Wind Turbine Gearbox Services. ZF Services North America, LLC

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1 Wind Turbine Gearbox Services ZF Services North America, LLC

2 Contents The Company Introduction ZF and Global Wind Turbine Gearbox Service Worldwide Service Locations ZF Services North America, LLC Services Wind Turbine Services

3 The Company Introduction Founded in 1915, ZF is a world leading independent transmission manufacturer, producing transmissions for a wide range of applications from cars to ships and from construction equipment to railway locomotives. It is also one of the world s leading suppliers of driveline and chassis components, posting a turnover of $16.5 billion in The ZF Group employs approximately 60,000 people across the globe at 125 production sites and 700 service centers. Committed to engineering excellence and innovation, ZF reinvests more than five percent of its earnings in Research & Development and has 4,600 technologists dedicated to maintaining its technical leadership. 1

4 Knowledge Experience Resources ZF and Global Wind Turbine Gearbox Service When ZF is called upon to service gearbox technology, it does so with more than 95-years of development, production and service experience. ZF is a trusted partner of the world s top OEMs, producing transmission technology for essentially any application for which a transmission is required: land, air and sea. With our in-depth knowledge of gear technology, worldwide service network and close supplier relationships, ZF has also proven to be a beneficial partner for companies looking to service their wind turbine gearboxes. Experience In addition to having successful wind turbine gearbox service facilities around the world, ZF offers the wind energy industry the knowledge of the world s leading transmission manufacturer. Best practices are shared across all of our divisions to deliver maximum benefit for our customers. Supplier Relationships As an OE manufacturer with over 125 production facilities, ZF can offer essential turbine gearbox parts at the lowest cost possible. Worldwide Service Network ZF currently operates six wind turbine gearbox service centers and leverages this competence with a stockholding of bearings, swing units and other essential spare parts. Example: ZF Marine Gearbox 2

5 Worldwide Service Locations Wind Turbine Gearbox Service ZF Facility ZF Services North America, LLC ZF Services North America, LLC is ZF s aftermarket parts distribution, remanufacturing and wind turbine gearbox facility serving the United States, Canada and Mexico. The facility is renowned for its proven capabilities in supplying remanufactured transmissions to government agencies as well as automotive, off-highway and commercial vehicle OEMs. Although the transmission application might be different, the objective is the same: deliver the most reliable, durable and cost effective solutions for our customers. With this vision, ZF Services North America, LLC is proud to extend its expertise to the wind turbine industry. Servicing these high-value products requires a purpose-built, state-of-the-art overhaul facility, and to this end ZF Services North America, LLC is prepared and capable of handling wind turbine gearboxes up to 3MW capacity. ZF Services in Vernon Hills, IL Facility Highlights Remanufacturing for: Wind Turbine Gearboxes, Passenger Car, Off-Highway, Commercial Vehicle and Industrial Drive Transmissions Parts distribution Opened: 1992 Size: 289,000 square-feet Employs: 300 colleagues Average Tenure: 12 years In-house waste water treatment ISO 9002, QS 9000, ISO certified, TS 16949, Ford Q1 State of Illinois Silver Level Lincoln Award (Malcolm Baldrige) All employees trained in TQM & Lean methodologies 3

6 Services Wind Turbine Gearbox Services Gearbox Repair Main Shaft Repair Engineering Upgrades Downtime for wind turbine repair and maintenance inevitably means reduced generating capacity and lost revenue. Minimize your downtime with a ZF customer specific service strategy. ZF will tailor a program to fit your needs and can offer swing units as well as stocking the following parts: bearing kits, gears, pinions, shafts, housings, main shafts, brake rotors and cooling systems. Down-Tower Service and Repair ZF offers complete overhaul and repair on all types and all models of wind turbine gearboxes through 3.0MW. Gearbox repairs can include updating units to the latest design standards, upgrading lubrication systems, re-profiling gear teeth for optimum efficiency, or engineering upgrades to eliminate repetitive failures. ZF can reverse engineer all gearbox components which will allow you access to OEM replacement parts without the wait. ZF also provides repairs to main shafts and yaw gearboxes. When repairing a gearbox, ZF will service all auxiliary components to include brake components and cooling systems. 4

7 Up-Tower Service As well as gearbox repair, ZF offers a full range of up-tower services. These include end-of-warranty validation of gearboxes, vibration data analysis, and endoscopic gearbox inspections. If possible, ZF will also conduct minor repairs to the gearbox while in the nacelle. 5

8 ZF Services North America, LLC Wind Turbine Gearbox Services 777 Hickory Hill Drive Vernon Hills, Illinois Phone:

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