Engine TCD 2013 L6 4V for Medium Duty Truck
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1 Engine TCD 2013 L6 4V for Medium Duty Truck Acoustic Concept of the new Engine 2013 for Truck Application Lecturer: Heinrich Haller Deutz AG, Dept.:TE-TS TE-TS, H. Haller
2 Main Topics - Presentation Engine Series Noise Reduction Possibilities - Noise Reduction Measures for Engine Series Outlook 2
3 Engine TCD 2013 L6 4V for Medium Duty Truck Data Sheet TE-TS, H. Haller Bore/Stroke 108/130 mm Swept Volume 1,19 l/zyl. Power 235 kw Speed 2300 rpm Torque rated 976 Nm BMEP rated 17,1 bar Torque max 1200 Nm BMEP max 21,1 bar BSFC rated 210 gr/kwh BSFC tourque max 198 gr/kwh 3
4 Main Topics - Presentation Engine Series Noise Reduction Possibilities - Noise Reduction Measures for Engine Series Outlook 4
5 Noise Reduktion on DI Diesel Engines Possibillities of noise reduction Decrease of excitation forces Decrease sound radiation part-/full capsule Combustion Piston slap Gear train Injection system Additional drive systems Stiffening engine structure Increasing input impedance Increasing interior attenuation Acoustic decoupled engine components 5
6 Main Topics - Presentation Engine Series Noise Reduction Possibilities - Noise Reduction Measures for Engine Series Outlook 6
7 Engine TCD 2013 L6 4V for Medium Duty Truck Deutz Acoustic Concept fuel pump optimised plastic valve cover and DCR injection system struc. borne sound isolated piston optimised combustion optimised, pilot injection in no load condition gap reduced tooth engagement compressor/crank shaft gear train on fly wheel side, straight grear, with high ratio, w/o idler gear oil pump optimised decrease noise radiation stiff crank case sandwich oil pan TE-TS, H. Haller x decrease noise excitation 7
8 Comparison Injection Systems Deutz Pump-Pipe-Nozzle System Deutz Common Rail System 8
9 Deutz Comon Rail R Injection System electronic controlled injector pressure control valve rail rail pressure sensor fuel control unit fuel feed pumpe high pressure pumps 9
10 Comparison Torque Distribution on Camshaft Gear Full load, 2300 rpm MV-injection system MV -cam DCR torque cam shaft gear Nm DCR cam tdc cyl.1 crank angle 10
11 Comparison FFT Spec. Excitation Forces on Camshaft Gear 10 NM MV injection system amplitude Nm DCR R injection system frequency Hz 11
12 Sound: Comparison MV- with DCR Injection System TCD 2013 L06 4V fu ll lo ad m eas. point: 1m distance, averaged sound pressure level db(a) 2 MV injection system DCR injection system speed rpm 12
13 Pilot Injection with DCR System main injection 1st post injection 2nd pilot injection 1st pilot injection 2nd post injection only for Deutz Particle Filter System regeneration condition TDC 40 before TDC 120 after TDC 13
14 Sound: Influence Pilot Injection in no Load Condition TCD 2013 L06 4V no load meas. point: 1m distance, left hand side 2 w/o pilot injection sound pressure level db(a) w ith 1st pilot injection w ith 2nd pilot injection speed rpm 14
15 Comparison Oil Pressure Behind Oil Pump Oil pump w/o Fish Tails Oil pumpe with Fish Tails 15
16 Sound: Influence Oil Pressure Pulsation Oil Pump TCD 2013 L06 4V full load m eas. point: 1m distance in front 2 oil pump w/o fish tails sound pressure level db(a) oil pum p w ith fish tails speed rpm 16
17 Comparison Fuel Feed Pump TCD 2103 L06 4V full load meas. point: 0.15m distance to fuel feed pump 2 sound pressure level db(a) pump A pump B pump C speed rpm 17
18 Electronic Control Unit with Radiator Coil fuel outlet fuel inlet ECU fuel radiator coil 18
19 Pressure Pulsation Air Intake Turbo Charger turbo F Overall level A nsaugluft N-ring-2-7-G3-T2 F Overall level A nsaugluft V 3-G3-T2 F Overall level A nsaugluft V 5712-G3-T2 pressure meas. point pressure Pa Amplitude Curve X Y (front) compr. housing A compr. housing B copmr. inlet with noise ring rpm speed rpm 19
20 Sound: Influence Pressure Pulsation Compressor Intake w/o noise ring with noise ring 20
21 Main Topics - Presentation Engine Series Noise Reduction Possibilities - Noise Reduction Measures for Engine Series Outlook 21
22 22
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