Spearhead TWIGA. TWIGA Reach Mower 555/600/655T 555FR/600FR. Edition 2.0 March 2011 Part No

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1 TWIGA Reach Mower 555/600/655T 555FR/600FR Edition 2.0 March 2011 Part No

2 Contents Ordering Your Parts 3 A Frame 4 Tank 6 Slew Post 8 Lift Frame 10 Tank Lid 12 Rear Panel 13 Stabiliser Brackets 14 Oil Cooler 16 Main Arm 555/600/655T 18 Dipper Arm 555/ Tie Bar 555/600/655T 22 Head Mount Bracket 23 Head Crowd Bracket 24 Hydraulic Drive 26 Break Back Valve 27 Hydraulic Proportional Controls 28 Electric Proportional Pro Pilot Controls 30 Hydraulic Proportional Pro Pilot Controls 32 Cable Rotor Valve 34 Control Valve 36 Head Float Valve 38 Arm Float Valve 39 Telescopic Dipper Arm 655T 40 Forward Reach Knuckle 42 Dipper arm 555FR/600FR 43 Autopilot 44 Hydraulic Rams 46 Hydraulic Rams 48 Electric Rotor Valve 50 1

3 Contents cont. SDS100 Valve Mount plate 51 Lift Ram Shut Off Valve 52 Decals 53 Safety Decals 54 Cab Guard 55 Axle Mount Sub Frame 56 Light Circuit 57 Gearbox 58 PTO 59 2

4 Ordering Your Part s When ordering parts please refer to your parts list to help your dealer with your order. Part number and quantity Description Machine model number Serial number of the machine Delivery instructions (e.g. next day). Delivery is normally via carrier direct to your dealer. Please check with your dealer for stock availability and arrangement of dispatch. Ensure you or your dealer has sufficient cover for parts requirement outside factory hours. When ordering your seal kits please quote both codes stamped on the base of the cylinder. Important Note The information contained in this manual is correct at the time of publication. However, in the course of constant development, changes in specification are inevitable. Should you find the information given in this book different to the machine it relates to, please contact the After Sales Department for advice. Key: (LH) = Left hand (RH) = Right hand (LP) = Low pressure hydraulics (HP) = High pressure hydraulics 3

5 LH A FRAME S RH A FRAME S

6 LH MAIN FRAME - S RH MAIN FRAME S LH MAIN FRAME RH MAIN FRAME LEG STAND PEAR PIN: 30 X 130 mm CAT 1 PIN PLASTIC CAP DOCUMENTS TUBE BUSH A 2 BUSH M6 ST GREASE NIPPLE M8 X 20 SKT BUTTON SCREW M8 SPRING WASHER M8 REPAIR WASHER M24 X 80 BOLT M24 FULL NUT PEAR PIN: 30 X 132 mm M10 X 30 BOLT M10 SPRING WASHER M10 FLAT WASHER 5

7 LH TANK - S RH TANK S

8 LH TANK - S RH TANK S LH TANK RH TANK GASKET TANK MOUNT FLAP LEVEL GAUGE FILTER FILTER ELEMENT /4" FM CAP /4" BONDED SEAL /4" M-M /4" 90 HOSE TAIL 12 T TANK BUNG M10 X 20 BOLT M10 X 35 SKT CAP M10 SPRING WASHER M10 FLAT WASHER M12 FLAT WASHER M12 SPRING WASHER M12 X 30 SKT CSK SCREW M12 X 35 BOLT M12 NYLOCK SUCTION FILTER LH DECAL RH DECAL JUBILEE CLIP TANK COVER PLATE /4" BONDED SEAL BREATHER 7

9 LH SLEW POST S RH SLEW POST S

10 LH SLEW POST S RH SLEW POST S LH SLEW POST RH SLEW POST PEAR PIN: 30 X 130 mm PEAR PIN: 40 X 113 mm PEAR PIN: 40 X 170 mm SPACER RETAINING WASHER - 65mm RETAINING WASHER - 40mm TRANSPORT PIN SLEW LOCK PIN LYNCH PIN RUBBER CUSHION M12 SPRING WASHER M12 FLAT WASHER M12 X 25 BOLT M12 X 30 BOLT M12 X 40 SKT CSK SCREW 9

11 LIFT FRAME S

12 LIFT FRAME S LIFT FRAME HOSE GUIDE BRACKET RETAINING WASHER - 65mm RETAINING WASHER - 40mm PEAR PIN: 30 X 146mm PEAR PIN: 40 X 147mm PEAR PIN: 50 X 250mm BUSH SPACER BUSH RUBBER CUSHION TRANSPORT PIN LYNCH PIN M6 ST GREASE NIPPLE M6 90 GREASE NIPPLE M12 X 40 SKT CAP SCREW M12 NYLOCK M12 FLAT M12 SPRING WASHER M12 X 55 BOLT M12 X 35 BOLT 11

13 TANK LID S SLAM PANEL LATCH & CLASP HANDLE HINGE HINGE R CLIP WIRE ROPE M5 X 12 SKT CSK BOLT M5 NYLOCK M6 X 20 BOLT M6 FLAT WASHER M6 NYLOCK M8 X 30 SKT CAP M8 REPAIR WASHER M8 NYLOCK EDGING STRIP TANK LID 12

14 LH REAR PANEL S RH REAR PANEL S LH REAR PANEL RH REAR PANEL M10 FLAT WASHER M10 NYLOCK M10 SPRING WASHER M10 X 20 BOLT LH DECAL RH DECAL 13

15 STABILISER BRACKETS S

16 STABILISER BRACKETS S TOP LINK CUSHION BRACKET STABILISER BRACKET STABILISER TONGUE INNER STABILISER A 2 OUTER STABILISER OVER CENTRE BRACKET TOP LINK PIN LOWER LINK PIN CONVERSION BUSH PIN TOP LINK PIN RUBBER CUSHION LYNCH PIN M12 FLAT WASHER M12 NYLOCK 15

17 OIL COOLER S

18 OIL COOLER S OIL COOLER MOUNT PLATE OIL COOLER CONTROL BOX RUBBER MOUNT THERMOSTAT '' BONDED SEAL '' M-M '' 180 U BEND M5 X 15 SCREW M5 RIVNUT M8 FLAT WASHER M8 NYLOCK M8 SPRING WASHER M8 X 20 BOLT JUBILEE CLIP POWER LEAD '' FM X 1¼'' M HOSE TAIL INLET HOSE: 680mm OUTLET HOSE: 255mm 17

19 555 LH MAIN ARM S RH MAIN ARM S /655T LH MAIN ARM S /655T RH MAIN ARM S

20 555 LH MAIN ARM S RH MAIN ARM S /655T 0/655T LH MAIN ARM S /655T 0/655T RH MAIN ARM S LH MAIN ARM RH MAIN ARM LH MAIN ARM - 600/655T RH MAIN ARM - 600/655T LH MAIN ARM GUARD RH MAIN ARM GUARD LH MAIN ARM GUARD - 600/655T RH MAIN ARM GUARD - 600/655T BUMP STOP PLATE HOSE CLAMP PLATE A 2 PEAR PIN: 40 X 231 mm PEAR PIN: 40 X 120 mm RETAINING WASHER - 60mm M10 DOMED NUT M10 SHAKE PROOF WASHER M10 FLAT WASHER M10 FULL NUT M10 X 85 STUD M12 RIVNUT M12 X 40 SKT CSK SCREW M12 X 35 BOLT M12 FLAT WASHER M12 NYLOCK M16 X 40 BOLT M16 SPRING WASHER M16 FLAT WASHER RUBBER CUSHION /8" BULKHEAD " BULKHEAD 19

21 555 LH DIPPER ARM S RH DIPPER ARM S LH DIPPER ARM S RH DIPPER ARM S

22 555 LH DIPPER ARM S RH DIPPER ARM S LH DIPPER ARM S RH DIPPER ARM S LH DIPPER ARM RH DIPPER ARM LH DIPPER ARM RH DIPPER ARM DIPPER ARM GUARD DIPPER ARM GUARD HOSE CLAMP PLATE PEAR PIN: 25.4 X 98 mm PEAR PIN: 30 X 130 mm RETAINING WASHER - 40mm M6 ST GREASE NIPPLE M6 90 GREASE NIPPLE M10 DOMED NUT M10 SPRING WASHER M10 FLAT WASHER M10 FULL NUT M10 X 85 STUD M12 X 40 SKT CSK SCREW M12 X 25 BOLT M12 SPRING WASHER M12 FLAT WASHER M12 X 35 BOLT BUSH BUSH A 2 BUSH /8" BULKHEAD " BULKHEAD 21

23 555 TIE BAR S /655T TIE BAR S TIE BAR TIE BAR 600/655T BUSH: 30X M6 ST GREASE NIPPLE 22

24 HEAD MOUNT BRACKET S HEAD MOUNT BRACKET M16 U BOLT M16 FLAT WASHER M16 NYLOCK M16 X 60 BOLT 23

25 LH HEAD CROWD BRACKET S RH HEAD CROWD BRACKET S

26 LH HEAD CROWD BRACKET S RH HEAD CROWD BRACKET S E 1 LH BRACKET ER 1 RH BRACKET A 1 CROWD LINK INNER CURVED LINK OUTER CURVED LINK HOSE CARRIER PLATE RETAINING WASHER - 65mm RETAINING WASHER - 40mm A 1 PEAR PIN: 25.4 X 80 mm A 1 PEAR PIN: 30 X 80 mm A 1 PEAR PIN: 40 X 80 mm BUSH B 2 BUSH M6 ST GREASE NIPPLE M10 X 20 BOLT M10 SPRING WASHER M10 FLAT WASHER M12 X 30 BOLT M12 SPRING WASHER M12 FLAT WASHER M12 X 40 BOLT M12 NYLOCK M12 X 40 SKT CSK SCREW 25

27 HYDRAULIC DRIVE S GEARBOX GEARBOX SUPPORT RING TANDEM PUMP cc SERVICE PUMP G 1 GASKET CLAMP U BEND CONE ½ BONDED SEAL /8 X ½ M-M BONDED SEAL M-M ADAPTOR ½ BONDED SEAL ½ MALE INSERT M8 REPAIR WASHER M8 SPRING WASHER M8 X 16 SKT BUTTON M12 FLAT WASHER M12 SPRING WASHER M12 X 30 BOLT M12 X 14 STUD M12 SHAKE PROOF M12 V LOCK C 1 P.T.O. 26

28 BREAK BACK VALVE S VALVE ASSEMBLY ¼ M-M ¼ M-M R ¼ BONDED SEAL M6 X 70 BOLT M6 SPRING WASHER P.O.C. CARTRIDGE RELIEF VALVE CARTRIDGE A - SOLENOID CARTRIDGE A - COIL DIN CONNECTOR SEQUENCE CARTRIDGE 27

29 LH HYDRAULIC PROPORTIONAL CONTROLS S RH HYDRAULIC PROPORTIONAL CONTROLS S

30 LH HYDRAULIC PROPORTIONAL CONTROLS S RH HYDRAULIC PROPORTIONAL CONTROLS S A 1 ARMREST ARMREST COVER ARMREST BRACKET A 1 JOYSTICK SWITCH - ON/OFF SWITCH - ON/OFF/ON SWITCH BLANK B 2 SWITCH INSERT - BLANK G 2 SWITCH INSERT - GREEN R 1 SWITCH INSERT - RED Y 1 SWITCH INSERT - YELLOW ROTOR SWITCH ROTOR KNOB POWER LIGHT FUSE HOLDER FUSE FOAM PAD /4" BONDED SEAL /4" M-M M6 X 25 SKT CAP BOLT M6 FLAT WASHER M6 NYLOCK NUT M8 X 15 SKT BUTTON BOLT M8 RIVNUT M10 RIVNUT M10 X 25 BOLT M10 FLAT WASHER M10 X 35 BOLT M10 NYLOCK LH DECAL RH DECAL CONTROL LOOM POWER LEAD LARGE HOSE SLEEVE SMALL CABLE TIE HOSE: 1/4 X 430 mm HOSE: 1/4 X 330 mm HOSE: 1/4 X 220 mm HOSE: 1/4 X 500 mm SWITCH - OFF/ON/ON HEAD ANGLE SWITCH HOSE KIT 29

31 LH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S RH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S

32 LH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S RH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S JOYSTICK ARM REST JUNCTION BOX BRACKET FOAM PAD SWITCH BOX ELEC PROP JOYSTICK LOOM CONTROL BOX CONTROL BOX SUCTION PAD LH DECAL RH DECAL M3 X 20 SCREW M3 FULL NUT M4 X 25 SCREW M4 FLAT WASHER M4 NYLOCK NUT M6 X 20 BOLT M6 X 55 BOLT M6 SPRING WASHER M6 FLAT WASHER M6 NYLOCK NUT M8 X 20 BOLT M8 NYLOCK M8 FLAT WASHER SWITCH P CLIP PRO PILOT DECAL DON'T WASH DECAL CABLE TIE - SM JOYSTICK MOUNT BRACKET JOYSTICK MOUNT ARM M8 X 25 COACH BOLT 31

33 LH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S RH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S

34 LH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S RH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S HYD PROP JOYSTICK SWITCH BOX LOOM CONTROL BOX FOAM PAD SUCTION PAD JOYSTICK ARM REST CONTROL BOX BRACKET ARM REST BRACKET LH DECAL RH DECAL CONTROL HOSE KIT M3 X 20 SCREW M3 FULL NUT M6 X 25 SKT CAP BOLT M6 FLAT WASHER M6 NYLOCK M6 SPRING WASHER M6 X 20 BOLT M6 X 30 BOLT M8 X 20 BOLT M8 NYLOCK M8 FLAT WASHER M10 X 25 BOLT M10 FLAT WASHER M10 NYLOCK /4 BONDED SEAL /4 M-M SWITCH P CLIP PRO PILOT DECAL DON'T WASH DECAL CABLE TIE - SM HOSE SLEEVE: 3100mm - LRG 33

35 CABLE ROTOR VALVE S

36 CABLE ROTOR VALVE S SD14 VALVE LEVER AND CABLE ASSEMBLY CABLE FITTING KIT SPACER PLATE /4" BONDED SEAL /4"-1" M-M " SWEPT ELBOW /4"-1 1/4" M-M /4" 90 FEMALE INSERT JUBILEE CLIP M6 X 65 SKT CAP BOLT M6 FLAT WASHER M6 NYLOCK M10 FLAT WASHER M10 SPRING WASHER M10 X 35 BOLT OUTLET HOSE: 800mm " M-FM PIPE VALVE CARTRIDGE S - O RING A - SPOOL DETENT KIT HOSE SLEEVE: 700mm - LRG 35

37 CONTROL VALVE: 4 BANK S CONTROL VALVE: 5 BANK TELE S CONTROL VALVE: 5 BANK AUTOPILOT S CONTROL VALVE: 6 BANK TELE + AUTOPILOT S

38 CONTROL VALVE: 4 BANK S CONTROL VALVE: 5 BANK TELE S CONTROL VALVE: 5 BANK AUTOPILOT S CONTROL VALVE: 6 BANK TELE + AUTOPILOT S REF NO. PART NO DESCRIPTION BANK SD BANK TELE SD BANK AUTOPILOT SD BANK TELE & AUTOPILOT VALVE BANK PILOT VALVE BANK PILOT VALVE BANK PILOT VALVE FILTER M6 X 70 BOLT M6 SPRING WASHER M8 X 60 BOLT M8 SPRING WASHER M8 FLAT WASHER /8" BONDED SEAL /8"-1/4" M-M /4" BONDED SEAL /4" M-M /8" FM - 1/4" M SW /8" BONDED SEAL /4"-3/8" M-M /4"-3/8" M-M R 1.0mm /4"-3/8" M-M R 1.5mm /4"-3/8" M-M R 2.0mm /8" TEST PORT /8" M-FM-M TEE /8"-1/2" M-M JOYSTICK HOSE: 1/4" X 3900mm JOYSTICK HOSE: 1/4" X 4000mm LINK HOSE: 1/4" X 210mm LINK HOSE: 1/4" X 410mm HIRSCHMANN GASKET HIRSCHMANN SCREW HIRSCHMANN CONNECTOR A FILTER ELEMENT - 35mm COIL SPOOL CARTRIDGE CARTRIDGE HYD. PROP. KIT RELIEF VALVE CARTRIDGE DOUBLE ACTING SPOOL SINGLE ACTING SPOOL VALVE MOUNT PLATE JOYSTICK HOSE KIT 37

39 HEAD FLOAT VALVE S HEAD FLOAT VALVE /4" BONDED SEAL /4" M-M /4" FM/M/M TEE M6 X 40 BOLT M6 SPRING WASHER HOSE: 1/4" X 1240mm HOSE: 1/4" X 330mm DIN CONNECTOR A - COIL A - DOUBLE VALVE SINGLE VALVE 38

40 ARM FLOAT S BRACKET ACCUMULATOR BOTTLE - 32 Bar M33 NUT ELECTRONIC VALVE /4" BONDED SEAL /4" M-M /4"-3/8" M-FM SW /4" FM/M/M TEE 9 G /8"-M22 M-M M22 BONDED SEAL M8 X 20 CSK SCREW HOSE DIN PLUG 39

41 655T 5T LH TELE DIPPER ARM S T 5T RH TELE DIPPER ARM S

42 655T 5T LH TELE DIPPER ARM S T 5T RH TELE DIPPER ARM S LH INNER DIPPER ARM RH INNER DIPPER ARM LH OUTER DIPPER ARM RH OUTER DIPPER ARM LH DIPPER ARM HOSE CHANNEL RH DIPPER ARM HOSE CHANNEL HOSE GUARD HOSE GUARD RAIL A 3 PEAR PIN: 25.4 X 113 mm PEAR PIN: 30 X 130 mm RETAINING WASHER - 40mm A 9 WEAR PAD BUSH BUSH A 2 BUSH EXTERNAL CIRCLIP INTERNAL CIRCLIP /8 BULKHEAD " BULKHEAD M6 ST GREASE NIPPLE M8 X 16 SKT BUTTON BOLT M8 SHAKE PROOF WASHER M8 REPAIR WASHER M10 X 25 BOLT M10 FLAT WASHER M10 NYLOCK M12 X 40 SKT CSK SCREW M12 X NYLOCK M12 FLAT WASHER M12 SPRING WASHER M12 X 30 BOLT M12 X 45 BOLT 41

43 S FR LH KNUCKLE S FR RH KNUCKLE LH KNUCKLE RH KNUCKLE BUSH M6 ST GREASE NIPPLE PEAR PIN: 30 X 106mm PEAR PIN: 30 X 150mm M10 X 25 BOLT M10 SPRING WASHER M10 FLAT WASHER 42

44 S FR LH DIPPER ARM S FR RH DIPPER ARM S FR LH DIPPER ARM S FR RH DIPPER ARM LH 555FR DIPPER ARM RH 555FR DIPPER ARM LH 600FR DIPPER ARM RH 600FR DIPPER ARM FR HOSE GUARD FR HOSE GUARD PEAR PIN: 30 X 114 mm PEAR PIN: 40 X 216 mm PEAR PIN: 25.4 X 98 mm RETAINING WASHER - 65mm RETAINING WASHER - 40mm BUSH A 2 BUSH /8 BULKHEAD " BULKHEAD M6 ST GREASE NIPPLE M10 DOMED NUT M10 SHAKE PROOF WASHER M10 FLAT WASHER M10 X 85 STUD M12 X 30 SKT CSK SCREW M12 FLAT WASHER M12 SPRING WASHER M12 X 25 BOLT 43

45 AUTOPILOT S

46 A 1 BACK PLATE A 1 FRONT PLATE A 1 FLOAT LINK + CAM B 1 FLOAT LINK A 1 CAM GUARD A 1 CAM B 1 CLAMP PLATE DECAL LOCKING PIN PIN PEAR PIN: 25.4 X 310 mm PEAR PIN: 25.4 X 145 mm RETAINING WASHER - 40mm BUSH - SHORT BUSH - LONG THRUST WASHER SWITCH R CLIP SHOCK ABSORBER /1 0 TOP COLLET /2 0 THREADED COLLET /3 0 SPHERICAL BEARING SPRING M3 FULL NUT M3 X 35 BOLT M6 ST GREASE NIPPLE M8 NYLOCK M8 X 35 BOLT M10 FLAT WASHER M10 SPRING WASHER M10 X 25 BOLT M12 FLAT WASHER M12 SPRING WASHER M12 X 25 BOLT M12 X 30 SKT CSK SCREW M16 FLAT WASHER M16 NYLOCK M16 X 70 BOLT M16 X 140 BOLT AUTOPILOT LOOM HOSE: 1/4" X 430mm /4" M/M/FM TEE HOSE: 1/4" X 210mm HOSE: 1/4" X 410mm AUTOPILOT S

47 46

48 FORWARD REACH RAM S FORWARD REACH ARM /8" BONDED SEAL /8"-1/4" M-M BUSH /8" GREASE NIPPLE SEAL KIT SLEW RAM S SLEW RAM VARIABLE RESTRICTOR /4" BONDED SEAL /4" M-M /8" BONDED SEAL /8"-1/4" M-M SEAL KIT LIFT RAM S B 1 LIFT RAM HOSE BURST /4" BONDED SEAL /4" M-M /8"-1/4" M-M /8" BONDED SEAL HP - SEAL KIT 47

49 48

50 REACH RAM S H 1 DIPPER RAM /4" BONDED SEAL /4" M-M /8" BONDED SEAL /8"-1/4" M-M H.01 - SEAL KIT HEAD RAM S HEAD RAM /4" BONDED SEAL /4" M-M HP - SEAL KIT TELE RAM S A 1 TELE RAM /4" BONDED SEAL /4" M-M HP - SEAL KIT 49

51 ELECTRIC ROTOR VALVE - S A 1 ROTOR VALVE ¼ TEST PORT ¼ BONDED SEAL ¼ M-M R M-M BONDED SEAL CHECK VALVE '' M X 1 ¼'' M ¼'' FM 90 HOSE TAIL '' BULKHEAD M8 FLAT WASHER M8 SPRING WASHER M8 X 80 BOLT HOSE: 1/4" X 2000mm RETURNS HOSE: 680mm JUBILEE CLIP A - RELIEF VALVE CARTRIDGE A - SINGLE POPPET VALVE A - COIL DIN CONNECTOR 50

52 SDS100 VALVE MOUNTING PLATE - S MOUNT PLATE M8 X 45 SKT CSK SCREW M8 FLAT WASHER M8 NYLOCK 51

53 LIFT RAM SHUT OFF VALVE S WAY BALL VALVE /8" BONDED SEAL /4"-3/8" M-M /4" HOSE - 250mm M5 X 50 SKT CAP SCREW M5 NYLOCK M5 FLAT WASHER DECAL 52

54 555 DECALS S DECALS S T 5T DECALS S FR DECALS - S FR DECALS - S

55 SAFETY DECALS S

56 CAB GUARD KIT S OPT CAB GUARD KIT MESH PANEL HOOK SPRING FOAM - 5M 55

57 AXLE MOUNT SUB FRAME KIT OPT0201 OPT AXLE MOUNT SUB FRAME KIT A 1 SUB FRAME A 2 ARM BRACE PLATE M20 X 110 BOLT M20 X M20 FLAT WASHER M20 SPRING WASHER M20 NYLOCK 56

58 LIGHT CIRCUIT S LIGHT LOOM LIGHT UNIT PIN PLUG 57

59 GEARBOX ASSEMBLY GEARBOX ASSEMBLY OIL SEAL OIL SEAL BEARING BEARING PLUG END CAP END CAP END CAP LEVEL GAUGE 58

60 PTO ASSEMBLY C - PTO ASSEMBLY GUARD CHAIN YOKE 6 SPLINE YOKE 21 SPLINE CROSS JOURNAL INNER YOKE OUTER YOKE INNER BEARING OUTER BEARING 59

61 60

62 Spearhead Machinery Ltd Green View Salford Priors Evesham Worcestershire WR11 8SW Tel: Fax:

63 Spearhead Machinery Ltd Green View Salford Priors Evesham Worcestershire WR11 8SW Tel: Fax: Spearhead Machinery Ltd Green View Salford Priors Evesham Worcestershire WR11 8SW Tel: Fax: