Parts Manual. Booklet Maker (BM 200e) Doc no: T07085
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1 Booklet Maker (BM 200e) Parts Manual Morgana Systems Limited United Kingdom Telephone: ( ) Facsimile: ( ) Doc no: T07085
2
3 Booklet Maker (BM 200e) PARTS CATALOG This catalog gives the numbers and names of parts in the machine INDEX LOCATION OF UNITS BOOKLET MAKER ACCESSORIES BOOKLET MAKER EXTERIOR BOOKLET MAKER EXTERIOR FRONT SIDE REAR SIDE LOWER STAPLER/CLINCHER DRIVE AREA BACK JOGGER ASSEMBLY INFEEDER ASSEMBLY FOLD DRIVE ASSEMBLY FOLD PRESSURE ASSEMBLY FOLDING ASSEMBLY STAPLING ASSEMBLY BELT STACKER EXTERIOR CONTENTS
4 LOCATION OF UNITS 2. BOOKLET MAKER EXTERIOR 1 3. BOOKLET MAKER EXTERIOR 2 4. FRONT SIDE See Page 10 See Page 12 See Page REAR SIDE 6. LOWER STAPLER/CLINCHER DRIVE AREA 7. BACK JOGGER ASSEMBLY See Page 16 See Page 18 See Page 20 4
5 LOCATION OF UNITS 8. INFEEDER ASSEMBLY 9. FOLD DRIVE ASSEMBLY 10. FOLD PRESSURE ASSEMBLY See Page 22 See Page 24 See Page FOLDING ASSEMBLY 12. STAPLING ASSEMBLY 13. BELT STACKER EXTERIOR See Page 28 See Page 30 See Page 32 5
6 1. BOOKLET MAKER ACCESSORIES
7 1. BOOKLET MAKER ACCESSORIES Termination plug female Termination plug male Connection cable for SR Connection cable for SR Interlock jumper Cheater interlock Software loading cable Power cord, 230V machines Power cord, 115V machines Installation kit (Item 1,2,3,4,5,6,7) 1 7
8 2. BOOKLET MAKER EXTERIOR a 4 3b 3c
9 2. BOOKLET MAKER EXTERIOR Display Assy Cap button, display 4 3a Lower Top Cover 1 3b Upper Top Cover 1 3c Rear Top Cover Handle Castor Front cover Power switch Infeed cover Infeed module Base 1 9
10 3. BOOKLET MAKER EXTERIOR
11 3. BOOKLET MAKER EXTERIOR Stud Cover outfeed Paper guide Sensor, reflex, BK-Q Ball bearing Rear Cover 1 11
12 4. FRONT SIDE See 7. Fold drive assembly
13 4. FRONT SIDE Ribbon cable Sensor, slotted, BK-Q Bushing Standoff Addon PCB Ribbon cable, display Interlock switch PCB Cover, interlock Fold roller frame, left Harness, communication Rectifier Capacitor Softstart PCB Transformer Fuse 2A Fuse 16A Harness, power supply Motor, BK-M Controller PCB Woodruff key 1 13
14 5. REAR SIDE See 10. Fold pressure assembly 16 14
15 5. REAR SIDE Harness, motors Motor PCB MD6DC Harness, sensors Motor PCB MD3DC PCB standoff Auto set thickness bracket spring Sensor bracket, with screw & nut Sensor Wedge Fold roller bracket Fuse drawer Multi tool Power inlet Fuse 5A Slotted optical sensor BK-Q Copier Interface PCB Voltage protection plug Interlock PCB Pre infeed motot BK-M Infeed wheel 1 15
16 6. LOWER STAPLER/CLINCHER DRIVE AREA
17 6. LOWER STAPLER/CLINCHER DRIVE AREA Clincher arm assy Bushing Spring Solenoid, staple stop gate, SOL Lenght transmission shaft Bracket Motor, BK-M4 and BK-M Drive bar, lower Crank wheel Crank journal Rod Tire, drive roller O-ring Motor, BK-M Pulley UL Solenoid, staple stop gate release, SOL Pulley Shaft Slotted optical sensor, BK-Q Nut plate 1 17
18 7. BACK JOGGER ASSEMBLY
19 7. BACK JOGGER ASSEMBLY Jogger shaft assembly Jogger arm assy, outer right Jogger arm assy, inner right Jogger arm assy, inner left Jogger arm assy, outer left Bushing Roller bracket assy Harness, back jogger assembly Motor, BK-M Cam 1 19
20 8. INFEEDER ASSEMBLY (Not shown) bottom view a 11b a 8b front view 20
21 8. INFEEDER ASSEMBLY Bearing Length adjustment strap Slotted optical sensor, BK-Q3, BK-Q Guide, carriage Pulley Bearing Spring 2 8a Rear side guide (Incl. SR ) 1 8b Guide Timing belt Bushing 4 11a Guide 11b Front side guide (Incl. SR ) Motor, BK-M Nut plate 10x63 mm Bushing Roller assy Pulley Timing belt Shaft Motor, BK-M Pulley Sensor, reflex, BK-Q1 1 21
22 9. FOLD DRIVE ASSEMBLY
23 9. FOLD DRIVE ASSEMBLY Sprocket Timing belt Timing pulley Ball bearing Timing pulley Sprocket Drive shaft assy Sprocket Timing pulley Sprocket Encoder disc 1 23
24 10. FOLD PRESSURE ASSEMBLY
25 10. FOLD PRESSURE ASSEMBLY Bearing Spring Bearing bracket Spring Spring guide 4 25
26 11. FOLDING ASSEMBLY
27 11. FOLDING ASSEMBLY Upper fold roller assy. incl. left cam, 1 right cam and fold roller bearings Paper guide Lower fold roller assy Cam right, upper fold roller Spring Sensor, reflex, BK-Q Bearing Motor assy. BK-M Fold stop Crank arm fold stop Harness, fold stop Spring Motor, BK-M Clutch Fold knife Crank weel Rod Crank journal Slotted optical sensor, BK-Q
28 12. STAPLING ASSEMBLY (2)
29 12. STAPLING ASSEMBLY Paper guide, inboard Paper guide, outboard Stapler, grey body Stapler drive bar assy Retraction swing assy Spring Staple detection lead A Staple stop gate Paper guide Sensor, reflex, BK-Q Roller, set transport Latch Spring Spring Clincher point Clincher plate 2 29
30 13. BELT STACKER EXTERIOR
31 13. BELT STACKER EXTERIOR Roller Transport belt Roller Sprocket Bushing Transport belt Bearing Bushing End plate Locking pin Motor, ST-M Harness, stacker Bearing 4 31
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