Spare Parts Manual Agri-Spread Lime & Fertilizer Spreaders Chain Range

Transcription

1 Spare Parts Manual Agri-Spread Lime & Fertilizer Spreaders Chain Range Rev1_ Issue 1

2 Manufacturing Plant and Head Office: Agri-Spread Running Gear Ltd Coolnaha Ballyhaunis Co. Mayo. Tel: (0) Fax: (0) UK Office Agri-Spread Charlie Halliday Allendale Hexham Northumberland NE47 9PY Tel: (0044) (0) Fax: (0044) (0) Mobile: (0044) or (0044) Web: Find us on Facebook Search for Agrispread Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct, Agrispread assumes no responsibility for errors or omissions. Agrispread reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Agrispread assumes no liability for any damages, which may result from the use of the information contained within this manual. Page 2

3 Contents Introduction... 1 Thank you... 1 Foreword... 1 How to Order... 1 Safety Issues... 1 Product Identification... 2 Machine Serial Numbers... 2 Location of Machine Serial Plate... 3 Spare Parts... 5 Table of Figures Figure 1: Flow Control Valve... 5 Figure 2: Double Acting Hydralic Gear Box Ram... 7 Figure 3: RDS Tachometer... 9 Figure 4: Dale Tachometer Figure 5: Handbrake Figure 6:700 Chain Front Adjuster Figure 7: 500 Chain Front Adjuster Figure 8: Rear Chain Drive Figure 9:45mm Gearbox Ext Shaft Two Types Figure 10: Land Driven Floor Gearbox Figure 11: Gearbox with Chains Labelled Figure 12: Gearbox with Sprockets Labelled Figure 13 : Gear Selector Figure 14: Driven Floor Gearbox Type Figure 16: Chain Figure 17: Floor Brushes Figure 18: Front Chain Idler Roller Figure 19: Rear Chain Idler Roller Figure 20: Axle & Wheel Assembly Figure 21: Top Half of Spinner Figure 22: Bottom Half of Spinner Figure 23: Stainless Deck Figure 24: Light Assembly Figure 25: Manual Headland Control Assembly Figure 26: Electronic Headland Control Figure 27: Hydraulic Clamps Figure 28: Hose Kit Assembly Figure 29: Draw Bar Shoe Figure 30: Wide Spinner Disks Figure 31: Standard Hitch 30 mm Figure 32: Swivel Hitch Figure 33: Back Door Issue 1

4 Table of Tables Table 1: Flow Control Valve... 6 Table 2: Double Acting Hydralic Gear Box Ram... 8 Table 3: RDS Tachometer... 9 Table 4: Dale Tachometer Table 5: Handbrake Table 6: Chain Front Adjuster Table 7: Chain Front Adjuster Table 8: Rear Chain Drive Table 9: 45mm Gearbox Ext Shaft Two Types Table 10: Land Driven Floor Gearbox Table 11: Gearbox with Chains Labelled Table 12: Gearbox with Sprockets Labelled Table 13: Gear Selector Table 14: Driven Floor Gearbox Type Table 16: Chain Table 17: Floor Brushes Table 18: Front Chain Idler Roller Table 19: Rear Chain Idler Roller Table 20: Axle & Wheel Assembly Table 21: Spinner Assembly Table 22: Bottom Half of Spinner Table 23: Stainless Deck Table 24: Light Assembly Table 25: Manual Headland Control Assembly Table 26: Electronic Headland Control Table 27: Hydraulic Clamps Table 28: Hose Kit Assembly Table 29: Draw Bar Shoe Table 30: Wide Spinner Disks Table 31: Standard Hitch 30 mm Table 32: Swivel Hitch Table 33: Back Door Page 4

5 Introduction Thank you We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine. Foreword Always state the machine model and year of manufacture when contacting our offices or your nearest dealer. How to Order Our professional sales team is ready to take your order or answer any queries you may have by phone, fax, or .when ordering ensure you know the correct part number and Machine Model. Tel: 00353(0) Fax: 00353(0) info@agrispread.com Our sales office is open during the following hours: Monday to Thursday: 09:00 to 13:00 and 14:00 to 17:00 GMT Friday: 09:00 to 13:00 and 14:00 to 16:00 GMT Safety Issues Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage. Page 1

6 Product Identification Machine Serial Numbers If you need to contact Agrispread or your Agrispread dealer for information on servicing or spare parts, always provide the product model and serial numbers. We suggest that you record your machine details below: Model No: Serial No: Date of Purchase: Dealer Name: Dealer Telephone: The serial plate is located on the front right hand side of the frame. Page 2

7 Location of Machine Serial Plate C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\As55 Assembly serial.slddrw Page 3

8 Page 4 To show that Agri-Spread products conform to all the European regulations, the CE-brand is printed on the Agri-Spread Identify plate.

9 Spare Parts Figure 1: Flow Control Valve C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\Flow Rate Controll Assembly.SLDDRW Page 5

10 Table 1: Flow Control Valve ITEM NO. DESCRIPTION PART NUMBER QTY. 1 BRAND VALVE /2" HYDRAULIC HOSE WITH 90⁰ SWEPT BEND FITTING /4" T PIECE MALE MALE FEMALE FITTING 4 1/2" BSP-3/4" NPT MALE FITTING 5 3/4" HYDRAULIC HOSE WITH 90⁰ SWEPT BEND FITTING 6 3/4" HYDRAULIC HOSE WITH STRAIGHT FITTING BRAND THUMB SCREW /2" BSP-1/2" NPT MALE FITTING Page 6

11 Figure 2: Double Acting Hydralic Gear Box Ram C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\Jockey Wheel hydralic ram.slddrw Page 7

12 Table 2: Double Acting Hydralic Gear Box Ram ITEM NO. DESCRIPTION PART NUMBER QTY. 1 DOUBLE ACTING HYDRALIC GEAR BOX RAM 2 RIGHT GEAR BOX RAM MOUNT LEFT GEAR BOX RAM MOUNT M12 NYLON NUT STAINLESS M12 X 50 BOLT STAINLESS /4" HYDRALIC HOSE WITH 90⁰ SWEPT BEND /8" - 1/4" M/M STAINLESS M12 FLAT WASHER STAINLESS /8" DOWTY WASHER Page 8

13 Figure 3: RDS Tachometer C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\ SLDDRW Table 3: RDS Tachometer ITEM NO. DESCRIPTION PART NUMBER QTY N/A N/A MALE ELECTRICAL CONNECTOR (RDS) TACHOMETER SENSOR (RDS) TACHOMETER DISPLAY(RDS) FEMALE ELECTRICAL CONNECTOR(RDS) POWER CONNECTOR(RDS) LOOM COMPLETE (RDS) TACHOMETER RDS COMPLETE Page 9

14 Figure 4: Dale Tachometer C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\ SLDDRW Table 4: Dale Tachometer ITEM NO. DESCRIPTION PART NUMBER QTY N/A N/A 6 PIN DISPLAY CONNECTION(DALE S) MOUNTING BRACKET(DALES) TACHOMETER DIGITAL DISPLAY(DALES) M6 WING NUT STAINLESS TACHOMETER SENSOR(DALES) POWER CONNECTOR(DALES) LOOM COMPLETE (DALES ) TACHOMETER (DALES COMPLETE ) Page 10

15 Figure 5: Handbrake Table 5: Handbrake (pack ANd GO)\Hand Brake.SLDDRW \Desktop\As55 ITEM NO. DESCRIPTION PART NUMBER QTY. 1 COMPLETE HANDBRAKE Page 11

16 Figure 6:700 Chain Front Adjuster Table 6: 700 Chain Front Adjuster ITEM DESCRIPTION NO. 1 M20 THREADED BAR STAINLESS PART QTY. NUMBER M20 HEX NUT STAINLESS FRONT ADJUSTER SPRING STAINLESS 4 CHAIN FRONT ADJUSTER BOX 5 M20 FLAT WASHER STAINLESS Note: Please specify when ordering front adjuster whether a left or a right adjuster is required.see Figure A below for orientation of machine. Page 12

17 Figure A : Oriation of Machine Figure 7: 500 Chain Front Adjuster Table 7: 700 Chain Front Adjuster ITEM NO. DESCRIPTION PART NUMBER QTY. 1 AS35-C Front Adjuster Note: Please specify when ordering front adjuster whether a left or a right adjuster is required.see Figure A above for orientation of machine. Page 13

18 Figure 8: Rear Chain Drive Page 14

19 Table 8: Rear Chain Drive ITEM NO. DESCRIPTION PART NUMBER QTY. 1 MAIN REAR CHAIN COUPLING 2 45MM GEARBOX EXT SHAFT ROGELBERG CHAIN MACHINE BLT M10 FLAT WASHER STAINLESS 5 M10 HEX NUT STAINLESS 6 M10 X 35 SET STAINLESS 7 REAR CHAIN DRIVE SHAFT 8 M10 X 16 GRUB SCREWS 9 REAR CHAIN DRIVE KEY 10 M12 HEX NUT STAINLESS 11 M12 X 110 BOLT STAINLESS FC A FC Note: There are two types of 45mm Gearbox ext. shafts available ensure when ordering that you have correct type to suit the different type of gearboxes available. Page 15

20 Figure 9:45mm Gearbox Ext Shaft Two Types Table 9: 45mm Gearbox Ext Shaft Two Types ITEM NO. DESCRIPTION PART NUMBER QTY. 2 45MM GEARBOX EXT SHAFT ROGELBERG CHAIN MACHINE A 45MM GEARBOX EXTENSION SHAFT Page 16

21 Figure 10: Land Driven Floor Gearbox C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\gear box 2.SLDDRW Page 17

22 Table 10: Land Driven Floor Gearbox ITEM NO. DESCRIPTION PART NUMBER QTY. 1 JOCKEY WHEEL R CLIP MM ID WASHER MM 4 BOLT SELF-LUBE UNIT. (UCFC206FS) MM 4 BOLT SELF LUBE UNIT (UCFC205FS) MM 4 BOLT SELF LUBE UNIT(UCFC209FS) GEARBOX ACCESS PLATE JOCKEY WHEEL COUPLING N/A 1 9 JOCKEY WHEEL BOSS MM GEARBOX EXTENSION SHAFT EXTENSION SHAFT COUPLING X 12 MM SHAFT KEY Page 18

23 Figure 11: Gearbox with Chains Labelled Table 11: Gearbox with Chains Labelled ITEM NO. DESCRIPTION PART NUMBER QTY. 1 OUTPUT DUPLEX CHAIN ASA50 CHAIN ASA40 CHAIN INC. 2 OFFSET ENDLESS ASA50 CHAIN ENDLESS ASA40 CHAIN ENDLESS Page 19

24 Figure 12: Gearbox with Sprockets Labelled C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\gearbox with sprockets labelled.slddrw Table 12: Gearbox with Sprockets Labelled ITEM NO. DESCRIPTION PART NUMBER QTY. 1 STANDARD BELT THIRD DRIVE ASA50 Z=48. 1 OFF STANDARD QUAD GROUP AS BELT ASA40 Z=60. 1 OFF ASA60 Z=38. 1 OFF IDLER SHAFT POLY PART D SHIM 30 X 42 X Page 20

25 Figure 13 : Gear Selector C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\gear selector shaft assembly.slddrw Table 13: Gear Selector ITEM NO. DESCRIPTION PART NUMBER QTY. 1 3MM R CLIP STAINLESS SHIFTER SHAFT (GS-PRT-F SHAFT B) GEAR SELECTOR (GS-PRT-D SHAFT) GEAR SELECTOR KEY(GS-PRT-E) M6 X 50 SOCKET CAP Z/P CENTER GEAR (GS-PRT-B) GS-PRT-C GS-PRT-A SELECTOR BEARING(6805RS) RS BEARING SELECTOR SPACER SHIM 30 X 42 X Page 21

26 Figure 14: Driven Floor Gearbox Type 1 Table 14: Driven Floor Gearbox Type 1 ITEM NO. PART NUMBER DESCRIPTION QTY CC MOTOR RT GEARBOX ADJUSTABLE STABILIZER BAR Page 22

27 Figure 15: Chain Table 15: Chain ITEM NO. DESCRIPTION PART NUMBER 1 CHAIN SPLIT PIN CHAIN LINK PLASTIC FLOOR SECTION Note: Chain Links are sold individually so please specify amount required also please quote the measurement A when ordering. If ordering plastic floor please also state dimensions required Page 23

28 Figure 16: Floor Brushes Table 16: Floor Brushes ITEM NO. PART NUMBER DESCRIPTION QTY. 1 FRONT FLOOR BRUSH REAR FLOOR BRUSHES Page 24

29 Figure 17: Front Chain Idler Roller Table 17: Front Chain Idler Roller ITEM NO. DESCRIPTION PART NUMBER 1 FRONT & REAR IDLER SHAFT 2 M6 STRAIGHT GREASE NIPPLE 2 OFF POLY BUSHING CHAIN SPREADER FRONT IDLER SHAFT ROLLER Note: Please specify when ordering which machine model you have Page 25

30 Figure 18: Rear Chain Idler Roller Table 18: Rear Chain Idler Roller ITEM NO. PART NUMBER DESCRIPTION QTY. 1 M6 STRAIGHT GREASE NIPPLE FRONT & REAR IDLER SHAFT M8 STRAIGHT GREASE NIPPLE 2 OFF POLY BUSHING Note: Please specify when ordering which machine model you have Page 26

31 Figure 19: Axle & Wheel Assembly C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\Wheels and Axle.SLDDRW Page 27

32 Table 19: Axle & Wheel Assembly ITEM NO. DESCRIPTION PART NUMBER QTY MM 2.0 M AXLE AS A / STUD /8" DOWTY WASHER /8" - 1/2" M/M STAINLESS BRAKE HOSE COMPLETE N/A 1 6 WIRE ROPE CLAMPS MM WIRE ROPE BRAKING SYSTEM SPLINED BRAKE SHAFT BRAKE RAM ON SPRINGS A 70 MM 2.0 M AXLE AS A 1 1B 120 MM 1830 AXLE AS85/ C 150 SQUARE X 2.0 M AXLE (420 X 180 BRAKE) Please ensure model number is checked before ordering axle Page 28

33 Spinner Assembly (illustration) C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\Spinner Assembly.SLDDRW Page 29

34 Figure 20: Top Half of Spinner C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\Spinner Assembly top half.slddrw Table 20: Spinner Assembly ITEM NO. DESCRIPTION PART NUMBER QTY MM NYLON FLANGE WATER JET CC MOTOR M10 X 60 BOLT STAINLESS M10 HEX NUT STAINLESS M10 FLAT WASHER STAINLESS /4" EQUAL T FITTING /4"-1/4" M/F STAINLESS SPINNER TUBE Page 30

35 Figure 21: Bottom Half of Spinner C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\Spinner Assembly 1st half.slddrw Page 31

36 Table 21: Bottom Half of Spinner ITEM NO. DESCRIPTION PART NUMBER QTY. 1 BOTTOM HALF OF COUPLING PLASTIC COUPLING ELEMENT M20 HEX NUT STAINLESS M20 FLAT WASHER STAINLESS TOP HALF OF COUPLING M8 X 10 GRUB SCREW Z/P MM OD X 50 MM ROLL PIN INTERNAL CIRCLIP OIL SEAL SEAL SPACER BUSH SHIM 30 X 42 X FINGER DEFLECTOR RDS TACHOMETER MAGNET TACHOMETER SENSOR N/A 1 15 M10 HEX NUT STAINLESS M10 FLAT WASHER STAINLESS M10 X 40 BOLT STAINLESS M10 PENNY WASHER STAINLESS S/R D/G BALL BEARING TAPERED ROLLER BEARING SPINNER DISK RIGHT HAND A SPINNER DISK LEFT HAND SPINNER DISK CENTRES SPINNER SHAFT COMPLETE WITH MAGNET Page 32

37 Figure 22: Stainless Deck C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\stainless deck.slddrw Note: Stainless Deck may vary according to model. When order please ensure you specify which model machine you have. Page 33

38 Table 22: Stainless Deck ITEM NO. DESCRIPTION PART NUMBER QTY. 1 SIDE BELT DEFLECTOR (RIGHT) A SIDE BELT DEFLECTOR (LEFT) A 3 REAR CROSS BAR V DEFLECTOR PLATE DROP POINT ADJUSTER PLATE CENTRE DIVIDER REAR COVER LEFT DEFLECTOR (CROSS BAR ) A 1 9 RIGHT DEFLECTOR (CROSS BAR ) OUTSIDE DEFLECTOR COMPLETE (LEFT) A 1 11 OUTSIDE DEFLECTOR COMPLETE (RIGHT) CENTRE V COMPLETE MM 2 BOLT SELF LUBE UNIT(PINCH ROLLER BEARING ) MM 2 BOLT SELF LUBE UNIT Page 34

39 Figure 23: Light Assembly C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\light assembly.slddrw Table 23: Light Assembly ITEM NO. DESCRIPTION PART NUMBER QTY. 1 LED LIGHT BRACKET LED LIGHTS C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\front cut out.slddrw Page 35

40 Figure 24: Manual Headland Control Assembly C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\hand land control assembly.slddrw Page 36

41 Table 24: Manual Headland Control Assembly ITEM NO. DESCRIPTION PART NUMBER QTY. 1 2 HEADLAND CONTROL VALVE /4 " HYDRAULIC HOSE 90⁰ WITH SWEPT ELBOW FITTING /2 " HYDRAULIC HOSE 90⁰ WITH SWEPT ELBOW FITTING CC MOTOR /4"-1/4" M/F STAINLESS /4" EQUAL T FITTING /2" M/F FITTING /2"-3/4" M/M STAINLESS /4 " HYDRAULIC HOSE WITH STRAIGHT FITTING /4 " HYDRAULIC HOSE WITH STRAIGHT FITTING /8"-1/4" M/M FITTING /2" DOWTY WASHER /2"-1/2" M/M STAINLESS Page 37

42 Figure 25: Electronic Headland Control C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\electronic Headland Control Assembly.SLDDRW Table 25: Electronic Headland Control ITEM NO. DESCRIPTION PART NUMBER QTY ELECTRONIC HEADLAND CONTROL UNIT ELECTRONIC HEADLAND CONTROL VALVE ELECTRONIC HEADLAND CONTROL ELECTRICAL CONNECTOR 3 PIN Page 38

43 Figure 26: Hydraulic Clamps Table 26: Hydraulic Clamps ITEM NO. DESCRIPTION PART NUMBER QTY. 1 1/2" SINGLE CLAMP. (22 MM HOSE CLAMP) /4" HOSE CLAMP. (30 MM HOSE CLAMP) /4" DOUBLE CLAMP. (15 MM HOSE CLAMP) Page 39

44 Figure 27: Hose Kit Assembly C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack ANd GO)\Hose Kit Assmbly.SLDDRW Table 27: Hose Kit Assembly ITEM NO. DESCRIPTION PART NUMBER QTY. 1 HYDRAULIC FITTINGS HOLDER BIN MOUNT HYDRAULIC FITTINGS HOLDER HYDRAULIC FITTINGS HOLDER BRACKET Page 40

45 Figure 28: Draw Bar Shoe C:\Users\RonanMcAndrew.RUNNINGGEARLTD.000\Desktop\As55 (pack And GO)\ SLDDRW Table 28: Draw Bar Shoe ITEM NO. DESCRIPTION PART NUMBER QTY. 1 DRAWBAR SHOE PINS LYNCH PINS DRAWBAR SHOE Page 41

46 Figure 29: Wide Spinner Disks Table 29: Wide Spinner Disks ITEM NO. DESCRIPTION PART NUMBER QTY. 1 1A 2 2A WIDE SPREAD DISKS LEFT HAND WIDE SPREAD DISK RIGHT HAND S/S WIDE SPREAD DISC FLIGHT RIGHT S/S WIDE SPREAD DISC FLIGHT RIGHT Page 42

47 Figure 30: Standard Hitch 30 mm Table 30: Standard Hitch 30 mm DESCRIPTION PART NUMBER QTY. STANDARD HITCH 30MM Page 43

48 Figure 31: Swivel Hitch Table 31: Swivel Hitch DESCRIPTION PART NUMBER QTY. FABRICATED SWIVEL HITCH Page 44

49 Figure 32: Back Door Table 32: Back Door ITEM NO. DESCRIPTION PART NUMBER QTY Back Door Door Rail Back Door Page 45

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51 Manufacturing Plant and Head Office Agri-Spread Running Gear Ltd Coolnaha Ballyhaunis Co. Mayo. UK Office Agri-Spread Allendale Hexham Northumberland NE47 9PY Tel: (0) Tel: (0044) (0) Fax: (0) Fax: (0044) (0)