Re-Commissioning (IST) of Electrical Systems: QPS, EE & PIC

Transcription

1 -Nov- Zh, PE orkshop on L e-ommissioning (IT) of Electrical ystems: P, EE & PI cope: - hat is the IT? - IT@L for P, EE, PI - nswers to the orkshop uestions Zinour harifoulline with contributions of.enz, G-J.oelingh,.Verweij, I..amirez,.Zerlauth

2 -Nov- Zh, PE orkshop on L hat are the Individual ystem Tests of P, EE & PI? (I) P uench Protection ystem, PE/; EE Energy Extraction, PE/EE; PI Powering Interlock ontroller, PE/; IT is a series of (stand alone) tests upon the installation of the P, EE and PI components in an underground area of the LH to qualify their correct functionality and communication before the first powering of the concerned circuits. Test Procedures from E: Individual ystem Tests of the P, 70806, Individual ystem Tests of k and 600 EE, 77559, Individual ystem Tests of the PI, 58, PE P. THE P PNENT. PE THE TET 6... THE INL TET PEE NTINL TETING THE N K NIGTIN EE ILITIE N THE P TET ENHE k EE 6... INLTIN TET THE TET LH (IT NEGN PT) E ITH EIPENT EING NT 6. NNETE NTINL T TET THE PENTING ELEENT. THE TET PEE THE 600 ILITIE 600 EE 6... PLITY TET IN VEIITIN THE LH NEGN E ITH. EIPENT VIL INPETIN EING K N YTE 6. NNETE PI 5. T NH THE THE PEE PENTING PENING ITHT ELEENT ENT. IN INLTIN THE EKE TET PI PENING TET ING 5. TET INTEGITY ITH L ENT N TET IN NNETIN THE EKE. INTELK N ILE TET TIE EEENT NH TET VEIITIN IN 5. THE TET LH NEGN GLL PTETIN E EHNI ITH. EIPENT NTINL N EING ILIY TET YTE. 6.7 NNETE HT-IIT 6. T THE THE TET TT L PENTING THE ET-P LE TE ELEENT.5 THE NITIN TET. LIP.6 ENNE TET.7 HT-IIT TET LE

3 -Nov- Zh, PE orkshop on L hat are the Individual ystem Tests of P, EE & PI? (II) The final stage of Individual ystem Tests is the part of so called Powering Tests Phase just after the El tests at cold: The Powering Test activity is divided in two phases:. of the Powering Tests where the following tests are carried-out: i. electrical quality assurance at cold (continuity of instrumentation wires, transfer function measurement, insulation tests) ii. individual system tests of the uench Protection ystem at cold (individual discharge of all the quench heater power supplies) iii. interlock tests without current in the magnets for all electrical circuits (PI->IT.PI?) iv. connection of the power converters to the current leads v. commissioning of the s without current (He levels, condensation, temperature of the current lead ends, lead head heater system, etc.). Powering Tests (rjan s talk) Engineering pecification from E: Powering Tests of the ircuits of the LH: rief ummary, 87695,

4 -Nov- Zh, PE orkshop on L ome statistics from 0 H campaign IT.P 56 circuits IT.EE 6 ( k, 0 600) circuits IT.PI - controllers approved before going to Phase in 0. ccelerator Test Tracking, see Kajetan s slides.

5 -Nov- Zh, PE orkshop on L IT of the k EE ystems. To check that the basic electrical, mechanical and hydraulic parameters of each system have not changed since last powering.. To verify the local infrastructure, required for operating the EE facilities, once connections to the equipment are established.. To perform functional tests of the complete facility.. To re-commission the supervision system of each facility. 5. To re-commission the cooling stations. 6. To verify the adequate activation of the internal fault signals. ny temperature, but access needed hat is in few lines the best description of the activity? ee above hy we do it during L? any components will be upgraded (runo s and ozhidar s slides) hat are the risks and/or the impact if not done during L? --- hat is the time period of the activity? rom completion of upgrade and until start of H (but before final cool-down access limitations). Is it depending to the general L schedule? Yes Engineering pecification from E: General Procedure for the ommissioning of the Electrical ircuits of a ector, 775,

6 -Nov- Zh, PE orkshop on L IT of the 600 EE ystems. To perform functional tests of the complete system. This includes verification of all internal fault signals. uxiliary power needed.. To re-commission the supervision system of each extraction facility. ny temperature, but access needed hat is in few lines the best description of the activity? ee above hy we do it during L? onsolidation of 606 Extraction reakers (runo s and Gert-Jan s slides) hat are the risks and/or the impact if not done during L? --- hat is the time period of the activity? rom completion of upgrade and until start of H (but before final cooldown access limitations.) Is it depending to the general L schedule? Yes Engineering pecification from E: General Procedure for the ommissioning of the Electrical ircuits of a ector, 775,

7 -Nov- Zh, PE orkshop on L IT of the Powering Interlock ystem (PI), systems. The verification of the correct functioning of each powering interlock controller before its connection to the power converters and the P in the tunnel.. The preparation and later commissioning of the interfaces for the short circuit tests of the main dipole and quadrupole circuits, including the energy extraction systems.. To re-commission the supervision system of each powering interlock controller.. PI test to be approved before going to Powering Test Phase. (t.b.d.) ny temperature, but access needed hat is in few lines the best description of the activity? ee above hy we do it during L? s a part of re-commissioning (runo s & Ivan slides) hat are the risks and/or the impact if not done during L? --- hat is the time period of the activity? L Is it depending to the general L schedule? Yes Engineering pecification from E: General Procedure for the ommissioning of the Electrical ircuits of a ector, 775,

8 -Nov- Zh, PE orkshop on L IT of the L, 56 circuits Three major steps after installation:. Verification of the correct installation of all quench protection equipment with. Verification of P supervision for all attached systems (5 systems) respect to the corresponding implementation plans.. Test of all hardware interlocks (7568 boards, 7 H interlocks in total) ny temperature,. e-ommissioning a. upposed to of be the done P once supervision per year but system. so far only for main circuits but access needed. unctional b. Problems test of to all test new 600 quench and IP, detectors. IP, IT interlocks in the machine due to. Test of the interlock P quench architecture loops, (reset which of PI are etc.) internal to this system. 5. unctional c. This test problem of all quench must be resolved heater circuits as it will at be cold. not allowed to restart without having all interlocks properly tested in the machine (/) ryo K ector closed. Test of all quench ll heater circuits (6076) must be tested once at full charging voltage to have a reference for the newly installed H supervision. hat is in few lines the best description of the activity? ee above Procedures need to be updated (triggering by ip & np etc.) hy. we oftware do it tools during concerned L? any must components be further developed will be to re-installed speed up testing and upgraded ( Yellow 5. ack, requires E, step H, and ) to be (runo s completed & Jens for the slides) corresponding circuit hat 6. tep are the requires risks and/or tests the being impact completed if not done and all during instrumentation L? --- cables hat connected, is the time sector period should of the be closed activity? (mandatory rom now for step and ) until start of Powering Tests Is 7. it depending unctional tests to the on general the surface L are schedule? managed Yes by exclusively with the exception of the final testing of racks YP (/EE shared activity).enz Engineering pecification from E: General Procedure for the ommissioning of the Electrical ircuits of a ector, 775, uench etection oards 8

9 -Nov- Zh, PE orkshop on L IT of the L, 56 circuits YP LP P 7568 uench etection oards LI 5 systems 6076 uench Heater circuits 7 Hardware Interlocks 00% needs to operate correctly! Properly P done Z IT (small is a challenge part) but no choice! LP 9

10 -Nov- Zh, PE orkshop on L Individual ystem Test (IT) of P, EE & L hat is the planned manpower (Internal/External)? o you identify some missing resources? o you rely from support from other PE section(s),ee and will be involved with a help of some hat are the contributions from the other groups? (abling, Transport, ontrols...) o you identify some potential issues? hat are the afety measures taken to perform the activity? - Personal afety: Yes - Tunnel equipment: Yes (bicycle,?) 0

11 -Nov- Zh, PE orkshop on L Individual ystem Test (IT) of P, EE & L hat tools are planned to be used? ince many new boards will be installed, we need the Production Testers, unctional Testers, General Lab Testers, The database of P hardware (Jens, rek s talks) IT follow up software on base of P? ( as Test Tracking, Kajetan talk) re they ready to be used? I think, yes but not yet all ho will provide them?,, EE, PE, (?), Is there any benefit to further automate the process of your tasks (testing, commissioning)? Yes, especially for Interlock Tests, uench Heaters ischarge Tests, hat would be the effort implied? Existed applications need to be adapted to the upgraded hardware, hat is the long term strategy with regard to maintainability of testing equipment and related software? ee rek s, axime s, Kaetan s talk

12 -Nov- Zh, PE orkshop on L Individual ystem Test (IT) of P, EE & L o you foresee other potential showstoppers? I think, it might be useful to update the Test Procedures documents in E, since some new components, like np, are already installed in the machine, and quite a bit more will be upgraded during L. nd we need to be ready to adapt to the new commissioning scheme if will be part of H. Test Procedures from E: Individual ystem Tests of the P, 70806, Individual ystem Tests of k and 600 EE, 77559, Individual ystem Tests of the PI, 58,

13 abling ampaign ccess G H_NNL H_NNL LH TET H_NNL etection Incendie_NNL ccess - lushing H etection Incendie PE L G Tests G Tests ool-own -Nov- T NV E K maintenance & add. tank 5L8 G Tests ool-own 8 L N E etection Incendie/GZ_TELY L etection Incendie/GZ_TE LY abling ampai gn YP _E PE 8 67, June 0 YP + PE etection Incendie/GZ_TELY 9 PE 50 YP + PE 5 5 etection Incendie/GZ_T ELY Vacuum 8 L8 H_NNL H_NNL LH TET H_NNL 56 YP PTIN LHING lushing Test G (E) - No access G Tests 6L L G Tests 66 H_NNL ool-own etection Incendie_NNL ool-own Thanks! Tests rom. ernardini hristmas J J H etection Incendie L8 PEING TET H_NNL H_ LH TET H_NNL J 5 7 ool-own 89 9 L service L odules eam Vacuum I train etection Incendie_NNL YP 5 etection Incendie/GZ_TE LY eam Vacuum ollimator control ater ooled cables YP ool-own 6 7 L service odules 57 ove racks L service odules G Tests Ethernet etection Incendie_NNL etection Incendie_NNL _E ryogenics H_NNL H_NNL LH TET H_NNL KI J 0 lushing L service odules 9 - hielding ater ooled cables lushing ater ooled cables _E L service odules YP YP 8 Electrical maintenance - No access etection Incendie/GZ_TELY KI generators maintenance T eam Vacuum PE ool-own G Tests LHING lushing EE tart abling relocation ool-own etection Incendie/GZ_TELY 6 etection Incendie_NNL I5 6 PE EE ove racks 5 YP etection Incendie/GZ_TELY etection Incendie/GZ_TELY 6L5 L5 ire etection (E) - No access Test lushing odules eam Vacuum Y abling campaign YP H_NNL maintenancey - No access aint.electrical (No access) L service 7L7 Test ire etection (E) - No access V activities ater ooled cables I train 6L8 5L8 L8 L8 07 ollimator control 7 7 larms eam Vacuum i s mantle ELETIL YP L service odules etection Incendie/GZ_TELY 9 E cabling for cryo 56 able Tray ivil engineering (incl. protection) PE EE K & K generators maintenance 8 0 arm p YP ool-own ismantling & etection Incendie_NNL dicsonnection PE (No access) ELETIL aint. 7L5 E E8 E78 E7 E68 E6 E58 ollimator control hieldding 5 afe oom (I) ivil engineering (incl. protection) 8 eam Vacuum ur tympan PE 87 ollimator control Piping & Ventilation 7 ater ooled cables able Tray Piping YP PTIN 86 I train Test G (E)- No access 8 85 L service odules Electrical maintenance - No access H_NNL H_NNL LH TET H_NNL H_ LH TET H_NNL YP 80 hieldding 57.. (I)) L5 5L5 L etection Incendie_NNL ool-own 79 6 etection Incendie_NNL 60 5 _E etection Incendie/GZ_TELY P YP 8 T abling ampaign E5 7H_NNL 77 8 K maintenance & add. tank K lushing YP 6 etection Incendie_NNL YP ool-own etection Incendie_NNL V IV 60 Y abling art etection Incendie/GZ_TELY G Tests YP H_NNL H_NNL odification H (E) - No ccess LH TET H_NNL IP hristmas L service odules ool-own H_NNL H_ LH TET H_NNL E8 E8 E YP E5L6 etection Incendie/GZ_TELY I train H_NNL H_NNL LH TET H_NNL lushing ater ooled cables YP H_NNL H_NNL LH TET H_NNL etection Incendie_NNL - 6 T 7L E5L 5L 5L 5 E5 _N hicane 6 PE rc 8 arm p ccess 6 etection Incendie/GZ_TELY 7 etection Incendie JLY arm p ommisioning of 6 7L 5 IP6 EE Ethernet 60 etection Incendie/GZ_TELY Electrical maintenance - No access L6 60 YP 5L Pt 8 etection Incendie/GZ_TELY.. (II & III) 59 L service odules IP6 PE ove racks iverse orks 57 YP etection Incendie/GZ_TELY IP etection6 Incendie/GZ_TELY 56 YP I train Y P etection Incendie/GZ_TELY ater ooled cables 55 Pipes & T 5 V IV V : T & pipes JNE 5 I LEK IN L -5 ryogenics 0 Y 5 Pipes & T P 60 ommisioning of equipment 5 50 ommisioning of equipment Zh, PE orkshop on L G Tests JN 9 ryo. 8 eloc hieldding & J. plug shiel ding ccess 7 etection Incendie/GZ_TELY Ethernet ater ooled cables 6 E 5L 5 eloc hieldding & J. shield plug ing E 60 etection Incendie/GZ_TELY 60 L service odules TI rc 78 YP etection Incendie_NNL 5L6 L service odules I train I5L pt. ib. PE EE ommisioning of 7L 7 etection Incendie/GZ_TELY ccess P V IV Electrical maintenance - No access 7 etection Incendie/GZ_TELY Y L E H_NNL H_NNL LH TET H_NNL K afe oom (II) L L _E 6 7 abli abling ngeam Vacuum ampaign am I train 7 _E etection Incendie/GZ_TELY Y IP L service odules 5 _E 5 L L service odules KI 5L PE EE 6L 0 etection Incendie/GZ_TELY V IV 60 etection Incendie/GZ_TELY able ampaign 0 5 arm p Electrical maintenance - No access 60 5 L L service odules Pt 7 YP eam Vacuum ryo. NV Ethernet afe oom (II) 9 60 abling tart pt. ib. 8 YP YP YP rc 67 Y dicsonnection YP 6 7 Lservice odules T ismantling & YP able ampaign abling art 0 arm p eam Vacuum 8 H_NNL H_ LH TET H_NNL YP 7 etection Incendie/GZ_TELY Y eam Vacuum 6 G Tests YPI train H_NNL H_ LH TET H_NNL etection Incendie_NNL 5 5 5L H_NNL H_ LH TET H_NNL arm up Pt 6 re the IT activities included to L Planning? Yes, even if EEthey are not shown unlike many other activities. nd the IT need to be EE finished before the Powering Test (some before )! ismantling 60 0 L 9 L YP etection Incendie_NNL Prep. w. 0 9 T ollimator control ismantling 9 YP 0 etection Incendie_NNL eam Vacuum G 8 5 rc 56 Piping JLY 7 H_NNL H_NNL LH TET H_NNL _E etection Incendie_NNL _N _E arm p 0 V IV 6 Piping iverse orks 0 V : T & pipes JNE 5 Pt 5 E _N oll. & P arm p Prep. w. Y KI generators P rc 5 _ 0 5 P H_NNL H_NNL LH TET H_NNL _ 9 Pt _N ollimator control 8 eam Vacuum 7 etection Incendie_NNL 6 rc L Pt _N _E 5 rc Pt TET PEING KI 9L rc E Pt E E Individual ystem Test (IT) of P, EE & L E8 ove racks Ethernet.. (II & III) ooled cables L service odules E88 abling L service odules

14 -Nov- Zh, PE orkshop on L ppendix

15 -Nov- Zh, PE orkshop on L Individual ystem Test (IT) of P, EE & L ccelerator Test Tracking (as t.b.d.): IT.EE hy is it after.el? IT.P hat about to divide to IT.P.INT and IT.P.H? PI.xxx -> IT.PI s a last step of IT for PI? 5