Trust, Passion & Challenge! E PC Scope R aw Materials I ndustrial Equipments E quipments
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1 Trust, Passion & Challenge! SANDWELL PETROGAS E PC Scope R aw Materials I ndustrial Equipments E quipments
2 About SandWell PetroGas (SWPG) SWPG has started its business as a raw material supplier to industries such as Oil & Gas, Petrochemical and Power plants mainly to Iran. Thanks to sustainable and reputable performance to its clients, SWPG has extended its business successfully as an EPC contractor and coordinator. The strength of SWPG s EPC scope is SWPG has solidified its position as a consortium leader in EPC by offering most experienced companies of engineering, manufacturing and construction mainly in Korea and also globally. Through this extensive consortium coordination capability, SWPG has integrated optimized capabilities in each project to meet satisfaction of clients requirements. SWPG is also specialized to supply special equipments of big group of Korea, EU and Japan which can not export directly to Iran due to its political situation with representative authorization. Business Organization CEO / President Engineering Basic and Detail Project Management Marketing Global Procurement Management Assistance Process Equipment Fabrication Korea Korea Mechanical Construction for Plant Dubai Japan Civil Storage Tank Farm Iran Europe Electrical Fired Heater China Instruments CCPP&HRSG Subsea Installation
3 Contents E PC Scope Storage Tank Farms Fabrication Erection Construction CCPP HRSG Fired Heater Reformer & Furnace Submarine_Installation & Maintenance Fiber Optic Cable Power & Composite Cable Pipeline R aw Materials Pipes & Tubes SMLS & OCTG Pipes & Tubes SAW & ERW Plates Hot Rolled Steel Steel Plate Wire Rod Cold Rolled Steel Electrical Steel Stainless Steel Steel Structure H-Beam Valves Pumps I ndustrial Equipments Reactor Pressure Vessel Drum Tower Heat Exchanger Condenser Evaporator Deaerator FW Heater E quipments Diesel Gas Engine Generator Gas Air Compressor Transformer
4 Storage Tank Farms Cryogenic Vessel L29,861Mat l : SA516-70N +S5, 4Sets Size : 583Ton/set, 46T~49T x I.D20,000 Cryogenic Vessel Inner : A , Outer : A283-C Size : 1,140Ton x I.D25,000, O.D27,200 Cryogenic Storage Tank Cryogenic Vessel Inner : A537 CL1 Size : 2,324Ton x I.D58,000 x T.L29,861Mat l Name Of Project Client Location Type Capacity(m3) Q'ty Contract Date Remarks 200,000 KL LNG In-Ground Tank Phu-My Fertilizer Project Kogas/SHI Petro Vietman/ Technip&SECL Incheon Korea In-ground PC Membrane 200,000 2 Jan Completed(E,S/V) Phu-My Vietnam Double Wall Tank 35,000 1 Apr Completed(E,S/V) Qatar QP LPG Tank QP/Samsung E&C Mesaieed Qatar Double Wall Tank 100,000 3 Jun Completed(E) SFC NH3 Tank Facilities Project SFC/SEI Ulsan Korea NH3 System 19,163 1 Aug Completed(E,P,C) POSCO LO2 Tank POSCO KwangYang Korea Double Wall Tank Sep Completed(E,P,C) 805,000 MTA Ethylene No.1 Ethylene Storage Tank Expansion Project YNCC/ Hanhwa E&C Yeosu Korea Double Wall Tank 20,000 1 Oct Completed(E,P,C) SKEC Ulsan Korea Double Wall Tank 6,000 1 Jun Completed(P,C) Fujian Ethylene Project Sinopec Fujian China Double Wall Tank LOX Cryogenic Tank Projec DBS#1 Project MTT Propane/ Butane Tank Project WW Project (NH3 Tank System) Daesan LPG Terminal Project Long An Refrigerated LPG Terminal Project 35,185 16, Mar Completed(E,P,S/V) Korea Air Tech Ulsan Korea LOX System 3,000 1 Aug Completed(E,P,C) Dongbu Steel/ Air Liquide SCG/ Daewoo Eng. Dangjin Korea Double Wall Tank 2,572 3, May Completed(E,P,C) Rayong Thailand Double Wall Tank 77,000 1 May Completed(E,P,C) CJI Gresik Indonesia NH3 System 17,450 1 Oct Completed(E,P,C,C) E1 Corp./GS E&C Daesan Korea SingleWall Tank 62,800 1 May Completed(E,P,C) Vinabenny Energy/ Daewoo Eng. LongAn Vietnam Double Wall Tank 34,000 2 Jan Ongoing(E,P,C)
5 Fabrication Erection Construction Jubail Export Refinery Project Package-3 (Paraxylene Unit) Ma aden phosphate Project Ruwais 4th NGL Train Project(West Area) - Mechanical Steel Structure Piping Ras Laffan Ciwpp Project Project Name Client Contractor Scope Of Work Location Period Contract Amount Green Disel Project (Mechanical Work for Area 1) S-Oil Refinery Expansion (PX Unit) Jubail Export Refinery Project Package-3 (Paraxlene Unit) Jubail Export Refinery Project Package-(Coker Unit) Ruwais Refinery Expansion Package #3 Project Pearl GTL Project (SMR&Furnace Erection Work and SMP Work for LDF Area) Upgrade Acid Gad Piping Shedgum Plant Takreer S-Oil ARAMCO ARAMCO Takreer Qatar Sheel GTL Limited ARAMCO GS E&C Co.,Ltd. Samsung Engineering Samsung Engineering Co.,Ltd Chiyoda/Samsung Eng.Co.,Ltd. Samsung Engineering Co.,Ltd. Hyundai E&C Co.,Ltd. SAACO Manifa Gas Facilities Project ARAMCO GS E&C Co.,Ltd. Ruwais 4th NGL Train Project (West Area) NCP South Plot Petrichemical Facilities PJT(Mech.for PKG C) Ras Laffan IWPP C Project (HRSG&Assosiated Eqip.Erec.) (220MW x 8Unit & 242 MW x 4Unit) Shinwolsung Nuclear Power Project(1,000MW x 2 units) GASCO Saudi Polymer Company Qatar Heneral Elect. & Water Korea Hydro & Nuclear power Co.,Ltd. J/V of GS E&C Daelim Saudi Arabia Co.,Ltd. Hyundai E&C Co.,Ltd. GS Engineering and Construction Co.,Ltd. Mech : 6,680ton Stl/Str : 2,236ton Piping : 272,066D/I Mechanical Steel Structure Piping(480,000 DI) Heaters Insulation Mech : Ton Stl/Str : 1,927Ton Piping : 271,550 D/I Erection of Fired Heater(3Sets) Mechanical Steel Structure Piping Mech : 6,605Ton+126Sets Stl/Str :3,014Ton Piping : 103,433D/I LSPB Work Stl/Str : 300Ton Piping : 32,503D/I E&I and Civil Mech : 2,965Ton Stl/Str : 1,760Ton Piping : 271,866D/I Petrofac Mechanical Steel Structure Piping Mech : 2,992Ton Stl/Str : 2,995Ton Piping : 118,340D/I Erection for HRSG & Aux Equipment Mech : 10,241Ton Str/Stl : 10,751Ton Piping : 376,600D/I Erection of Generator, Turbine, Condenser,aux.equipment and piping. Ruwais in U.A.E(abu Dhabi) Onsan-city, Korea) Jubail in KSA Jubail in KSA uwais in U.A.E (abu Dhabi) Ras Laffan in Qatar Shedgum in Saudi Arabia Khursaniyah in Saudi Arabia Ruwais in U.A.E Jubail in Saudi Arabia Ras Laffan in Qatar Gyeongju in Korea Dec.2008~ Mar.2011 Aug.2008~ Jan.2011 Jun.2010~ Dec.2012 Jul.2011~ Dec.2012 Oct.2010~ Mar.2013 Jan.2008~ Mar.2011 Nov.2009~ Mar.2011 Nov.2009~ Oct.2011 Oct.2010~ Dec.2012 Aug.2008~ Mar.2011 Aug.2008~ Mar.2011 Dec.2008~ jan Million USD 75.0 Million USD Million USD Million USD Million USD 36.8 Million USD 5.0 Million USD 30.0 Million USD Million USD 26.8 Million USD 33.6 Million USD 22.1 Million USD 04 05
6 CCPP Combined Cycle Power Plant Combined Cycle Thermal Power Generation System Diagram Project Name Configuration GT-Mfg & Type COD Scope of Service Seoinchon CCPP 1900MW GT(155MW*8)+ST(183MW*8) GE 7F 30-Jun-92 Sininchon CCPP 2000MW GT(159MW*8)+ST(183MW*4) GE 7FA 30-Jun-97 Ulsan Ⅱ CCPP 1000MW GT(160MW*4)+ST(191MW*2) WH 501F 30-Jul-97 Hallim Gas TBN PP 35MW GT(35MW*2)+ ST(35MW*1) GE MS6001B 30-Jun-95 Pyongtaek CCPP 520MW GT(80MW*4)+ ST(200MW*1) GE 7001EA 30-Jun-94 Illjan CCPP 1280MW GT(199MW*4)+ST(242MW*2) MHI M501G 30-Jun-02 LG Pugok Ⅰ 560MW GT(187MW*2)+ST(186MW*1) SIEMENS V84.3A 30-Mar-01 Poryong CCPP GT(150MW*8)+ST(150MW*4) ABB 30-Dec-02 Busan CCPP 1,800MW GT(150MW*8)+ST(190MW*4) GE 7FA 30-Jun-04 Yulchon CCPP 550MW GT(187MW*2)+ST(186MW*1) SIEMENS W501FD2 30-Jun-05 Inchon CCPP 550MW GT(178MW*2)+ST(195MW*1) SIEMENS V84.3A 30-Jun-05 Basic/Detail Engineering & Consulting Service Basic/Detail Engineering & Consulting Service Basic/Detail Engineering & Consulting Service Basic/Detail Engineering & Consulting Service Basic/Detail Engineering & Consulting Service Consulting Service including Document Review & Construction Supervision Basic/Detail Engineering & Consulting Service Basic Engineering & Preparation of EPC RFP Basic/Detail Engineering & Consulting Service Consulting Service including Document Review & Construction Supervision Basic/Detail Engineering & Consulting Service
7 HRSG Heat Recovery Steam Generator Heat Recovery Steam Generator YULCHON CCPP PROJECT Engineering - Basic&Detail Manufacturing Test&Commissioning GTF PROJECT Construction Supervision Training&Education Yulchon 550MW C/C Power Plant, Korea Tuban Aromatic, Indonesia HRSG Capacity Evaporation 190T/H, 46T/H, 40T/H Steam Pressure 33kg/cm2g, 28kg/cm2g, 4kg/cm2g Steam Temperature 568, 334, 226 HRSG Capacity Evaporation 75T/H Steam Pressure 43kg/cm2g Steam Temperature 390 Gas Turbine Siemens Westinghouse 501FD2 Gas Turbine Gas Turbine NT MS-500 Rojana Ext. Phase-4, Thailand Kwangmyung Ces, Korea HRSG Capacity Evaporation 42T/H, 16T/H Steam Pressure 47kg/cm2g, 3kg/cm2g Steam Temperature 393, 115 HRSG Capacity Evaporation 27T/H, 5T/H Steam Pressure 86kg/cm2g, 6kg/cm2g Steam Temperature 500, 181 Gas Turbine GE LM 6000 Gas Turbine Gas Turbine KHI GPB 180D 06 07
8 Fired Heater Reformer & Furnace Fabrication of Heater No.3 HOU Project Fabrication of Heater S-OIL Refinery Expansion Project Project Name Application Scope Client Location HPC New Furnace Project Cadereyta Project E-BA116 Naphtha Cracking Heater Project Esfahan Refinery Project Oman Salalah Methanol Reformer Motiva Crude Expansion Project Ambatovy Project, H2 Plant BTX Revamping Project Naphtha Cracker LPC New Furnace Project Naphtha Cracker LGC New Furnace Project APPC Project LGPC New Furnace Project Naphtha Furnace (2 sets) HDS Reformer (1 set) Naphtha Furnace (1set) Furnace (5 sets) Methanol Reformer (1 set) Stack,Platform & Ladder LINDE Hydrogen Reformer (1 set) Aromizing Furnace (1 set) Naphtha Furnace (2 sets) Naphtha Furnace (2 sets) Reactor Charge Heater (1 set) Naphtha Furnace (1 set) Shop Detail Design / Procurement Fabrication / Construction Construction Shop Detail Design / Procurement Fabrication / Construction Shop Detail Design Procurement /Fabrication Shop Detail Design Procurement /Fabrication Shop Detail Design Procurement /Fabrication Shop Detail Design Procurement Fabrication Shop Detail Design / Procurement Fabrication / Construction Shop Detail Design / Procurement Fabrication / Construction Shop Detail Design Procurement Construction Shop Detail Design Procurement /Fabrication SECL SECL LG Chemical JNK Heaters JNK Heaters KTI Korea Selas Linde JNK Heaters GS E&C JNK Heaters SECL LG Petro - chemical Yeocheon, Korea Cadereyta, Mexico Yeosu, Korea Year of Supply 2001 Module Type Supply Convection Stack & Duct Iran 2009 Salalah, Oman Texas, USA Convection Stack & Duct Convection Stack & Duct 2009 Stack & Duct 2008 Stack Madagascar 2008 Duct Incheon, Korea Daesan, Korea Daesan, Korea Jubail, Saudi Arabia Yeocheon, Korea 2008 Radiant Radiant/ConvectionConvection Convection Stack & Duct Convection Stack & Duct
9 Raw Materials EPC Scope Industrial Equipments Equipments Submarine Submarine Fiber Optic Cable Installation & Maintenance Submarine Power & Composite Cable Installation & Maintenance Submarine Pipeline Installation & Maintenance Project Customers Year Total Length (km) TPE 3M PLIB Installation Project SBSS 2009/07 ~ 2009/ AAG Project (Asian America Gateway) NEC 2008/03 ~ 2009/01 1,274 TPE Project (Trans Pacific Express) Tyco/SBSS 2007/10 ~ 2008/12 1,251 DSCN Project (Sri Lanka-Male) (Diaggu Submarine Cable Network) NEC 2006/10 ~ 2006/12 1,058 TISEC project RENETECH Jindo-Jeju HVDC#2 Power Cable(DC250kV) LSC ~ X2 Yeonpyeongdo-Dangseon Power Cable(Ac22.9kV) KEPCO ~ Masan Dotseom Power Cable(AC22.9kV) Masan City ~ ENI Project(Drilling Assistant) Amarco Service ~ KOC Project(Cable Installation) HHI ~
10 Pipes & Tubes SMLS & OCTG Seamless Steel Pipe & Tube (Carbon & Alloy & Stainless & Special Steel) Carbon Steel Stainless Steel Alloy Steel Copper & Copper Alloy Titanium OCTG (Oil Country Tubular Goods) OCTG according to API and ISO standards offers a broad range of special produsts. All products are abailable in API or special grades in harsher environments, encountering higher well bore pressures and temperatures in addition to sweet and sour gas, especially 13Cr OCTG. Casing and Tubing of API Specification are furnished with threads and coupling conforming to API thread without coupling, and special end finish.
11 Pipes & Tubes SAW & ERW SAW Pipe & Tube (Submerged Arc Welded) - Roll Bending Pipe The SAW(Submerged Arc Welding) method is applied, in which welding is done by Arc, Roll Bending Method The SAW(Submerged Arc Welding) method is applied, in which welding is done by Arc, Roll bending steel pipe settles different pole in between the parent material and welding section, and it uses heat of arc resulting from the space in between for welding. Large-scaled thick wall and quality pipe are capable for production and is used not only in line pipe for conveying petroleum and natural gas, but also for common piping and structure. Spiral Method Spiral method makes possible to manufacture pipes with various outer diameters according to customer's demands since the welding part is spiral, which is utilized to manufacture pipes for water supply, basement of civil work, and steel pipe for construction principally. ERW Pipe & Tube (Electronic Resistance Welded) Electric resistance welding provides extensive uses in Manufacturing. - This method results outstanding welding properties, wide range of manufacturing capability, and high precision in size by performing self-welding without particular filter metal. - Quality stability and workability are excellent that it is easy to produce both thin and thick pipes and has a high productivity
12 Plates Hot Rolled Steel Steel Plate Wire Rod Cold Rolled Steel Electrical Steel Stainless Steel METERIAL GRADE APPLICATION Carbon Steel HIC Low Alloy Stainless Steel A A A A537-1 A537-2 A203-E A516-60, A516-65, A A516-60N, A516-65N, A516-70N A387 Gr2-1/2. A387Gr 12-1/2 A387 Gr11/2. A387Gr 22-1/2 A240 TP30 4/1 A240 TP 316/1 A240 Tp 430 Pressure Vessel Plates, Carbon Steel, for Moderate and Loweer Temperature Service Pressure Vessel Plates, Heat-Treated, Carbon-Manganese-Silicon Steel Pressure Vessel Plates, Alloy Steel, Nickel Pressure Vessel HIC Plates Pressure Vessel Plates, Alloy Steel, Chromium-Molybdenum Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels
13 Steel Structure H-Beam Structural steel is steel construction material, a profile, formed with a specific shape or cross section and certain standards of chemical composition and mechanical properties. Structural steel shape, size, composition, strength, storage, etc., is regulated in most industrialized countries. Wide Flange Beams Wide flange beams support many types of structures, such as multi-storey buildings, mills, warehouses, airport hangars, and sports complexes, as well as apartments, schools, shopping centers, and houses. They are renowned for their excellent shock absorbency and high degree of weldability. The need for them has been increasing rapidly, due to a worldwide increase in construction facilities. They are also in demand for use in earthquake-resistant buildings
14 Valves VALVES AND CONTROL SYSTEMS WORLD BEST TECHNOLOGY SUPPORTS INDUSTRY A variety of products designed and manufactored under the ISO 9001 quality system. Products are used in a wide range of applications, including marine, land and niclear applications. Control Valves Control Valves Regulating Valves Level Switches Safety Valves Cylinder Valves Range of Products Control Valves Pneumatically Operated Control Valve Electrically Operated Control Valve Hydraulically Operated Control Valve Hydraulically and Electricall Operated Control Valves Regulating Valves Directly Operated Reducing Valve for High pressure and High Temperature Various types of Pressure Regulating Valves Remotely Operated Valves(Cylinder Valves) Electric Motor Valve Peneumatic Cylinder Valve Hydraulic Oil Cylinder Valve Solenoid Operated Valves Direcly Operated Solenoid Valve Pilot Type Solenoid Valve 3-Way, 4-Way, Change-over Solenoid Valves Emergency Shut-off Solenoid Valve Special Valves are also avaitable Safety Valves Safety-Relief Valves for Air, Gas and Vapor Service Safety Valve for Steam service Relief Valve for Liquid Service Butterfly Valves Manually Operated Valve Remotely Operated Valve Valves for Cryogenic & High Temperature Service
15 Pumps NKP/NKT, WKP/WKT Non-clogging (NKP/NKT) and wear re-sistant (WKP/WKT) vertical cantilever pumps are used in applications with liquids containing solids or abrasive slurries and when no support bearing inside the liquid is allowed. Cantilever pumps are abailable with closed, open or vortex impellers to meet the require-ments of different applications. Vertical Pumps (NKP/NKT, WKP/WKT) CHARACTERISTICS Radially split, vertical in-line centrifugal pump Foot mounted Single volute casing Single suction, radial, closed impeller Thrust compensation by balance holes Side-Side in line nozzle arrangement Materials of construction per API 610, other materials on request Horizontal Process Pump Multi Stage(JTN) Vertical Inline, Process Pump(SPI) Centrifugal Process Pumps CHARACTERISTICS Axially split, horizontal multistage centrifugal pump Near-centerline mounted Diffuser casing Single suction, radial, enclosed impeller Thrust compensation by opposed impeller groups Side-Side nozzle arrangement Materials of construcion per API 610, other materials on request Multi-stage submersible pump type HZV-Cat.1 Vertical Pumps 14 15
16 Reactor Pressure Vessel Drum Tower Toweer Toweer Reactor Converter Vessel Drum TOC Glycol Company Limited. (Thailand 2005) Mat l : SA Size : 59ton, 15Tx3,200IDx38,920L Ningbo Mitsubishi Chemical (China 2005) Mat l : SA B265-1 Size : 26.9ton, (20+3)Tx4,500IDx4,700L Tosoh Corporation (Japan 2004) Mat l : JIS SPV490Q Size : 102.5ton, 39Tx3,400IDx5,500L Samsung Petrochemicals Co., Ltd. (Korea 2004) Mat l : SA516Gr.70N+SB265Gr.1 Size : 162ton, (46+3)Tx5,700IDx8,900L
17 Heat Exchanger Condenser Evaporator Deaerator FW Heater FW Heater Evaporator Heat Exchanger Condenser Deaerator Feicheng Acid Chemicals Co., Ltd. (China 2007) Mat l : B551-R60702 Size : 25.4ton, 9.53Tx2,000IDx43,518L Kureha Corporation 41.1TON (Japan 2006) Mat l : SPV335+TP270 Size : 41.1ton, (34.5+2)Tx2,800IDx6,640L Samsung Total Petrochemical (Korea 2007) Mat l : SA , SA Size : 570ton, (82/25/23/20)Tx4,318IDx41,300L Qatar Liquefied Gas Company (Qatar 2006) Mat l : SA203-E, D Size : 133ton, 58Tx5,000IDx16,300L 16 17
18 Diesel Gas Engine Generator Economical and Ecological Engine with low fuel consumption, NOx emission, and smoke, etc., which is based on the below specific designs; - Optimized Supercharging with Miller Cycle - High Fuel Injection Pressure Reliable and Practical Engine with simple, smart and robust structure. - Number of engine components are minimized with Pipe-Free design - Most of the components are directly accessible for easier maintenance - Individual Part maintenance concept is provided - Feed System is fully modularized with direct accessibility Gas Air Compressor LD Compressor Model : SG-G4250/2 2-stage, tandem type core construction New concept cryogenic LD compressor Engineered Air Compressor Moder : SM8000 Centrifugal integrally geared type America Petrileum Institute(API) standard Expander Model : SG-V stage core construction Energy recovery in mechanical vapor recompression Expander Moder : SG-ST2800 Cryogenic expander 2 expanders of cold section and hot section Fueal Gas Compressor Model : SG-S3400/3 3-stage coreconstruction World s 1st centrifugal type fuel gas compressor for LNG-FPSO HD Compressor Model : SG-G30000/1 Single stage core construction Suction condition : -140dgree, 1.03barA
19 Transformer Supervision of Transformer Traction Transformer 765 kv Power Transformer Power Transformer up to 420kV/200MVA Power Transformer up to 100kVA~50MVA Power Transformer up to 420kV/200MVA Using modern designs, state-of-the-art manufacturing facilities and innovative production technology. We manufacture high-quality power and distribution transformers with a rated voltage of up to 800kV and a capacity of up to 1,500MVA Power Transformer up to 800kV/1300MVA Prominent Features Benefits : Suitable for various site conditions and sufficient supply records proven by worldwide end-users Environmentally friendly with low loss, low niose and compact design High reliablity and long service life Tap Changers Production Range : Power Transformers up to 800 kv Class Distribution Transformers Cast Resin Transformers Special Purpose Transformers such as Dry Type Transformers, Shunt Reactors, Gas Insulated Transformers, etc. Reactor 18 19
20 SandWell PetroGas Co., Ltd. KOREA Headquarter SandWell PetroGas B/D #626-11, Wu-Dong, Haeundae-Gu, Busan, Korea Tel. +82 (51) Fax. +82 (51) Rev.0
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