ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: with a serial number of C to C

Size: px

Start display at page:

Download "ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: with a serial number of C to C"

Sara Cannon
5 years ago
Views:

1 IPL MODEL SW ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SW3215KA SW3215KAI SW36A15KH SW36A16KAI SW48V15KA SW48V15KH SW48V16KAI SW48V17KAI SW52V17KAI SW52V18HN SW52V18KH with a serial number of B to B with a serial number of C to C with a serial number of B to B with a serial number of C to C with a serial number of B to B with a serial number of B to B with a serial number of C to C with a serial number of C to C with a serial number of C to C with a serial number of B to B with a serial number of B to B September, 2005 PART NUMBER 06122

2 4

3 TABLE OF CONTENTS MODEL SW SUBJECT PAGE Illustrated Parts List SWM32", 36" Cutter Deck SWM48", 52" Cutter Deck Notes... 6 Caster Assembly... 7 Engine Deck Handle Assembly Instrument Panel Peerless Transmission Engine Deck Wire Harness Handle Wire Harness Wire Harness AdapterHonda (18 HP) Wire Harness AdapterKawasaki (15 HP, 16 HP & 17 HP) Replacement Decals I

4 2 32" & 36A" CUTTER DECKS A 20 20A SWSWZ06CD36A A A A 23A A

5 32" & 36A" CUTTER DECKS No. Number Description 32 36A No. Number Description 32 36A Cutter Deck (Includes Decals) x 1A Cutter Deck (Includes Decals) x Cutter Spindle Assy. x x Spacer, Outside x x Tapered Bearing (Two) x x Spindle Housing x x Bolt, 5/1618 x 43/4" Hex Head x x Spindle Shaft x x Bolt, 3/816 x 33/4" Hex Head x x Key, 1/4 x 1/4 x 2" x x Spacer, Cutter Blade Small x x Bolt, 5/1618 x 11/2" Hex Head Grade 8 x x Spring, Chute Return x x Nut 5/1618 Serrated Flange x x Cutter Blade, 161/2" Marbain x Cutter Blade, 18" Marbain x 15A Cutter Blade 161/2 Hi Lift Marbain x 15A 4817 Cutter Blade, 18 Hi Lift Marbain x Flatwasher, 5/8 W x x Hex Hd. Bolt, 5/8 x 91/2" x x Caster Assembly x x Cpscrw,5/1618 x 3/4" Ser.Flg. Hex Head x x Discharge Chute x 20A Discharge Chute x Hex Nut, 5/1618 Elastic Stop x x Hex Hd Bolt, 5/1618 x 1" x x Belt Cover Assy (Includes Decal) x 23A Belt Cover Assy (Includes Decal) x Flat Washer, 3/8" Special x x Wing Nut, 3/816 x x Pulley x x Tapered Hub x x Hex Hd. Bolt, 1/420 x 1" x x Hex Nut, 5/8 x x Belt, Blade Drive x 30A Belt, Blade Drive x Elastic Stop Nut, 5/1618 Grade 8 x x Hex Nut, 3/816 Center Locknut x x Nut, 3/816 Serrated Flange x x Support, Belt Cover x x Cpscrw, 1/213 x 1"Ser.Flg. HH x x Nut, 1/213 Spiralock x x Spacer, JHook x x Flatwasher, 3/8 x 11/2 x 16 GA x x Elastic Stop Nut, 3/816 x x Idler Pivot x x Idler Arm Assy. (Inc. 42) x x Bearing x x Cpscrw, 3/816 x 31/4" Hex Head x x JHook x x Idler Pulley, Belt Clutch x x Seal, Cutter Spindle x x Spindle Bushing x x Spacer, Inside x x Nut, x x Relief Fitting, Cutter Spindle x x Seal, Cutter Spindle x x Spindle Shield x x Wing Nut, 3/816 (Small) RH side x x Grease Fitting x x Nut, Hex Elastic Stop 3/816 x x Lock Washer, 5/16" x x Bolt, Carriage 3/816 x 1" x x Baffle Weldment x Pad, Deck Wear x x Bolt, Carriage 5/1618 x 3/4" x x Flatwasher, 5/16" x x Hex Nut, 5/1618 Center Locknut x x Dust Shield x x 3

6 4 48V, 52V" CUTTER DECKS SW06CD48V52V A A A

7 48V, 52V" CUTTER DECKS No. No. Description 48V 52V Cutter Deck (Includes decals) x Cutter Deck (Includes decals) x Spindle Assembly x x Spacer, Inside x x Pulley x x Tapered Bearing (Two) x x Spindle Housing x x Grease Fitting Str. 5/16" x x Spindle Shaft, Tapered Brng x x Idler Pivot x x Key, 1/4 x 1/4 x 2" x x Spacer, Cutter Blade Small x x Bolt, 5/1618 x 11/2" Hex Head GR8 x x Bolt, 5/1618 x 43/4" Hex Head x x Serrated Flange Nut, 5/1618 x x Cutter Blade 161/2" Marbain x Cutter Blade 18" Marbain x 15A Cutter Blade 161/2 High Lift Marbain x 15A 4817 Cutter Blade 18 High Lift Marbain x Flatwasher,5/8" (.688 x 1.75 x.134) x x Hex Head Bolt, 5/8 x 91/2" x x Caster Assembly x x Spindle Shield x x Capscrew, 5/1618 x 3/4" x x Discharge Chute 48V x Discharge Chute 52V x Nut, 5/1618 Elastic Elastic Stop x x Bolt, 5/1618 x 11/2" Hex Head x x Belt Cover (Includes decals) x Belt Cover (Includes decals) x Flat Washer, 3/8" Special x x Wing Nut, 3/816 (Large) x x UNut, 3/816 x x Tapered Hub x x Bolt, 1/420 x 1" Hex Head Grade 8 x x Nut, 5/8 He Pulley, Double x x Belt, RH Blade Drive x Belt, RH Blade Drive x Belt, Blade Drive x Belt, Blade Drive x Nut, 3/816, Nut Centerlock x x Nut, 3/816, Serrated Flange x x No. No. Description 48V 52V Nut, 3/816 Elastic Stop x x Support, Belt Cover x x Bolt, 5/1618 x 1" Hex Head x x Cpscrw, 1/213 x 1" Ser.Flg. HH x x Nut, 1/213 Spiralock x x Hex Nut, 5/1618 Center Locknut x x JHook, 48V x JHook, 52V x Idler Pulley, V Groove x x Flatwasher, 5/16" x x Idler Arm Assy. (Includes 62) x x Pad, Deck Wear x x JRod, Idler Pulley x x Spacer, JRod x x Washer, 3/8 x 11/2 x 16 ga. x x Bolt, 3/816 x 21/2" Hex Head x x Seal, Cutter Spindle x x Idler Arm Assy (Includes 62) x x Spacer, JRod x x Reiief Fitting, Cutter Spindle x x Spacer, Outside, Cutter Spindle x x Spindle Bushing x x Nut, Cutter Spindle x x Knob, w/stud x x Bolt, 3/816 x 33/4" Hex Head x x Idler Pivot x x Idler Pulley, Belt Clutch x x Bearing x x Bolt, Carriage 5/1618 x 3/4" x x Guide Roller x x Roller Shaft x x Seal, Cutter Spindle x x Spring, Chute Return x x Baffle Weldment 48V x Baffle Weldment 52V x Bolt, 3/816 x 31/4" Hex Head x x Bolt, Carriage 3/816 x 1" x x Heatshield x x Nut, Hex Lock 5/1618 x x Lock Washer 5/16 x x Dust Shield x x Bolt, 3/816 x 23/4" Hex Head x x 5

8 NOTES 6

9 CASTER ASSEMBLY SWSWZ2006CSTR 32 48V No. No. Description 36A 52V Quick Pin x x Spacer, Caster Yoke, 1/2" Long x x Bronze Bearing x x Grease Fitting x x Support Assembly (Includes Items (3 & 4) x x Caster Yoke x x Elastic Stop Nut, 1/213 x x Sleeve, Caster Wheel Bearing x x Hex Hd. Bolt, 1/313 x 51/2" x x Flat Free Tire Assy. (Includes Items 13) x x Grease Fitting, 45 Degree 1/428 x x Retainer, Bearing, Caster Wheel x x Roller Bearing, Caster Wheel x x 7

10 8 ENGINE DECK SW2006ED , 40A A 38B 38C 38D A 32B A A A (3) 13 (1 loc.) KAI 16 KAI 17 KAI ONLY HN ONLY

11 ENGINE DECK No. No. Description 15KH 15KAI 18HN 18KH 16KAI 17KAI Engine,15HP Kohler x (CV 15T, Spec PS41621) Engine, 18HP Kohler x (CV493T, Spec PS27526) Engine, 15HP Kawasaki x (Spec FH430VASXXR) Engine, 16HP Kawasaki x (Spec FH480VASXXR) Engine, 17HP Kawasaki x (Spec FH541VASXXR) Engine, 18HP Honda x (Spec GXV610QAF) Cable Clamp Transmission, 5speed (Peerless , 9 tooth spline) Neutral Safety Switch Fibre Washer, thin 5A Fibre Washer, thick Coupler, Jackshaft Grease Fitting, straight 1/ Jackshaft (fits SW32,36,48 & 52) Key, HiPro # Bolt, 5/1618 X 3/4" Hex Head 43085** Wheel Axle (SW36,48 & 52) 43104** Wheel Axle (SW 32) x 12 Muffler (Purchase from Kawasaki) x Bolt, 5/1618 X 3/4" Hex Head Flat Washer 1/4" (.312 X.75 X.065) Lock Wshr. 5/16" Nut, 3/816 Serrated Flange Engine Deck (fits SW32) x Engine Deck (fits SW36,48 & 52) Nut, 1/420 Elastic Stop x x Nut, 5/1618 Serrated Flange Bolt, 3/816 x 33/4" Hex Head Electric Clutch (Ogura) Washer, 3/8" (.391 x.938 x.105) Pulley, Transmission Input Key, Woodruff # Retaining Ring, 5/8" Ext, Basic Belt, Transmission Drive Idler Pulley, Transmission Pulley, Traction Drive Key, 1/4 x 1/4 x 3/4" Flat Washer, 7/16" Special No. No. Description 15KH 15KAI 18HN 18KH 16KAI 17KAI Lock Washer, 7/16" 32A Bolt, 7/1620 x21/2" Hex Head x x 32B Cpsrw, M101.5 x55 Metric Hex Hd x Bolt, 5/1618 x 13/4" Hex Head Bolt, M81. x 1.0 x Nut, 3/816 Elastic Stop Flat Washer, 5/16" Bolt, M81. x M Metric Hex Hd x Wheel Assembly (incl. 38A38B) (fits SW36,48,52) Wheel Assembly x (incl. 38C38D) (SW32) 38A Tire, 13 x 6.506, 2ply (fits SW36,48,52) 38B Rim & Bearing Assembly (incl. 39) (fits SW36,48 & 52) 38C Tire, 13 x ply (SW32 only) x 38D Rim Assembly (incl. 39) (SW32 only) x Wheel Bearing (OD ) Washer, 11/16 x 13/4 x 12 ga 40A Washer, 11/16 x 11/2 x 18 ga Retaining Ring, 1" Ext. "E" Pulley, Wheel Drive Spacer, Wheel Pulley Brake Drum Bolt, 5/1618 x 11/2" Serrated flange Bolt, 3/816 x 2" Carriage Nut, 5/1618 Elastic Stop 48 *** Rectifier (Purchase from Honda) x Mounting Bracket, Rectifier x Manifold, Exhaust x Rubber Pad, Clutch Stop Bolt, 1/420 x 3/4" Carriage x Clamp, Muffler x Backing Plate Bolt, 1/420 x 1" Carriage x Wire Harness Adapter (15KAI, 16KAI, 17KAI) x Lock Washer Internal Tooth x x Anti Rotation Bracket x x Bolt, 5/1618 x 1" Carriage x x Muffler x Plate, Backing ** = Requires welding onto chassis. *** = Honda part number

12 10 SW 2005 HA A A 58B A HANDLE ASSEMBLY

13 HANDLE ASSEMBLY No. No. Description 15KH 15KAI 18HN 18KH 16KAI 17KAI Handle Assembly Belt Guard Capscrw, 3/816 x 1" Serr. Flg Washer, 3/8" (.391 x.938 x.105) Nut, 3/816 Elastic Stop Spring, Idler Bolt, 5/1618 x 11/4" Hex Head Nut, 5/1618 Elastic Stop Capscrew, 1/420 x 3/4" Hex Head Control Rod, Steering Hair Pin, Small Bolt, 3/816 x 41/2" Hex Head Swivel Joint Hair Pin, Large.094 Diameter Idler Bracket, RH 15A Idler Bracket, LH Idler Sleeve Bolt, 3/816 x 3/4" Hex Head Support Belt Guard Nut, 3/816 Serrated Flange Nut, 5/1618 Serrated Flange Cpscrw, 3/1618 x 11/4" Serr. Flg Spacer Bushing Steering Lever Capscrew, 5/1618 x 1" Serr. Flg Bushing Washer, 5/16 (.375 x.875 x.083) Spring, Operator Presence Operator Presence Lever, LH Operator Presence Lever, RH Brake Rod Brake Lever Brake Link Brake Link Plate Nut, 3/8 Pushon Grease Fitting, Straight 1/ Retaining Ring, 5/8 Ext. "E" Brake Band Bolt, 3/816 x 2" Hex Head /4" Internal Tooth Lockwasher Curved Spring Washer Socket Head Capscrew #832 x 1/2" Neutral Latch, RH 43A Neutral Latch, LH A Belt, Wheel Drive Idler Pulley, Wheel Drive Pulley, Jackshaft (Inc. 47) Setscrew, Hex Socket Knurl Cup Pt. 5/1618 (nylock) Spacer, Jackshaft Pulley Flange, Jackshaft Bearing Bearing, Jackshaft Retaining Ring, 5/8 Ext. Basic Lock Washer 5/16" Capscrew, 5/1618 x 3/4" Serr. Flg. No. No. Description Bolt, 5/1618 x 2" Hex Head Nut, 1/420 Serrated Flange Flatwasher, 5/16 (.375 x.875 x.083) Bracket, Choke Mt Fuel Hose,1/4"ID, 10" (KH Only) 58A Fuel Hose,1/4"ID, 23" (KA Only) 58B Fuel Hose,1/4"ID, 26" (Honda Only) Clamp, Fuel Hose Choke Control Plug, Handlebar Valve, Fuel Shut Off Fuel Tank Assy.(Incl. Bush. & Val.) Fuel Tank Cap Shift Lever Shift Lever Extention (incl. 72) Capscrew, 5/1618 x 1" Hex Head Washer, 3/8 (.391x.938 x.105) Nut, 3/824 UNF Cable Tie Bolt, 5/1618 x 21/2" Grip, Shift Handle 15KH 15KAI 18HN 18KH 16KAI 17KAI x x x x x x x

14 INSTRUMENT PANEL A 2B SW99IP No. No. Description 15KH 15KAI 18HN 18KH 16KAI 17KAI Switch, Neutral Interlock 2A Throttle Control x 2B Throttle Control x x Engagement Switch, Electric Clutch Key Switch (Includes hardware) Hour Meter (dealer installed) 6 * Screw, #1032 x.50 Phillips Washer Head Nut, #1032 Serrated Flange Hex Head Handle Wire Harness, Manual Start NS Clamp, Wire Harness * Common hardware which should be purchased locally. All bolts grade 5 plated, all other fasteners zinc plated. 12

15 PEERLESS FOR REFERENCE ONLY ORDER PARTS FROM PEERLESS / TECUMSEH No. No. Description A Case, Transmisson A Needle Bearing Grease Spec 2A Needle Bearing A Case, Transmission A Shift Key Shift Collar Shift Rod & Fork Bevel Gear (42 teeth) Bevel Pinion (14 teethsteel) Steel Ball, 5/16" dia Set Screw, 3/816 x 3/8" Spring Thrust Bearing Screw, 1/420 x 11/4" (6) Retaining Ring Retaining Ring Washer (6) Washer (5) "O" Ring A Flanged Bushing A Spur Gear (37 teeth) REF. PART NO. NO. DESCRIPTION Spur Rear (35 teeth) A Spur Gear (32 teethsteel) A Spur Gear (30 teeth) A Spur Gear ( teeth) Spur Gear (12 teethsteel) Spur Gear (15 teeth) Spur Gear (18 teethsteel) A Spur Gear (20 teeth) A Spur Gear ( teeth) Washer Input Shaft (3/16" long) Shifter & Brake Shaft Square Cut Ring Threaded Plug (Shipping only, not used) Roller Chain (No. 41 chain, 24 links) Sprocket (9 teeth) Sprocket (18 teeth) B Grease (32 oz. bottle Bentonite grease) Gasket Eliminator (Loctite #515) 178 * Coupling (See page 24 for part number) 179 * Connector Shaft (See page 24 for part number) 13

16 NEUTRAL INTERLOCK BLACK W/RED STRIPE WHITE BLACK W/RED STRIPE BLADE CLUTCH GROUND ENGINE DECK WIRE HARNESS PART NO KOHLER (15 HP & 18 HP) KAWASAKI (15 HP, 16 HP & 17 HP) HONDA (18HP) BLACK E A BLACK F B G C H D INSTRUMENT PANEL HARNESS BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER ENGINE SW06WH HANDLE WIRE HARNESS MANUAL START PART NO KEY SWITCH MOWER ENGAGE SWITCH BLACK BLK W/RED STRIPE TO OPERATOR PRESENCE SWITCH YELLOW BLACK WHITE BLK W/RED STRIPE BLACK BLUE WHITE YELLOW A E B F C G D H TO ENGINE DECK WIRE HARNESS POS HOURMETER NEG HOURMETER SW2003WH

17 TO ENGINE STATOR GROUND WIRE HARNESS ADAPTER HONDA (18 HP) PART NO RED RED BLACK BLACK TO RECTIFIER YELLOW YELLOW YELLOW WHITE CAPACITOR TO MAGNETO TO MAIN WIRE HARNESS SW04WH WIRE HARNESS ADAPTER PART NO KAWASAKI (15 HP, 16 HP & 17 HP) SW2006WH

BEFORE OPERATING Read operator's manual Make sure guards, shields & safety devices are in place & working Clear area of children, bystanders & debris

POSITION NUMBER OF CASTER SPACERS (BELOW SUPPORT) 48" 483199 52" 483200 TOP MIDDLE MIDDLE BOTTOM BOTTOM BOTTOM 0 0 1 2 3 4 NUMBER OF SPACERS ABOVE CUTTER

18 BEFORE OPERATING Read operator's manual Make sure guards, shields & safety devices are in place & working Clear area of children, bystanders & debris Trained operators only CHOKE FAST SLOW R " " CUTTING HEIGHT ADJUSTMENT DECK MOUNTING HOLE POSITION NUMBER OF CASTER SPACERS (BELOW SUPPORT) 48" " TOP MIDDLE MIDDLE BOTTOM BOTTOM BOTTOM NUMBER OF SPACERS ABOVE CUTTER BLADES /8 4 41/8 23/8 /8 23/4 33/4 37/ /8 23/8 21/2 31/2 35/8 17/8 21/8 21/4 27/8 31/4 33/8 15/8 17/8 2 /8 3 31/8 R N

19 PARKING BRAKE OFF FAST ON SLOW HeavyDuty Commercial WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: 4,487,006 4,885,903 4,920,733 4,967,543 4,991,382 4,998,948 5,042,239 5,8,617 5,133,176 5,826,416 5,832,708 5,865,018 6,192,666 6,766,633 6,892,519 PATENTS PENDING WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCH MASTER, MULCH PLATE, OR ENTIRE GRASS CATCHER INSTALLED WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL

IPL56 MODEL SW ILLUSTRATED PARTS LIST. with a serial number of C to C THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

IPL56 MODEL SW ILLUSTRATED PARTS LIST. with a serial number of C to C THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: 4 102 67 71 IPL6 6 69 72 16 64 7 6 70 8 9 7 MODEL SW ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SW21KAI SW6A1KH SW6A16KAI SW48V1KH SW48V16KAI SW2V17KAI SW2V18KH