Product Catalogue NETZSCH Oil & Gas Upstream Region: Europe, Middle East and Africa. Pumps & Systems

Transcription

1 Product Catalogue 2014 NETZSCH Oil & Gas Upstream Region: Europe, Middle East and Africa Pumps & Systems

2 Company NETZSCH Group Since 1873 NETZSCH has been developing and manufacturing instruments and machines for research and industry. Today the group consists of three global business units and employs more than people. Business Unit Analyzing & Testing Business Unit Grinding & Dispersing Business Unit Pumps & Systems NETZSCH Holding The NETZSCH Holding builds the bridge between the owning family and the business units and is mainly involved in the group strategy and the financial management. Business Unit Pumps & Systems For more than six decades we ve been supplying worldwide NEMO progressing cavity pumps, TORNADO rotary lobe pumps, screw pumps, macerators/grinders, dosing systems and equipment for custom built and challenging solutions for your applications. With a worldwide production of over pumps per year we underline our technology and market leadership. Business Field Oil & Gas Within the Business Unit Pumps & Systems the Business Field Oil & Gas specializes in the delivery of systems with progressing cavity pumps for the production of crude oil and other highly viscous materials; the pumps above mentioned are used throughout the world. Whether it is a large oilfield operator or a small production company the experts at NETZSCH give their attention to all projects. At the same time we try to correspond to the increasing technological demands by highly efficient development work. Success in corporate research and development work with universities and operators of our pumps in the field confirms this fact. 2

3 PCP Pump T2 T2 Pump Equipment Pump 6 Insertable Pump 14 NTU Pump 18 Stop Pin 20 Coupling 21 Torque Anchor 22 Pup Joint 24 Gas Separator 25 D2 L2 D2 L2 Drive Head Equipment Drive Head 26 Accessories 28 Three Phase Motor 30 Control Panel 32 Rod String Equipment Sucker Rod 34 Pony Rod and Polished Rod 35 Sucker Rod Coupling 36 Non Rotating Centralizer 37 Well Head Equipment T2 T2 FBOP and SBOP 38 Flow Tee and Spool 39 Conversion PC Pump Nomenclature 3 1 mm = 0,0394 inch 1 inch = 25,4 mm Additional pump models have to be requested separately. All stator connections T2 are according to API standard 5B. All rotor connections are according API standard 11B. NTZ BBB*CCC DD E displacement [m 3 /day] at 100 rpm and zero differential pressure T tubing connected (tubular) S submerged (NSPCP) S single lobe (geometry 1/2) D multilobe (geometry 2/3) max. differential pressure [bar] stator size [inch] NETZSCH

4 PCP Pump System The Progressing Cavity Pump System Efficiency The NETZSCH downhole progressing cavity pump (PCP) systems are simple in structure, have very few moving parts, low hydraulic losses and high efficiency in performance. The general efficiency is normally between 40 % and 70 %, compared to a 30 % efficiency for plunger pumping units and 35 % for electrical submerged centrifugal pumps. The range of volumetric efficiency of NETZSCH downhole PC pump systems is 75 % 95 %. Efficient handling of fluids high viscosity oil up to 5000 cp at the well head high sand content up to 40 % at the suction side high gas content app. 40 % free gas at the suction side water cut up to 100 % density up to 0.82 kg/dm³ (45 API) temperature up to max. 160 C pressure up to 300 bar production up to 300 m³/day (1900 bpd) Key Advantages low operating cost low investment cost energy saving easy production control highest safety standards 4

5 Application Range Conventional oil production Heavy oil production thermal water Production DEWATERING OF GAS WELLS coal bed methane/ COAL SEAM GAS 5

6 Pump Equipment Pumps Model 1.66 pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 166*065ST0.8 0, / , ,3 NTZ 166*120ST0.8 0, / , ,5 NTZ166*150ST0.8 0, / , ,7 NTZ 166*180ST0.8 0, / , ,3 NTZ 166*240ST0.8 0, / , ,9 NTZ 166*065S.1 1, / , ,9 NTZ 166*120S.1 1, / , ,3 NTZ 166*150S.1 1, / , ,2 NTZ 166*180S.1 1, / , ,4 NTZ 166*240S.1 1, / , ,5 stator D2: 42,0 mm, stator thread T2: 1.66 NU pin; min. tubing: 1.66 ; min. casing: 3 1/ lb/ft Model 2 3/8 pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 238*065S.6 1, / , ,3 NTZ 238*120S.6 1, / , ,4 NTZ 238*150S.6 1, / , ,7 NTZ 238*180S.6 1, / , ,2 NTZ 238*240S.6 1, / , ,9 NTZ 238*065ST3.2 3, / , ,2 NTZ 238*120ST3.2 3, / , ,6 NTZ 238*150ST3.2 3, / , ,3 NTZ 238*180ST3.2 3, / , ,0 NTZ 238*240ST3.2 3, / , ,3 stator D2: 66,0 mm; stator thread T2: 2 3/8 EU pin min. tubing: 2 3/8 ; min. casing: 3 1/2 9,2 lb/ft; all pump models 2 3/8 are also available with NU thread 6

7 Model 2 7/8 pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 278*065ST /4 38, ,6 NTZ 278*120ST /4 38, ,0 NTZ 278*150ST /4 38, , ,0 NTZ 278*180ST /4 38, , ,3 NTZ 278*200ST /4" 38, , ,1 NTZ 278*240ST /4 38, , ,3 NTZ 278*065ST /4 38, , ,4 NTZ 278*120ST /4 38, , ,0 NTZ 278*150ST /4 38, , ,7 NTZ 278*180ST /4 38, , ,0 NTZ 278*200ST /4" 38, , ,5 NTZ 278*240ST /4 38, , ,0 NTZ 278*065S /8 41, , ,5 NTZ 278*120S /8 41, , ,0 NTZ 278*150S /8 41, , ,3 NTZ 278*180S /8 41, , ,6 NTZ 278*200S /8" 41, , ,1 NTZ 278*240S /8 41, , ,2 NTZ 278*300S /8 41, ,6 NTZ 278*065S /8 41, , ,9 NTZ 278*120S /8 41, ,0 NTZ 278*150S /8 41, , ,9 NTZ 278*180S /8 41, ,0 NTZ 278*200S /8" 41, , ,0 NTZ 278*240S /8 41, , ,1 NTZ 278*060D /8 42, , ,2 NTZ 278*090D /8 42, , ,2 NTZ 278*120D /8 42, , ,8 NTZ 278*150D /8 42, , ,5 NTZ 278*180D /8 42, , ,1 NTZ 278*200D /8" 42, , ,9 NTZ 278*240D /8 42, ,6 stator D2: 78,6 mm; stator thread T2: 2 7/8 EU pin min. tubing: 2 3/8 ; min. casing: 4 1/ lb/ft; all pump models 2 7/8 are also available with NU thread 7

8 Pump Equipment Pumps Model 2 7/8 (continuation) pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 278*060DT /8 42, , ,4 NTZ 278*090DT /8 42, , ,0 NTZ 278*120DT /8 42, ,3 NTZ 278*150DT /8 42, , ,9 NTZ 278*180DT /8 42, , ,1 NTZ 278*200DT /8" 42, , ,8 NTZ 278*240DT /8 42, , ,0 NTZ 278*060DT /8 42, , ,8 NTZ 278*090DT /8 42, ,0 NTZ 278*120DT /8 42, , ,3 NTZ 278*150DT /8 42, , ,1 NTZ 278*180DT /8 42, , ,6 NTZ 278*200DT /8" 42, , ,1 NTZ 278*240DT /8 42, , ,6 NTZ 278*060DT /8 42, , ,8 NTZ 278*090DT /8 42, , ,1 NTZ 278*120DT /8 42, , ,6 NTZ 278*150DT /8 42, , ,0 NTZ 278*180DT /8 42, , ,0 NTZ 278*200DT /8" 42, , ,2 NTZ 278*240DT /8 42, ,3 stator D2: 78,6 mm; stator thread T2: 2 7/8 EU pin min. tubing: 2 3/8 ; min. casing: 4 1/ lb/ft; all pump models 2 7/8 are also available with NU thread Model 3 1/2 pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 350*065S6.4 16, , ,8 NTZ 350*100S6.4 16, , ,0 NTZ 350*120S6.4 16, , ,3 NTZ 350*150S6.4 16, , ,0 8

9 Model 3 1/2 (continuation) pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 350*180S6.4 16, , ,0 NTZ 350*200S6.4 16, , ,1 NTZ 350*240S6.4 16, , ,3 NTZ 350*300S6.4 16, , ,0 NTZ 350*065ST , ,3 NTZ 350*100ST , ,3 NTZ 350*120ST , ,0 NTZ 350*150ST , ,0 NTZ 350*180ST , ,0 NTZ 350*200ST , ,0 NTZ 350*240ST , ,1 NTZ 350*065ST , ,1 NTZ 350*100ST , ,1 NTZ 350*120ST , ,3 NTZ 350*150ST , ,2 NTZ 350*180ST , ,7 NTZ 350*200ST , ,3 NTZ 350*240ST , ,6 NTZ 350*300ST , ,9 NTZ 350*060DT , ,6 NTZ 350*090DT , ,0 NTZ 350*120DT , ,5 NTZ 350*150DT , ,9 NTZ 350*180DT , ,1 NTZ 350*200DT , ,7 NTZ 350*240DT / , ,0 NTZ 350*300DT / , ,0 NTZ 350*100DT , ,2 NTZ 350*120DT , ,3 NTZ 350*150DT , ,4 NTZ 350*200DT , ,5 stator D2: 95,2 mm; stator-thread T2: 3 1/2 EU pin min. tubing: 2 7/8 ; min. casing: 5 1/2 20 lb/ft; all pump models 3 1/2 are also available with NU thread 9

10 Pump Equipment Pumps Model 4 pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 400*065ST , ,6 NTZ 400*090ST , ,9 NTZ 400*120ST , ,2 NTZ 400*150ST , ,9 NTZ 400*180ST , ,0 NTZ 400*200ST , ,5 NTZ 400*240ST , ,7 NTZ 400*100ST40* / , ,0 NTZ 400*120ST40* / , ,1 NTZ 400*150ST40* / , ,5 NTZ 400*180ST40* / , ,2 NTZ 400*200ST40* / , ,2 NTZ 400*060ST , ,4 NTZ 400*090ST , ,8 NTZ 400*120ST , ,9 NTZ 400*150ST / , ,1 NTZ 400*180ST / , ,5 NTZ 400*060DT , ,7 NTZ 400*090DT , ,1 NTZ 400*120DT , ,8 NTZ 400*150DT , ,8 NTZ 400*180DT / , ,5 NTZ 400*200DT / , ,1 NTZ 400*240DT / , ,7 NTZ 400*060ST62* , ,0 NTZ 400*090ST62* , ,1 NTZ 400*120ST62* / , ,9 NTZ 400*150ST62* / , ,3 NTZ 400*060DT , ,0 NTZ 400*090DT , ,1 NTZ 400*120DT / , ,4 NTZ 400*150DT / , ,3 10

11 Model 4 (continuation) pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 400*180DT / , ,3 NTZ 400*200DT / , ,5 NTZ 400*240DT / , ,4 NTZ 400*060ST78* / , ,1 NTZ 400*090ST78* / , ,0 NTZ 400*120ST78* / , ,3 NTZ 400*150ST78* / , ,1 NTZ 400*060DT , ,3 NTZ 400*080DT , ,5 NTZ 400*120DT / , ,1 NTZ 400*150DT / , ,0 NTZ 400*180DT / , ,0 NTZ 400*200DT / , ,1 NTZ 400*060D , ,3 NTZ 400*090D / , ,8 NTZ 400*120D / , ,5 NTZ 400*150D / , ,0 NTZ 400*060D / , ,2 NTZ 400*090D / , ,2 NTZ 400*110D / , ,0 stator D2: 102 mm; stator thread T2: 3 1/2 EU box *stator thread T2: 4 NU pin min. tubing: 2 7/8 ; min. casing: 5 1/2 20 lb/ft; all pump models 4 are also available with NU thread 11

12 Pump Equipment Pumps Model 4 1/2 pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 450*060DT , NTZ 450*090DT , NTZ 450*120DT /8 71, NTZ 450*150DT /8 71, NTZ 450*180DT /8 71, , ,3 NTZ 450*200DT /8 71, NTZ 450*240DT /8 71, , ,2 NTZ 450*060D /8 71, NTZ 450*090D /8 71, NTZ 450*120D /8 71, ,2 NTZ 450*150D /8 71, , ,9 stator D2: 114,3 mm; stator thread T2: 4 1/2 EU pin min. tubing: 3 1/2 ; min. casing: 6 5/8 24 lb/ft; All pump models 4 1/2 are also available with NU thread. 12

13 Model 5 pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor L2 stator bpd bar psi mm mm kg mm kg NTZ 500*060D / NTZ 500*090D / NTZ 500*120D / NTZ 500*150D / NTZ 500*180D / ,1 NTZ 500*200D / NTZ 500*080D / NTZ 500*100D / NTZ 500*150D / NTZ 500*180D / , NTZ 500*060DT / NTZ 500*090DT / , ,2 NTZ 500*120DT / ,5 stator D2: 127 mm; stator thread T2:5 LTC pin; min. tubing: 4 1/2 ; min. casing: 6 5/8 24 lb/ft 13

14 Pump Equipment Insertable Progressing Cavity Pumps The main feature of Progressing Cavity Pumps (rotor & stator) is their assembly inside the tubing. Thus, the pump is not connected to the production line but assembled inside it. Applications Advantages minimization of the time of intervention minimization of costs of rig minimize rig s costs in workover services, this minimizes production losses Tubing Rod Connection wells with low flow the cost of the intervention makes the use of a normal pump economically not suitable wells with a high frequency of interventions (independent of the flow) flow range 1,3 to 491 bpd at 100 rpm pressure range 100 to 240 bar pump with downhole sensors pump substitution without removing it from the tubing pump substitution with flush-by equipment up to 60 % savings in pump replacement does not require removal of downhole sensors and cable Top Packing Insertable Set Anchoring Set Seating Set Not Anchored Anchoring System Botton Packing Anchored 14

15 Performance data pump model [M /day at 100 rpm] flow max. pressure drift tubing [BPD at 100 rpm] bar psi [mm] seating set (mm) 50 insert set (mm) 50 O.D. (mm) connection (API-5B) insertable inside tubing 2 3/8 x 5,80 lb/ft or any tubing with drift greater than 45,03 mm (1,773 in) NTZ 238*100SIT0.2 0,2 1, , NTZ 238*150SIT0.2 0,2 1, , NTZ 238*200SIT0.2 0,2 1, , NTZ 238*120SIT0.8 0, , NTZ 238*180SIT0.8 0, , ,16 2 3/8" NTZ 238*120SI.1 0, , NTZ 238*240SI.1 1,1 6, , NTZ 238*100DIT4.6 1,1 6, , NTZ 238*200DIT4.6 4, , insertable inside tubing 2 7/8 x 6,40 lb/ft or any tubing with drift greater than 59,61 mm (2,347 in) NTZ 278*120SI.6 1, , NTZ 278*180SI.6 1, , NTZ 278*240SI.6 1, , NTZ 278*100SIT3.2 3, , NTZ 278*200SIT3.2 3, , NTZ 278*100SIT , NTZ 278*165SIT , NTZ 278*200SIT , NTZ 278*100SIT6.4 6, , ,6 2 7/8" NTZ 278*150SIT6.4 6, , NTZ 278*200SIT6.4 6, , NTZ 278*100DI4.6 14, , NTZ 278*120DI4.6 14, , NTZ 278*150DI4.6 14, , NTZ 278*200DI4.6 14, , NTZ 278*100SIT , NTZ 278*150SIT , insertable inside tubing 3 1/2 x 7,70 lb/ft or any tubing with drift greater than 74,76 mm (2,943 in) NTZ 350*120SIT6.2 6, , NTZ 350*165SIT6.2 6, , /2 NTZ 350*240SIT6.2 6, ,

16 Pump Equipment Performance data (continuation) pump model [M /day at 100 rpm] flow max. pressure drift tubing [BPD at 100 rpm] bar psi [mm] seating set (mm) 50 insert set (mm) 50 O.D. (mm) connection (API-5B) NTZ 350*120SIT , NTZ 350*165SIT , NTZ 350*200SIT , NTZ 350*240SIT , NTZ 350*100DIT , NTZ 350*150DIT , NTZ 350*200DIT , ,03 3 1/2 insertable inside tubing 4 1/2 x 15,20 lb/ft or any tubing with drift greater than 94,01 mm (3,701 in) NTZ 450*120SI , NTZ 450*165SI , NTZ 450*240SI , NTZ 450*120SI , ,03 NTZ 450*165SI ,5 91, NTZ 450*240SI , NTZ 450*120SI6.4 16, , NTZ 450*240SI6.4 16, , NTZ 450*120SIT , NTZ 450*165SIT ,5 91, NTZ 450*200SIT , ,9 NTZ 450*240SIT , NTZ 450*120SIT , NTZ 450*240SIT , NTZ 450*100SIT , /2" insertable inside tubing/casing 5 1/2 x 17,00 lb/ft or any tubing with drift greater than 121,08 mm (4,767 in) NTZ 550*100SIT , NTZ 550*150SIT , NTZ 550*200SIT , NTZ 550*100SIT , NTZ 550*150SIT , NTZ 550*200SIT , ,2 5 1/2 NTZ 550*120SIT , NTZ 550*150SIT , NTZ 550*120SIT , NTZ 550*150SIT ,

17 Material and Efficiency Information Elastomer Overview elastomer-no. Temperature [ C] elastomer-no. CO Content [%] ² elastomer-no. Water Cut [%] C F elastomer-no Gas Content [%] % elastomer-no Oil Density [ API] % elastomer-no H ² S Content [%] % API Please take into consideration that the given material limits are a guideline. The final selection has to be based on a detailed analysis (e.g. swelling test) % recommended range caution range not recommended Rotor Material Volumetric efficiency Overall efficiency basic material coating M (CK45) HCP25 M (V4A) - M (V4A) HCP25 M (V4A) - M (VM40) HCP25 M (CK45) HCP20 M (CK45) HCP50 M (VL40) HCP25 Efficiency vol [%] Speed [rpm] Pressure [bar] Speed [rpm] Pressure [bar] Efficiency vol [%]

18 Pump Equipment NTU Progressing Cavity Pumps Produced with steel tube conformed with the same internal geometry as the stator (helical). Thus the elastomer has a uniform wall and produces even distribution of the elastomer. The main NTU pump feature is its lower operation and starting torque due to its lower swelling when exposed to emperature variations and chemically aggressive fluids. Rotor Stop Pin Assembly Stator Advantages ideal for chemical fluids with high aggressivity higher run life in applications with critical conditions higher mechanical efficiency of the system lower starting torque lower swelling lower dimensional variation due to temperature and chemical attack shorter pump higher pressure capacity per stage reduction on the failure register due to rod failure or disconnection easy installation and transport lower operational torque molded in tube with uniform wall guarantee easier to assemble in wells with deviations lower hysteresis better heat dissipation Progressing Cavity Pumps with Uniform Elastomer Wall NTU The difference between NTZ and NTU geometries The NTU pump features less rubber volume in relation to the NTZ pump (already on the market) which results in less swelling when used for pumping a chemically high-aggressive fluid. NTU-DT Geometry NTZ-DT Geometry NTU-ST Geometry NTZ-ST Geometry 18

19 NTU Progressing Cavity Pump pump model production rate m³/d/ 100 rpm max. differential pressure thread rotor stator L2 bpd bar psi mm mm mm Model 2 7/8 NTU 278*100S /8" 41, NTU 278*150S /8" 41, NTU 278*200S /8" 41, NTU 278*230S /8" 41, NTU 278*270S /8" 41, stator D2: 93 mm; stator thread T2: 2 7/8 EU box min. tubing: 2 3/8 ; min. casing: 4 1/2 ; all pump models are also available with NU thread Model 3 1/2 NTU 350*120DT " NTU 350*160DT " NTU 350*240DT /8" NTU 350*320DT /8" NTU 278*270S /8" 41, stator D2: 114,3 mm; stator thread T2: 3 1/2 EU box min. tubing: 2 7/8 ; min. casing: 5 1/2 ; all pump models are also available with NU thread Model 4 NTU 400*070DT " NTU 400*100DT " NTU 400*130DT /8" NTU 400*170DT /8" NTU 400*200DT /8" stator D2: 125 mm; stator thread T2: 4 EU box min. tubing: 2 7/8 ; min. casing: 5 1/2 ; all pump models are also available with NU thread Model 5 NTU 500*110ST /8" 88, NTU 500*220ST /8" 88, stator D2: 141,3 mm; stator thread T2: 5 LTC box min. tubing: 4 1/2 ; min. casing: 6 5/8 ; all pump models are also available with NU thread 19

20 Pump Equipment Stop Pin and Coupling Stop Pin product pressure of the pump 120 bar >120 bar stop pin connection [mm] [mm] [kg] top thread bottom thread T2 U O U O 1.66 P 166 FN 166 NU box 166 MN 166 NU pin ,00 6,00 2 3/8 P /8 P 278 NPE- SPA U O 3 1/2 C 312 FE 2 3/8 EU box ME 2 3/8 EU pin 238 FN 2 3/8 NU box MN 2 3/8 NU pin ,00 8,00 FE 2 7/8 EU box ME 2 7/8 EU pin 278 FN 2 7/8 NU box MN 2 7/8 NU pin ,00 9,00 FE 3 1/2 EU box 278 FN 3 1/2 NU box 312 ME 3 1/2 EU pin 278 MN 3 1/2 NU pin 312 ME 2 7/8 EU pin MN 2 7/8 NU pin ME 3 1/2 EU pin MN 3 1/2 NU pin ME 2 7/8 EU pin ,00 18,00 MN 2 7/8 NU pin ME 3 1/2 EU pin MN 3 1/2 NU pin T2 T2 Pin Type C Pin Type P 20

21 Coupling product top thread connection bottom thread T2 outside [mm] [mm] 1.66 NPE-TUC 166 FN 1,66 NU box 238 ME 2 3/8 EU pin 55,88 95,25 1,0 [kg] FE 2 3/8 /2 7/8 EU box 2 3/8 NPE-TUC 238 FE 2 3/8 EU box FN 2 3/8 /2 7/8 NU box 238/278 (FN) (2 3/8 NU box) ME 2 3/8 /2 7/8 EU pin MN 2 3/8 /2 7/8 NU pin ME 2 3/8 /2 7/8 EU pin 238/278 ME 2 3/8 EU pin MN 2 3/8 2 7/8 NU pin 77,80 123,83 1,5 (MN) (2 3/8 NU pin) 278 FE FN 2 7/8 EU box 2 7/8 NU box 1,5 FE 2 7/8 /3 1/2 EU box 2 7/8 NPE-TUC 278 FE 2 7/8 EU box FN 2 7/8 /3 1/2 NU box 278/312 (FN) (2 7/8 NU box) ME 2 7/8 /3 1/2 EU pin MN 2 7/8 /3 1/2 NU pin ME 2 7/8 /3 1/2 EU pin 278/312 ME 2 7/8 EU pin MN 2 7/8 /3 1/2 NU pin 93,17 133,35 2,5 (MN) (2 7/8 NU pin) 312 FE FN 3 1/2 EU box 3 1/2 NU box 2,5 FE 3 1/2 /4 EU box 3 1/2 NPE-TUC 312 FE 3 1/2 EU box FN 3 1/2 /4 NU box 312/4 (FN) (3 1/2 NU box) ME 3 1/2 /4 EU pin MN 3 1/2 /4 NU pin ME 3 1/2 /4 EU pin 312/4 ME 3 1/2 EU pin MN 3 1/2 /4 NU pin 114,30 146,05 4,0 (MN) 3 1/2 NU pin 4 FE FN 4 EU box 4 NU box 4,0 FE 4 /4 1/2 EU box FE 4 EU box FN 4 /4 1/2 NU box 4 NPE-TUC 4 4/412 (FN) (4 NU box) ME 4 /4 1/2 EU pin MN 4 /4 1/2 NU pin 127,00 152,40 5,0 4 1/2 NPE-TUC 4 FE 4 1/2 EU box ME 4 1/2 EU pin 412 (FN) (4 1/2 NU box) MN 4 1/2 NU pin 141,30 158,75 5,5 All coupling threads according to API standard 5B 21

22 Pump Equipment Torque Anchor Torque Anchor Torque anchor is used to take the reactive torque given by the friction between the rotor and the stator of the helicoidal pump with progessing cavities, to prevent the tubing from unscrewing. It is mounted under the pump. The blades are permanently pushed and kept in touch with the well casing wall by means of helicoidal springs. The oil pumped passes through the central hollow shaft on to which the cams are mounted. When the tubing rotates clockwise, the anchoring blades bite into the casing wall whenever a reactive torque is developed. Disengaging is done by rotating the tubing counter-clockwise from the surface. /D2 D3 /D2 D3 T2 T2 Torque Anchor (Type double) Torque Anchor (Type single) 22

23 Torque Anchor (Type single) product design size thread coupling top thread (box) bottom thread (box) T2 casing size fasten (min. casing ID) [mm] fasten (max. casing ID) D2 [mm] tool outside D3 [mm] [mm] [kg] 4 1/2 NPE-TA S 238 FFE 2 3/8 EU 2 3/8 EU ,2 416,6 16, , ,25 5 1/ ,25 5 3/ ,25 6 5/8 NPE-TA S 278 FFE 2 7/8 EU 2 7/8 EU , ,94 6 5/ , , ,23 7 5/ ,1 8 5/8 NPE-TA S 312 FFE 3 1/2 EU 3 1/2 EU mm 421,7 36,14 9 5/ ,19 9 5/ ,31 Torque Anchor (Type double) product design size thread coupling top thread (box) bottom thread (box) T2 casing size fasten (min. casing ID) [mm] fasten (max. casing ID) D2 [mm] tool outside D3 [mm] [mm] [kg] 5 1/2 2 7/8 EU 2 7/8 EU ,25 110, /4 NPE-TA D 278 FFE 2 7/8 EU 2 7/8 EU ,25 6 5/8 2 7/8 EU 2 7/8 EU , ,94 23

24 Pump Equipment Pup Joint and Gas Separator Pup Joint 2 7/8 product lengh [inch] 278 M 3 1/2 312 M NPE-PJ L M 4 1/2 412 M top thread connection bottom thread T2 2 7/8 EU pin ME 2 7/8 EU pin 2 7/8 NU pin MN 2 7/8 NU pin 3 1/2 EU pin ME 3 1/2 EU pin 3 1/2 NU pin MN 3 1/2 NU pin 4 EU pin ME 4 EU pin 4 NU pin MN 4 NU pin 4 1/2 EU pin ME 4 1/2 EU pin 4 1/2 NU pin MN 4 1/2 NU pin outside D2 [mm] [mm] [kg] M 5 LTC pin ML 5 LTC pin If the stator size is bigger than the tubing size you have to select a suitable pup joint; this is necessary to avoid tubing wear and rotor failure because of the eccentricity of the rotor head. Recommended Make-up Torques non-upset [Nm] NU upset [Nm] EU tubing opt min max opt min max 2 3/ / / / D2 T2 T2 T2 Coupling Coupling Pup Joint 24

25 Gas Separator product Size coupling Thread Top Thread (box) Bottom Thread (box) T2 [mm] D2 [inch] number of stages D3 of suction pipe number of suction pipes [mm] [kg] 2 7/8 FME NPE- GS-SM 278 MME 2 7/8 EU box 2 7/8 EU pin 2 7/8 EU pin 2 7/8 EU pin /8 S 5 p S /2 FME NPE- GS-SM 312 MME 3 1/2 EU box 3 1/2 EU pin 3 1/2 EU pin 3 1/2 EU pin /2 S 5 P /2 S In general there are two options to install the Progressing Cavity Pump or suction pipe. Its installation can be either below or above the perforated interval. The preferred option to install the pump or the suction pipe is below the perforated interval, where the free gas will be separated in the annulus as a natural separation. Depending on the area in the annulus, different volumes of gaseous liquid can be separated. In the separation process the gas percolates upwards through the liquid column with a minimum speed of 550 m/h. It is obvious that higher volumes of gaseous fluid can be handled when the separation area is increased. As long as downward fluid velocity does not exceed the separation velocity of the gas, no gas, or only a minimum amount of gas will pass through the pump. If the sump volume under the perforation is not sufficient, the Progressing Cavity Pump or suction pipe has to be installed above the perforation. For this case we recommend to integrate the mechanical gas separator as a part of the pump unit since the two fluids (gas and water) move upward. In principal the NETZSCH Gas Separator consists of a double-walled tube, with Intake Tube being screwed to the torque anchor. The oil-gas mixture is drawn through the holes of the gas separator into the gas chamber formed by the intake tube and the suction pipe. The gas, being lighter, rises upwards out of the oilwater mixture and is drawn through the upper holes from the separator within the annulus between the tubing and the casing. The heavier oil/water mixture moves downwards within the gas separator, is forced into the internal suction pipe and rises to the pump. However, mechanical gas separators are not as efficient as natural separation in the annulus. D2 Gas Separation Velocity ~ (550 m/h) Gas Separation Velocity ~ (550 m/h) T2 Dynamic Fluid Level less than ~ (550 m/h) more than ~ (550 m/h) D3 Gas Separator 25

26 Drive Head Equipment Drive Head and Accessories NETZSCH Drive Head NDH-ATEX Benefits and special features use in explosives atmospheres (CE II 2G EEX c, k IIB T3) integrated overload protection integrated hydraulic brake integrated safety clamp exchangeable sealing box exchangeable flange connections balanced special lifting eyes short installation time 26

27 NETZSCH Drive Head Model ATEX X M1X (M3X) M2X (M4X) max. stat. axial load kg (15000) 9000 (15000) max. torque (normal operation) max. recommend polished rod speed (normal clockwise operation) Nm rpm min. speed (depends on motor control) rpm ref. downthrust pulley mm shaft hollow shaft hollow shaft motor design size IEC DIN trust bearing rating kw 3,5-22 6,6-30 6,6-45 polished rod size inch 1 1/4" 1 1/4" 1 1/2" L / W / H wm mm 1375 x 767 x x 923 x /8 API x 2000 PSI 3 1/8 API x 3000 PSI wellhead connection 4 1/16 API x 2000 PSI 4 1/16 API x 3000 PSI customer specified is possible without motor kg NETZSCH Drive Heads model ATEX are approved in compliance with directive 94/9/EC for use in zone 1 (compared to name plate zone II 2G EEx c,k II T3 classification and the conformity declaration) The drive head is designed for commercial plant and conforms to the following regulations and norms: Conform to the Machinery Directive 2006/42/EC Conform to the pertinent provisions of ATEX Directive 94/9/EC Conform to the pertinent provisions of the following other directives DIN EN DIN EN DIN EN DIN EN ISO DIN EN ISO Drive Head Accessories Very often small accessories can be decisive for the safety of the service people and for the lifetime of the equipment. Therefore NETZSCH offers several special tools based on the service experience for more than 20 years PCP downhole pump installations and start ups. Spare Parts screw set ring joint polished rod clamp oil sight glass vent valve drainage tube gland v-grooved pulley taper bush key for torque limiter (parallel key) 27

28 Drive Head Equipment Accessories Polished rod speed [RPM] at nom. motor speed [RPM] different frequencies [Hz] v- pulleys [mm] ratio Drive Head LX Drive Head MX [drive head pulley] = 630 mm [drive head pulley] = 800 mm 1475 [rpm] 975 [rpm] 725 [rpm] 1475 [rpm] 975 [rpm] 725 [rpm] ratio 50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz 100 6,30 : ,94 : ,63 : ,34 : Polished Rod Speed [RPM] at nom. Motor Speed [RPM] different frequencies [Hz] (continuation) 125 5,04 : ,15 : ,77 : , ,71 : ,20 : ,33 : ,94 : ,00 : ,71 : ,71 : ,50 : ,44 : ,32 : ,21 : ,15 : ,00 : ,77 : ,81 : ,57 : ,39 : ,52 : ,20 : Three Phase Motor Speed Overview 50 Hz [rpm] 60 Hz [rpm] 4 pole motor pole motor pole motor

29 Accessories for Drive Head: Taper bushes and Drive belts Drive Head LX v-belt profile SPZ 6 groove frame size (shaft [mm]) v-grooved pulleys [mm] 132 (B38) 160 (B42) 180 (B48) taper bush v-belt taper bush v-belt taper bush v-belt T T DL T2517 T DL DL T2517 DL Drive Head MX v-belt profile SPB 6 groove frame size (shaft [mm]) v-grooved pulleys [mm] 160 (B42) 180 (B48) 200 (B55) 225 (B60) taper bush v-belt taper bush v-belt taper bush v-belt taper bush v-belt 130 without T2517 T2517 T2517 DL DL DL T3020 T3020 T3020 T DL DL T3535 T3535 T3535 T DL DL

30 Drive Head Equipment Three Phase Motor Specification of the Three Phase Motors Main Characteristics The motors offered in this catalogue comply with standards concerning equipment and protective systems intended for use in potentially explosive atmospheres, in compliance with European directive 94/9/EC dated 23/3/94, otherwise known as the ATEX directive. explosion-proof motors according to European Standard CENELEC EN , EN and EN (for terminal box EEx-de) European Standards are acknowledged and adopted by the member countries of CENELEC (European Committee for Electrotechnical Standardization) and accepted by almost all countries worldwide the motors dimensions comply with IEC standard noise level within 80 db (A) high protection against corrosion Protection Standard of the Motors: IP 55 The anti-friction bearings of the motors in high load design are filled with antifriction bearing grease in the factory (or with sealed bearings by the bearing manufacturer). Three Phase Motor Motors with increased safety (E) 3,5 product DHE-TPM mouninframe ting creased size positisafety on 132 V6 E ambient temperature [ C] min max volt pole rpm motor power of the shaft [KW] 400 P ,5 D [mm] [kg] 38 53,0 4,8 DHE-TPM 132 V6 E P ,8 D 38 70,0 6,6 DHE-TPM 160 V6 E P ,6 D 42 89,0 9,7 DHE-TPM 160 V6 E ,2 DHE-TPM 180 V6 E P ,7 D ,0 400 P ,2 D ,0 16,5 DHE-TPM 200 V6 E ,0 DHE-TPM 200 V6 E P ,5 D , P ,0 D ,0 27,0 DHE-TPM 225 V6 E 33,0 DHE-TPM 250 V6 E P ,0 D , P ,0 D ,0 6,6 DHE-TPM 160 V6 9,7 DHE-TPM 180 V6 E P ,6 D ,0 E P ,7 D ,0 13,2 DHE-TPM ,5 DHE-TPM 225 V6 E P ,2 D ,0 V6 E P ,5 D ,0 20,0 DHE-TPM 225 V6 E P ,0 D ,0 27,0 DHE-TPM 250 V6 E P ,0 D ,0 E: motors with increased safety e (EEx e II T3) of protection 30 heater Z = without S = with Z = without S = with

31 Three Phase Motor Motors with flameproof enclosure (D) product frame size mounting position flameproof ambient temperature [ C] heater volt pole rpm motor power of the shaft min max [KW] [mm] [kg] 5,5 DHE-TPM 132 V6 D P ,5 D 38 95,0 7,5 DHE-TPM 132 V6 D P ,5 D 38 95,0 11,0 DHE-TPM 160 V6 D P ,0 D ,0 15,0 DHE-TPM 160 V6 D P ,0 D ,0 18,5 DHE-TPM 180 V6 D Z = without S = with 400 P ,5 D ,0 22,0 DHE-TPM 180 V6 D P ,0 D ,0 30,0 DHE-TPM 200 V6 D P ,0 D ,0 37,0 DHE-TPM 225 V6 D P ,0 D ,0 45,0 DHE-TPM 225 V6 D P ,0 D ,0 5,5 DHE-TPM 132 V6 D P ,5 D ,0 7,5 DHE-TPM 160 V6 D P ,5 D ,0 11,0 DHE-TPM 160 V6 D P ,0 D ,0 15,0 DHE-TPM 180 V6 D 18,5 DHE-TPM 200 V6 D Z = without S = with 400 P ,0 D ,0 400 P ,5 D ,0 22,0 DHE-TPM 200 V6 D P ,0 D ,0 30,0 DHE-TPM 225 V6 D P ,0 D ,0 37,0 DHE-TPM 250 V6 D P ,0 D ,0 D: motors with flameproof enclosure d (EEx de IIC T4) of protection 31

32 Drive Head Equipment Control Panel and Cable Measurement and Control System (on request) Control Panel Standard product execution: standard ambient temperature [ C] min max voltage motor power Standard control panels are with heater and fan; standard ambient temperature range is -40 C (-40 F) to 40 C (104 F); Alternative control panel designs are possible (e.g. without heater) and have to be requested separately. 3,5 DHE-CP S ,5 4,8 DHE-CP S ,8 6,6 DHE-CP S ,6 9,7 DHE-CP S ,7 13,2 DHE-CP S ,2 16,5 DHE-CP S ,5 20,0 DHE-CP S ,0 27,0 DHE-CP S ,0 33,0 DHE-CP S ,0 Control Panel Frequency Converter product execution: frequency converter 5,5 DHE-CP F 7,5 DHE-CP F 11,0 DHE-CP F 15,0 DHE-CP F 18,5 DHE-CP F 22,0 DHE-CP F 30,0 DHE-CP F 37,0 DHE-CP F 45,0 DHE-CP F ambient temperature [ C] min max voltage motor power , , , , , , , , ,0 Control panel with frequency converter are with heater and fan; standard ambient temperature range is -40 C (-40 F) to 40 C (104 F). The control panels with air conditioner are designed for an ambient temperature range of -40 C (-40 F) to 55 C (131 F). Alternative control panel designs are possible (e.g. with remote control) and have to be requested separately. All control panels are also available as a container version. 32

33 Power Cable Standard (ST)/Screened (SC) product execution [m] power cable cross-section [KW] [mm 2 ] DHE-PC ST 15M 035 3,5 A012 1,2 DHE-PC ST (SC) 15M 048 4,8 (5,5) A025 2,5 DHE-PC ST (SC) 15M 066 6,6 (7,5) A040 4,0 DHE-PC ST (SC) 15M 097 9,7 A040 4,0 DHE-PC ST (SC) 15M ,2 (11,0) A060 6,0 DHE-PC ST (SC) 15M 150 (15,0) A040 10,0 DHE-PC ST (SC) 15M 185 (18,5) A060 10,0 DHE-PC ST (SC) 15M ,5 (22,0) A160 16,0 DHE-PC ST (SC) 15M ,0 A160 16,0 DHE-PC ST (SC) 15M ,0 (30,0) A250 25,0 DHE-PC ST (SC) 15M ,0 (37,0) A250 25,0 DHE-PC ST (SC) 15M 450 (45,0) A350 35,0 Signal Cable/Cable product product [m] execution Signal Cable PTC Resistor DHE-SI 15M YSLY-OZ201 Cable for Stand-by Heater DHE-HC 15M 2P230V Permanent Measurement and Control Systems Complete Monitoring System on request System for pressure and temperature measurements in deep wells, surface display and data logging or remote transmission to SCADA systems is available. 33

34 Rod String Equipment Sucker Rod, Pony Rod and Polished Rod Sucker Rod product material T-coupling OD [mm] D2 [ft] [m] L2 [mm] 3/ , ,0 7/8 D Grade D , ,2 1 RSE- SUC F Fullsize CT , ,3 7/8 High , ,2 H 1 Strength , ,3 Sucker Rods Sucker rods and their couplings are used in Oil E&P exploration and production industry for all kind of wells independent of their of oil. L2 They are designed to transmit torque from the surface to the rotor of the pump when using progessing cavity pumps. The dimensions and materials are in full compliance with API spec. 11B. Sucker rod materials and their physical-mechanical characteristics are according to API spec. 11B. Coupling materials and their physical-mechanical characteristics are according to API spec. 11B. Sucker rods are usually delivered as fitted with full size class t couplings with normal outer and without wrench flats. By request sucker rods can be fitted with other s of couplings. D2 D2 General dimensions and tolerances for steel sucker rods and pony rods and according to API specification 11B 26-th edition of sucker rods tolerance: ± 2.0 inch (± 51 mm) of pony rods tolerance: ± 2.0 inch (± 51 mm) Sucker Rod Pony Rods 34

35 Pony Rod product material T-coupling OD [mm] D2 [ft] [m] [kg] 3/4 38, /8 D Grade D 41, RSE-ROC F Full Size CT 46, /8 H High Strength 55, , , , , , , , , , , , , , , , , , , , , , , , , , ,3 Polished Rod product material thread [ft] [m] [kg] 08 2,4 21,6 1 1/2 RSE-POL ,7 59,4 26 7,9 70, ,0 97,2 08 2,4 15,2 1 1/4 RSE-POL ,7 41,8 26 7,9 49, ,0 68,4 Polished Rod 35

36 Rod String Equipment Sucker Rod Coupling and Non Rotating Centralizer Sucker Rod Coupling product material version thread (box) thread T2 (box) rod size rod size L2 [mm] [inch] [inch] [mm] [kg] 1/2 3/4 5/8 7/8 1 RSE-ROC class - T S (F) S (F) S = slimhole F = full size CT 25, / (41,3) 31,8 (38.1) 41,3 (46,0) 50,8 (55,6) 034 3/ / / /8 (60,3) / / / / / / / / / / / / / / ,5 1,0 1,5 L2 T2 Sucker Rod Coupling 36

37 Non Rotating Centralizer Shaft product material sucker rod size thread (box) thread T2 (pin) shaft D2 [ mm ] [mm] L2 [mm] [kg] 3/4 RSE-NRC-SHA-S T034 3/4 3/4 D /8 7/8 RSE-NRC-SHA-S RSE-NRC-SHA-S 42Mo- Cr11X3 T078 T078 7/8 7/8 7/8 7/8 D032 D RSE-NRC-SHA-S D ,0 Non Rotating Centralizer Sleeve product material tubing size shaft D2 [mm] D3 [mm] 2 7/8 RSE-NRC-SLE-E modified 278 D polyamide 312 D /2 RSE-NRC-SLE-E 70 L3 [mm] [kg] 120 0,5 L2 D3 D2 L3 Use of the NETZSCH centralizer minimizes the rod and tubing wear considerably. This special non-rotating centralizer acts like a bearing and centralizes the rod string inside the tubing. The centralizer consists of two pieces: polished shaft rotating in the fixed non-rotating sleeve. T2 Non Rotating Centralizer 37

38 Well Head Equipment Flow Tee-Blow Out Preventer, Blow Out Preventer, Flow Tee and Spool FBOP (Flow Tee-Blow Out Preventer) polished rod top flange F1 bottom flange F2 line pipe/control line LP 1 1/4" or 1 1/2" 3 1/8" x 2000 psi 3 1/8" x 2000 psi 2" LP 3 1/8" x 3000 psi 3 1/8" x 3000 psi 3" LP 4 1/16" x 2000 psi 4 1/16" x 3000 psi SBOP (Blow Out Preventer) polished rod top flange F1 bottom flange F2 1 1/4" or 1 1/2" 3 1/8" x 2000 psi 3 1/8" x 2000 psi 3 1/8" x 3000 psi 3 1/8" x 3000 psi 4 1/16" x 2000 psi 4 1/16" x 3000 psi Customer specified design is possible. F1 F1 LP F2 F2 D2 D2 Flow BOP (integrated Blow Out Preventer) Blow Out Preventer The NETZSCH Flow Tee - Blow Out Preventer is a reliable tool to seal the area between the polished rod and the well head. In addition, the flow teeblow out preventer is a solid base for the PCP drives and reduces the total height of the PCP surface installation. The compact design of this product also minimizes vibrations of the tree connected with the PCP drives. Technical Information D2: 360 mm : 305 mm : kg 38

39 Flow Tee top flange F1 bottom flange F2 line pipe/control line LP 3 1/8" x 2000 psi 3 1/8" x 2000 psi 2" LP 3 1/8" x 3000 psi 3 1/8" x 3000 psi 3" LP 4 1/16" x 2000 psi 4 1/16" x 3000 psi Spool top flange F1 bottom flange F2 3 1/8" x 2000 psi 3 1/8" x 2000 psi 3 1/8" x 3000 psi 3 1/8" x 3000 psi 4 1/16" x 2000 psi 4 1/16" x 3000 psi Customer specified design is possible. F1 F1 LP F2 D2 F2 D2 Spool Flow Tee Technical Information D2: 210 mm additional flange sizes on request and based on detailled technical description from the operator/user (drawing is preferred) : 310 mm : 30 kg 39

40 Application Process Flow Chart in the Oilfield Midstream & Downstream carrying oil ship lubricant oil storage station tank truck refinery sedimentation separate tank long distance transfer oil storage station united storage station injecting pump watering lubricant oil extraction injecting polymer into well lubricant long distance transfer Upstream Company NETZSCH can offer progressing cavity pump solutions for UPSTREAM, MIDSTREAM and DOWNSTREAM sector. Our strength is our flexibility to design customized solutions for specific conditions. 40

41 The Transfer Pump We offer both high-pressure and lowpressure pumps for conveying crude oil to its destination. Heated versions of our pumps are also available if necessary, allowing round-the-clock operation even at sub-freezing temperatures. NEMO high flow transfer pump: up to 500 m 3 /h (60,000 bpd) maximum flow capacity, up to 24 bar (350 psi) maximum differential pressure. NEMO high pressure transfer pump: up to 120 m 3 /h (18,000 bpd) maximum flow capacity, up to 72 bar (1,050 psi) maximum differential pressure. The Multiphase Pump The Water-Injection-Pump The multiphase pump was specially developed for conveying oil/gas/water mixtures. This pump provides dependable operation even at a gas proportion up to 90 %, in special execution up to 100 %. Capacities up to 500 m 3 /h (60,000 bpd), pressure up to 24 bar (350 psi). Crude oil must often be pressed out of the rock. This necessitates the use of pumps which are capable of maintaining high conveying pressure at the best degrees of efficiency. Up to 500 m 3 /d (3,100 bpd) maximum flow capacity, up to 240 bar (3,500 psi) maximum differential pressure. Contact For these applaction we will arrange for a specialist from Mid- and Downstream NETZSCH companies to contact you. 41

42 PCP-Pump Unit completion 2 Drive Head Equipment Well Head Equipment 1 4 NDH- - 1 Drive Head (page 26) DHE-TPM Three Phase Motor (page 30) WHE-FBOP Flow Tee-Blow Out Preventer (page 38) 5 DHE-CP Control Panel (page 32) 5 Tubing Size and Thread 6 7 Pump Equipment 14a Rod String Equipment 8 NPE-TUC- 6 Coupling (page 21) NPE-PJ- - 7 Pup Joint (page 24) 15 14b RSE-ROC a Sucker Rod Coupling (page 36) RSE-ROC b Sucker Rod Coupling (page 36) NPE-TUC- 8 Coupling (page 21) NTZ- * 9 Pump (page 6-13) NPE-SPA Stop Pin (page 20) NPE-TUC- 11 Coupling (page 21) RSE-POL Polished Rod (page 35) RSE-PON Pony Rod (page 35) RSE-SUC Sucker Rod (page 34) NPE-TA Torque Anchor (page 22) NPE-GS-SM Gas Separator (page 25) 19 9 RSE-NRC-SHA Non Rot. Centralizer Shaft (page 37) RSE-NRC-SLE Non Rot. Centralizer Sleeve (page 37) RSE-ROC Sucker Rod Coupling (page 36) 42