Contents. New: "C" column in sparepart tables indicates consumable parts. Edition 9 February 2006 Service Manual DPX System Page 10.
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1 Contents Magazine (1)... 2 Magazine (2)... 4 Cables for carriage/drum sensor... 6 Motors and Sensors... 8 Guides Rollers (1) Rollers (2) Buffer Guide Laser and Car system Punch Knife Electronics (1) Electronics (2) Chassis Panels Type l Processor (1) Type l Processor (2) Type l Activator rack (3) Type l Stabilizer rack (4) Type ll Processor (1) Type ll Processor (2) Type ll Processor (3) Type lll Processor (1) Type lll Processor (2) Type lll Processor (3) RECOMMENDED SPARE PARTS KIT Accessories/Kits: Explanation Note: Any changes since the last revision will in this section will be highlighted. New: "C" column in sparepart tables indicates consumable parts Edition 9 February 2006 Service Manual DPX System Page 10.1
2 Magazine (1) Page 10.2 Service Manual DPX System Edition 9 February 2006
3 Pos. Part No. Designation Notes C Thumb screw (Not shown) Spike Spring split Bushing with threads Axle for spool shaft Spring split Gear Adjuster for shaft Locknut for adjuster Ground clip for pulley Pulley for belt Grub screw for pulley Belt for stepper motor Belt drive for stepper motor Grub screw for stepper motor Stepper motor with plug (M3 & M4) Adjusting Spanner for spool shaft Edition 9 February 2006 Service Manual DPX System Page 10.3
4 Magazine (2) Page 10.4 Service Manual DPX System Edition 9 February 2006
5 Pos. Part No. Designation Notes C Stepper motor with plug (M3 & M4) Guide for loader magazine A Guide for loader magazine B Park Sensor (S1 & S2) Consists of: LED Transmitter Receiver Empty roll sensor upper and lower (S3 & S4) Consists of: LED Transmitter Receiver DC Motor with plug (M1 & M2) Gear for DC motor Hub for DC motor gear Spring for pressure roller C Lever for pressure roller Ball bearing for magazine drive roller Ball bearing spring Container for spring C C-clip for drive roller Drive roller for magazine Pressure roller for magazine C Retainer for spring Support for spring Gear for return drive Axle for return drive gear C-clip for gear Edition 9 February 2006 Service Manual DPX System Page 10.5
6 Cables for carriage/drum sensor Page 10.6 Service Manual DPX System Edition 9 February 2006
7 Pos. Part No. Designation Notes C Cable for carriage Coax cable for laserdriver Drum Sensor (S8) Drum sensor adjustment kit Read TI. 05 Edition 9 February 2006 Service Manual DPX System Page 10.7
8 Motors and Sensors Page 10.8 Service Manual DPX System Edition 9 February 2006
9 Pos. Part No. Designation Notes C Stepmotor Assy. Consists of: Stepmotor Pulley Z Cam for switchguide Microswitch for switch guide Feed Sensor A (S5) Feed Sensor B (S6) Jam Sensor (S7) Edition 9 February 2006 Service Manual DPX System Page 10.9
10 Guides Page Service Manual DPX System Edition 9 February 2006
11 Pos. Part No. Designation Notes C Guide P Guide Q Upper Guide R Lower Guide S Guide T Guide Z Switchguide Assy. Consists of: Guide for switchguide Switch guide base Spring for switchguide Axel for switchguide Reflex sensor Bushing Ø6,15 plastic C Knife guide Assy Consists of: Aluminium profile Silver guide V Black guide W Cutting surface Edition 9 February 2006 Service Manual DPX System Page 10.11
12 Rollers (1) Page Service Manual DPX System Edition 9 February 2006
13 Pos. Part No. Designation Notes C Pressure roller Assy. C Consists of: Roller Ground clip Plastic spacer with groove C Plastic spacer for spring C-clip Drive roller assy. C Consists of: Roller Gear Ground clip Plastic spacer for spring Pulley C-clip Orange plastic bearing Spring C Drive roller assy. C Consists of: Roller Gear Ground clip Plastic spacer for spring Pulley C-clip Orange plastic bearing Spring C Edition 9 February 2006 Service Manual DPX System Page 10.13
14 Rollers (2) Page Service Manual DPX System Edition 9 February 2006
15 Pos. Part No. Designation Notes C Pressure roller Assy. C Consists of: Roller Ground clip Plastic spacer with groove C Plastic spacer for spring C-clip Pressure roller Assy. C Consists of: Roller Ground clip Plastic spacer with groove C Plastic spacer for spring C-clip Drive roller Assy. Consists of: Roller Pulley Spring Ground clip Plastic spacer with groove C Plastic spacer for spring C-clip Drive roller assy. C Consists of: Roller Pulley Z Spring Ground clip One way clutch Plastic spacer for spring Pulley C-clip Pressure roller C Roller Ground clip Plastic spacer with groove C Plastic spacer for spring C-clip Edition 9 February 2006 Service Manual DPX System Page 10.15
16 Buffer Guide Page Service Manual DPX System Edition 9 February 2006
17 Pos. Part No. Designation Notes C Buffer guide Complete Buffer guide Assy Guide for buffer Buffer guide Spring for buffer guide Edition 9 February 2006 Service Manual DPX System Page 10.17
18 Laser and Car system Page Service Manual DPX System Edition 9 February 2006
19 Pos. Part No. Designation Notes C Carriage end switch S Spinnermotor 20K rpm big mirror (Read TI-41) S Spinnermotor 20K rpm (Read TI-41) S Spinnermotor 30K rpm (Read TI-41) Carriage index switch Leadscrew motor coupling Carriage motor Aperture stepper motor Aperture microswitch Filter stepper motor Filter microswitch Laser board Coax cable for laser Belt for iris (not shown) Belt for filter Grease for spindle 3g (not shown) C Filterwheel and axle Edition 9 February 2006 Service Manual DPX System Page 10.19
20 Punch Page Service Manual DPX System Edition 9 February 2006
21 Pos. Part No. Designation Notes C Motor for punch (M12 & M13) Gear for punch motor Belt for punch Gear for punch tool Micro switch straight arm Repl Micro switch straight bend arm Fitting L 1 for punch waste motor Vibration absorbers for punch waste motor Thermal switch Capacitor for punch waste motor Pump for punch waste (M18), complete Without power plug Pump for punch waste w. power plug (M18) complete Fitting Ø32mm for punch tool hose Hose clamp for Ø32mm hose Hose Ø32mm for punch waste Punch waste container inc. drawer Drawer for punch waste Fitting Ø19mm for punch tool hose Hose Ø19mm for punch waste Mounting plate for landscape punch 10-12mm Hose clamp for Ø19mm hose Landscape punch square Assy Portrait punch square Assy Landscape punch 12mm U-shape Assy Portrait punch 12mm U-shape Assy Landscape punch 10mm U-shape assy Portrait punch 10mm U-shape Assy Punch tool 12mm Square Punch tool 12mm U-Shape Punch tool 10mm U-Shape Torx screw for punch Wire Developer I/F to Punch Vac. motor Read TI 13 Edition 9 February 2006 Service Manual DPX System Page 10.21
22 Knife Page Service Manual DPX System Edition 9 February 2006
23 Pos. Part No. Designation Notes C Knife complete Silver guide V Black guide W Knife guide Assy Repl Aluminium profile Knife fork sensor (S9+10) Cutting surface Belt for knife Repl Motor for Knife (M6) Knife wheel Repl Sliding bearing Spring for knife C-clip Edition 9 February 2006 Service Manual DPX System Page 10.23
24 10 SPARE PARTS Electronics (1) Page Service Manual DPX System Edition 9 February 2006
25 Pos. Part No. Designation Notes C Loader interface board Developer interface board Developer CPU board without E-PROM Processor E-Prom for Type I processor Loader and processor E-Prom kit Type II Read TI Loader and processor E-Prom kit Type III Read TI Loader CPU without E-PROM Fuse holder (10 pieces) use only 5 C Solid state relay 25A Developer Dryer/Heater RC-filter for solid state relay Solid state relay 25A Developer Vacuum fan Fuse holder C Cap for fuse holder C Fuse holder (10 pieces) C Capacitor 10000µf 40V Bridge rectifier Line noise filter 250V/3A Transformer Terminal strip 8 pol Fuse 0,6A Slow C Fuse 1A Slow C Fuse 3A Slow C Edition 9 February 2006 Service Manual DPX System Page 10.25
26 Electronics (2) Page Service Manual DPX System Edition 9 February 2006
27 Pos. Part No. Designation Notes C Main fan Mains plug S Complete flying spot box 20K spinner Read TI S Complete flying spot box 30K spinner Electronics cooling fan Mains filter Power supply Repl S On/Off swich NV-RAM Ram module, DRAM 16MB 60ns S Control board without NV-RAM S Driverboard suitable for 20 and 30K spinners Backplane Bootprom Ver. F Small coax cable for laser (Not shown) Upgrade kit old style PSU to New PSU Read TI. 37 Edition 9 February 2006 Service Manual DPX System Page 10.27
28 Chassis Page Service Manual DPX System Edition 9 February 2006
29 Pos. Part No. Designation Notes C Interlock switch Spring for kicker section C Lock for processor Processor rail right Processor rail left Wheel Stand Vacuum fan complete and adjusted (M9) Read TI Vacuum motor (M9) Vibration absorbers for vacuum fan Encoder label for vacuum fan Read TI Vacuum reflex sensor Bracket for Vacuum reflex sensor Vacuum hose Interlock switch Foam roller C Kick motor (M10) Air filter for Processor C Buffer guide complete Edition 9 February 2006 Service Manual DPX System Page 10.29
30 Panels Page Service Manual DPX System Edition 9 February 2006
31 Pos. Part No. Designation Notes C XXX Top panel New top panel Fr. ser.# Switch, main power XXX Right panel, back New Right panel, back Fr. ser.# XXX Left panel, back New Left panel, back Fr. ser.# XXX Top lid New Top lid Fr. ser.# Gas piston XXX Left panel, top New Left panel, top Fr. ser.# XXX Left panel, bottom New Left panel, bottom Fr. ser.# Lid lock button XXX Right panel New Right panel Fr. ser.# XXX Right door New Right door Fr. ser.# XXX Left door New Left door Fr. ser.# Locking mechanism complete old type doors Locking mechanism "new" type doors Gas damper for "new" style top cover Fr. ser.# Paint, White Colour codes XXX-XXX-100 Above panel painted in white/grey XXX-XXX-200 Above panel painted in silver/blackxxx-xxx- 700 Above panel painted in white (OEM) Edition 9 February 2006 Service Manual DPX System Page 10.31
32 10 SPARE PARTS Type l Processor (1) Page Service Manual DPX System Edition 9 February 2006
33 Pos. Part No. Designation Notes C Top roller, dryer. C Main drive roller, dryer. C Gear w. bearing, free run Spring, hard. C Drive shaft, assy Level sensor Interface for liquid level Threaded hose, cou. 3/4" Threaded hose, cou. 1/2" Gasket Heating element, 700w Temperature sensor Pulley Belt Spring, soft. C Sensor heat, compl Circulation pump, developer Limit switch Main motor Heater / blower, compl Service cable, Developer /dryer unit to main unit Edition 9 February 2006 Service Manual DPX System Page 10.33
34 Type l Processor (2) 5 1 Page Service Manual DPX System Edition 9 February 2006
35 Pos. Part No. Designation Notes C Activator bottle compl Stabilizer bottle compl. Edition 9 February 2006 Service Manual DPX System Page 10.35
36 Type l Activator rack (3) Page Service Manual DPX System Edition 9 February 2006
37 Pos. Part No. Designation Notes C Activator rack, complete Pin bearing Washer star 4, Gear 16 T Washer 0,8X12X0, Ring, retaining rs Roller rubber Assy C Guide A Guide B Roller A C Rubber roller assy C Guide C Drive shaft Z17 3MR Assy Bearing Ø10,03 C Spacer Screw M4X Washer stainless Repl Bearing for rubber roller Spring C Guide E Guide D FRm Rack kit Read TI. 46 Edition 9 February 2006 Service Manual DPX System Page 10.37
38 Type l Stabilizer rack (4) Page Service Manual DPX System Edition 9 February 2006
39 Pos. Part No. Designation Notes C Stabilizer rack complete Act. rack end plate Washer star 4, Screw M4X Gear 16 T Washer 0,8X12X0, Ring, retaining rs Roller Assy. Consists of: C Roller A C Gear 16 T Guide F Rubber roller assy C Roller A C Guide H Guide D Spring C Bearing Assy. Consists of: Bushing C Support spring Roller A C Bearing Ø10,03 C Driveshaft Assy. Consists of: Gear 16T Drive gear rack Repl C Spring for rack C Driveshaft Washer for spring Pin 3x Retaining ring FRm Rack kit Read TI 46 Edition 9 February 2006 Service Manual DPX System Page 10.39
40 Type ll Processor (1) Page Service Manual DPX System Edition 9 February 2006
41 Pos. Part No. Designation Notes C Motor 24V Drive shaft assembly Shaft/worm wheels, dryer/stabilizer/activator C Worm right Repl C Worm left C Bearing housing Needle bearing C Pulley main drive Bracket Worm wheel right C Gear M1 Z Interface board Hose connection Level sensor Lid for waste container Waste container Waste container level sensor Processor drive belt Replenishment pump Circulation pump Pump for waste Hose, order in metres Hose clamp Edition 9 February 2006 Service Manual DPX System Page 10.41
42 Type ll Processor (2) Page Service Manual DPX System Edition 9 February 2006
43 Pos. Part No. Designation Notes C Spring hard Z17 3MR C Switch operate test Sensor temp. dryer comp Replenisher container w/lid Hose connection female Hose connection female replenishment Hose connection male Lid for processor Hose for waste (Not shown) Edition 9 February 2006 Service Manual DPX System Page 10.43
44 Type ll Processor (3) Page Service Manual DPX System Edition 9 February 2006
45 Pos. Part No. Designation Notes C Heating element 300W Liquid level sensor Thermosensor housing Overflow/draining tube blue activator Overflow/draining tube black stabiliser O-Ring overflow tube C Rubber roller, compl. C Teflon roller C Drive gear, rack Repl C Worm wheel, right C Gear, roller Gear Gear, black Roller, rubber C Gear Heater/blower Type II rack without modifications Type II modification kit Type II Rack for modified type II processor C Crossover guide Edition 9 February 2006 Service Manual DPX System Page 10.45
46 Type lll Processor (1) Page Service Manual DPX System Edition 9 February 2006
47 Pos. Part No. Designation Notes C Processor maindrive motor Drive shaft assembly Processor drive belt Interface board Hose connection Activator heating element 300W Blue plug for processor Male Blue plug for processor Female Pulley Repl Teflon washer Pulley Repl Worm gear right Repl C Worm gear Left C Housing for bearing Repl Bearing C C-Clip C-Clip Gear M1 Z25 Repl Worm gear right Repl C Edition 9 February 2006 Service Manual DPX System Page 10.47
48 Type lll Processor (2) Page Service Manual DPX System Edition 9 February 2006
49 Pos. Part No. Designation Notes C Spring hard Z17 3MR C Switch operate test, for waste pump Sensor temp. dryer comp Replenisher container w/lid Hose connection female Hose connection female activator Hose connection male stabilizer Lid for processor Foam roller 1pc. C Gear Z Gear 40Z Hose for waste tank Kicker kit Read TI 47a Activator heating element 300W Hose clamp Waste tank Valve for circularization Hose (order in meters) Air filter for processor (Not shown) C Fan for processor (Not shown) Waste pump Circulation pump Replenish pump Lid for waste tank Waste tank full sensor Processor drive belt Edition 9 February 2006 Service Manual DPX System Page 10.49
50 Type lll Processor (3) Dev. stabilizer tanks Gears Rack Page Service Manual DPX System Edition 9 February 2006
51 Pos. Part No. Designation Notes C Activator heating element 300W Liquid level sensor Thermosensor housing Overflow/draining tube blue activator Overflow/draining tube black stabiliser O-ring for Overflow/draining tube C Squeezee roller rubber C Squeezee roller teflon C Stabilizer drive gear Repl C Activator drive gear C Rubber roller complete C Gear Gear 48T Gear Heater/blower Fixed Guide Removable wire guide Repl Type III rack C Fan Kit for processor compartment Read TI Crossover guide Edition 9 February 2006 Service Manual DPX System Page 10.51
52 Part No. Designation Notes C RECOMMENDED SPARE PARTS KIT Kit P/N removed Fitting Ø19 for punch hose Gear Z Sensor, heat, comp Roller C Rubber Roller C Gear Z Gear Z Gear Z Gear Z Circ.pump Liquid level sensor Motor, step Motor, DC Heating element, 300W Float switch Circulation pump, Ø 10 mm X 400W Heater blower Vacuum motor w/encoder, label Repl S Spinner motor w/mirror Repl S Power supply, flying spot box Repl S Flying spot box, rpm Rubber roller, compl. C Temp.sensor Reflex sensor Repl Limit switch board Loader CPU board without E-PROM Dev. interface board Loader interface board Vacuum reflex sensor Reflex sensor slimline ver Interface for liquid level Grease for processor Interlock Microswitch Page Service Manual DPX System Edition 9 February 2006
53 Pos. Part No. Designation Notes C Cap for fuse C Fuse 1A C Fuse 3A Fuse 0,6A C Fuse 15A Fuse 1,6A Fuse 10A Fuse 8A Fuse 0,3A Fuse 4A FF Fuse 3A C Fuse 100 ma Jumper Motor 24V DC, 75RPM 1 NM Motor, 24 VDC 0,018 NM Motor w. encoder Solid state relay Solid state relay Capacitor 10000µF 40V Capacitor 6µF Repl. 5µF 400V Rectifier bridge Microswitch w/dial Microswitch w/slide Gear motor, step Step motor for optics Step motor for spindle Pump Repl Belt, drive Tooth belt, 8MM T5 Repl Tooth belt, 3MR B=6 L= Tooth belt, 3MR B=6 L= Drive belt, 118MXL Drive belt, MXL Z67 B= Drive belt Threaded hose, cou. 3/ Threaded hose, cou. 1/2 Edition 9 February 2006 Service Manual DPX System Page 10.53
54 Pos. Part No. Designation Notes C Accessories/Kits: Kicker output kit Upgrade kit, old to new style vacuum motor New part Adaptec 2944UW New part Drum sensor adjustment kit New part Fan kit for processor New part FRm Guide for Typer I processor New part Kicker motor kit New part RS232 cable for Dotmonitor and processor New part Jam Knife New part SCSI cable New part Power chord J New part Power chord G New part Power chord GB New part Edition 9 February 2006 Service Manual DPX System Page 10.54
55 Explanation Pos. Part Designation Notes No. No Step motor, assy Pulley Belt Drive roller, Magazine Pulley Roller Sensor, Empty roll or park, type B, assy Motor, DC, compl Finger nut Split Shaft, assy. C "C" indicates consumable spareparts End cap Spike Spool shaft, assy. Parts (1) listed below an assembly number (2) is main parts that is included in the assembly number Assembly, subassembly or parts that is not shown, but can be ordered. When Technical informations are released, and new are replacing (3) old numbers. Write in the new number yourself. Page Service Manual DPX System Edition 9 February 2006
56 Blank Page Service Manual DPX System Edition 9 February 2006
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