MODEL 330B SEMITRAILER PARTS LIST MANUAL

Transcription

1 MODEL 330B SEMITRAILER PARTS LIST MANUAL 1900 North Street Marysville, KS (785) F /02

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3 ILLUSTRATED PARTS LIST 1 GENERAL ASSEMBLY Figure 1-1 General Assembly ITEM PAGE NO. DESCRIPTION QTY FIFTH WHEEL ASSEMBLY ; HYDRAULIC ASSEMBLIES ELECTRICAL ASSEMBLIES UNDERCARRIAGE & SUSPENSION - SPRING RIDE UNDERCARRIAGE & SUSPENSION - AIR RIDE AXLE AND BRAKE ASSEMBLY AIR BRAKE SYSTEM HUB AND DRUM ASSEMBLY AIR SYSTEM WINCH ASSEMBLIES DECAL INSTALLATION HYDRAULIC WET KIT ASSEMBLY (OPTION) AUXILIARY ENGINE ASSEMBLIES (OPTION) ; ;1-92 MISCELLANEOUS OPTIONS AR LANDING GEAR ASSEMBLIES BOX MANUAL STORAGE HOSE CLAMP 4-1/

4 FIFTH WHEEL ASSEMBLY Figure 1-2 Fifth Wheel Assembly ITEM PART NO. DESCRIPTION QTY HITCH INSTALLATION 30 PIN TRL HITCH INSTALLATION 30 PIN TRL HITCH INSTALLATION 24 PIN TRL HITCH INSTALLATION 24 PIN TRL HITCH PLATE 24 /30 KING PIN HITCH PLATE 18 KING PIN HITCH ASSEMBLY CONTAINER HAULER SPRING PIN SLOTTED 3/8 X HINGE PIN FIFTH WHEEL TUBE WELDMENT INNER FIFTH WHEEL TUBE INNER HINGE FIFTH WHEEL SCREW, HEX HEAD CAP 3/4-10 X 2-1/2 GR NUT, HEX LOCK 3/4-10 GRB FITTING GRS STR SHORT 1/

5 Figure 1-3 Hydraulic System 1-3

6 Figure 1-4 Hydraulic System - Std. Load Angle Option 1-4

7 Figure 1-5 Hydraulic System - Low Load Angle Option 1-5

8 HYDRAULIC SYSTEM ITEM PART NO. DESCRIPTION QTY HYDRAULIC INSTALLATION CONTROLS (ITEMS 1-10) HITCH INSTALLATION - 42 TRAILER (ITEMS 11-23) HITCH INSTALLATION - 48 TRAILER (ITEMS 11-23) HYDR. INST. U/C 330 SLA (ITEMS 24-47) HYDR. INST. U/C 330 LLA (ITEMS 24-47) WINCH INSTALLATION 12K/20K (ITEMS 76-78) COUPLER, FLAT FACE MALE COUPLER, DUST CAP MALE ADAPTER BULKHEAD 12JIC-12ORING COUPLER, FLAT FACE FEMALE COUPLER, DUST CAP FEMALE HOSE ASSEMBLY HOSE ASSEMBLY HOSE CLAMP REF NUT FLANGE LOCK 3/ VALVE ASSY 3 SPOOL (STD ASSEMBLY) (SEE PAGE 1-11) VALVE ASSY 3 SPOOL (SGL REMOTE) (SEE PAGE 1-11) VALVE ASSY 3 SPOOL (DUAL REMOTE)(SEE PAGE 1-11) VALVE ASSY 3 SPOOL (TRPL REMOTE) SEE PAGE 1-11) SCREW, HEX HEAD CAP 3/8-16 X 1 GR SHIELD, CONTROL VALVE CYLINDER HYDR 4X42 (SEE PAGE 1-8) PIN CYL ROD END PIN COTTER 3/16 X 2-1/ PIN CYLINDER BUTT END S ADAPTER S ADAPTER TEE S ADAPTER TEE HOSE ASSEMBLY HOSE ASSEMBLY 24 STR HOSE ASSEMBLY (42 ) HOSE ASSEMBLY (48 ) HOSE ASSEMBLY HOSE ASSEMBLY (42 ) HOSE ASSEMBLY (48 ) VALVE RESTRICTOR 3/64-ONE WAY 2 (DIRECT REPLACEMENT) HOSE ASSEMBLY (STD LOAD ANGLE) HOSE ASSEMBLY (LOW LOAD ANGLE) HOSE ASSEMBLY (STD LOAD ANGLE) HOSE ASSEMBLY (LOW LOAD ANGLE) CYLINDER ASSY (STD LOAD ANGLE)(ITEMS 69-75) HOSE CLAMP (LOW LOAD ANGLE) NUT FLANGE LOCK 3/8-16 (LOW LOAD ANGLE) S ADAPTER 90 (STD LOAD ANGLE) TY-WRAP (STD LOAD ANGLE) (NOT SHOWN) BRACKET CYL MOUNT (STD LOAD ANGLE) SCREW HEX HEAD CAP 3/4-10 X 2-1/4 GR WASHER STEP NUT HEX LOCK 3/4-10 GRB PIN UNDERCARRIAGE CYLINDER PIN COTTER 3/16 X 2-1/ CYLINDER ASSY (LOW LOAD ANGLE)(ITEMS 48-68) BRACKET WLDMT CYL TRUN (LOW LOAD ANGLE) U BOLT CYL SUPPORT (LOW LOAD ANGLE) NUT 1/2-13 GR2 2,4* 1-6

9 HYDRAULIC SYSTEM ITEM PART NO. DESCRIPTION QTY WASHER FLAT 1/2 W 4,8* NUT HEX LOCK 1/2-13 GRB 2,4* RUBBER BUMPER CYLINDER (LOW LOAD ANGLE) HOSE HYDRAULIC 1/2 X16 (LOW LOAD ANGLE) U-BOLT 7-5/8 X 10 (STD LOAD ANGLE) HOSE AIR BRAKE 1/2 X 20 (STD LOAD ANGLE) HYDRAULIC CYLINDER WELDMENT (SEE PAGE 1-8) CYLINDER HYD 4 X 126 (SEE PAGE 1-9) CYLINDER TRUNNION ASSEMBLY NYLATRON BEARING PIN CYLINDER BUTT END PIN COTTER 3/16 X 2-1/ BUSHING SCREW HEX HEAD CAP 5/8-11 X 8 GR WASHER FLAT 5/8W NUT HEX LOCK 5/8-11 GRB FITTING CAP PLASTIC TAPERED 1/ S ADAPTER TEE HOSE ASSEMBLY S ADAPTER HOSE ASSEMBLY S ADAPTER TEE HOSE ASSEMBLY HOSE ASSEMBLY S ADAPTER CYL HYD 4X126 O-RING (SEE PAGE 1-9) BRKT ASSY CYLINDER TRUNNION PIN CYLINDER BUTT END PIN COTTER 3/16 X 2-1/ SCREW HEX HEAD CAP 1/2-13 X 6 GR NUT HEX LOCK 1/2-13 GRB FITTING GREASE 1/ WINCH ASSEMBLY 12,000 LB (SEE PAGE 1-51) WINCH ASSEMBLY 20,000 LB (SEE PAGE 1-51) S ADAPTER HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY VALVE 3-SPOOL (SEE PAGE 1-15) REF MOUNT WELDMENT, VALVE REF SCREW, HEX HEAD CAP 3/8-16 X 2 GR5 REF S ADAPTER 90 REF S ADAPTER 45 REF * THE FIRST QUANTITY LISTED IS FOR THE STANDARD LOAD ANGLE, THE SECOND QUANTITY IS FOR THE LOW LOAD ANGLE. NOTE: IF ONLY ONE QUANTITY IS LISTED, QUANTITY APPLIES TO BOTH STD AND LOW LOAD ANGLE UNLESS OTHERWISE DESIGNATED IN THE DESCRIPTION. 1-7

10 TRAILER TILT CYLINDER Figure 1-6 Trailer Tilt Cylinder Assembly ITEM PART NO. DESCRIPTION QTY CYL. HYDR 4"X42" (TILT CYLINDER) CYL. HYDR 4"X42"(LOW LOAD CYL FOR UNDERCARRIAGE) 1 1 * BUTT AND TUBE ASSEMBLY 1 1A * BUTT AND TUBE ASSEMBLY (ALTERED PER ) PISTON ROD LOCKNUT (1-1/4-12) PISTON GLAND RETAINER SQUARE WIRE 1 6 PMCK-AD-460 PACKING KIT A\R (CONTAINS ALL NECESSARY SEALS AND O-RINGS) * PART NOT SOLD SEPARATELY. REQUIRES PURCHASE OF ENTIRE ASSEMBLY. 1-8

11 Figure 1-7 Undercarriage Slide Cylinder Assembly UNDERCARRIAGE SLIDE CYLINDER ITEM PART NO. DESCRIPTION QTY CYL. HYDR. 4"X126" (STANDARD LOAD ANGLE) CYL. HYDR. 4"X126" (LOW LOAD ANGLE) 1 1A * BUTT AND TUBE ASSEMBLY 1 1B * BUTT AND TUBE ASSEMBLY (ALTERED PER ) PISTON ROD PISTON GLAND RING SQUARE RETAINING SPACER LOCKNUT PISTON RING 1 7 PMCK-AD-461 PACKING KIT 1 (CONTAINS ALL NECESSARY SEALS AND O-RINGS) * PART NOT SOLD SEPARATELY, REQUIRES PURCHASE OF ENTIRE ASSEMBLY. 1-9

12 Figure 1-8 Valve Assembly, Three Spool 1-10

13 VALVE ASSEMBLY THREE SPOOL ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY * 3-SPOOL STANDARD VALVE ASSEMBLY * 3-SPOOL REMOTE 2ND SPOOL VALVE ASSEMBLY * 3-SPOOL REMOTE 2ND/3RD SPOOL VALVE ASSEMBLY * 3-SPOOL REMOTE 3 SPOOLS MOUNT WELDMENT VALVE VALVE 3-SPL 2500 PSI (SEE PAGE 1-15) SCREW HEX HEAD CAP 3/8-16 GR NUT FLANGE LOCK 3/ S ADAPTER S ADAPTER CAP MODIFIED VALVE SPOOL ADAPTER AIR CYLINDER SPACER MALE-FEMALE MOUNT AIR CYLINDER VALVE CYLINDER AIR FITTING AIR NB TUBING NYLON FLEX CA-2-2 CONNECTOR NB TUBING NYLON FLEX VALVE PNEU MANF- 2 STATION (NO PARTS BREAKDOWN) VALVE PNEU MANF- 4 STATION (NO PARTS BREAKDOWN) SCREW MACH FLSTR 6-32X1-1/ NUT HEX LOCK W/ NYLON # VALVE PNEU 4-WAY, 3-POS (SEE PAGE 1-12) VALVE BLANK STATION COVER FITTING AIR FITTING BRASS PLUG HEX BREATHER PNEUMATIC EXHAUST NYLON TUBING 1/4 OD FITTING AIR 90 1/4 TUBE X 1/4 NPT VALVE AND FILTER PRESSURE FITTING BRS PIPE CL NIP 1/ FITTING AIR ANCHOR CPLG 1/4 NPT FITTING AIR BR TEE 1/2T X 1/4P

14 PNEUMATIC VALVE Figure 1-9 Pneumatic Valve ITEM PART NO. DESCRIPTION QTY VALVE PNEUMATIC 4-WAY 3-POS SPOOL 1 2 A OPERATOR 1 3 A BODY 1 4 AB CAP XX COIL LABEL MODEL NUMBER 2 7 A SERVICE KIT (Contains all necessary seals, o-rings, spring and plunger, and gasket) 1-12

15 Figure 1-10 Slope Roller 90 Drop Deck (Option) SLOPE ROLLER 90o DROP DECK (OPTION) ITEM PART NO. DESCRIPTION QTY ROLLER ASSEMBLY SLOPE ROLLER SLOPE SINGLE CORNER ROLLER WELDMENT CABLE - UPPER DECK *2, ZERK FITTING 1/4 *4, ROD ROLLER *2, SCREW HEX HEAD CAP 1/2-13 X 3-1/2 GR5 *4, WASHER FLAT 1/2 *4, NUT HEX LOCK 1/2-13 GRB *4,2 * 1ST QUANTITY USED FOR P/N ; 2ND QUANTITY USED FOR P/N COVER PLATE INSTALLATION - UPPER DECK ROLLER (OPTION) COVER PLATE INST. - UPPER DECK ROLLER SCREW RD HEAD SQ NECK 1/2-13 X 1-1/ COVER UPPER DECK ROLLER NUT HEX LOCK 1/2-13 GRB 8 COVER PLATE INSTALLATION - CORNER ROLLER (OPTION) COVER PLATE INSTL. - CORNER ROLLER PLATE CABLE WEAR WASHER FLAT 1/2 N SCREW RD HEAD SQ NECK 1/2-13X1-1/ NUT HEX LOCK 1/2-13 GRB

16 Figure 1-11 Three Spool Valve 1-14

17 THREE SPOOL VALVE ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY 1 1V1703 VALVE HANDLE 3 2 2A CAP SCREW (TIGHTEN TO 7-11 FT. LBS) 9 3 4Z4306 BRACKET HANDLE 3 4 1A0711 WASHER O-RING SPOOL 6 5 2A SEAL SPOOL 6 6 1V0090 *SPOOL 4-WAY 3 7 1R0017 RELIEF ASSEMBLY ( PSI) PSI) 1 8 1V0360 *HOUSING VALVE 1 9 1V0081 POPPET LOAD CHECK A0757 SPRING LOAD CHECK V1725 PLUG LOAD CHECK A0709 SPACER END A0291 WASHER STOP A0744 SPRING CENTERING A0292 COLLAR STOP 3 16** 2A CAPSCREW (TIGHTEN TO 7-11 FT. LBS) 12 17** 1A0294 CAP END A0290 WASHER CENTERING SPRING V0208 ADAPTER ASSEMBLY REMOTE POWER BEYOND 1 (CONTAINS ALL NECESSARY O-RING) 20 2A GROMMET RUBBER (BOTTOM OUTLET) V1701 PIN KIT A PLUG CONVERSION 1 23** CAP MODIFIED VALVE SPOOL 1 24** ADAPTER SWIVEL SPACER MOUNT AIR CYLINDER VALVE SCREW HEX CAP 1/4-20 GR CYLINDER AIR FITTING AIR CA-2-2 CONNECTOR 1 * SOLD AS MATCHED SET ONLY. ** ITEMS 23 AND 24 REPLACE ITEMS 16 AND 17 WHEN REMOTE OPTION IS USED. 1-15

18 Figure 1-12 Electrical System Schematic (Prior 12/06/01) 1-16

19 Figure 1-13 Electrical System Schematic (After 12/06/01) 1-17

20 ELECTRICAL SYSTEM ITEM PART NO. DESCRIPTION QTY ELECTRICAL INSTL ELECTRICAL INST. REMOTE NUT HEX LOCK 5/16-18 GRB W-2-3 RUBBER BOOT R REFLECTOR LAMP RED (PRIOR 12/06/01) S-7 RECEPTACLE 7 PIN GROMMET MOUNT Y REFLECTOR LAMP YELLOW HARNESS ASSEMBLY FRONT MAIN HARNESS ASSEMBLY FRONT MAIN HARNESS ASSEMBLY REAR MAIN HARNESS ASSEMBLY MAIN REAR CABLE ASSEMBLY Y LIGHT TURN AND CLR. W/ GROMMET (INCL. 54 & 55) GROMMET 9/ TIE STRAP PLASTIC (NOT SHOWN) HARNESS ASSY BULKHEAD LIGHT LAMP HALOGEN RECT. QUARTZ HARNESS ASSY BULKHEAD LIGHT HARNESS LIGHT WORK & COURTESY 1 18 STP-147 TERMINAL, BULLET HARNESS ABS LAMP LAMP ABS 2.5 DIA AMBER GROMMET MOUNT (PRIOR 12/06/01) R LIGHT STOP TURN TAIL (PRIOR 12/06/01) R LAMP GROMMET LICENSE LAMP BRACKET GROMMET LAMP HARNESS WIRE U/C REAR (PRIOR 12/06/01) WASHER SPLIT LOCK # SCREW ROUND HEAD MACH #10-24X3/ HOSE CLAMP *5, NUT FLANGE LOCK 3/8-16 *16, HOSE CLAMP LIGHT COURTESY TRUCKLITE GROMMET HARNESS POWER JUMPER HARNESS FRONT REMOTE SCREW HEX HEAD CAP 5/16-18 X 1-1/4 GR RECEPTACLE 7 PIN (FOR REMOTE ONLY) NUT, HEX 5/ WASHER, SPLIT LOCK 5/ SWITCH REMOTE CONTROL ASSY (SINGLE REMOTE) CONTROL REMOTE WINCH/TILT (DUAL REMOTE) CONTROL REMOTE WINCH/UC CONTROL REMOTE TILT/UC

21 ELECTRICAL SYSTEM ITEM PART NO. DESCRIPTION QTY CONTROL REMOTE WINCH/TILT/UC 1 (SEE PAGE 1-23 FOR WIRED REMOTE OPTIONS) SEALANT ELECTRICAL DOW CORNING(NOT SHOWN) AR POWER CABLE 4 COND. (SEE PAGE 1-45) ECU/VALVE ASSEMBLY (SEE PAGE 1-45) Y LAMP, TRLR CENTER TURN INDICATOR PLUG W/ PIGTAIL LIGHT LED TURN MARKER YELLOW GROMMET, LIGHT LIGHT, TRN-TL-STOP W/ GROMMET (INCL. 55 & 57) 4 (AFTER 12/05/01) R LAMP STOP TAIL 3 X 7 RED (AFTER 12/05/01) LIGHT, TRN YELLOW W/ GROMMET (INCL. 55 & 59) 2 (AFTER 12/05/01) Y LAMP REAR AMBER TURN LIGHT YELLOW OVAL TURN LIGHT, YELLOW LED STT GROMMET, RECT. C./MKRLAMP (AFTER 12/05/01) LIGHT, RED CLEARANCE (AFTER 12/05/01) LIGHT, RED LED CLEARANCE (AFTER 12/05/01) HARNESS, BUMPER (AFTER 12/05/01) HARNESS, MOD LED (PRIOR 01/09/02) (NOT SHOWN) HARNESS, MOD LED (AFTER 01/09/02) (NOT SHOWN) 1 * THE FIRST QUANTITY IS FOR THE 42, THE SECOND QUANTITY IS FOR THE

22 Figure 1-14 Electrical System Rear/Curb Remote ELECTRICAL SYSTEM REAR/CURB REMOTE ITEM PART NO. DESCRIPTION QTY ELECTRICAL REAR REMOTE STREET SIDE * ELECTRICAL REAR REMOTE STREET & CURB * CURB SIDE REMOTE OUTLET * RECEPTACLE 7 PIN W-2-3 RUBBER BOOT SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR NUT, HEX LOCK 5/ NUT, HEX 5/ HARNESS, REAR REMOTE HARNESS, CURB SIDE WASHER, SPLIT LOCK 5/16 (NOT SHOWN)

23 Figure 1-15 Electrical System, Winch Light ELECTRICAL SYSTEM, WINCH LIGHT ITEM PART NO. DESCRIPTION QTY ELECTRICAL SYSTEM WINCH LIGHT SCREW, HEX HEAD CAP 1/2-13 X 2-1/2 GR BRACKET, WINCH LIGHT, UPPER DECK TOGGLE SWITCH ELECT. BUTT SPLICE RECT. QUARTZ HALOGEN LAMP DECAL, WINCH LIGHT CONDUIT, 3/8 PLASTIC FLEX AR TIE STRAP, PLASTIC TERMINAL RING CABLE, TWO CONDUCTOR AR CONNECTOR, MALE BULLET CONNECTOR, FEMALE BULLET

24 Figure 1-16 Wired Remote Control 1-22

25 WIRED REMOTE CONTROL, SINGLE ITEM PART NO. DESCRIPTION QTY SWITCH REMOTE CONTROL ASSEMBLY PUSH BUTTON STATION SHORT RING NUT FOR BUTTON 1 A 9001-BW70YU CONTROL STATION SQD(CONTACT BLKS INCL) 1 B 9001-B256 REVERSE LEGEND 1 C 9001-B255 FORWARD LEGEND 1 2 DB-10 STRAIN RELIEF CORD CONN THREE CONDUCTOR WIRE P8 TRAILER CONN PLUG 1 WIRED REMOTE CONTROL, DUAL ITEM PART NO. DESCRIPTION QTY CONTROL DUAL FUNCTION REMOTE ENCLOSURE DUAL REMOTE ELECTRICAL PUSH BUTTON UNITS SHORT RING NUT FOR BUTTON ELECTRICAL CONTACT OPERATOR ELECTRICAL CONTACT BLOCK CONNECTOR CABLE P8 TRAILER CONN PLUG WIRE BLACK ELECTRICAL CONTACT BLOCK DECAL, WINCH TILT DECAL, REMOTE WINCH UNDERCARRIAGE DECAL, REMOTE TILT UNDERCARRIAGE 1 (DECALS NOT SHOWN) (SEE PAGE 1-69) WIRED REMOTE CONTROL, TRIPLE ITEM PART NO. DESCRIPTION QTY CONTROL REMOTE WINCH/TILT UNDERCARRIAGE ENCLOSURE DUAL REMOTE ELECTRICAL CONTACT OPERATOR 3 WAY TALL RING NUT FOR BUTTON ELECTRICAL CONTACT BLOCK CONNECTOR CABLE P8 TRAILER CONN PLUG WIRE BLUE DECAL, TILT/WINCH/UNDERCARRIAGE 1 (DECALS NOT SHOWN) (SEE PAGE 1-69) 1-23

26 Figure 1-17 Undercarriage Assembly - Spring Ride Single Axle (1 of 2) 1-24

27 Figure 1-18 Undercarriage Assembly - Spring Ride Tandem Axle (2 of 2) 1-25

28 UNDERCARRIAGE ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY SUSPENSION ASSEMBLY S/R (SINGLE AXLE) SUSPENSION ASSEMBLY S/R (TANDEM AXLE) MOUNT BUMPER ENERGY PAK (PRIOR 12/06/01) BUMPER WELDMENT (PRIOR 12/06/01) BUMPER WELDMENT (AFTER 12/06/01) BAR BUMPER E/P TAPPED (PRIOR 12/06/01) HARNESS ASSEMBLY UC MAIN HARNESS ASSEMBLY E-CHAIN BRAKE W ABS (SEE PAGE 1-41) BRAKE W/ ABS SINGLE (STD LOAD)(SEE PAGE 1-41) BRAKE W/ ABS SINGLE (LOW LOAD)(SEE PAGE 1-41) BRAKE W/ ABS TANDEM (STD LOAD)(SEE PAGE 1-43) BRAKE W/ ABS TANDEM (LOW LOAD)(SEE PAGE 1-43) SET SCREW, SQ HD CUP POINT 5/8-11 X 1-1/ PIN, ROLLER LOCKNUT 7/8-14 *2, WASHER, FLAT HARDENED 7/ BUSHING, MACHINERY HARDENED SUSPENSION WLDMT S/R (NOT SHOWN) SUSP. WLDMT 330-1S/R DROP DECK (NOT SHOWN) SUSP. WLDMT S/R (NOT SHOWN) SUSP. WLDMT S/R SUSP. WLDMT DROP DECK (NOT SHOWN) SUSP. ASSY SPRING (SEE PAGE 1-29) SUSP. ASSY SPRING (SEE PAGE 1-29) ROLLER ASSEMBLY 4 FIBERGLIDE HEX HEAD CAP SCREW 5/8-18 X 5-1/ HEX HEAD CAP SCREW 5/8-18 X 4-1/2 *-, TORQUE ARM BOLT 7/8-14 X 5-1/4 *2, LOCKNUT 5/8-18 *2, SPRING ROLLER *2, NUT FLANGE LOCK 3/ NUT, HEX JAM 5/ NUT HEX LOCK 3/4-10 GRB SINGLE NUT HEX LOCK 3/8-16 GRB *4, NUT HEX 1/4-20 GRB RING, RETAINING, HEAVY DUTY SCREW HEX HEAD CAP 3/4-10X1-3/4 GR SCREW HEX HEAD CAP 3/8-16X1-3/4 GR SCREW HEX HEAD CAP 3/8-16X3 GR SCREW RD HEAD SQ NECK 1/4-20X3/4 GR TIE STRAP (NOT SHOWN) AR WASHER FLAT 1/ WASHER FLAT 3/8 *16, WASHER SPLIT LOCK 1/ WASHER SPLIT LOCK 3/ CLAMP WIRE HARNESS (PRIOR 12/06/01) HARNESS, BUMPER (AFTER 12/06/01) MUD FLAP

29 UNDERCARRIAGE ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY SUPPORT E-CHAIN (STANDARD LOAD ANGLE) SUPPORT E-CHAIN (LOW LOAD ANGLE) LINK END MOUNTING BRACKET W/ HOLE END MOUNTING BRACKET W/ PIN HOLD DOWN UNDERCARRIAGE CLAMP MUD FLAP TANK AIR *1, TRAY CAT TRACK WASHER 3/ STEP BUSHING *8, SCREW HEX HEAD CAP 1/4-20X1 GR5 2 * FIRST QUANTITY IS FOR SINGLE AXLE, SECOND QUANTITY IS FOR TANDEM AXLE. 1-27

30 Figure 1-19 Single Leaf Spring Suspension (Tandem Axle Shown) 1-28

31 ILLUSTRATED PARTS LIST SUSPENSION ASSEMBLY - SPRING RIDE ITEM PART NO. REFENENCE NO. DESCRIPTION QTY SUSPENSION ASSEMBLY SPRING SUSPENSION ASSEMBLY SPRING HANGER FRONT REAR HANGER UNDERMOUNT HANGER EQUALIZER (TANDEM AXLE ONLY) ROLLER SPRING HEX HEAD CAP SCREW (TANDEM AXLE 4 ONLY) HEX HEAD CAP SCREW LOCK NUT, HEX TORQUE ARM ADJUSTABLE TORQUE ARM RIGID U-BOLT EQUALIZER BEAM ASSEMBLY (TANDEM 2 AXLE ONLY) BOLT TORQUE ARM 7/8-14 X 5-1/ NUT FLANGED LOCKING 7/ AXLE SEAT BOTTOM PLATE UNDERSLUNG DELRIN LINER SPRING MONO LEAF HIGH ARCH EQUALIZER BOLT (TANDEM AXLE ONLY) FLANGED LOCK NUT (TANDEM AXLE ONLY) AXLE X 7 SPG BRK 25K (SEE PAGE ) AXLE X 7 SPG BRK 25K (SEE PAGE ) EQUALIZER BUSHING (INCL. IN ITEM #11) LOCKNUT 3/ WASHER, 3/ T7292 WASHER, 7/ AX-SPG KIT AXLE SPRING ATTACHING PARTS (INCLUDES ITEMS 8-10,12-16,22-24) KIT EQUALIZER ASSEMBLY (TANDEM AXLE ONLY) (INCLUDES ITEMS 3,11,18-19,21) 1-29

32 Figure 1-20 Undercarriage Assembly - Air Ride (Tandem) 1-30

33 Figure 1-21 Air Ride Suspension System (Tandem) 1-31

34 Figure 1-22 Air Ride Suspension System (Single) UNDERCARRIAGE ASSEMBLY - AIR RIDE ITEM PART NO. DESCRIPTION QTY SUSP ASSEMBLY A/R SINGLE SUSP ASSEMBLY A/R TANDEM MOUNT BUMPER ENERGY PAK (PRIOR 12/06/01) BUMPER WELDMENT (PRIOR 12/06/01) BUMPER WELDMENT (AFTER 12/06/01) BAR BUMPER E/P TAPPED (PRIOR 12/06/01) SUSPENSION ADJ RLU (SEE PAGE 1-37) HARNESS ASSEMBLY E-CHAIN AIR CONTROL SYSTEM (SEE PAGE 1-35) BRAKE W/ ABS SINGLE (STD LOAD) (SEE PAGE 1-41) BRAKE W/ ABS SINGLE (LOW LOAD) (SEE PAGE 1-41) BRAKE W/ ABS (SEE PAGE 1-41) BRAKE W/ ABS TANDEM (STD LOAD) (SEE PAGE 1-43) BRAKE W/ ABS TANDEM (LOW LOAD) (SEE PAGE 1-43) SET SCREW SQ HD CUP POINT 5/8-11 X 1-1/ PIN, ROLLER SUSP. WLDMT. A/R SUSP. WLDMT. A/R DROP DECK SUSP. WLDMT. A/R SUSP. WLDMT. A/R SUSP. WLDMT. A/R DROP DECK BUSHING, MACHINERY HARDENED AXLE WELDMENT A/R 2516-SPG AXLE WELDMENT A/R 2516-SPG (FOR PARTS BREAKDOWNS, SEE PAGES 1-37 AND 1-38) 1-32

35 UNDERCARRIAGE ASSEMBLY - AIR RIDE ITEM PART NO. DESCRIPTION QTY ROLLER ASSEMBLY 4 FIBERGLIDE FITTING AIR 90 *3, FITTING AIR 90 (TANDEM AXLE) FITTING AIR UNION TEE (SINGLE AXLE) FITTING AIR UNION TEE (TANDEM AXLE) FITTING AIR UNION TEE 3/8X3/8X1/4 (TANDEM AXLE) NUT FLANGE LOCK 3/ NUT, HEX JAM 5/ NUT, HEX LOCK 3/ NUT HEX LOCK 3/8-16 GRB *4, NUT HEX 1/4-20 GRB RING, RETAINING HEAVY DUTY SCREW HEX HEAD CAP 3/4-10X1-3/4 GR SCREW HEX HEAD CAP 3/8-16X1-3/4 GR5 *4, SCREW HEX HEAD CAP 3/8-16 GR SCREW RD HEAD SQ NECK 1/4-20X3/4 GR TIE, STRAP (NOT SHOWN) TUBING NYLON 1/4 OD *8, TUBING NYLON (TANDEM AXLE) WASHER FLAT 1/ WASHER FLAT 3/8 *16, WASHER SPLIT LOCK 1/ WASHER SPLIT LOCK 3/ CLAMP S NIPPLE HEX WIRE HARNESS (PRIOR 12/06/01) HARNESS, BUMPER (AFTER 12/06/01) MUD FLAP SUPPORT E-CHAIN (STANDARD LOAD ANGLE) SUPPORT E-CHAIN (LOW LOAD ANGLE) LINK END MOUNTING BRACKET W/ HOLE END MOUNTING BRACKET W/ PIN HOLD DOWN UNDERCARRIAGE CLAMP MUD FLAP TANK AIR *1, TRAY CAT TRACK WASHER 3/ STEP BUSHING *8, HARNESS ASSEMBLY E-CHAIN SCREW, HEX HEAD CAP 1/4-20 X 1 GR5 2 * FIRST QUANTITY LISTED IS FOR SINGLE AXLE; SECOND QUANTITY LISTED IS FOR TANDEM AXLE 1-33

36 Figure 1-23 Air Control Kit 1-34

37 AIR CONTROL KIT ITEM PART NO. DESCRIPTION QTY AIR CONTROL KIT NEWAY HEIGHT CONTROL VALVE AIR PRESSURE VALVE & FILTER SRK KIT (ADJ. LINK ASSY) CAP SCREW 1/4-20 X 3/ LOCK NUT 1/ DECAL (OPERATING) HEIGHT CONTROL VALVE INSTRUCTIONS

38 Figure 1-24 Suspension Hanger Assembly 1-36

39 SUSPENSION HANGER ASSEMBLY ITEM PAGE/PART NO. DESCRIPTION QTY SUSPENSION, ADJ. RLU (ITEMS 1-19) SUSPENSION BEAM, RLU-228 (ITEMS 20-28) FLAT WASHER AIR SPRING ASSEMBLY SHOCK ALIGN BUSH ASSEMBLY (CONSISTS OF:) ROD BOLT ALIGN BLOCK ALIGN BLOCK /4-16 HEX NUT GRB LOCK WASHER, 3/4" NUT, HEX 1/ WASHER, SPLIT LOCK 1/2" HEX HEAD CAP SCREW 3/4-10 X 3-1/ LOCK NUT, 3/4" /4-10 SQUARE NUT LOCK NUT 1-1/ ANCHOR, RIDE HEIGHT CONTROL VALVE (NOT SHOWN) LITERATURE INSTRUCTIONS (NOT SHOWN) LITERATURE SPEC (NOT SHOWN) LITERATURE FORM 864 (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) FASTENER KIT (INCL. 1, 4-11, 13, 15) FLAT WASHER EQUALIZING BEAM ASSEMBLY LH RUBBER BUSHING (FRONT PIVOT) RUBBER BUSHING (AXLE CONNECTION) AXLE ADAPTER ASSEMBLY EQUALIZING BEAM ASSEMBLY RH HEX HEAD CAP SCREW 1-1/8-7 X 8-1/ SAFETY STRAP LOCK NUT 1-1/8-7 4 NOTE: QUANTITIES LISTED ARE PER AXLE. 1-37

40 Figure 1-25 Axle and Brake Items AXLE AND BRAKE ITEMS (DEXTER) ITEM PART NO. DESCRIPTION QTY AXLE 67.5, 16.5 X 7 SPG BRK 25K AXLE 69, 16.5 X 7 SPG BRK 25K 1* D-2H16 BEAM W/ BRACKETS 1 **K BRAKE SHOE HDWR KIT (ITEMS 2, 3, 5, 6, 7, 8, & 9) 2** BUSHING ANCHOR PIN 4 3** PIN ANCHOR

41 AXLE AND BRAKE ITEMS (DEXTER) ITEM PART NO. DESCRIPTION QTY BRAKE SHOE AND LINING 4 4A LINING - BRAKE BLOCK CAM 4 4B LINING - BRAKE BLOCK ANCHOR 4 K BRAKE BLOCK KIT(ITEMS 4A,4B, & P/N RIVETS) 2 5** ROLLER KNURLED 4 6** RETAINER ROLLER 4 7** SPRING SHOE RETURN 2 8** RETAINER RETRACTOR SPRING 4 9** SPRING SHOE KEEPER 4 ***K CAMSHAFT REPAIR KIT (ITEMS 10-15, & 22) 10*** WASHER CAMSHAFT 2 11*** SEAL GREASE 4 12*** BUSHING CAMSHAFT SPIDER 2 13*** WASHER CAMSHAFT (FOR 28 SPLINE CAMSHAFT) 2 14*** RETAINER CAMSHAFT (FOR 28 SPLINE CAMSHAFT) 2 15*** BUSHING CAMSHAFT SUPPORT CAMSHAFT LH 22-5/8 (69 TRACK) CAMSHAFT RH 22-5/8 (69 TRACK) CAMSHAFT LH 20-3/8 (67.5 TRACK) CAMSHAFT RH 20-3/8 (67.5 TRACK) SLACK ADJUST, AUTOMATIC NUT INNER SPINDLE WASHER SPINDLE LOCK WASHER TABBED SPINDLE LOCK NUT OUTER SPINDLE 2 22*** FITTING GREASE AIR CHAMBER, SPRING BRAKE SENSOR BLOCK RETAINER CLIP ABS SENSOR, 90 2 * WHEN ORDERING THE BEAM WITH SPINDLE, SPIDER AND BRACKETS ATTACHED, YOU WILL NEED THE BEAM NUMBER, TRACK LENGTH, BRAKE SIZE, AND CAMSHAFT LENGTH. ** THESE PARTS ARE AVAILABLE AS PART OF BRAKE SHOE HARDWARE KIT LISTED. *** THESE PARTS ARE AVAILABLE AS PART OF CAMSHAFT REPAIR KIT P/N LISTED. NOTE: FOR HUB AND DRUM INFORMATION, SEE PAGE AXLE AND BRAKE ITEMS (KIC/SUDISA) (USED 02/01 TO 05/01) BRAKE SHOES AND HARDWARE FOR ONE AXLE BRAKE REPAIR KIT, 16.5 X 7 KIC/SUDISA CAMSHAFT BEARING REPAIR KIT 16.5 X 7 BRAKES CAMSHAFT 16.5 X 7 BRAKES, 69 TRACK RH CAMSHAFT 16.5 X 7 BRAKES, 69 TRACK LH AUTO. SLACK ADJUSTER STRAIGHT 16.5 X 7 BRAKE * IF UNSURE ON AXLE BRAND, CONTACT LANDOLL PDC TO VERIFY 1-39

42 Figure 1-26 Air Brake System, Single Axle 1-40

43 AIR BRAKE SYSTEM, SINGLE AXLE ITEM PART NO. DESCRIPTION QTY BRAKE W/ ABS SINGLE (STD LOAD) BRAKE W/ ABS SINGLE (LOW LOAD) BRAKE W/ ABS HOSE AIR 3/8 X 182 (STD LOAD) HOSE AIR 3/8 X 230 (LOW LOAD) HOSE AIR 3/8 X 120 ( ) PLUG PIPE 1/ FITTING AIR FITTING AIR FITTING AIR TEE BUSHING 1/2 X 3/ BRAKE KIT ROCKWELL ABS (SEE PAGE 1-45) SCREW, HEX HEAD CAP 3/8-16 GR WASHER, FLAT 3/ NUT, HEX LOCK 3/8-16 GRB FITTING PLUG, BRASS PLUG PIPE 1/ FITTING, BRASS TEE FITTING AIR B61 FRAME UNION VALVE TASK 4 PORT S ADAPTER FITTING AIR HOSE AIR 24" HOSE AIR 42" ELECTRICAL BUTT SPLICE PLUG PIPE 3/ D4 COCK DRAIN AIR TANK TUBING NYLON 1/ TUBING NYLON 3/ TIE STRAP PLASTIC (NOT SHOWN) S ADAPTER

44 Figure 1-27 Air Brake System, Tandem Axle 1-42

45 AIR BRAKE SYSTEM, TANDEM AXLE ITEM PART NO. DESCRIPTION QTY BRAKE W/ ABS (STD LOAD) BRAKE W/ ABS (LOAD LOAD) PLUG PIPE 3/ SCREW HEX CAP 3/8-16 X 1-3/4 GR WASHER FLAT 3/ NUT HEX LOCK 3/8-16 GR BRAKE KIT ROCKWELL ABS (SEE PAGE 1-42) FITTING AIR PLUG PIPE 1/ B61 FRAME UNION S ADAPTER HOSE AIR 3/8 X 204 (STD LOAD) HOSE AIR 3/8 X 230 (LOW LOAD) TUBING NYLON 1/2 AR FITTING BRASS PIPE M/ BRASS TEE SUPPORT E-CHAIN (STD LOAD) REF SUPPORT E-CHAIN (LOW LOAD) REF FITTING AIR PLUG PIPE 1/ HOSE AIR 3/8 X HOSE AIR 3/8 X VALVE TASK 4 PORT WASHER SPLIT LOCK 5/ D4 COCK DRAIN AIR TANK FITTING TUBING NYLON 3/8 AR FITTING, AIR ELECTRICAL BUTT SPLICE (NOT SHOWN) HOSE AIR 3/8 X TIE STRAP PLASTIC (NOT SHOWN) S ADAPTER FITTING, AIR BUSHING NYLON TUBING 5/8 AR FITTING, AIR 1/2 TUBE X 3/8 NPT FITTING, AIR 1/2 TUBE X 1/2 NPT

46 Figure 1-28 Brake Kit, Meritor WABCO (Rockwell) ABS 1-44

47 BRAKE KIT, ABS ITEM PART NO. DESCRIPTION QTY BRAKE KIT, ROCKWELL ABS, 4S/2M (TANDEM AXLE) BRAKE KIT, ROCKWELL ABS, 2S/1M (SINGLE AXLE) ECU/VALVE ASSEMBLY 4S/2M PREMIUM (114584) ECU/VALVE ASSEMBLY 2S/1M (114585) SENSOR EXTENSION CABLE 4,2* POWER/DIAGNOSTIC CABLE DIAGNOSTIC SWITCH WARNING LAMP LABEL MAINTENANCE MANUAL MM-180 (NOT SHOWN) 1 * THE FIRST QUANTITY LISTED IS FOR P/N THE SECOND QUANTITY LISTED IS FOR P/N

48 Figure 1-29 Outboard Pilot Mount Hub and Drum 1-46

49 OUTBOARD PILOT MOUNT HUB AND DRUM ITEM PART NO. DESCRIPTION QTY HUB/DRUM 10 BOLT 16-1/2 PILOT ABS LONG STUD 1 HM INNER BEARING CUP 1 2 HM INNER BEARING CONE 1 3 HM OUTER BEARING CUP 1 4 HM OUTER BEARING CONE (66884) OUTBOARD MOUNTED BRAKE DRUM ( T) HUB IRON FLANGE NUT STUD (4009) CAP HUB (3067) GASKET OIL CAP SEAL WASHER SPLIT LOCK 5/ SCREW HEX HEAD CAP 5/16-18X3/4 GR WHEEL DISC PILOT MOUNT 22.5 X WHEEL ALUM, PILOT MOUNT 22.5 X TR573 VALVE STEM - STEEL WHEEL (NOT SHOWN) 1 TR545D VALVE STEM (NOT SHOWN) 1 18 * ABS TONE RING 1 * THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH THE HUB. IT IS NOT SOLD SEPARATELY. 1-47

50 Figure 1-30 Air System 1-48

51 AIR SYSTEM ITEM PART NO. DESCRIPTION QTY AIR SYSTEM 42 SINGLE OR TANDEM AIR SYSTEM 48 SINGLE AIR SYSTEM 48 TANDEM GLADHAND RED AIR GLADHAND BLUE AIR B61-7 TAG, SERVICE LINE B61-6 TAG, EMERGENCY LINE B61 FRAME UNION NYLON TUBING, 3/8 OD AR FITTING, AIR FITTING, AIR TUBING NYLON 1/2 AR FITTING, AIR FITTING, AIR (42 & 48 SINGLE ONLY) FITTING, AIR (42 & 48 SINGLE ONLY) FITTING, AIR 45 (48 TANDEM ONLY) FITTING, AIR (48 TANDEM ONLY) VALVE AIR RELAY-FAST AIR BALANCE (48 TANDEM ONLY) WASHER, FLAT 1/4N (48 TANDEM ONLY) NUT, HEX LOCK 1/4-20 (48 TANDEM ONLY) PLUG, PIPE 1/2 (48 TANDEM ONLY) S REDUCER (48 TANDEM ONLY) S FITTING, AIR 45 (48 TANDEM ONLY)

52 Figure 1-31 Winch Installation 1-50

53 WINCH INSTALLATION ITEM PART NO. DESCRIPTION QTY WINCH INSTL 12K W/PARKER MOTOR 42 (INCL 1-9) WINCH INSTL 12K W/PARKER MOTOR 48 (INCL 1-9) WINCH INSTL 20K W/PARKER MOTOR 42 (INCL 1-9) WINCH INSTL 20K W/PARKER MOTOR 48 (INCL 1-9) WINCH INSTL 12K SLOPE (INCL 1-10) WINCH ASSEMBLY 12K PARKER (INCL 10-22) REF WINCH ASSEMBLY 20K PARKER (INCL 10-22) REF NUT HEX LOCK 1/ CABLE 1/2 W/LOOP 60 REF CABLE 1/2 W/LOOP 85 REF CABLE 5/8 W/LOOP 60 REF CABLE 5/8 W/LOOP 85 REF CHAIN LINK CONNECTING 1/ CHAIN 1/2 X 36" GRD HCGHT500 1/2 CLEVIS GRAB HOOK SCREW HEX HEAD CAP 1/2-13 X 1-1/ HOSE CLAMP (NOT SHOWN) REF NUT FLANGE LOCK 3/8-16 (NOT SHOWN) REF WINCH WORM GEAR 12K (SEE PAGE 1-53) WINCH WORM GEAR 20K (SEE PAGE 1-54) MOTOR HYDRAULIC 12K (SEE PAGE 1-66) MOTOR HYDRAULIC 20K (SEE PAGE 1-66) WINCH TENSIONER WLDMT 12K WINCH TENSIONER WLDMT 20K SPRING COMP LEVEL WIND NUT HEX LOCK 1/2-13 GRB NUT HEX LOCK 3/8-16 GRB SCREW HEX HEAD CAP 3/8-16 GR WASHER FLAT 3/8 N SCREW HEX HEAD CAP 1/2-13 X5-1/2 GR5 12K SCREW HEX HEAD CAP 1/2-13 X 6 GR5 20K WASHER FLAT 1/2W SCREW HEX HEAD CAP 1/2-13 X 1-3/4 GR WASHER SPLIT LOCK 1/ DECAL WARNING WINCH (NOT SHOWN)

54 Figure ,000# Winch Assembly 1-52

55 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH, 12K WORM HOUSING ASSEMBLY (INCLUDES ITEM 18) COVER ASSEMBLY WORM HOUSING (INCLUDES ITEM 19) HOUSING SAFETY BRAKE CONTAINER BEARING LEG ASSEMBLY BEARING (INCLUDES ITEM 47) DRUM CABLE DRUM SHAFT CABLE SHAFT WORM GEAR WORM LEFT HAND WORM LEFT HAND SLIDING CLUTCH ANGLE BASE THRUST RING BRAKE DRAG SPACER WORM BUSHING BUSHING PLUG PIPE PLUG PIPE SEAL GREASE KEY WORM GEAR CONE BEARING CUP BEARING GASKET BAND BRAKE WORM HOUSING COVER GASKET RETAINER RING KEY WORM KEY CLUTCH SET SCREW FITTING GREASE PLUG PIPE FITTING GREASE CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK BUSHING BEARING CONTAINER GASKET KEY DRUM BRAKE SCREWSET CAPSCREW JAM NUT BRAKE BAND SPRING RETAINER RING

56 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY SHIFTER SHAFT SHIFTER HANDLE ROLL PIN ROLL PIN SPRING ROLL PIN SHIFTER FORK CAPSCREW KEY COUPLING HALF (WORM SHAFT) ROLLER CHAIN MOTOR ADAPTER COUPLING HALF (MOTOR SHAFT) SPRING SPACER SPACER

57 Figure ,000# Winch Assembly 1-55

58 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH, 20K WORM HOUSING ASSEMBLY COVER ASSEMBLY WORM HOUSING DRUM CABLE LEG ASSEMBLY BEARING WORM GEAR RIGHT CLUTCH SIDING DRIVE CLUTCH WORM RIGHT SHAFT WORM SHAFT CABLE DRUM FORK SHIFTER SHAFT SHIFTER HANDLE SHIFTER CONTAINER BEARING COVER WORM BRAKE BUSHING BUSHING RING RETAINING DRUM KEY CABLE KEY WORM SPACER WORM KEY SPROCKET KEY ROTOR ROTOR ASSEMBLY BRAKE ADJUSTING NUT WORM BRAKE O-RING PLUG FILLER WASHER LOCK SPRING ASSEMBLY SAFETY BRAKE PLATE PRESSURE KNOB SHIFTER GASKET GASKET BEARING CONE BEARING CUP SEAL GREASE BRACKET SHIFTER COVER GASKET HOUSING PLUG DRAIN FITTING GREASE PLUG VENT PLUG LEVEL GASKET SPRING SHIFTER KNOB STEM SHIFTER KNOB ANGLE FRONT BASE ANGLE REAR BASE CAPSCREW

59 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WASHER LOCK ROLL PIN WASHER LOCK CAPSCREW CAPSCREW PLUG EXPANSION A/R ROLL PIN A/R SCREW ADJUSTING SHOE ASSEMBLY DRAG BRAKE SHOE ASSEMBLY DRAG BRAKE DISC FRICTION NUT JAM PLUG EXPANSION A/R CAPSCREW SAE PLATE - AMU7-16F 1 78* PLATE WARNING 1 79* SCREW DRIVE SCREW SET INSERT THREAD LOCKWASHER (7/8" EXTERNAL TOOTH) CAPSCREW ADAPTER - MOTOR COUPLING HALF-WINCH COUPLING HALF-MOTOR SPACER - CONSTANT ROLLER CHAIN CAPSCREW CAPSCREW (NOT SHOWN) LOCKWASHER LOCKWASHER (NOT SHOWN) SPACER - VARIABLE CAPSCREW SPRING - SPACER 1 NOTE: ITEMS 1 AND 4 INCLUDE BUSHING (ITEM 16); ITEM 2 INCLUDES BUSHING (ITEM 17). 1-57

60 Figure K Upper Deck Air Tension Winch Installation (1 of 2) 1-58

61 Figure K Upper Deck Air Tension Winch Installation (2 of 2) 1-59

62 WINCH AIR TENSION INSTALLATION 20K UPPERDECK ITEM PART NO. DESCRIPTION QTY WINCH AIR TENSIONER 20K U/D W/ REMOTE CONTROLS ELECT BUTT SPLICE W/SEAL TERMINAL 12-10GA W/ #10 RING WAY MOUNT WINCH S ADAPTER HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X BLACK WIRE 14 AWG ANCHOR CABLE GUIDE WINCH SPACER AIR TENSION MOUNT DECAL, WINCH TENSION BUSHING WINCH REMOTE LEVER SCREW RD HD MACH X NUT HEX GRB PIN PIVOT WINCH ROLLER PIN, SPRING SLOTTED 2 X 3/ WASHER SPLIT LOCK # BRACKET WELDMENT WINCH TENSION NUT HEX LOCK 5/8-11 GRB BUSHING WINCH ROLLER-SIDE TUBE ROLLER-SIDE ROD PIVOTING GUIDE 20K WINCH TUBE ROLLER TOP K SCREW HEX HEAD CAP 5/8-11 X 5 GR PLATE WINCH TENSIONER 20K AIR SPRING AIR 6-1/ SCREW HEX SOC CTSK 3/8-16 X 1GR SCREW HEX HEAD CAP 3/8-16 X 1 GR WASHER FLAT 3/8N FITTING BRASS PIPE FITTING AIR 90 1/4FP X 1/4TUBE FITTING AIR 1/4TUBE X 1/8NPT TUBING NYLON 1/4OD HCGHT500 1/2 CLEVIS GRAB HOOK CYLINDER, AIR W/ BRACKET (SEE PAGE 1-63) FITTING AIR 90 1/4TUBE X 1/4NPT REGULATOR AIR PRESSURE BRACKET PRESSURE REGULATOR VALVE PNEU 4 WAY, 2 POS (NO PARTS BREAKDOWN) CABLE 14-2 SO TWO CONDUCTOR HARNESS REMOTE SWITCH TOGGLE SWITCH BREATHER, PNEUMATIC EXHAUST * FITTING AIR BRANCH TEE FITTING AIR ANCHOR COUPLING FITTING BRASS PIPE VALVE & FILTER PRESSURE * FITTING, AIR 90 * SCREW, MACH FIL #6-32 X 1-1/2 * WASHER, FLAT #6 * NUT, HEX LOCK #6-32 *3 1-60

63 WINCH AIR TENSION INSTALLATION 20K UPPERDECK ITEM PART NO. DESCRIPTION QTY FITTING AIR BRANCH TEE SUPPORT CLAMP NUT, HEX LOCK 3/ GUARD SWITCH - 3 POSITION DIODE ZENOR 20V 5-WATT TUBING HEAT SHRINK W/ SEALANT 2 57 C X CONN FEMALE 1/4 SPADE INSULATED ELECT ADAPTER CHAIR 1/4 PUSHON WASHER FLAT 5/8N CHAIN LINK CONNECTING 1/ CHAIN 1/2 X 36 GR PLATE F/W SPRING TENSION ANCHOR BUSHING F/W SPRING TENSION RTR7999X4ZP ROD THREADED 3/4-10 X 4-7/ NUT HEX 3/4-10 GR NUT F/W SPRING TENSION SPRING SCREW HEX HEAD CAP 1/2-13 X 1-1/2 GR SCREW HEX HEAD CAP 1/2-13 X 1 GR SCREW HEX HEAD CAP 1/2-13 X 2-1/2 GR NUT HEX LOCK 1/2-13 GRB SCREW HEX HEAD CAP 1/2-13 X 2 GR WASHER FLAT 1/2N WINCH WORM GEAR 20K (SEE PAGE 1-56) MOTOR HYDRAULIC (SEE PAGE 1-66) DECAL WARNING WINCH (NOT SHOWN) WASHER SPLIT LOCK 1/ COVER, WINCH SLOPE SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR WASHER, FLAT 3/ CABLE 5/8 W/LOOP 60 FT. REF CABLE 5/8 W/LOOP 85 FT. REF LEVER, WINCH FREE SPOOL NUT, HEX 1/ WASHER, SPLIT LOCK 1/4 1 * USED ON MODELS W/O REMOTES 1-61

64 Figure 1-36 Winch Air Shift Cylinder 1-62

65 WINCH AIR SHIFT CYLINDER ITEM PART NO. DESCRIPTION QTY CYLINDER, AIR W/ BRACKET (INCLUDES ITEMS 1-23) LEVER WINCH FREE SPOOL PIN COTTER PIN NUT HEX 1/4-20 GRB WASHER, SPLIT LOCK 1/ SCREW, HEX HEAD CAP 1/2-13 X 1 GR NUT, HEX LOCK 1/2-13 GRB WASHER, FLAT 1/2 2 9 C2001 CYLINDER (INCLUDES ITEMS 10-23) CAPSCREW REAR COVER PLATE TUBE PISTON ROD FRONT COVER PLATE NUT BACK-UP-RING O-RING PISTON O-RING CLEVIS NUT BRACKET LOCKWASHER BUSHING WINCH REMOTE LEVER O-RING KIT FOR CYLINDER 1-63

66 Figure 1-37 Winch Cable Roller Guide (Optional) 1-64

67 WINCH CABLE ROLLER GUIDE (OPTIONAL) ITEM PART NO. DESCRIPTION QTY GUIDE INSTALLATION WINCH CABLE 12K GUIDE INSTALLATION WINCH CABLE 20K FITTING GRS 1/4-28 STR SHORT SCREW HEX HEAD CAP 3/8-16 X 3/4 GR WASHER SPLIT LOCK 3/ PIN CABLE GUIDE ROLLER PLATE CABLE GUIDE LOCK BRACKET WLDMT 12K ROLLER BRACKET WLDMT 20K ROLLER ROLLER WINCH CABLE GUIDE SCREW HEX HEAD CAP 1/2-13 X 2 GR NUT HEX LOCK 1/2-13 GRB GUIDE ASSY WINCH CABLE 12K (INCL. ITEMS 1-7) GUIDE ASSY WINCH CABLE 20K (INCL. ITEMS 1-7) 1 BOLT-ON D-RING (OPTIONAL) TIE DOWN INSTALLATION WINCH D-RING SCREW HEX HEAD CAP 1/2-13 X1-1/2 GR TIE DOWN WINCH NUT HEX LOCK 1/2-13 GR B 6 STOP INSTALLATION, ADJUSTABLE (OPTIONAL) STOP INSTALLATION ADJUSTABLE TUBE WELDMENT TUBE WELDMENT 3-1/ SL LOCK HITCH PIN TUBE INSTALLATION ADJ STOP

68 WINCH MOTOR ASSEMBLY Figure 1-38 Winch Motor Assembly ITEM PART NO. DESCRIPTION QTY MOTOR HYD. (FOR 20K WINCH) MOTOR HYD (FOR 12K WINCH) SEAL DUST BACK-UP RING SEAL, LIP ROTARY VALVE CHECK VALVE BALL IGR, ASSY (FOR 20K WINCH) IGA, ASSY (FOR 12K WINCH) SNAP RING SQUARE RING SEAL PLUG, VENT W/O-RING 7/ BOLTS, HEX 5/16-24 (FOR 20K WINCH) BOLTS, HEX 5/16-24 (FOR 12K WINCH) KEY, WOODRUFF SHAFT, 1.25" 14 TOOTH SPLINE (FOR 20K WINCH) SHAFT, 1" KEYED (FOR 12K WINCH) 1 15 M110AB-4 BODY/BEARING ASSY (FOR 20K WINCH) 1 PA BODY/BEARING ASSY (FOR 12K WINCH) 1 17 M11OC-1 COVER/BEARING ASSY SNAP RING, SHAFT COMMUNTATOR PLATE SEAL KIT, BODY SEAL KIT, BODY, VITON

69 TM es, al rs le ai Tr c. In y bo ow 15 rl ou -Y er ea l 12 D -w w w lo bo y de al 4 w 5 om 6 8 er.c Figure 1-39 Decals 1-67

70 Figure 1-40 Decal Placement 1-68

71 DECAL PLACEMENT ITEM PART NO. DESCRIPTION QTY DECAL, L WHITE DECAL, L BLACK DECAL, LANDOLL WHITE DECAL, LANDOLL BLACK DECAL, LANDOLL WHITE DECAL, LANDOLL BLACK DECAL, B BLACK DECAL, B WHITE DECAL, 330 BLACK DC 2-1/ DECAL, 330 WHITE DC 2-1/ DECAL, CAUTION DECAL, OPERATION DECAL, HYD COUPLER DECAL, CONC LOAD (SINGLE AXLE) DECAL, CONC LOAD (TANDEM AXLE) DECAL, INSTRUCTION DECAL, WARNING WINCH DECAL, ENERGY BUMPER CERT DECAL, TORQUE SPEC 8-10 STUD HUB DECAL, REFLEXITE TAPE RED/WHITE DECAL, ENERGY BUMPER WARNING DECAL, BUMPER DECAL, PATENT TRAILERS AND TOLL FREE NO DECAL, WINCH TILT REF DECAL, REMOTE WINCH UNDERCARRIAGE REF DECAL, REMOTE TILT UNDERCARRIAGE REF DECAL, TILT/WINCH/UNDERCARRIAGE REF DECAL, 2 X10 REFLEXITE WHITE (NOT SHOWN)

72 Figure 1-41 Hydraulic Wet Kit Assembly (Option) 1-70

73 HYDRAULIC WET KIT (OPTION) ITEM PART NO. DESCRIPTION QTY HYDRAULIC WET KIT W/ PTO INSTALLED HYDRAULIC WET KIT W/ PTO NOT INSTALLED HYDRAULIC WET KIT W/O PTO NOT INSTALLED HYDRAULIC GEAR PUMP (SEE PAGE 1-72) BRACKET, HYD TANK MOUNT SUPPORT FILLER BREATHER STRAINER ASSEMBLY SCREW HEX HEAD CAP 3/8-16X1-1/4 GR NUT HEX LOCK 3/8-16 GRB /4ST ELL BLACK PIPE ELBOW 90 ST HOSE BARB 1-1/ IDEAL HOSE CLAMP 2 9 C3069X12 NIPPLE HEX S ADAPTER RD12D HYD BY PASS SRDD HOSE 3/4 X COUPLER FLAT FACE MALE NOSE COUPLER FLAT FACE FEMALE BODY HOSE ASSEMBLY 1/2 X PLUG, BLACK PIPE 1-1/4 SQ HEAD S ADAPTER FILTER, RETURN FILTER ELEMENT TANK, HYDRAULIC ELBOW 90, 1-5/16 O-RING 1-1/4 HOSE HOSE ASSEMBLY 1/2 X HOSE 1-1/4 X4-0"SUCTION SCREW HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER SPLIT LOCK 1/ PTO POWER TAKE OFF *1, S ADAPTER, S ELBOW 90 SWIVEL TANK MOUNT PIPE PLUG 3/ PIPE PLUG 1/ NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR COUPLER, DUST CAP FEMALE COUPLER, DUST CAP MALE ADAPTER ADAPTER 1 * FIRST QUANTITY LISTED IS FOR P/N S AND HYDRAULIC WET KIT W/ PTO; SECOND QUANTITY LISTED IS FOR P/N HYDRAULIC WET KIT W/O PTO. 1-71