Experienced people, innovative technologies

Transcription

1 Experienced people, innovative technologies

2 T r a d i t i o n a n d i n n ovat i o n, o u r k e y s to s u c c e ss In the Machine Tool field since 1952, Duplomatic Automation offers innovative and flexible solutions, through its traditional experience and know-how. Since the foundation, the company s history was characterised by various successful stages. Starting from the production of automatic hydraulic copying devices and continuing through the introduction of the first tool turrets and B-Axis units, Duplomatic developed always more sophisticated models for different machine tool applications. Innovation, research of new products, speed and flexibility are the keys of the company success. T h e c o m p a n y R&D The Technical Department s activity is aimed at the creation of high-tech products and is completely focused on the customer s needs. A mixed team of skilled designer and addicted young people allows to enhance the Company know-how. All new products are validated inside the Laboratory, carrying out scrupulous endurance tests. Manufacturing and Quality All the principal components of Duplomatic products are manufactured inside the Production Department. The Quality System takes under control every phases of the manufacturing process. A final control has made on the 100% of the products, according to precise and defined procedures, with the issue of Testing Certificates. Sales and After-Sale Completely and wholly customers-oriented, the Sales Department is involved in replying to the specific requests and in coordinating the Sales Network activity. A territorial presence and frequent visits by customers grant a continuous partnership support. Thanks to the After-Sale organization and a strategic warehouse of spare parts, a prompt reply to customers problems is allowed with skilled technicians in every area of the world.

3 V e r t i c a l a x i s t o o l t u r r e t s Conceived for heavy turning operations, these turrets allow high stiffness and loading capacity, thanks to large diameter couplings. TRM-S Driven by servomotor For big sizes lathes Strongly clamped, hydraulically operated Available with a basic hydraulic power pack Special versions for advanced applications (quick tool change, high pressure coolant, etc.) Technical Information: I.T TRM-N Electromechanically operated For all sizes lathes Easy control by the interface PLC of the machine Available with a basic control unit (UCN) Technical Information: I.T S ta n d - a l o n e t o o l t u r r e t s Optimized solutions for all range of CNC lathes, these turrets allow high performances in turning operations and a fully mechanical interchangeability. SM(A) Driven by servomotor Pneumatically or hydraulically operated Fast (SM) and superfast (SMA) indexing times Supplied with integrated servomotor and relevant control unit (DDC4) Advanced Duplomatic software for diagnostic Technical Information: I.T DM Driven by built-in direct motor Original lean mechanical design (cost effective solutions) New control unit (TMC) No backlash, no wearing, noiseless Lower critical level of dynamic crash Technical Information: I.T BSV-N Electromechanically operated Low cost turret Easy control by the interface PLC of the machine Available with a basic control unit (UCN) Technical Information: I.T. 6436

4 M o d u l a r d r i v e n t o o l d e v i c e s Driven tool modules, to be fitted on stand alone turrets, allow to integrate in one only solution both turning and rotating tool operations. MDT Axial system Coupling according to DIN 5480/2 Technical Information: I.T ODT-N Axial system Coupling according to DIN 1809 Electromechanically operated Technical Information: I.T D r i v e n t o o l t u r r e t s These tool turrets are the proper solution for advanced turning centers. TMY-BR (BA) Integrated with Y axis for out-of-axis operations High rigidity and accuracy thanks to a proper design Original clamping system for heavy duty operations (hydraulically operated) Technical Information: I.T SM-BR (BA) Available for both axial and radial versions Superfast indexing time Coupling according to DIN 5480 High flexibility on tool fitting (VDI, BMT, CDI, etc.) Technical Information: I.T SDA Available for axial version Lean mechanical design and optimized driven tool mechanism Mechanical interchangeability with stand alone turret Coupling according to DIN 5480 Technical Information: I.T DM - TR Driven by built-in direct motor Original lean mechanical design (cost effective solutions) New control unit (TMC) Coupling according to DIN1809/BMT High flexibility on tool fitting (BMT and VDI) Technical information: I.T. 6468

5 M U LT I F U N C T I O N U N I T S Last products generation has been developed by the use of direct drive solutions, overcrossing usual problems of mechanical transmission as backlash, noise, heating and gear damages due to crashes. ES-B Suitable for heavy machining (turning center morphology) Driven by torque motor Built-in spindle motor for high torque availability on the tool Foot-type fixing Different tooling on request (ISO, HSK, Capto) Technical Information: I.T ES-B-F Suitable for high speed machining (machining center morphology) Driven by torque motor Built-in spindle motor for tool rotation at high speed Flange-type fixing Different tooling on request (ISO, HSK, Capto) Technical Information: I.T. 6472/F RST - Rotary Spindle Table Direct drive Plate range from 320 to 630 mm Speed up to rpm High dynamic rigidity thanks to combined bearings Hydraulic brake Technical Information: I.T A p p l i c at i o n s The combination of Rotary Spindle Table with a B-Axis Multifunctional Unit, upgrades traditional Machining Centers, Innovates Multitasking machines, providing a wide range of automatic operations by the means of static and rotating Tools, answering the request of the Automotive, Aerospace and Energy part s Manufacturer. Clear advantages of using multitask machines are: higher machining flexibility product versatility higher accuracy reduction of pieces settings reduction of lead times simplification of equipments better management of working space complex shapes machining.

6 R o tat i n g T o o l H o l d e r s FROM OUR UNIQUE EXPERIENCE, WITH INNOVATIVE DESIGN FOR OUTSTANDING PERFORMANCES The need to complete most of operations inside the turning center, asks the turret to work with rotating tools for a long part of their life. In order to grant best performances, rotating toolholders have become a basic component in the Turret System. Duplomatic has been one of the pioneers for the rotating toolholders design and nowadays the company is able to provide a new product that combines high performances with high reliability. High accuracy spindle. Internal clamping nut for higher stiffness (minimized tool/bearing distance). High precision preloaded spindle bearings. Integral frontal-type connection system (no keyways). Oversized bevel gears for heavy duty power transmission. Advanced sealing system. Wide choice for DIN69880(VDI) and BMT types. Different tool fixing systems (ER collet, tapping collet, milling head, Capto, etc.) Coupling according to DIN 5480, DIN1809. Technical information DT.128 DT.144 c r o w n t u r r e t The crown turret has been designed for equipping transfer lines and special machines. It s able to execute turning and milling operations with high performances and great productivity. One only servomotor drives the turret indexing and the rotating tools Clamping and unclamping without lifting, hydraulically operated Bidirectional rotation Higher rigidity and accuracy thanks to Hirth couplings All disc stations can be used for rotating tools The direct transmission from motor to tool guarantees better performances in milling operations even with high speeds Tool rotation speed up to RPM Coupling according to DIN 5480 and zero detent system Technical information: I.T. 6475

7 P R O D U T C S R A N G E F O R T U R N / M I L L C E N T E R Product s categories are combined together, from the simplest product to the most technologically advanced solution, in order to fulfill any specific customer s need. RST ES-B-F ES-B Direct drive B-axis units and direct drive high speed rotary table for top performance multi-task machine. SM-BR (BA) TMY-BR (BA) Driven tool turrets for advanced turning centers: SM-BA axial superfast solution for single spindle configurations and SM-BR radial superfast solution for double spindle configurations. TMY-BR or BA models with Y-Axis for out-of-axis operations. SDA SDA axial driven tool turret with high performances for advanced turning center operations, interchangeable with basic products. SM(A) + ODT-N or MDT SM(A) servomotor turrets with ODT-N or MDT Axial driven tool modules for CNC lathes. DM + ODT-N or DM-TR DM direct motor turret fo CNC lathes for a cost effective solution, fitted with ODT-N driven tool module for turning centers application. DM-TR direct motor radial driven tool turret for front and back machining, suitable for BMT tool. BSV-N + ODT-N BSV-N electromechanical turret for cheaper CNC lathes. With ODT-N axial driven tool modules as basic solution for CNC turning center. TRM TRM vertical turret for flat bed lathes. Electromechanical solution for cheap applications and hydraulic version for heavy machining (big sizes).

8 Worldwide Duplomatic network North Europe: Duplomatic America: - 6 sales agencies Automation s.r.l. - 1 service center - 7 service centers Asia: Taiwan Branch Duplomatic South America: - 1 sales and service center - 2 sales and service centers (Shanghai) Trading Co., Ltd. H O W T O F I N D U S MI-VA MALPENSA AIRPORT GALLARATE EXIT MI-CO SEREGNO BUSTO A. CASTELLANZA SARONNO MONZA GALLIATE CASTANO Iº LEGNANO RHO MI-VE NOVARA MI-TO TRECATE MAGENTA MILANO Duplomatic Automation S.r.l. P.le Bozzi Legnano MI - Italy Tel Fax info@duplomatic.it - MORTARA ABBIATEGRASSO VIGEVANO TREZZANO BINASCO MI-GE LINATE AIRPORT MELEGNANO MI-ROMA