Your Partner for the Fossil-Fuel Fired Power Industry

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1 Sulzer Pumps Your Partner for the Fossil-Fuel Fired Power Industry The Heart of Your Process

2 We Understand Your Process and Deliver Above Expectations Steam Process Steam Power Principle

3 3 Cooling Process Condensation Process

4 4 Experience and Solutions You Can Rely on Thermal power generation based on state-of-the-art technology, produces energy for the future. Sulzer Pumps supports all process types in fossil-fuel fired power plants (steam and combined cycle) with forward-looking pump technology. Innovative power plant concepts need to be able to rely on efficient and sustainable solutions. High performance, high availability and innovative pumping solutions support the requirements of operational safety and long life cycle. Your needs drive our engineers to develop a solution that suits you best. With our research centers and advanced engineering we support you in selecting the customized pump solution. We are your single source for research, development, project management and service. Process Solutions Choosing Sulzer Pumps, you have the one-interface supplier advantage of our comprehensive portfolio, which meets all process requirements in fossil-fuel fired power plants. From a single pump to a total system solution, we work closely with you to develop the optimum pump solution. We focus on delivering efficient, total life cycle performance to enable you to produce power very efficiently. Reliability of your pumping solution depends on the proper product design, the customized selection, the precise manufacturing process, on-time delivery performance, aftermarket service and all associated support. Choosing Sulzer Pumps know-how, you rely on many years of experience and our constant strive to develop new pumping solutions mutually with you. About Sulzer Pumps Sulzer Pumps is recognized for state-of-the-art product quality, performance reliability and technical innovation. We provide a full line of pumps, equipment and related technologies to the Oil and Gas, Hydrocarbon Processing, Power Generation, Pulp and Paper, Water and Wastewater and General Industries. Combining global capabilities, local market understanding and application expertise we support customers with more than 150 locations around the world, including manufacturing facilities, sales offices and service centers close to our customers.

5 5 Coal-Fired Power Plant Boiler Feed Pump (BFP), Condensate Extraction Pump (CEP), Cooling Water Pump (CWP) Boiler Feed Booster Condensate Extraction Cooling Water Auxiliary Services Single Stage Pumps HZB, ZE AUP, APP, CPT, ZE, ZF Ring Section Pumps MD, ME MBN, MC Barrel Pumps HPT, GSG MB Axially Split Pumps SMN, ZPP SMN, ZPP Vertical Pumps SJD (CEP) SJT, SJM SJT, SJM (<20 )

6 6 Combined Cycle Power Plant Boiler Feed Pump (BFP) Condensate Extraction Pump (CEP) Cooling Water Pump (CWP) Boiler Feed Booster Condensate Extraction Cooling Water Auxiliary Services Single Stage Pumps AUP, APP, CPT, ZE, ZF Ring Section Pumps MD MBN, MC Barrel Pumps GSG, CP Axially Split Pumps MSD SMN, ZPP SMN, ZPP Vertical Pumps SJD (CEP) SJT, SJM

7 7 Boiler Feed Application HPT HPT radially split barrel casing pumps are specifically designed for boiler feed applications in thermal power stations, mainly coal fired. The pumps are optimized to provide high efficiency operation over an extended period of time thus reducing operating and maintenance costs. Pressure 450 bar / 6525 psi Temperature 220 C / 430 F MSD MSD multistage pumps are mainly used as boiler feed pumps for combined cycle power generation applications. The broad range of standard hydraulics and mechanical design options ensures optimum fit to customers duty requirements, using proven pre-engineered solutions. Pressure 300 bar / 4350 psi Temperature 200 C / 400 F GSG GSG radially split, barrel casing pumps are used in boiler feed applications of steam and combined cycle power plants. Their design is optimized for synchronous speed direct drive applications thus avoiding unnecessary and expensive construction features. Their full cartridge design makes the most of the compact Sulzer Twistlock system of barrel closure. A backto-back option is also available. Pressure 300 bar / 4350 psi Temperature 425 C / 800 F CP CP radially split barrel pumps are used in combined cycle power plants. They are particularly suited to low specific gravity applications where the back-toback design and center bush provide natural axial balance and additional shaft support. These pumps also utilize the Sulzer high temperature Twistlock design. Pressure 425 bar / 6250 psi Temperature 425 C / 800 F

8 8 Boiler Feed Application MD MD pumps are horizontal, radially split ring section multistage pumps of modular design. MD pumps are suitable for pumping clean or slightly polluted, hot or cold, chemically neutral or aggressive liquids. These pumps are primarily designed for power applications, i.e. boiler feed and condensate services in power plants. Pressure 290 bar / 4200 psi Temperature 210 C / 410 F Booster Application HZB HZB pumps are designed as hot water boosters for high energy boiler feed pumps in thermal power plants. Their design is optimized for pumping hot water with relatively low NPSH available. The rugged design ensures the long term reliable operation. Pressure 48 bar / 700 psi Temperature 220 C / 430 F ME ME pumps are designed for boiler feed applications in both industrial and thermal power plants. Suitable for high speed operation, the modular construction allows the pump to be easily optimized for individual applications. Pressure 400 bar / 5800 psi Temperature 210 C / 410 F ZE ZE single stage, overhung pumps are designed as booster pumps for smaller industrial power plants and for auxiliary services. Pressure 60 bar / 870 psi Temperature 425 C / 800 F

9 9 Cooling Water Application SJM SJM mixed flow pumps are ruggedly designed for a long life time operation in a wide variety of applications. The basic components of head, column pipe and bowl assembly are combined and customized to match individual duty needs. In addition, the standard range of material options ensures the materials of construction can be matched to individual installation needs. Pressure 18 bar / 260 psi Temperature 50 C / 120 F Condensate Extraction SJP (CEP) The SJD (CEP) range of vertical pumps is ideal for applications where NPSHA is limited. The pumps are used in a wide range of applications ranging from simple industrial booster pumps to high pressure condensate return and heater drain pumps in power plants. Pressure 43 bar / 680 psi Temperature 100 C / 210 F SJT The SJT vertical turbine range offers incredible flexibility due to an extensive range of standard features. These include oil, grease, product or flushed bearing lubrication, sealing plans for all liquids, above or below ground discharge and a wide range of materials of construction. In addition, SJT pumps can be supplied to conform with ASME, ANSI, NRC and API standards. Pressure 40 bar / 600 psi Temperature 50 C / 120 F

10 10 Auxiliary Services ZPP ZPP double suction, axially split pumps are designed for cooling water services in power plants and other industries requiring low pulsation and high efficiencies. Pressure 10 bar / 150 psi Temperature 120 C / 250 F MBN The MBN ring section multistage pump is the optimum choice for medium pressure pumping applications. The pump is offered in a wide range of materials including chrome steel and duplex stainless steel grades. The pump utilizes integrated diffusers and a product lubricated NDE bearing to simplify construction, minimize dimensions and reduce cost. Pressure 100 bar / 1450 psi Temperature 180 C / 355 F MC MC pumps are horizontal, radially split ring section multistage pumps of modular design. MC pumps are suitable for pumping clean or slightly polluted, hot or cold, chemically neutral or aggressive liquids. These pumps are primarily designed for power applications, i.e. boiler feed and condensate services in power plants. Pressure 180 bar / 2600 psi Temperature 180 C / 355 F

11 11 AHLSTAR Series AHLSTAR pumps are designed for pumping clean, abrasive or corrosive liquids. The series has a wide hydraulic coverage with maximum efficiencies and low NPSHr values. An extensive selection of metallurgies is available to suit diverse applications. Designed to ISO 5199/2858 standard. Pressure 16 bar / 230 psi Temperature 180 C / 355 F OR Pressure 25 bar / 360 psi Temperature 210 C / 410 F CPT Process Pump The CPT chemical process pump is designed for continuous operation in process industries for pumping, clean, abrasive or corrosive liquids. The pump is designed to exceed ANSI (ASME B73.1M) pump standards. Pressure 16 bar (25 bar) / 230 psi (360 psi) Temperature 260 C / 500 F

12 12 Sulzer Pumps UK, Leeds Our Manufacturing Network Sulzer Pumps US, Portland This facility is a leading producer of engineered pumps for the power generation market. It contains state-of-theart manufacturing processes, machine tools, and test facilities for the production of single and multistage pumps. Sulzer Pumps UK, Leeds This facility specializes in manufacturing customized, high energy pumps used for steam power plants. It has extensive packaging capabilities and the world s largest testbed enabling units of up to 30 MW to be string tested. Sulzer Pumps Headquarters, Winterthur Sulzer Pumps US, Houston This facility specializes in the design, manufacture, and test of vertical pumps used in the cooling water and condensate extraction services in fossil-fuel fired power plants. Sulzer Pumps Brazil, Jundiai This facility is focusing on the supply of a wide range of engineered and standard pumps for the power generation market. Sulzer Pumps France, Mantes This facility supplies engineered pump solutions focusing on the power generation market. It is equipped with one of the largest pump test beds in Europe and specializes in delivering high energy boiler feed pump packages to the world s major power plant turn key contractors.

13 13 Sulzer Pumps China, Suzhou Sulzer Pumps Germany, Bruchsal This facility is an internationally recognized and experienced manufacturer and service partner for pre-engineered as well as engineered pumps. Leading in the production of ring section pumps for combined cycle and coal fired power generation. Sulzer Pumps Finland, Karhula This facility manufactures pre-engineered pumps focusing on the auxiliary services in power generation applications. It contains state-of-the-art manufacturing processes and machining tools. Sulzer Pumps China, Dalian This facility has complete pump manufacturing capabilities starting with pattern production, through component making, assembly, performance testing, painting and final packaging for a wide range of industries including the power generation market. Sulzer Pumps China, Suzhou This facility is part of our global production network and is manufacturing pumps for the fossil as well as for the nuclear power generation market. Sulzer Pumps South Africa, Johannesburg This facility specializes in the production of engineered and standard centrifugal pumps, relying upon proven technology, mainly for the local and Africa markets. Sulzer Pumps India, Navi Mumbai This facility is one of our main locations for export within our manufacturing network. It produces pumps and systems for the power generation market.

14 You Can Build on Our Knowledge to Enhance Your Operations Condensation Process Combined Cycle Principle

15 15 Steam Process Cooling Process

16 E10072 en (2) , Copyright Sulzer Pumps This brochure is a general product presentation. It does not provide a warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered with our products. Directions for use and safety will be given separately. All information herein is subject to change without notice.