Parts List. Models 7100, 7150 Dual Chop. Serial No: from Serial No: from Serial No: Owners Club Registration

Transcription

1 Models 7100, 7150 Dual Chop Parts List from Serial No: from Serial No: Serial No: Owners Club Registration Issue 08/ /7150

2 1. READ THE INSTRUCTION BOOK THOROUGHLY before attempting to operate or carry out any maintenance on the machine. If you do not understand any part of this manual, ask your dealer for assistance. 3. NEVER WORK UNDER A MACHINE RAISED ON THE 3-POINT LINKAGE unless it is securely supported. 4. NEVER OPERATE THE MACHINE WITH ANY PARTS OR GUARDS MISSING. Check that all guards including the PTO shaft guards are in good condition and in place before operating the machine. 5 OPERATE SAFELY. Before starting work, check that there are no persons or animals in the immediate vicinity of the machine or tractor. Always maintain full control of the tractor and machine. Ensure that you know how to stop the tractor and machine quickly in case of emergency. SAFETY FIRST! 6. SECURE THE PTO GUARD BY MEANS OF CHECK CHAINS to suitable points on the tractor and machine to prevent the outer plastic shield from rotating. 7. NEVER STAND BETWEEN THE MACHINE AND THE TRACTOR WHEELS. 2. ALWAYS CARRY OUT SAFE MAINTENANCE. Never clean, adjust or 8. DO NOT WEAR LOOSE OR RAGGED CLOTHING maintain the machine until the engine has 9. BEWARE OF DUST. Under dusty conditions, been stopped, the machine come to rest, the PTO keep the cab windows and doors closed. The use disengaged and the key removed. of a dust mask conforming to EN149 is strongly recommended. 10. BEWARE OF HIGH NOISE LEVELS. Some tractor/implement combinations give noise levels in excess of 90dB at the operator's ear. Under such circumstances, ear defenders should be worn. Keep cab windows and doors closed to reduce noise level. Throughout this handbook, the term `tractor' is used to refer to the power source used to drive the machine. It does not necessarily refer to a conventional agricultural tractor. HEALTH AND SAFETY AT WORK Our equipment is designed so as to conform with current Health & Safety Regulations and therefore poses no significant hazard to health when properly used. Nevertheless, in the interests of all concerned, it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staff. Legislation requires that all operators are instructed in the safe operation, cleaning and maintenance of equipment and machines. This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it. for carrying out any necessary pre-delivery inspection, fitting the machine onto the tractor and test running. The supplier must also give instruction in the safe use, maintenance and adjustment of the machine. In the interests of safety, please ensure that the instructions referred to above are brought to the attention of all your employees who are to use the equipment. We recommend that the use of this equipment is restricted to capable trained operatives. Persons under the age of sixteen should not operate the machine and should be kept away from where it is being used. Your supplier is responsible The standard warranty is against faulty materials and workmanship.. Components supplied as part of the original machine, but manufactured by another company, e.g. PTO shafts, wheels etc., are subject to the original manufacturer's conditions and warranty. Where repairs are carried out under warranty:- a) Claims for the fitting of non original parts will not be considered unless prior agreement has been obtained. b) The repairer must be advised that the work is to be the subject of a warranty claim beforehand. c) Any claim must be submitted within four weeks of the WARRANTY repair. d) The damaged parts must be retained for inspection and returned carriage paid if required. The right to withdraw warranty is reserved if:- a) Non-original parts are fitted. b) The machine has been abused, badly maintained or used for purposes other than that for which it was designed.

3 INDEX PARTS LISTS Page Tailgate ram 2 Chute ram 2 Decals 3 Tailgate extension 3 Body 4 3 Point linkage 7 Sloping flange giraffe chute & housing 8 Right hand chute & housing 10 Oil Filter 11 Silage crossbeater & drive 12 Dual Chop crossbeater & drive 14 Floor assembly 16 Bed chain drive 17 Drawbar & axle kit 18 Wheel equipment 19 Castor wheel kit 20 Electric controls 21 Hydraulic hoses 22 Solenoid\electric control valves 23 Cable valve, parts and controls 24 Remote tailgate switch 25 Walterscheild PTO shaft mounted machines, combined overrun & slip clutches 26 Walterscheild PTO shaft trailed machines, combined overrun & slip clutches 27 Walterscheild PTO shaft trailed machines, wide angle joint shaft 28 Comer PTO shaft mounted machines, combined overrun & slip clutches 29 Comer PTO shaft trailed machines, combined overrun & slip clutches 30 Comer PTO shaft trailed machines, wide angle joint shaft 31 Lighting kit 32 Wiring diagram Rear Cover 1

4 TAILGATE RAM (With Pilot Operated Check Valve) CYL1140 Closed centres 366, Open centres 559, Stroke 193 CYL1150 Closed centres 510, Open centres 853, Stroke 343 (From serial number & 10012) Ref. Description Part No. Part No. Q ty. Ref. Description Part No. Part No. Q ty. From & Ram assembly CYL1140 CYL Seal kit (items 1,10,11,13 & 14) HYD4813 HYD (Check valve seals not included, see item 16) 1 Wiper seal HYD4517 HYD Wiper seal housing CYL1004 CYL Rod seal back up ring DC1233 DC Cylinder assembly CYL1131 CYL Piston rod CYL1097 CYL Piston body CYL1138 CYL Piston end CYL1139 CYL Restrictor 1.3mm HYD1746 HYD Locknut M20 FAS2336 FAS Seal HYD4498 HYD "O" ring HYD4007 HYD Rod seal housing CYL1137 CYL "O" ring HYD4050 HYD "U" packing HYD4327 HYD Pilot operated check valve CYL1128 CYL Not Shown: 16 Check valve seal kit HYD4870 HYD CHUTE RAM Closed centres 386, Open centres 642, Stroke 256. Ref. Description Part No. Q ty. Ref. Description Part No. Q ty. Ram assembly CYL Seal kit (items 4, 5, 8 & 10) HYD Piston CYL Cylinder body CYL Restrictor 0.8mm dia HYD Rod seal 25mm HYD Wiper seal 16mm HYD Piston rod CYL Wiper seal housing CYL "O" ring B.S. 216 HYD Rod seal housing CYL "O" ring B.S. 017 HYD Piston seal 40mm dia. HYD Grease nipple ¼ BSF BRG

5 DECALS Description Part No. Q ty. Description Part No. Q ty. Teagle - tailgate DL Do not permit riders DL Teagle - front housing DL Crushed body DL Teagle - sides DL Bed chain speed indicator DL Tomahawk DL Blockage removal tool DL DL Fingers being severed DL DL Thrown objects DL Swish LH DL Gearbox speed DL Swish RH DL Read instruction book DL Valve controls RH DL PTO speed 540 rpm DL Valve controls SC DL Pop rivets FAS Serial number plate 7100 DL Dual Chop DL Serial number plate 7150 DL Shearbolt M8 Grade 8.8 DL TAILGATE EXTENSION Ref. Description Part No. Q ty. Associated components Part No. Q ty. Tailgate extension kit SC Tailgate extension SC Setscrew M12 x 30 FAS2678P 4 Plain washer M12 FAS2345P 4 Locknut M12 FAS Bolt M10 x 50 FAS9659P 2 Plain washer M10 FAS2344P 2 Locknut M10 FAS Tailgate clamping plate SC Setscrew M10 x 30 FAS2655P 2 Plain washer M10 FAS2344P 2 Locknut M10 FAS

6 BODY Ref. Description Part No. Q ty. Associated components Part No. Q ty. 1 PTO guard PTO Setscrew M8 x 20 FAS2627P 4 Plain washer M8 FAS2343P 4 2 Gearbox - Comer SC Key 18 x 11 x 70 FAS Gearbox - GB Gearboxes SC Setscrew M14 x 25 FAS2699P 11 Gearbox - BIMA SC Shake proof washer M14 FAS9206P 11 3 Gear change lever - Comer SC Setscrew M8 x 16 FAS2625P 1 Gear change lever - GB SC Plain washer M8 FAS2343P 1 Gear change lever - BIMA SC Gear change rod - Comer & GB SC R Clip 2.5 mm FAS6002P 2 Gear change rod - BIMA SC Gear change handle SC Bolt M10 x 60 FAS9661P 1 Plain washer M10 FAS2344P 1 Plain nut M10 FAS2303P 1 6 Handle grip SC Blockage removal tool SC Chain guard SC Setscrew M8 x 20 FAS2627P 1 Setscrew M8 x 25 FAS2629P 1 4

7 Ref. Description Part No. Q ty. Associated components Part No. Q ty. Plain washer M8 FAS2343P 2 Locknut M8 FAS Bearing guard SC Setscrew M8 x 25 FAS2629P 1 Plain washer M8 FAS2343P 2 Locknut M8 FAS Setscrew M10 x 25 FAS2654P 2 Plain washer M10 FAS2344P 2 10 Body SC Setscrew M10 x 25 FAS2654P 2 Plain nut M10 FAS2303P 2 Locknut M10 FAS Setscrew M12 x 100 FAS2691P 1 Plain nut M12 FAS2304P 1 11 Upper body panel RH SC Setscrew M10 x 25 FAS2654P 7 Plain washer M10 form G FAS2344GP 7 12 Seal plate SC Setscrew M10 x 25 FAS2654P 1 Plain washer M10 form G FAS2344GP 1 Rotor c\w paddles SC Items 12 & Rotor SC Setscrew M14 x 50 FAS2697P 1 Washer 75 x 15 x 10 FAS4805P 1 14 Paddle (5 bolt fixing) SC Setscrew M12 x 30 FAS2678P 32 Setscrew M12 x 35 FAS2679P 8 Locknut M12 FAS Tailgate stay SC Setscrew M12 x 40 FAS2680P 2 Plain washer M12 FAS2345P 6 16 Tailgate pivot pin SC Setscrew M10 x 25 FAS2654P 2 Spring washer M10 FAS2354P 2 Grease Nipple 1/4 BSF BRG Tailgate SC (From serial numbers & 10012) SC Tailgate post SC Lynch Pin FAS Setscrew M12 x 35 FAS2679P 2 Plain washer M12 form G FAS2345GP 2 Plain washer M12 FAS2345P 2 19 Chain SC Setscrew M10 x 20 FAS2652P 2 Plain washer M10 FAS2344P 2 Locknut M10 FAS Tailgate ram CYL Pivot pin - tailgate SC (From serial numbers & 10012) CYL Pivot pin body SC Spring Tension Pin 8 x 40 FAS4131S 8 21 Cover SC Setscrew M8 x 20 FAS2627P 2 Plain washer M8 FAS2343P 2 22 Upper body panel LH SC Setscrew M10 x 25 FAS2654P 7 Plain washer M10 form G FAS2344GP 7 23 Blade beam cover SC Setscrew M12 x 30 FAS2678P 2 Plain washer M12 FAS2345P 2 Locknut M12 FAS Instruction book holder SC Setscrew M6 x 25 FAS2603P 3 Washer M6 FAS2342P 3 Locknut M6 FAS Rear guard location bracket SC Setscrew M8 x 20 FAS2627P 2 Plain washer M8 FAS2343P 4 Locknut M8 FAS Hinged chain guard SC Rubber stop MB Hinge SC Setscrew M8 x 25 FAS2629P 4 Plain washer M8 FAS2343P 8 Locknut M8 FAS Bolt M10 x 45 FAS9658P 2 5

8 Ref. Description Part No. Q ty. Associated components Part No. Q ty. Plain washer M10 FAS2344P 4 Plain nut M10 FAS2303P 4 28 Hose clamp HYD Setscrew M8 x 35 FAS2631P 3 Bolt M8 x 65 FAS9637P 1 29 Rear floor panel RH SC Setscrew M10 x 25 FAS2654P 2 Bolt M10 x 120 FAS9672P 2 Plain washer M10 FAS2344P 8 Locknut M10 FAS Rear floor panel LH SC Setscrew M10 x 25 FAS2654P 2 Bolt M10 x 120 FAS9672P 2 Plain washer M10 FAS2344P 8 Locknut M10 FAS Front floor panel SC Setscrew M10 x 25 FAS2654P 6 Cup square bolt M10 x 25 FAS9262P 4 Plain washer M10 FAS2344P 16 Locknut M10 FAS Lower access panel SC Cup square bolt M8 x 20 FAS9241P 2 Plain washer M8 FAS2343P 2 Locknut M8 FAS Valve mounting plate SC Setscrew M8 x 25 FAS2629P 4 Plain washer M8 FAS2343P 4 Locknut M8 FAS Drive adjustment plate SC Setscrew M16 x 60 FAS2707P 1 Plain nut M16 FAS2305P 1 35 Junction box mount SC Setscrew M10 x 25 FAS2654P 2 Plain washer M10 FAS2344P 2 36 Layshaft - Comer SC End yoke PTO Layshaft - GB Gearboxes SC Cross journal kit PTO Layshaft - BIMA SC Setscrew M12 x 80 FAS2688P 1 Plain nut M12 FAS Flange bearing 1 3 / 8 BRG Setscrew M12 x 40 FAS2680P 2 Locknut M12 FAS Grease nipple 6mm straight BRG Sprocket 14 tooth (Silage) SC Setscrew M10 x 30 FAS2655P 1 Sprocket 25 tooth ( Dual Chop) SC Washer 45 x 10 x 5 FAS2412P 1 Spring washer M10 FAS2354P 1 Key 10 x 8 x 40 FAS Valve guard SC Setscrew M10 x 25 FAS2654P 3 Plain washer M10 FAS2344P 3 40 Control Desk Cover SC Setscrew M8 x 20 FAS2627P 3 Plain washer M8 FAS2343P 4 Plain nut M8 FAS2303P 1 Locknut M8 FAS

9 3 POINT LINKAGE Ref. Description Part No. Q ty. Associated components Part No. Q ty. 3 point linkage kit SC Latch plate RH SC Setscrew M12 x 45 FAS2681P 1 Locknut M12 FAS Pivot bush SC Bolt M12 x 50 FAS9682P 2 Plain washer 38 x 13 x 5 FAS4801P 2 3 Linkage mount RH SC Bolt M20 x 50 FAS9730P 2 Bolt M20 x 65 FAS9733P 3 Plain washer M20 FAS2347P 4 Locknut M20 FAS Lifting bar SC Lynch Pin FAS Joiner beam SC Setscrew M10 x 30 FAS2655P 4 Plain washer M10 FAS2344P 4 Locknut M10 FAS Return spring SPR Linkage mount LH SC Bolt M20 x 50 FAS9730P 2 Bolt M20 x 65 FAS9733P 3 Plain washer M20 FAS2347P 4 Locknut M20 FAS Latch plate LH SC Setscrew M12 x 45 FAS2681P 1 Locknut M12 FAS PTO rest SC Bolt M20 x 50 FAS9730P 1 Plain washer M20 FAS2347P 2 Locknut M20 FAS Top link bracket - Comer & GB SC Bolt M20 x 50 FAS9730P 6 Top link bracket - BIMA SC Plain washer M20 FAS2347P 18 Locknut M20 FAS

10 SLOPING FLANGE GIRAFFE CHUTE & HOUSING Ref. Description Part No. Q ty. Associated components Part No. Q ty. Top housing kit SC4301 (Items 1-22 excluding 10, 11 & 12) Hinged feed slide kit SC4369 (Items 10, 11 & 12) 1 End deflector SC Setscrew M12 x 35 FAS2679P 2 Plain washer M12 FAS2345P 2 2 Top link SC Bolt M12 x 50 FAS9682P 2 Bolt M12 x 55 FAS9683P 2 Plain washer M12 FAS2345P 4 Locknut M12 FAS Mid deflector SC Lower link LH SC Bolt M12 x 50 FAS9682P 2 Plain washer M12 FAS2345P 2 5 Lower link RH SC Bolt M12 x 50 FAS9682P 2 Plain washer M12 FAS2345P 2 8

11 Ref. Description Part No. Q ty. Associated components Part No. Q ty. 6 Lower deflector SC Setscrew M12 x 35 FAS2679P 2 Bolt M12 x 45 FAS9681P 2 Plain washer M12 FAS2345P 4 Locknut M12 FAS Swivel chute base SC Inclined chute ram CYL Pivot bush - deflector SC Bolt M12 x 80 FAS9688P 1 Pivot bush - ram body SC Bolt M12 x 90 FAS9690P 1 Plain washer M12 FAS2345P 2 9 Housing top SC Grease nipple 1/4" BSF BRG Bolt M12 x 120 FAS9693P 6 Setscrew M12 x 25 FAS2677P 6 Plain washer M12 FAS2345P 24 Locknut M12 FAS Setscrew M10 x 25 FAS2654P 2 Cup square bolt M10 x 25 FAS9262P 3 Plain washer M10 FAS2344P 5 Locknut M10 FAS Upper feed passage slide SC Cup square bolt M10 x 20 FAS9261P 2 Plain washer M10 FAS2344P 2 Locknut M10 FAS Lower feed passage slide SC Setscrew M12 x 30 FAS2678P 2 Plain washer M12 FAS2345P 4 12 Latch arm SC Setscrew M12 x 30 FAS2678P 1 Plain washer M12 FAS2345P 2 Locknut M12 FAS Plain washer M10 form G FAS2344GP 1 Locknut M10 FAS Upper inspection panel SC Plain washer M8 FAS2343P 5 Locknut M8 FAS Hose clamp 1 / 4 " HYD Setscrew M8 x 35 FAS2631P 5 Bolt M8 x 65 FAS9637P 2 15 Side inspection panel SC Plain washer M8 FAS2343P 4 Locknut M8 FAS Hydraulic motor 200cc 25mm HYD Setscrew M12 x 35 FAS2679P 2 Plain washer M12 FAS2345P 2 Bonded seal 1/2 BSP HYD M/M union 1 / 2 x 1 / 4 BSP HYD Key 8 x 7 x 30mm FAS Seal Kit - Brevini (SAM) HYD Spacer - 25mm bore SC Gear - 25mm bore SC Setscrew M8 x 25 FAS2629P 1 Plain washer 30 x 9 x 5 FAS2408P 1 Spring washer M8 FAS2353P 1 19 Spacer segment - small SC Spacer segment - large SC Motor cover spacer plate SC Motor cover SC Setscrew M10 x 35 FAS2656P 2 Locknut M10 FAS Clamp segment SC Setscrew M10 x 35 FAS2656P 8 Locknut M10 FAS

12 RIGHT HAND CHUTE & HOUSING Ref. Description Part No. Q ty. Associated Components Part No. Q ty. Right hand chute kit SC Deflector strip SC Cup square bolt M8 x 20 FAS9241P 3 Plain washer M8 FAS2343P 3 Locknut M8 FAS Deflector SC Bolt M12 x 55 FAS9683P 2 Plain washer M12 FAS2345P 2 3 Connecting link SC Bolt M12 x 45 FAS9681P 1 Bolt M12 x 50 FAS9682P 1 Plain washer M12 FAS2345P 2 4 Outlet chute upper SC Bolt M12 x 55 FAS9683P 2 Plain washer M12 FAS2345P 2 5 Outlet chute-lower SC Bolt M12 x 50 FAS9682P 2 Plain washer M12 FAS2345P 2 6 Housing top SC Bolt M12 x 120 FAS9693P 6 Plain washer M12 FAS2345P 12 Locknut M12 FAS Setscrew M10 x 20 FAS2652P 2 Plain washer M10 FAS2344P 5 Cup square bolt M10 x 25 FAS9262P 3 Locknut M10 FAS Chute ram CYL Pivot pin - housing SC Pivot pin chute TRM Spring tension pin 8 x 40 FAS Inspection plate SC Plain washer M8 FAS2343P 5 Locknut M8 FAS Connecting link SC Setscrew M12 x 40 FAS2680P 2 Plain washer M12 FAS2345P 2 10 Hose clamp 1 / 4 HYD Setscrew M8 x 35 FAS2631P 2 10

13 OIL FILTER Ref. Description Part No. Q ty. Associated Components Part No. Q ty. Oil filter kit SC Pressure line filter HYD Setscrew M10 x 16 FAS2650P 3 Washer M10 FAS2344P 3 2 M/M union 1 / 2 BSP M22 HYD Bonded seal 22mm HYD Filter mounting bracket SC Setscrew M14 x 30 FAS2752P 2 Shakeproof washer M14 FAS9206P 2 4 Hose HYD Not shown: Filter Element HYD

14 SILAGE CROSSBEATER AND DRIVE Ref. Description Part No. Q ty. Associated components Part No. Q ty. Silage crossbeater kit SC Flange bearing 50mm BRG Setscrew M16 x 35 FAS2702P 8 Spring washer M16 FAS2356P 8 Grease nipple M6 straight BRG Holding plate SC Setscrew M8 x 20 FAS2627P 2 Plain washer M8 FAS2343P 2 Spring washer M8 FAS2353P 2 3 Guard ring assembly SC Setscrew M10 X 20 FAS2652P 6 12

15 Ref. Description Part No. Q ty. Associated Components Part No. Q ty. 4 Material cover plate (Long) SC Setscrew M12 x 30 FAS2678P 2 Material cover plate (Short) SC Plain washer M12 FAS2345P 4 Bale restraint complete SC (Items 5-8) 5 Bale guide plate SC Setscrew M12 x 30 FAS2678P 10 Plain washer M12 FAS2345P 20 Metal locknut M12 FAS Bale restraint beam SC Setscrew M12 x 30 FAS2678P 6 Plain washer M12 FAS2345P 12 Locknut M12 FAS Restraint finger curved SC Setscrew M12 x 35 FAS2679P 12 Plain washer M12 FAS2345P 12 Metal locknut M12 FAS Restraint finger long SC Setscrew M12 x 35 FAS2679P 8 Plain washer M12 FAS2345P 8 Metal locknut M12 FAS Crossbeater SC Driveline spacer SC Shear sprocket complete SC (Items 11-13) 11 Shear bolt bush SC Centre hub SC Bush BRG Shear sprocket 25 tooth SC Shearbolt M8 x 50 (10.9) FAS Locknut M8 FAS Grease nipple 1 / 4 BSF BRG Washer 80 x 13 x 10mm FAS4810P 1 Setscrew M12 x 35 FAS2679P 1 Spring washer M12 FAS2374P 1 Key ½ x ⅜ x 45 FAS Chain 79 links SC Joiner ROP Half link joiner ROP Blade - straight SC Setscrew M8 x 20 FAS2627P 80 Locknut M8 FAS Blade - bent SC Setscrew M8 x 20 FAS2627P 28 Locknut M8 FAS Extra blade kit ( 48 extra item 18) SC3768 opt 18 Blade - bent SC Setscrew M8 x 20 FAS2629P 96 Locknut M8 FAS

16 DUAL CHOP CROSSBEATER AND DRIVE Ref. Description Part No. Q ty. Associated Components Part No. Q ty. Dual chop crossbeater kit SC Screen support SC Setscrew M10 x 25 FAS2654P 6 Spring washer M10 FAS2354P 6 2 Screen 50mm holes SC Setscrew M10 x 25 FAS2654P 6 Cup square bolt M10 x 25 FAS9262P 6 Plain washer M10 FAS2344P 6 Locknut M10 FAS Spring washer M10 FAS2354P 6 3 Nylon strip SC Socket screw CSK M10 x 35 FAS9373P 20 Plain washer M10 FAS2344P 20 Locknut M10 FAS Blade beam SC Slide RH SC Setscrew M12 x 30 FAS2678P 2 Cup square M12 x 25 FAS9282P 2 Plain washer M12 FAS2345P 4 Locknut M12 FAS Blade carrier ram CYL Ram spacer SC Tailgate pivot pin SC Spring tension pin 10 x 60 FAS4144S 2 Crossbeater c/w replaceable tips SC (items 9 & 10) 9 Wearing tip SC Socket cap screw M8 x 30 FAS Metal locknut FAS Crossbeater SC Crossbeater wearing parts kit SC (Including Items 9 & 31 with fasteners) 14

17 Ref. Description Part No. Q ty. Associated Components Part No. Q ty. 11 Blade location indicator SC Cup square bolt M8 x 20 FAS9241P 2 Locknut M8 FAS Bale restraint complete SC (items 12 to 15) 12 Curved finger SC Setscrew M12 x 35 FAS2679P 12 Plain washer M12 FAS2345P 12 Metal locknut M12 FAS Long finger SC Setscrew M12 x 35 FAS2679P 8 Plain washer M12 FAS2345P 8 Metal locknut M12 FAS Bale restraint beam SC Setscrew M12 x 30 FAS2678P 6 Plain washer M12 FAS2345P 12 Locknut M12 FAS Bale guide plate SC Setscrew M12 x 30 FAS2678P 10 Plain washer M12 FAS2345P 20 Metal locknut M12 FAS Material cover SC Cup square M8 x 20 FAS9241P 3 Plain washer M8 FAS2343P 3 Locknut M8 FAS Blanking plate SC Cup square bolt M8 x 20 FAS9241P 3 Plain washer M8 FAS2343P 3 Locknut M8 FAS Guard ring assembly SC Setscrew M10 x 20 FAS2652P 6 19 Holding plate SC Setscrew M8 x 20 FAS2627P 4 Plain washer M8 FAS2343P 4 Spring washer M8 FAS2353P 4 20 Flange bearing 50mm BRG Setscrew M16 x 35 FAS2702P 8 Spring washer M16 FAS2356P 8 Grease nipple M6 straight BRG Shear sprocket complete SC (Items 21-23) 21 Centre hub SC Sprocket bush SC Bush BRG Shear sprocket 25 tooth SC Sprocket bush SC Shearbolt M8 x 50 (8.8) FAS9634P 1 Locknut M8 FAS Grease nipple ¼ BSF BRG Washer 30 x 13 x 10mm FAS4810P 1 Setscrew M12 x 35 FAS2679P 1 Spring washer M12 FAS2374P 1 Key ½ x ⅜ x 45 FAS Chain 81 links SC Joiner ROP Half link joiner ROP Driveline spacer SC Slide LH SC Setscrew M12 x 30 FAS2678P 2 Cup square bolt M12 x 25 FAS9282P 1 Plain washer M12 FAS2345P 3 Locknut M12 FAS Lower ram pin SC Spring tension pin 10 x 60 FAS4144S 2 29 Blade bar boss SC Setscrew M12 x 35 FAS2679P 1 30 Sliding blade carrier SC Heavy knife section SC Socket cap screw M8 x 22 FAS Locknut M8 FAS Tension bar SC Plain Washer M16 FAS2346P 1 Plain Nut M16 FAS2305P 2 15

18 FLOOR ASSEMBLY Ref. Description Part No. Q ty. Associated components Part No. Q ty. 1 Sprocket - 38 tooth SC Key 10 x 8 x 40 FAS Sprocket spacer SC Bearing BRG Setscrew M12 x 35 FAS2679P 8 Locknut M12 FAS Grease nipple M6 straight BRG Bearing mounting plate SC Cup square bolt M12 x 25 FAS9282P 4 Locknut M12 FAS Plain washer M12 FAS2345P 4 5 Front sprocket SC Setscrew M12 x 35 FAS2679P 2 Washer 50 x 13 x 5mm FAS2383P 2 Spring washer M12 FAS2374P 2 6 Sprocket scraper front SC Setscrew M12 x 30 FAS2678P 4 Locknut M12 FAS Floor section SC Cup square bolt M10 x 20 FAS9261P 4 Plain washer M10 form G FAS2344GP 4 Locknut M10 FAS Rear floor section SC Sprocket scraper rear SC Setscrew M12 x 30 FAS2678P 4 Locknut M12 FAS Bed chain tensioner SC Plain nut M20 FAS2306P 4 M10 x 10 Grub Screw FAS Plain washer M20 FAS2347P 4 11 Chain wheel SC Bush BRG Rear shaft SC Grease nipple 1/8 BSP BRG Slat crushed ends SC Chain section 11 links SC Joiner SC Chain section 13 links SC

19 BED CHAIN DRIVE Ref. Description Part No. Q ty. Associated Components Part No. Q ty. 1 Threaded bar SC Disc spring SPR Plain washer M8 FAS2343P 1 Locknut M8 FAS Retaining disc SC Bed chain speed indicator SC Roller chain SC Joining link ROP Sprocket 15 tooth - 25mm shaft SC Plain washer 30 x 9 x 5 FAS2408P 1 Plain nut M8 FAS2302P 2 6 Sprocket spacer - 25mm bore SC Hydraulic motor 200cc - 25mm bore HYD Bonded seal 1/2 BSP HYD /2 x 3/8" M/M union HYD Key 8 x 7 x 30mm FAS Seal kit - Brevini (SAM) HYD Motor mounting bolts SC Plain washer M12 FAS2345P 2 17

20 DRAWBAR & AXLE KIT Ref. Description Part No. Q ty. Associated components Part No. Q ty. Standard drawbar and axle assembly SC Items 1 to 4 Clevis hitch drawbar assembly SC Items 4 to 8 1 Axle beam FAD mm SC Bolt M16 x 80 FAS9711P 4 Locknut M16 FAS Wheel 10 / 75 x 15 6 stud WE Wheel rim 6 stud WE Inner tube WE Tyre WE Drawbar SC Bolt M20 x 50 FAS9730P 2 Bolt M20 x 65 FAS9733P 2 Plain washer M20 FAS2347P 4 Lock nut M20 FAS PTO rest SC Setscrew M8 x 25 FAS2629P 2 Plain washer M8 FAS2343P 4 Locknut M8 FAS Jack SC Pin FAS Lynch Pin FAS Drawbar clevis SC Bolt M12 x 55 FAS9683P 6 Plain washer M12 FAS2345P 12 Locknut M12 FAS Drawbar beam SC Bolt M20 x 50 FAS9730P 2 Bolt M20 x 65 FAS9733P 2 Plain washer M20 FAS2347P 4 Locknut M20 FAS Jack transport socket SC Setscrew M14 x 40 FAS2698P 2 Shakeproof washer M14 FAS

21 WHEEL EQUIPMENT Ref. Description RIMA axle TVZ axle FAD axle Q ty. Axle assembly complete SC4130 SC4130 SC Hub cap WE1501 WE1557 WE Split pin FAS5107 FAS5108 FAS Slotted nut WE1505 WE1559 WE Outer bearing BRG1222 BRG1240 BRG Wheel nut M18 (fine) WE0909 WE0909 WE FAD hub complete with studs WE TVZ hub WE RIMA hub WE Wheel stud M18 x 50 (fine pitch 1.5mm) WE Wheel stud M18 x 55 (fine pitch 1.5mm) WE Wheel stud M18 x 60 (fine pitch 1.5mm) WE Inner bearing BRG1208 BRG1210 BRG Oil seal BRG3066 BRG3067 BRG

22 CASTOR WHEEL KIT Ref. Description Part No. Q ty. Associated components Part No. Q ty. Castor wheel kit SC Mounting beam Castor wheel SC Bolt M16 x 90 FAS9713P 4 Plain washer M16 FAS2346P 8 Locknut M16 FAS Grease nipple ¼ BSF BRG Pivot bush BRG Trust Washer/Bearing BRG Castor wheel fork SC Setscrew M16 x 35 FAS2702P 2 Spring washer M16 FAS2356P 2 Plain washer 70 x 17 x 10 FAS4815P 2 5 Axle SC Setscrew M12 x 30 FAS2678P 2 Spring washer M12 FAS2374P 2 Plain washer FAS4801P 2 6 Wheel nuts M16 fine WE Outer spacer SC Wheel WE Wheel rim WE Tyre WE Wheel Hub Assembly items 9 to 12 SC Bearing BRG Wheel Hub SC Grease nipple M6 x 67 deg. BRG Setscrew M16 x 45 Fine FAS Bearing spacer SC Pin FAS6267P 2 R Pin FAS6003P 2 14 Stand Assembly SC Setscrew M12 x 45 FAS2681P 4 Locknut M12 FAS

23 ELECTRONIC CONTROLS - BLUETOOTH RH.. Swivel Dual Ref. Description. Chute. Chute. Chop Qty. Associated components. Part No. Qty. Control Box Assembly SC5810 SC5811 SC (Items 1 3) 1 Joystick SC3510 SC3510 SC Potentiometer SC3513 SC3513 SC Curly cable-control box SC5813 SC5813 SC Suction Cup SC4228 SC4228 SC Control box Mount SC4242 SC4242 SC M4 x 16 Pan head screw FAS2430S 4 M4 Locknut FAS2329S 4 Junction Box Assembly SC5820 SC5821 SC (Items 6 8) M4 x 16 Pan head screw FAS2430S 4 M4 Locknut FAS2329S 4 6 Cable 6m-junction box SC5828 SC5828 SC A fuse SC3535 SC3535 SC Junction box mount SC5840 SC5840 SC Junction box bottom PCB SC5823 SC5823 SC Junction box top PCB SC5829 SC5829 SC Solenoid cable SC3548 SC3548 SC to 13 Optional Extras 12 Battery to cab lead SC3598 SC3598 SC includes a 3pin socket 21

24 HYDRAULIC HOSES 22

25 Ref. Description Part No. Qty. Associated components Part No. Qty. A Valve supply hose HYD Bonded Seal 1/2 BSP HYD Male Coupling HYD B Bed motor hose HYD /2 BSP 90 o Coupling HYD /2 BSP M/F Coupling HYD C Chute ram hose - outer HYD D Chute ram hose - inner HYD E Valve to 'T' piece HYD /4 BSP T piece M/M/M HYD F Tailgate ram front hose HYD G Tailgate ram rear hose HYD /4 BSP T piece M/M/F HYD (From serial numbers & 10012) HYD J Giraffe chute ram hose HYD K Swivel motor hose HYD Bonded seal 1/2 BSP HYD /2-1/4 BSP M/M union HYD L Valve to T piece HYD /4 BSP T piece M/M/M HYD M Chop unit side hose HYD N Chop unit rear hose HYD SOLENOID VALVE Ref. Description Part No. Q ty. Associated components Part No. Q ty. 1 Valve Right hand chute HYD /2-1/2 BSP M/M union HYD /4-1/2 BSP M/M union HYD Bonded seal 1/2 BSP HYD Valve swivel chute HYD /2-1/2 BSP M/M union HYD /4-1/2 BSP M/M union HYD Bonded seal 1/2 BSP HYD Valve dual chop HYD /2-1/2 BSP M/M union HYD /4-1/2 BSP M/M union HYD Bonded seal 1/2 BSP HYD Description Part No. RH SC DC A Outlet Cover HYD B Double acting slice HYD C Flow control slice (60 lpm) HYD D Flow dividing slice HYD E Bed reverse slice HYD F Cover (Bed control end) HYD Bypass/Relief valve assembly HYD Complete valve seal kit HYD Valve slice seal kit HYD Reverse slice seal kit HYD Flow control slice seal kit HYD

26 RDB (RED) CABLE ACTUATORS & CABLE CONTROLLED VALVES Ref. Description Part No. T7100 T7100SC Valve complete items 1-5, 7 & 8 HYD Valve complete items 1-6 & 8 HYD Cable complete c/w actuator & HYD adapter kit items 1, 2 & 12. Cable complete c/w actuator & flow HYD Control adapter kit Actuator standard HYD Cable 3.5 meters long HYD Bent Handle HYD Plain nut M10 FAS Standard knob HYD Round +/- knob HYD Actuator boot HYD Rubber sleeve HYD Adapter kit flow control end HYD T7100SC valve block HYD Setscrew M8 x 16 FAS2625P -- 4 Washer M8 FAS2343P T8080 valve block HYD Setscrew M8 x 16 FAS2625P 4 -- Washer M8 FAS2343P Bypass/Relief valve Assembly HYD

27 Ref. Description Part No. T7100 T7100SC 8 Decal plate - T8080 SC Decal plate - T8080S/TC SC Mounting bracket - all models DC Bolt M8 x 30 FAS9630P 4 4 Locknut M8 FAS Cable actuator mount SC Stud M8 x 202 FAS9159P 3 -- Stud M8 x 240 FAS9160P -- 3 Locknut M8 FAS Adapter Kit Valve End HYD NOT SHOWN - Valve Fittings ½ x ½ BSP M/M union HYD ½ x ¼ BSP M/M union HYD ½ x 3 / 8 BSP M/M union HYD Bonded seal ½ BSP HYD * Further details can be found in the Valve & Electronics Systems Details Booklet Remote Tailgate Switch Ref. Description Part No. Q ty. Associated Components Part No. Q ty. Remote tailgate/ bed switch kit SC Tailgate switch cover SC Remote tailgate / bed switch SC Pan head screw M4 x 16 S/S FAS2430S 4 Lock nut M4 S/S Decal FAS2329S DL Switch mounting plate SC Setscrew M6 x 12 S/S FAS2201S 4 Lock nut M6 S/S FAS2330S 4 25

28 WALTERSCHEID COMBINED SLIP & OVERRUN CLUTCH MOUNTED MACHINES ONLY. Reverse view of exploded friction clutch assembly Ref. Description Part No. Q ty. Ref. Description Part No. Q ty. PTO Shaft complete 540rpm PTO Guard complete PTO Retaining screw PTO Bearing ring PTO Anchor chain MB Yoke complete 1.3/8 6 spline PTO Pull back collar PTO Cross journal kit PTO Inner yoke PTO Spring tension pin 10 x 80 FAS Inner profile tube 1bH PTO Outer profile tube 2a PTO Outer yoke PTO Friction clutch complete PTO Clutch housing PTO Ring PTO Friction disc 157 x PTO Overrun clutch housing PTO Internal circlip 72 x 2.5 FAS Supporting ring PTO Ratchet tooth PTO Leaf spring PTO Hub 1.3/8 6 Spline PTO Supporting ring PTO Shim set PTO Sealing ring PTO Drive plate with 2 tags PTO Drive plate PTO Spring set PTO Setting ring PTO Roll pin PTO Clamping cone pin PTO Clamping ring PTO Grease for overrun clutch 50g PTO

29 WALTERSCHEID COMBINED SLIP & OVERRUN CLUTCH TRAILED MACHINES ONLY Reverse view of exploded friction clutch assembly Ref. Description Part No. Q ty. Ref. Description Part No. Q ty. PTO Shaft complete 540rpm PTO Guard Complete PTO Retaining screw PTO Bearing Ring PTO Anchor Chain MB Yoke complete 1.3/8 6 Spline PTO Pull back collar PTO Cross Journal Kit PTO Inner Yoke PTO Spring Tension Pin 10 x 80 FAS Inner Profile Tube 1bH PTO Outer Profile Tube 2a PTO Outer Yoke PTO Friction Clutch 1.3/8 6 Spline PTO Clutch Housing PTO Ring PTO Friction disc 157 x PTO Overrun clutch housing PTO Internal circlip 72 x 2.5 FAS Supporting ring PTO Ratchet tooth PTO Leaf spring PTO Hub 1.3/8 6 Spline PTO Supporting ring PTO Sealing ring PTO Drive plate with 2 tags PTO Drive Plate PTO Spring set PTO Setting ring PTO Pull back collar kit PTO Grease for overrun clutch 50g PTO

30 WALTERSCHEID WIDE ANGLE C.V. JOINT FOR TRAILED MACHINES Reverse view of exploded friction clutch assembly Ref. Description Part No. Q ty. Ref. Description Part No. Q ty. PTO Shaft complete 540rpm PTO Guard Complete (1000) PTO Anchor Chain MB Guard Cone Flexo Funnel PTO Retaining screw PTO Bearing Ring For WA Joint SD25 PTO Flexo Funnel PTO Bearing Ring PTO Yoke Wide Angle 1.3/8 6 Spline PTO Pull back collar kit PTO Cross Journal Kit Wide Angle PTO Wide Angle Double Yoke PTO Inner Yoke Wide Angle PTO Spring Tension Pin 10 x 80 FAS Inner Star Profile Tube S4GA PTO Outer Star Profile Tube S5G PTO Spring Tension Pin 10 x 90 FAS Outer Yoke S5 PTO Cross Journal Kit PTO Friction Clutch 1.3/8 6 Spline PTO Clutch Housing PTO Ring PTO Friction disc 157 x PTO Overrun clutch housing PTO Internal circlip 72 x 2.5 FAS Supporting ring PTO Ratchet tooth PTO Leaf spring PTO Hub 1.3/8 6 Spline PTO Supporting ring PTO Shim set PTO Internal circlip 72 x 2.5 FAS Sealing ring PTO Drive plate with 2 tags PTO Drive Plate PTO Spring set PTO Setting ring PTO Roll pin PTO Clamping cone pin PTO Clamping ring PTO Grease for overrun clutch 50g PTO

31 COMER PTO SHAFT COMBINED SLIP & OVERRUN CLUTCH MOUNTED MACHINES ONLY. Ref. Description Part No. Q ty. Ref. Description Part No. Q ty. PTO Shaft complete 540rpm PTO8084 PTO Shaft complete 1000rpm PTO Cross journal kit PTO Outer Yoke PTO Spring tension pin10 x 80mm FAS Outer profile tube PTO Outer guard bearing ring PTO Anchor chain MB Guard clip PTO Inner profile tube PTO Spring tension pin10 x 70mm FAS Inner yoke PTO Flanged yoke PTO Bush PTO Clutch plate x 102 PTO Overrun clutch body PTO Inner plate PTO Intermediate plate PTO Pressure plate PTO Bolt M10 Fine x 100 FAS Spring SPR Thin nylon nut M10 FAS Inner circlip FAS Retaining washer PTO Hub - 6 spline PTO Ratchet tooth PTO Ratchet spring PTO Inner guard bearing ring PTO Fine nylon nut M12 FAS Fine bolt M12 x 95 FAS Pull back collar set PTO Spline yoke assembly PTO Spline yoke assembly PTO Clamp plate assembly PTO Clutch assembly clamp 6 spline PTO T60 Guard complete PTO * Spring length to give correct slip clutch setting minimum torque setting is 35.2mm Maximum torque setting is 32.5mm 29

32 COMER PTO SHAFT COMBINED SLIP & OVERRUN CLUTCH TRAILED MACHINES ONLY Ref. Description Part No. Q ty. Ref. Description Part No. Q ty. PTO Shaft complete 540rpm PTO8086 PTO Shaft complete 1000rpm PTO Cross journal kit PTO Outer yoke PTO Spring tension pin10 x 80mm FAS Outer tube PTO Outer guard retaining ring PTO Anchor chain PTO Guard clip PTO Inner tube PTO Spring tension pin10 x 70mm FAS Inner yoke PTO Flanged yoke PTO Bush PTO Clutch plate x 102 PTO Overrun clutch body PTO Inner plate PTO Intermediate plate PTO Pressure plate PTO M10 x 100mm Bolt FAS Spring PTO M10 Locknut FAS Inner circlip FAS Retaining washer PTO Hub - 6 Spline PTO Ratchet tooth PTO Spring PTO Spring push ring PTO Spring PTO Sliding sleeve collar PTO Outer circlip PTO Inner guard retaining ring PTO Pull back collar set PTO Spline yoke PTO Spline yoke PTO Pull back collar set PTO Clutch assembly PTO T60 Guard complete PTO * Spring length to give correct slip clutch setting Minimum torque setting is 35.2mm Maximum torque setting is 32.5mm 30

33 COMER PTO SHAFT WIDE ANGLE C.V. JOINT FOR TRAILED MACHINES Tube Ref. Description Part No. Q ty. Ref. Description Part No. Q ty. PTO Shaft complete 540rpm PTO8085 PTO Shaft complete 1000rpm PTO Cross journal kit - c.v. joint PTO Outer yoke PTO Spring tension pin 10 x 80mm FAS Outer cap PTO Wiper PTO Outer tube PTO Inner tube PTO Inner cap PTO Inner yoke PTO Spring tension pin 10 x 70 FAS Flanged yoke PTO Bush PTO Clutch plate x 102 PTO Overrun clutch body PTO Inner plate PTO Intermediate plate PTO Pressure plate PTO M10 x 100mm Bolt FAS Spring PTO M10 Locknut FAS Inner circlip FAS Retaining washer PTO Hub - 6 spline PTO Spring push ring PTO Spring PTO Sliding sleeve collar PTO Outer circlip PTO Spring PTO Ratchet tooth PTO Guard Clip PTO Outer guard retaining ring PTO Inner guard retaining ring PTO Wide angle double yoke PTO Collar kit set PTO Clutch Assembly PTO Spline wide angle collar yoke PTO Spline wide angle collar yoke PTO Anchor chain PTO Cone guard set PTO T60 Guard Complete PTO (Does not include item 38) * Spring length to give correct slip clutch setting Minimum torque setting 1200Nm mm Maximum torque setting 1400Nm mm 31

34 LIGHTS Ref Description Part No. Q ty. Associated components Part No. Q ty. Lighting kit complete SC Lighting loom EC (includes items 2,3,4,5,6,7,8 & 9) 1 Tractor to machine lead - Europe EC North America EC Pin socket EC Socket head cap screw M6 x40 FAS Plain washer M6 FAS2342P 3 Locknut M6 FAS Pin socket mounting bracket SC Setscrew M8 x 30 FAS2630P 2 Plain washer M8 FAS2343P 8 Locknut M8 FAS Horizontal marker light EC Pan Head Screw M4 x 16 FAS2430S 4 Locknut M4 FAS2329S 4 5 Rear light mount RH SC Setscrew M12 x 30 FAS2678P 2 6 Rear light unit RH EC Rear lens EC Locknut M6 FAS Plain washer M6 FAS2342P 2 7 Rear light mount LH SC Setscrew M12 x 30 FAS2678P 2 8 Rear light unit LH EC Rear lens EC Locknut M6 FAS Plain washer M6 FAS2342P 2 9 Number plate light EC Locknut M4 FAS2329P 2 Shakeproof washer M4 FAS9207P 2 32

35 WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD

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