Spearhead STARCUT 500 STARCUT 500. Edition Jan 2013 Post Serial No. S Part No

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1 STARCUT 500 Edition Jan 2013 Post Serial No. S Part No

2 Contents Ordering Your Parts 3 Centre Section 4 Wing Section 6 Centre Axle 8 Wing Axle 10 Std Drawbar 12 Tie-Bar Assembly 14 Front Flap Kit 16 Mud Guard Kit 17 Wing Ram Assembly 18 Height Ram Assembly 20 Euro Light Kit/French Light Kit 22 Std Blade Carrier Assembly 24 Replaceable Blade Carrier Parts 25 HD6 Blade Carrier Assembly 26 HD6 Blade Carrier Assembly 28 Rear Drawbar Assembly 30 Input Shaft 32 Centre Shaft 34 Wing Shaft 36 Splitter Gearbox 38 Centre Rotor Gearbox 40 RH Wing Gearbox 42 LH Wing Gearbox 44 PTO Cones and Adaptors 46 Decals 47 2

3 Ordering Your Part s When ordering parts please refer to your parts list to help your dealer with your order. Part number and quantity Description Machine model number Serial number of the machine Delivery instructions (e.g. next day). Delivery is normally via carrier direct to your dealer. Please check with your dealer for stock availability and arrangement of dispatch. Ensure you or your dealer has sufficient cover for parts requirement outside factory hours. When ordering your seal kits please quote both codes stamped on the base of the cylinder. Important Note The information contained in this manual is correct at the time of publication. However, in the course of constant development, changes in specification are inevitable. Should you find the information given in this book different to the machine it relates to, please contact the After Sales Department for advise. Key: (LH) = Left hand (RH) = Right hand 3

4 CENTRE SECTION - S

5 CENTRE SECTION - S Ref No Part No. Qty Description CENTRE DECK PLATE SPLITTER BOX GUARD MOUNT SPLITTER BOX GUARD COVER HOSE TUBE LEG BOX LEG PLATE PLATE PLATE CHAIN GUARD LIGHT LOOM ADJUSTER BOLT PIN WASHER LYNCH PIN NUT BUTTON BOLT BULKHEAD ASSY PIN BOLT WASHER WASHER CSK BOLT RETAIN BAR BOLT WASHER WASHER NUT BOLT NUT BOLT BOLT P-CLIP CHAIN - 7 LINK CHAIN 6 LINK HANDLE DOCUMENT FLASK HINGE SCREW WASHER NUT NUT 5

6 WING SECTION - S /72 6

7 WING SECTION - S /72 Ref No Part No. Qty Description RH WING DECK LH WING DECK RH INNER GUARD LH INNER GUARD RH OUTER GUARD LH INNER GUARD CHAIN 7 LINK SKID CSK BOLT WASHER NUT RETAIN BAR BOLT WASHER HINGE BAR BOLT COVER PIN WASHER LYNCH PIN ADJUSTER BOLT NUT RACHET STRAP BOLT NUT CHAIN 6 LINK 7

8 CENTRE AXLE - S

9 CENTRE AXLE - S Ref No Part No. Qty Description CENTRE AXLE WHEEL AXLE STAR PIN STAR WASHER PLASTIC CAP STAR PIN STAR PIN STAR WASHER PIN WASHER LYNCH PIN PIN BOLT NUT GREASE NIPPLE BUSH WHEEL NUT B 4 WHEEL ASSEMBLY 9

10 WING AXLE - S

11 WING AXLE - S Ref No Part No. Qty Description WING AXLE WHEEL AXLE STAR PIN STAR WASHER PLASTIC CAP PIN WASHER LYNCH PIN PIN BOLT NUT GREASE NIPPLE BUSH WHEEL NUT B 2 WHEEL ASSEMBLY SEAL - WHEEL SOLUTIONS SEAL - ROC AXLE OUTER SEAL - ROC AXLE INNER BEARING WHEEL STUD HUB OUTER BEARING - WHEEL SOLUTIONS OUTER BEARING - ROC AXLE CASTLE NUT - WHEEL SOLUTIONS CASTLE NUT - ROC AXLE DUST CAP - WHEEL SOLUTIONS DUST CAP - ROC AXLE (SCREW-ON) 11

12 STD DRAWBAR - S

13 STD DRAWBAR - S Ref No Part No. Qty Description DRAWBAR PARALLEL LINK CONNECTING LINK DRAG LINK STAR PIN STAR WASHER LYNCH PIN LYNCH PIN WASHER GREASE NIPPLE PIN PIN BOLT BOLT WASHER NUT STD TOWING EYE SWIVEL TOWING EYE SCHARMULLER K80 TOWING EYE THRUST WASHER HOSE GUIDE BOLT NUT

14 TIE-BAR ASSEMBLY - S

15 TIE-BAR ASSEMBLY - S Ref No Part No. Qty Description TIE BAR PLATE TIE BAR TIE BAR ADJUSTER TIE BAR PIN PIN WASHER LYNCH PIN 15

16 FRONT FLAP KIT - S Ref No Part No. Qty Description TIE BAR PLATE TIE BAR TIE BAR ADJUSTER TIE BAR PIN PIN WASHER LYNCH PIN Ref No Part No. Qty Description CENTRE FLAP RETAINER STRIP RETAINER STRIP MIDDLE FLAP OUTER FLAP BOLT WASHER SPRING WASHER 16

17 MUD GUARD KIT - S Ref No Part No. Qty Description MUD GUARD BRACKET CLAMP PLATE PLASTIC MUD GUARD BOLT NUT NUT BOLT WASHER 17

18 WING RAM ASSEMBLY - S

19 WING RAM ASSEMBLY - S Ref No Part No. Qty Description RAM ASSEMBLY ADAPTOR BONDED SEAL HOSE HOSE VENT (NOT SHOWN) SEAL KIT 19

20 HEIGHT RAM ASSEMBLY - S

21 HEIGHT RAM ASSEMBLY - S Ref No Part No. Qty Description RAM ASSEMBLY ROLL PIN ADAPTOR SPACER SPACER PLATE BONDED SEAL SPRING WASHER NUT HOSE HOSE SEAL KIT 21

22 EURO LIGHT KIT - S FRENCH LIGHT KIT - S

23 Ref No Part No. Qty Description RH LIGHT ARM LH LIGHT ARM REAR LIGHT LOOM A 2 LENS SIDELIGHT LENS REFLECTOR - TRIANGLE K STICKER WASHER NUT SCREW BOLT SPRING WASHER WASHER REFLECTOR RECTANGLE P CLIP BOLT WASHER EURO LIGHT KIT - S FRENCH LIGHT KIT - S Ref. Part No. Qty. Description LH REAR LIGHT BRACKET RH REAR LIGHT BRACKET AGICUT MARKER LIGHT BOARD KPH DECAL MARKER BOARD DECAL WARNING TRIANGLE- REFLECTOR LOOM AND LIGHT ASSEMBLY SIDE MARKER LIGHT PAN HEAD SCREW FLAT WASHER NYLOCK NUT BOLT SPRING WASHER FLAT WASHER P CLAMP - 15MM BOLT FLAT WASHER ADHESIVE REFLECTOR - RED 23

24 STD BLADE CARRIER ASSEMBLY C/W STARCUT - S /65 24

25 STD BLADE CARRIER ASSEMBLY C/W STARCUT - S /65 Ref No Part No. Qty Description UPPER - BLADER CARRIER LOWER - BLADE CARRIER BLADE HOLDER STAR-CUT BLADE HOLDER RH STANDARD BLADE RH MAIZE BLADE (12mm) (OPTIONAL) LH STANDARD BLADE LH MAIZE BLADE (12mm) (OPTIONAL) STAR-CUT BLADE BOLT NUT BOLT NUT BLADE BUSH BLADE BUSH (12MM) (OPTIONAL) BLADE SPACER ASSEMBLY Note Torque Settings M16 x 80mm (10.9) = 210Nm M20 x 60mm (8.8) = 425Nm. REPLACEABLE BLADE CARRIER PARTS Ref No. Part No. Quantity

26 HD BLADE CARRIER ASSEMBLY - S

27 HD BLADE CARRIER ASSEMBLY - S Ref No Part No. Qty Description UPPER BLADE CARRIER SPACER PLATE LOWER - BLADE CARRIER BOLT NUT BLADE BUSH RH HD BLADE LH HD BLADE BOLT NUT 27

28 HD6 BLADE CARRIER ASSEMBLY 28

29 HD6 BLADE CARRIER ASSEMBLY Ref No Part No. Qty Description UPPER BLADE CARRIER SPACER PLATE LOWER - BLADE CARRIER BOLT NUT BLADE BUSH RH HD BLADE LH HD BLADE STARCUT PLATE STARCUT BLADE 29

30 REAR DRAWBAR SCHEDULE - S

31 REAR DRAWBAR SCHEDULE - S Ref No Part No. Qty Description REAR FRAME DRAWBAR TIE BAR WASHER NUT BOLT BOLT BOLT BOLT 31

32 INPUT SHAFT - (BONDIOLI) 32

33 INPUT SHAFT RPM - (BONDIOLI) Ref No Part No Description PTO ASSEMBLY 21 SPLINE (SFT 6) PTO ASSEMBLY 6 SPLINE (SFT 6) /1 YOKE (6 SPLINE) /1 YOKE (21 SPLINE) /2 UJ (27MM) /3 YOKE /4 CENTRE BODY /5 EXTERNAL TUBE /6 INNER TUBE /7 YOKE /8 OVERRUN CLUTCH /9 UJ (30.2MM) /10 GUARD /11 OUTER BEARING /12 INNER BEARING /13 CHAIN /14 RELEASE RING /15 PAWL /16 TAPER PIN /17 HALF GUARD /18 HALF GUARD /19 COMPLETE GUARD 33

34 CENTRE SHAFT - (BONDIOLI) 34

35 CENTRE SHAFT - (BONDIOLI) Ref No Part No Description PTO ASSEMBLY FLANGED YOKE CROSS JOURNAL INNER YOKE TENSION PIN BUSH FRICTION DISC HUB - 20 SPLINE 1"3/4 6a HUB - 6 SPLINE 1"3/ PRESSURE PLATE SPRING PLATE A CLUTCH BOLT + NUT A TAPER PIN TENSION PIN INNER TUBE 12a OUTER TUBE 13a OUTER YOKE YOKE - 6 SPLINE 1"3/8 15a YOKE - 21 SPLINE 1"3/ COMPLETE GUARD ASSY 16a GUARD ANCHOR CHAIN /12 INNER GUARD BEARING /11 OUTER GUARD BEARING 35

36 WING SHAFT - (BONDIOLI) 36

37 WING SHAFT - (BONDIOLI) Ref No Part No Description PTO ASSEMBLY FLANGED YOKE CROSS JOURNAL INNER YOKE TENSION PIN BUSH FRICTION DISC HUB - 20 SPLINE 1"3/4 6a HUB - 6 SPLINE 1"3/ PRESSURE PLATE SPRING PLATE A CLUTCH BOLT + NUT A TAPER PIN TENSION PIN INNER TUBE 12a OUTER TUBE 13a OUTER YOKE YOKE - 6 SPLINE 1"3/8 15a YOKE - 21 SPLINE 1"3/ COMPLETE GUARD ASSY 16a GUARD ANCHOR CHAIN /12 INNER GUARD BEARING /11 OUTER GUARD BEARING 37

38 SPLITTER GEARBOX - (BONDIOLI) 38

39 SPLITTER GEARBOX - (BONDIOLI) Ref No Part No Description A SPLITTER GEARBOX GEAR SET /1 INPUT SHAFT /2 OUTPUT SHAFT SEAL BEARING BEARING /6 CIRCLIP /7 SHIM /8 DIPSTICK 39

40 CENTRE ROTOR GEARBOX - (BONDIOLI) 40

41 CENTRE ROTOR GEARBOX - (BONDIOLI) Ref No Part No Description CENTRE GEARBOX ASSEMBLY GEAR SET C INPUT SHAFT TOP BEARING BEARING BEARING CIRCLIP CIRCLIP SHIM SET SEAL SEAL SHEILD CAP SEAL LID WASHER CASTLE NUT WASHER SPLIT PIN BOLT DIPSTICK PLUG 41

42 RH WING GEARBOX - (BONDIOLI) 42

43 RH WING GEARBOX - (BONDIOLI) Ref No Part No Description RH GEARBOX ASSEMBLY GEAR SET F INPUT SHAFT TOP BEARING BEARING BEARING CIRCLIP CIRCLIP SHIM SET SPLIT COLLET CIRCLIP SEAL SEAL SHEILD CAP SEAL LID WASHER CASTLE NUT WASHER SPLIT PIN BOLT DIPSTICK PLUG 43

44 LH WING GEARBOX - (BONDIOLI) 44

45 LH WING GEARBOX - (BONDIOLI) Ref No Part No Description LH GEARBOX ASSEMBLY GEAR SET R INPUT SHAFT TOP BEARING BEARING BEARING CIRCLIP CIRCLIP SHIM SET SPLIT COLLET CIRCLIP SEAL SEAL SHEILD CAP SEAL LID WASHER CASTLE NUT WASHER SPLIT PIN BOLT DIPSTICK PLUG 45

46 PTO CONES AND ADAPTORS Ref.No Part.No Description PTO GUARD ASSY A PTO GUARD ASSY 46

47 DECALS - S

48 DECALS - S Ref. No Part No. Description READ MANUAL READ MANUAL LIFT POINT GB STICKER HEIGHT GAUGE GREASE POINT READ MANUAL MOVING BLADES KEEP BOLTS TIGHT RAM STOP ESCAPING FLUID KEEP YOUR DISTANCE DANGER UN-PROPED REMOVE KEY PTO PTO STARCUT SPEARHEAD SLIP CLUTCH STICKER WEAR HEARING PROTECTION NO RIDING ON MACHINE 48

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51 Spearhead Machinery Ltd Green View Salford Priors Evesham Worcestershire WR11 8SW Tel: Fax: