Company Presentation

Transcription

1 Company Presentation

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3 SMF operates mainly in Aerospace fields. SMF has a system of internal rules that allows the Company to meet all requirements that are the characteristics of this peculiar sector. This target is obtained with a continuous effort towards the excellence of the products associated to a proper control of cost. SMF is for Customers a stable and reliable Partner with the target of meeting Customers' expectations both for on time deliveries for qualities of the assigned supplies. SMF is managed by a group of people with a long experience an Aerospace sector build up with passion and technical expertise. These values are continuously transferred to all the Company Staff with the target of making sure that the Company has a long lasting success.

4 Sheet Metal Fabrication srl has been founded in 2008 to capitalize on the experience and network of relations built during some decades by the founders, former top managers active in the aerospace industry. It manufactures single parts or assembled components for use in aerospace (mostly, jet and turboprop engines, commercial and defense), industrial turbines and hi-tech systems applications. The 3 owners have extensive experience in the aviation industry, given their different roles in groups operating in national / international markets Design Quality & Laboratory Production & Planning Program Management

5 The company employs 30 people highly specialized in sheet metal stamping, machining and welding for aerospace applications, all located in a 2500 sq. mt. directly owned, factory floor. The whole company processes are certified ISO 9001 and EN/AS 9100 and since end of 2013 SMF gained NADCAP National Aerospace and Defense Contractors Accreditation Program for FPI processes. The company grew steadily during the years reaching + 37,88% in four years (nearly 3 mio in 2013)

6 Its major area of manufacturing are: Helicopter transmissions components Space and propulsion system components Military turbofan components Civil turbofan components Civil and military turboprop components Gas turbine components for marine and industrial applications Standard manufacturing processes of the industry are integrated by highly specialized procedures: TIG welding, CNC die-sinking and CNC wire-cut EDM, rotating parts balancing, heat treatments, vacuum brazing, liquid penetrant inspection, dimensional testing with 3D measuring Materials used are aerospace-specific, e.g. AISI 321, Hastelloy X, Titanium and aluminium alloy, Inconel 625/.718, Nimonic 90/C263, 15CDV6 alloy steel

7 Present product range includes programmes such as: Military Turbofan Components General Electric J79 Turbo-Union RB199 Rolls-Royce Spey RB.168 Mk 807 APU (Auxiliary Power Unit) ARGO FA 150 Pratt & Whitney F119 Honeywell/ITEC F124 Eurojet EJ200 APU (Auxiliary Power Unit) DFZI 100 AMAD Civil Turbofan Components General Electric series CF6-80 General Electric series GE90 General Electric GEnx (General Electric Nextgeneration) Rolls-Royce series Trent 900 International Aero Engines IAE V2500 Pratt & Whitney Canada PW150 Pratt & Whitney Canada PW308 Pratt & Whitney PW2037 Pratt & Whitney series PW400

8 Civil and Military Turboprop Components General Electric serie T64 General Electric serie T700 e CT7 Europrop International TP400-D6 Pratt & Whitney Canada PT6-B36 Gripen Helicopters Transmissions Components Sikorsky CH-53 Sea Stallion Aérospatiale SA 330 Puma Aérospatiale SA 360 Dauphin Eurocopter SA 365/AS365 Dauphin 2 Space and Propulsion System Components Rocket engines Vulcain (HM-60) and Vinci used on vector rockets series Ariane 5 Gas Turbine Components for Marine and Industrial Applications GE LM2500 FIAT FMW 701F FIAT/Westinghouse Electric TG50

9 The products manufactured by SMF are mainly in the hot section of the engine: Combustors Frame section Part inside the gearbox

10 SMF product range is structured in six product lines, differentiatied by use and technology mix covering the widest field of application: Product line 1) : Mixer Rings Sizes: Diameter: mm Height: mm 400 Product line 2) : Assembly Sizes: Diameter: mm 500 Height: mm 300 Product line 3) : Strainers Sizes : Diameter: mm Height: mm Product line 4) : Deoilers Sizes:Diameter: mm Height: mm 200 Product line 5) : Carters Sizes: mm Product line 6) : Miscellaneous Components Sizes: mm

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12 1. The purpose is to verify the absence of defects in the areas that have been machined, pressed, formed or welded applying a proper fluorescent penetrating liquid and to verify, after a cleaning process the presence of some liquid inside a defects that is not visible normally. SMF has a ND control facility, and the assigned people, qualified for Aerospace parts..

13 SPECIAL PROCESSES TIG Welding Die sinking and wire cutting EDM Liquid Penetrant inspection

14 SPECIAL PROCESSES Heat Treatments Solution Heat Treating Strees Relieving Plant Performances Aging Vacuum at 10-5 mbar Vacuum Brazing Max temperature 1200 C Hardness Testing Height 650mm; Diameter 600mm Treated Materials Steels Nichel & Cobalt superalloys

15 TRADITIONAL PROCESSES Turning, traditional and NC Milling, Rotating parts balancing Pressing and Drawing with Mechanical and Hydraulic pressing machines Rotating Parts Balancing

16 CERTIFICATIONS UNI EN ISO 9001:2008 UNI EN 9100:2009 NADCAP Accreditation SMF has obtained NADCAP accreditation for the: Welding; Heat Treatments; Fluorescent Penetrating Inspection. SMF has started NADCAP accreditation for: EDM machining; Hardness Testing; Vacuum Brazing.

17 Initiative of the Brindisi plant, scheduled for the first months of 2016, expected to increase from the current revenue, representing 20% - 30% to approximately 4,000,000 Euro per year in the medium term, to achieve a stable revenue of approximately 6,000,000 Euro per year In addition to a reduction of production costs, going to use high productivity machines Creation of a technical department, dedicated to the design of equipment and work cycles, both for internal use and to support customers

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19 The capacity of Sheetmetal Fabrication are the following: design building production layout commercial network creation of the production process training of personnel on site staff training in SMF training of personnel selection machinery / equipment training personnel quality technical assistance

20 Via Biella 68, Rivoli, Torino (TO), ITALY Salvatore Ariganello CEO Mob Ph Fax