期计划 (From to ) Second phase plan A(Grassland) C(building) 2 扩展展示 交流 Extended display and comprehensive display B(building) 1 长 120 米室外动态无线充电道路 / 自动驾驶 Outdoor dynamic wireless charging road with 120 meters long/autopilot
38
39 39 Dynamic Wireless Power Transmission l
40 40 Business Case: Bus Rapid Transit (BRT) System DWPT Infrastructure cost: $1.1 Mio/km-oftrunk-length Charging area is 8% of trunk length For comparison: total cost for BRT infrastructure is $13.6 Mio/km-of-trunklength* Enables up to 80% smaller battery package vs. overnight charging system Savings: $ /e-bus E-bus price is comparable to diesel bus cost Amortization of infrastructure: 4.5 buses/km-of-trunklength For comparison: BRT fleet have average 10 buses/km-of-trunk-length* by kind permission of INTIS GmbH * world-wide average BRT values based on brtdata.org
41 41 Bus Stop MAGMENT Charging Slab Installation
42 42 BRT WITH MAGMENT: AMORTIZATION
43 43 Ecosystem Present in all blocks on the supply chain
44 44 APPLICATIONS: Induction Cooking Induction cooking is wireless transfer for food
45 45 Induction Cooking: Improving Efficiency and Cost with MAGMENT Field Focusing Metamaterial Magnetizable concrete Diamagnetic Metamaterial
46 46 NEW APPLICATION: High Power Density Electrical Motors High power/weight ratio Very high strength and robustness Versatile design for optimum motor sizing High rotational speeds
47 47 AWARDS MATERIALICA AWARD 2016 FINALIST PRODUCT OF THE YEAR FINALIST MATERIALS & SURFACES
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