MERCRUISER Fuel System
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- Madlyn Tucker
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1 VOLTAGE REGULATOR Replaces: Delco Delco Remy with external regulator (older models) For: Models 110, 140, FUEL PRESSURE REGULATOR Replaces: FUEL PRESSURE REGULATOR Replaces: 15027, A FUEL PRESSURE REGULATOR Replaces: A AP# 3752 COOLANT TEMPERATURE SENSOR Replaces: T AP# 3748 THROTTLE POSITION SENSOR Replaces: A IDLE AIR CONTROL MOTOR Replaces: A PCV VALVE Replaces: AP# 3751 MAP SENSOR Replaces: A1 FUEL INJECTION SYSTEM APPLICATION Throttle Idle Coolant Throttle Beg. End. MAP Position Pressure Air Temperature PCV Body Model Serial # Serial # Sensor Sensor Regulator Control Sensor Valve Gasket 5.7 (350) MAGNUM BRAVO (EFI) F & UP BRAVO 350 MAGNUM (TBI) F & UP (EFI) A & UP (454) F & UP
2 Features Assembled using all new soft components. Base and body pressed to insure proper fit. All throttle shaft bushings replaced for smooth operation. Painted to match original appearance. 100% flow tested throughout the entire throttle range to OEM specifications to insure proper function right out of the box. All Sierra carburetors include base gasket AP# Barrel - Rochester Replaces: , A1, Barrel - Rochester Replaces: A Barrel - Rochester Replaces: A Barrel - Rochester Replaces: , , AP# Barrel - Rochester Replaces: , , , Barrel - Rochester Replaces: ,
3 Barrel - Rochester Replaces: A AP# Barrel - Carter (Weber) Replaces: A1, R AP# Barrel - Carter (Weber) Replaces: A AP# Barrel - Rochester Replaces: A4, R Barrel - Rochester Replaces: A AP# Barrel - Rochester Replaces: A AP# Barrel - Rochester Replaces: A Barrel - Rochester Replaces: A2, A3 520
4 APPLICATION # of Beginning Ending Original Replacement Mfg. Carb Code Model Year Cyl. Serial # Serial # Carb. # Carb. # Carb. & Model Carb # L A R2/2GC L A R2/2GC L R2/2GC L A R2/2GC L A R2/2GC L A R2/2GC L A R2/2GC /2.5L L OC A R2/2GC L A R2/2GC L A R2/2GC L A R2/2GC L A R2/2GC /3.0L L OC A R2/2GC (6 Cyl) L A R2/2GC (6 Cyl) L A R2/2GC (6 Cyl) L A R2/2GC , L4 Engine A R4/4ME (6 Cyl) L A R2/2GC / L, R4/4ME L4 Engine Later A R4/4ME /4.3LX V-6 OA OD A A2 N/A R4/4MV /200/5.0L V-8 OB OF A A1 N/A M2/MERCARB V A R2/2GC V A A R4/4MV TR &MIE V A A R4/4MV V A A R4/4MV V A A R4/4MV /230/5.0LX V OF A A R4/4MV MIE V A A R4/4MV MIE V OB A A R4/4MV MIE (GM) V A A R4/4MV MIE (GM) 1978 V A A R4/4MV MIE (GM) V A A R4/4MV MIE V OB A A R4/4MV /5.7MIE V-8 OB OF A A R4/4MV MIE V-8 OF OK A A2 9781S WEBER V A A R4/4MV
5 APPLICATION # of Beginning Ending Original Replacement Mfg. Carb Code Sierra Model Year Cyl. Serial # Serial # Carb. # Carb. # Carb. & Model Carb # V A A R4/4MV V A A R4/4MV V OB A A R4/4MV /5.7L ALPHA V-8 OB OF A A R4/4MV L(2BBL) V-8 OF OK A A1 M2/MERCARB LX (4BBL) V-8 OF OK A A2 9781S WEBER L BRAVO (w/o High Rise Intake) V-8 OB OD A A R4/4MV L BRAVO (w/ High Rise Intake) V-8 OB OD A A R4/4MV MAGNUM ALPHA V-8 OA OD A A R4/4MV MAGNUM ALPHA V-8 OF OK A A2 9781S WEBER L SKI V-8 OA OF T T R4/4MV L SKI(2BBL) V-8 OF OK A A1 M2/MERCARB MAG SKI V-8 OD OK A A2 9781S WEBER MR/TRS V OB A A R4/4MV MCM V A A R4/4MV MCM V A A R4/4MV MCM V OB A A R4/4MV MIE V A A R4/4MV MIE V A A R4/4MV /7.4L MIE V OD A A R4/4MV L MIE V-8 OF OK A A WEBER L BRAVO I/II V-8 OB OD A A R4/4MV L BRAVO I/II V-8 OF OK A A WEBER L BRAVO III V-8 OF OK A A WEBER / V OB A A R4/4MV MAG ALPHA V-8 OA OB A A R4/4MV MAG BRAVO V-8 OB OD A A R4/4MV
6 Features Increased coverage. We have included additional gaskets for multiple OEM coverage. Fewer parts to stock equals more inventory turns AP# 3620 Replaces: AP# Replaces: , , 1397,8760, AP# 3684 Replaces: , , , , , , AP# Replaces: , , , , A AP# 3624 Replaces: , , , , , A AP# 148 Replaces: , A AP# Replaces: , A AP# Replaces: AP# Replaces:
7 s AP# 3626 Replaces: Contains adjustable needles and seats AP# 139 Replaces: , Contains adjustable needles and seats AP# 3642 Replaces: , AP# 3643 Replaces: AP# 3644 Replaces: , , AP# AP# 143 Replaces: A1 Repair Kit for 2 BBL Rochester AP# BRASS FLOAT Replaces: (Alcohol Resistant) AP# 3619 BRASS FLOAT Replaces: , , (Alcohol Resistant) AP# 3629 BRASS FLOAT Replaces: , (Alcohol Resistant) AP# 3627 NITROPHYL FLOAT Replaces: CHOKE THERMOSTAT Replaces: For Holley Carburetor APPLICATION ON NEXT PAGE VAPOR SEPARATOR TANK O-RING 524
8 /FLOAT APPLICATION Model & Mercruiser Mfg. Carb. Code Carb. Serial # Carb. # Carb. # & Model Kit ➀ Float MCM 80 ALL RBS-4394S C1/RBS MCM & BELOW A R2/2GC & ABOVE A R2/2GC MCM110 ALL R2/2GC MCM 120/2.5L & BELOW R2/2GC A R2/2GC A R2/2GC A R2/2GC A R2/2GC A R2/2GC & ABOVE A R2/2GC & ABOVE A2 N/A M2/Mercarb & ABOVE A2 N/A M2/Mercarb & ABOVE A1 N/A M2/Mercarb MCM 140 /3.0L/3.0LX(4 cyl.) & BELOW A R2/2GC A R2/2GC A R2/2GC A R2/2GC A R2/2GC C A R2/2GC C A2 N/A M2/Mercarb C A2 N/A M2/Mercarb C A1 N/A M2/Mercarb C & ABOVE A2 N/A M2/Mercarb C & ABOVE A2 N/A M2/Mercarb MCM 140 (6 cyl) ALL (BC) R1/BC ALL (B) R1/B MCM & BELOW R1/BC & BELOW R1/B R1/BC R1/B & ABOVE R2/2GC MCM & BELOW R2/2GC & ABOVE A R2/2GC MCM 165 (6 cyl) & BELOW A R2/2GC A R2/2GC A R2/2GC & ABOVE A R2/2GC MCM 165/170/3.7L (4 cyl) A5 N/A M2/Mercarb & ABOVE A1 N/A M2/Mercarb MCM 175/4.3L/185 (V-6) A1 N/A M2/Mercarb (229 CID) ALL A D A R4/4MV (262 CID) A B A2 N/A M2/Mercarb MCM 205 (262 CID) A2 R4/4MV A D A1 N/A M2/Mercarb MCM/MIE 470 ALL A R2/2GC ➀ Does not include metering rods 525
9 /FLOAT APPLICATION (Cont.) Model & Mercruiser Mfg. Carb. Code Carb.. Serial # Carb. # Carb. # & Model Kit ➀ Float MCM 485 ALL A R2/2GC MCM 488 ALL A R4/4ME MCM 888 ALL HOLLEY D1JJ H2/ ALL ROCHESTER A R2/2GC MCM 190 (V-8) ALL R4/4GC MCM 180/190/3.7LX (4 cyl) A R4/4MV MIE 198/200/5.0L & BELOW A R2/2GV & ABOVE A R2/2GV MCM 200 (6 cyl) & BELOW A R4/4MV & ABOVE A R4/4MV MCM 898/200/5.0L & ABOVE A2 N/A M2/Mercarb & ABOVE A1 N/A M2/Mercarb & ABOVE A2 N/A M2/Mercarb MCM 205/4.3LX (V CID) A D A R4/4MV MCM/MIE 215 ALL C9FF-9510-E H4/ MCM/MIE 225 (FORD) ALL D2JL-9510-C H4/ MCM/MIE 225 (GM) R4/4GC R4/4GC R4/4MV A R4/4MV MCM & BELOW A R4/4MV MCM 228TR/ MIE & BELOW A R4/4MV MCM 228/230/5.0L A R4/4MV A R4/4MV & ABOVE A3 R4/4MV MIE A R4/4MV & ABOVE A R4/4MV MIE 230/5.0L ALL A R4/4MV /5.0LX A3 R4/4MV MCM/MIE & BELOW A R2/2GC & ABOVE A R2/2GC MCM/MIE 250 AUTO. CHOKE & BELOW R4/4MV MCM/MIE 250 (EL. CHOKE) & BELOW A R4/4MV MCM & ABOVE A R4/4MV MCM/MIE 255 (GM) & BELOW A R4/4MV A R4/4MV A R4/4MV & ABOVE A R4/4MV MCM/MIE 255 (FORD) ALL D2JL-9510E H4/ ➀ Does not include metering rods 526
10 /FLOAT APPLICATION (Cont.) Model & Mercruiser Mfg. Carb. Code Carb. Serial # Carb. # Carb. # & Model Kit ➀ Float MCM 260/5.7L BRAVO & BELOW A R4/4MV A R4/4MV B A R4/4MV B & ABOVE A4 R4/4MV MIE 260/5.7L 350 MAG A D A R4/4MV MIE 5.7 SKI A F T R4/4MV MCM/MIE 270 ALL A R4/4MV MCM & BELOW A R4/4MV & ABOVE A R4/4MV MCM 300 MR/TRS (GM) & ABOVE A7 R4/4MV MCM/MIE 325 AUTO. CHOKE & BELOW R4/4MV & ABOVE A R4/4MV MCM/MIE 325 EL. CHOKE A R4/4MV MCM 330/454 MAGNUM (ALPHA ONE) & BELOW A R4/4MV A R4/4MV & ABOVE A R4/4MV MIE & BELOW A R4/4MV & ABOVE A R4/4MV MIE 340/7.4L ALL A R4/4MV MCM 350 MAGNUM/5.7L BRAVO B A1 R4/4MV MIE 350 ALL A R4/4MV MCM 370/400 ALL A R4/4MV MCM 7.4L (BRAVO ONE) A R4/4MV MCM L H4/4150, R6647A, B MCM 454 MAGNUM (BRAVO ONE) A R4/4MV ALL A3 R4/4MV MCM 502 MAGNUM (BRAVO ONE) C D A2 R4/4MV MCM 8.2L A2 R4/4MV ➀ Does not include metering rods 527
11 FLAME ARRESTER Replaces: 85784A1,805016A FLAME ARRESTER Replaces: 85785T, FLAME ARRESTER Replaces: 41639A-1, FLAME ARRESTER Replaces: 85785A FLAME ARRESTER Replaces: 57882, 57882T FLAME ARRESTER Replaces: A1 ANODIZED ALUMINUM FLAME ARRESTER SPECIFICATIONS PART HEIGHT ELEMENT THROAT VENT ENGINE NO. A B C TUBES* 4 & 6 cyl & 6 cyl. ➀ V V V Hi-Performance ➀ 7" Outside diameter * Vent tubes accept 5 /8 inch ID hose ALL SIERRA FUEL PUMPS INCLUDE MOUNTING GASKET AP# 3474 AC FUEL PUMP Flange I.D. # 6790,M3530 Replaces: For: GM (4 & 6 Cyl.)153, 230, 250, AP# AC FUEL PUMP Flange I.D. # 41412,M73018 For GM (V-8) 305, 350, AP# AC FUEL PUMP Flange I.D. # 41413, M6696 For: Ford (V-8) 302,
12 AP# 1816 AC FUEL PUMP Flange I.D. # Replaces: 62092,T For Ford (V-8) AP# AC FUEL PUMP Flange I.D. # For: GM (V-8) AP# 1842 AC FUEL PUMP Flange I.D. # 41421, M73021 Replaces: For: GM (V-8) 305, 350, AP# 1843 AC FUEL PUMP Flange I.D. # Replaces: 86247,T For: GM (V-8) AP# 1815 CARTER FUEL PUMP Flange I.D. # M60032 Replaces: 86234A4 For: GM (4 & 6 Cyl.) 153, 181, 224, 225, ELECTRIC FUEL PUMP Replaces: A2 For: , 1996 F.I. & Carbureted4.3L w/inline electric pump AP# 1838 CARTER FUEL PUMP Flange I.D. # M60337 Replaces: 42725A3, A1 For: GM (V-6) AP# 1835 CARTER FUEL PUMP Flange I.D. # M60600 Replaces: 97401A2, A8, A1 For: GM (V-8) 305, 350 SEE PAGES FOR ADDITIONAL INFORMATION ON FUEL PUMPS - APPLICATIONS ON NEXT PAGE 529
13 AP# 1841 CARTER FUEL PUMP Flange I.D. # M60315 Replaces: 41141A2,862077A1 For: GM (V-6) 231, AP# 1836 CARTER FUEL PUMP Flange I.D. #60601 Replaces: A1,862048A1 For: GM (V-8) 305, 350, 454 FUEL PUMP APPLICATION Fuel Model Serial Number Pump & Below & Up /2.5L & Up /2.5L & Up (4 Cyl.) & Below & Up (4 Cyl.) /3.0L & Up /3.0L & Up L/3.0LX C & Up (6 Cyl.) & Up /3.7L (4 Cyl.) & Up (4 Cyl.) & Up /3.7-LX (4 Cyl.) & Up /4.3L (262 CID) B & Up (229 CID) & Up (262 CID) A & Up (4 Cyl.) & Up GM & Up /5.0L GM B & Up (262 CID) A & Up /4.3L-LX (262 CID) B & Up Ford & Below Ford & Up Ford & Up GM GM GM & Up GM Inboard & Up /5.0L-GM (IB) B & Up GM & Up Fuel Model Serial Number Pump 230/5.0L-LX GM B & Up FORD & Up GM FORD & Up GM GM & Up GM GM & Up /5.7 GM B & Up GM Inboard & Up /5.7L GM (IB) & Up L-GM F & Up GM & Up MR/TRS GM & Up GM GM & Up GM/W.B.W & Up /7.4L-GM (IB) & Up GM & Up GM (MAGNUM) A & Up (MAG-TOURNEY SKI) D & Up TRS-GM & Up GM GM A & Up GM A & Up GM (MAGNUM) A & Up MAG. BRAVO GM B & Up & Below & Up & Up & Up & Up Ford & Up /198-GM GM & Up GM (SKI) A & Up GM (SKI) B & Up L BRAVO (GM)350 B & Up L BRAVO GM B & Up L W/HURTH (IB) C & Up
14 Bracket Features STAINLESS STEEL bracket made of marine grade stainless steel for ultimate corrosion protection and durability. Available in 1 /4" and 3 /8" inlet/outlet versions. ALUMINUM bracket 3 /8" inlet/outlet for easy installation on high-horsepower boats. Filters Features 28 Micron filter element shaped into 66 pleats.more pleats means more capacity. Steel end caps on elements. Fuel Water Separator Kits Kit Type Sierra# AP# Contents 1 /4" Aluminum (tall filter) (1) or 6031 Filter and (1) or 6050 Bracket 1 /4" Aluminum (short filter) (1) or 6041 Filter and (1) or 6050 Bracket 1 /4" Stainless (1) or 6031 Filter and (1) Bracket 3 /8" Stainless (1) or 6031 Filter and (1) Bracket 3 /8" Aluminum (1) or 6031 Filter and (1) Bracket Bonus Pack Kits Kit Type Sierra# Contents 1 /4" Aluminum (tall filter) (2) Filters and (1) Bracket 1 /4" Aluminum (short filter) (2) Filters and (1) Bracket Brackets Replaces: Mercury A4, Q4, A4 / Suzuki / Yamaha ABA-SEPAR-AT-OR All kits contain (2) Brass Plugs Bracket Type Sierra# AP# Bracket Type Sierra # 1 /4" Aluminum /4" Stainless /8" Aluminum /8" Stainless More Filter Features Heavy duty spring. Powder coated outside, epoxy coated inside for corrosion protection. Meets OEM specifications. Will not separate 2 cycle oil from gasoline. Do not use with diesel fuel. Made in the U.S.A. Best flow rate of all major brands New attractive retail packaging Filters Sierra # AP# Replaces: Mercury (short filter) (long filter) FUEL FILTER Replaces: AP# 106 FUEL FILTER Replaces: , , Q AP# 1449 AP# 1501 FUEL FILTER ASSEMBLY FUEL PUMP FILTER Replaces: A AP# 107 Replaces: , For: For: FUEL PUMP FILTER Model/HP Serial # Model/HP Serial # Model Serial # GM 2.5L/3.0L & later 330 HP & later Replaces: A2, 2.5L/3.0L & later GM 5.0L/5.7L & later GM & later All MC224 CID & later Q2 All 205 A & later 5.7L SKI 340, All GM 262 CID A & later (Used in /AP# HP & later 230 & 260 with Carter Fuel Pumps Fuel Pump) Inboards ALL FUEL FILTER Replaces:
15 Features Brass Bi-directional impellers. All mounting hubs checked for proper roll-out. All new pump body castings, not rebuilt units. Produced domestically at our Clearwater, Flordia facility. Stainless steel backing plate and attaching hardware. All pumps are vacuum tested to insure proper operation WATER CIRCULATING PUMP Big block GM engines with composite timing covers Late Model includes 482 and 502 CID Replaces: , AP# 1651 WATER CIRCULATING PUMP (Bi-Directional) Replaces: 65142A1 For: GM Inline (4 & 6 Cyl.) Note: Brass Plug in Bypass Outlet. Boot & Clamp Not Required AP# 1653 WATER CIRCULATING PUMP (Bi-Directional) Replaces: 67859, 17670, , For: Big block GM engines with stamped steel timing covers WATER CIRCULATING PUMP All 8.1L big-block GM engines Replaces: AP# 3131 WATER CIRCULATING PUMP (Bi-Directional) Replaces: 60658, , For: GM V-6 & V-8 engines with stamped steel timing covers WATER PUMP Replaces: Mercruiser 71683A1 Mercruiser 215 to 255 & 888, For: Ford small block V-8 engines WATER CIRCULATING PUMP Replaces: Mercruiser , , For late model GM V-6 & V-8 Engines using a composite timing cover 532
16 Features Many impellers molded in-house to maintain high quality standards. All impellers are made from nitryl or neoprene rubber compounds. Hub inserts match OEM materials and specifications. Extensive inspection and testing on each impeller batch insures proper bonding and performance. b IMPELLER WITH GASKET & PLUG Replaces: A2 For: Late-model Bravo & High Performance AP# 002 IMPELLER Replaces: , T For 60 HP AP# 001 IMPELLER Replaces: , T For all #1 Units thru S/N D Also for raw water pump on: 190 IB S/N IB S/N IMPELLER Replaces: For Alpha I-Generation 2 S/N D & Above AP# 3908 IMPELLER Replaces: , T AP# 601 WATER TUBE GUIDE Replaces: , T (used with /AP# 043 Housing) AP# 187 BUSHING/W.P. HOUSING Replaces: (Part of /AP# 043 Housing) AP# 042 INSERT CUP Replaces: 48752, 48752T (Part of /AP# 043 Housing) AP# 030 IMPELLER PLATE Replaces: For #1 Units thru S/N D AP# 2187 IMPELLER PLATE Replaces: , For Alpha I - Generation 2 S/N D & Above AP# 1950 WEAR PLATE Replaces: AP# 1951 WEAR PLATE Replaces: AP# WATER TUBE Replaces: For #1 -R/MR/Alpha PKG. OF 5 PKG. OF 5 PKG. OF WATER POCKET WATER TUBE Replaces: For Gen II AP# GUIDE TUBE Replaces: For Generation II AP# 5157 WATER PUMP SCREW Replaces: For R units AP# WATER PUMP DOWEL PIN Replaces: For R/MR WATER POCKET BASE SCREW Replaces: For MR/Alpha AP# 2679 SCREW Replaces:
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