Air-Preparation, Cylinders, Valves Air Motors and Accessories

Transcription

1 Air-Preparation, ylinders, Valves Air Motors and Accessories

2 PRODUT SLTION / RRN GUID Air ilters Oil Removal ilters Regulators Pages 5-7 Pages 8-9 Pages Lubricators ilter / Regulators (Piggy-Back) ombination Assemblies Air Preparation Products Pages Differential Pressure Indicator Pages Pressure Gauges Pages Relief Valves Page 21 Page 18 Pages Drip Leg Drain Shut-Off Valves Page 20 Page Series B10 Series ylinders Pages B11/BJ11 Series Pages ylinder Accessories Pages Pages K Series Directional ontrol Valves Pages luid Power atalog 1

3 PRODUT SLTION / RRN GUID Actuators (Rotary) Air Motors Pages Quick xhaust Valves low ontrol Valves Needle Valves Page 87 Page 88 Page 88 heck Valves Shut-Off Valves Shuttle Valves Page 88 Page 89 Page 90 Slide Valves Breather Vents Mufflers Accessories Page 90 Speed ontrol Mufflers Page 91 oalescing Muffler Page 91 xhaust Mufflers Page 91 Page 91 Page 92 Inline ilters Recoiling Nylon Hose Push-On ittings Page 92 Page 93 Page 94 Blow Guns Quick Disconnect ittings Page 95 Page 96 2 luid Power atalog

4 AIR PRPARATION PRODUTS Table of ontents Page Air ilters Oil Removal ilters Regulators Lubricators ilter / Regulators (Piggyback) Pressure Gauges Relief Valves Drip Leg Drain Shut-Off Valves Differential Pressure Indicator ombination Assemblies luid Power atalog

5 AIR ILTRS Boston Gear's Air ilters are designed for general applications in compressed air systems where effective filtration and removal of solid water particles and impurities are required. Order filters with an automatic drain when the filter will be installed in an inaccessible area and when large quantities of water are present. Water vapor will pass through these filters and could condense into liquid form downstream as the air temperature drops. An air dryer would be required if water condensation could have a detrimental effect on the application. ATURS Removes liquid and solid contaminants to protect air tools and other equipment. Screw-on bowl reduces maintenance time. leanable depth type element has extra large surface area for long service life. The elements can be cleaned in soap and water. hoice of automatic or manual drains. an be disassembled for cleaning without the use of tools or removal from air line (air pressure off). Available in four basic sizes. Miniature Models MTG. HOL (2 PLAS) DIA. 0.5 DP 1.45 DIA DIA AUTOMATI DRAIN 3.25 MANUAL DRAIN Specifications Port Sizes 1/8" and 1/4" NPT Maximum Operating onditions Plastic Bowl 150 PSIG, 125 Metal Bowl 250 PSIG, 175 ilter lement Standard 5 Micron Optional 100 Micron Bowl Standard 1/2 Oz. Plastic Optional 1/2 Oz. Metal Drain Manual or Automatic with 1/4" diameter tube connection Materials Body Zinc Bowl Plastic Polycarbonate Metal Zinc ilter lement Porous Polypropylene lastomers Neoprene and Nitrile MOUNTING BRAKT (.22 x.51 SLOTS).27 DIA ORDR BY ATALOG NUMBR OR ITM OD Port Approx. Automatic Drain Manual Drain Size low* atalog Item atalog Item (NPT) (SM) Number ode Number ode 1/8 19 N N /4 24 N N N41108-BT *low obtained at 100 PSIG inlet pressure and 5 PSID pressure drop using standard element. ASSORIS / RPAIR PARTS, PAG 7 luid Power atalog 5

6 AIR ILTRS ompact Models Auto Drain Manual Drain 6.15 Specifications Port Sizes 1/4", 3/8" and 1/2" PT Maximum Operating onditions 250 PSIG, 175 ilter lement Standard 40 Micron Optional 5, 25 Micron Bowl 1.9 Oz. Metal with Liquid Level Indicator Lens Drain Manual 7/16-24 UNS male thread Automatic 1/8 PT connection Materials Body Aluminum Bowl Aluminum ilter lement Sintered Polypropylene lastomers Neoprene and Nitrile Liquid Level Indicator Lens Transparent Nylon MOUNTING BRAKT ( slots).24 Automatic Drain 1/4 Turn Manual Drain ORDR BY ATALOG NUMBR OR ITM OD Port Approx. Automatic Drain Manual Drain Size low* atalog Item atalog Item (PT) (SM) Number ode Number ode 1/4 62 N71221-MG N71220-MG /8 75 N71231-MG N71230-MG /2 80 N71241-MG N71240-MG *low obtained at 100 PSIG inlet pressure and 5 PSID pressure drop using standard element ASSORIS / RPAIR PARTS, PAG 7 N71208-B Standard Models Specifications Port Sizes 3/8", 1/2" and 3/4" PT Maximum Operating onditions 250 PSIG, 175 ilter lement Standard 40 Micron Optional 5 and 75 Micron Bowl 7 Oz. Metal with Liquid Level Indicator Lens Drain Manual 7/16-24 UNS male thread Automatic 1/8" PT connection Materials Body Aluminum Bowl Aluminum ilter lement Sintered Polypropylene lastomers Neoprene and Nitrile Liquid Level Indicator Lens Transparent Nylon MOUNTING BRAKT (.20 x 1.00 SLOTS) AUTOMATI DRAIN /4 TURN MANUAL DRAIN 2.40 ORDR BY ATALOG NUMBR OR ITM OD Port Approx. Automatic Drain Manual Drain Size low* atalog Item atalog Item (PT) (SM) Number ode Number ode 3/8 120 N61331-MG N61330-MG /2 150 N61341-MG N61340-MG /4 150 N61351-MG N61350-MG *low obtained at 100 PSIG inlet pressure and 5 PSID pressure drop using standard element N62308-B 2.72 ASSORIS / RPAIR PARTS, PAG 7 6 luid Power atalog

7 AIR ILTRS Jumbo Models 1.25 MANUAL DRAIN AUTOMATI DRAIN Specifications Port Sizes 3/4", 1", 1-1/4" and 1-1/2" PT Maximum Operating onditions 250 PSIG, 175 ilter lement Standard 40 Micron Optional 5 and 25 Micron Bowl 1 Qt. metal with sight glass Drain Manual or Automatic with 1/8" NPT connection Materials Body Aluminum Bowl Aluminum with Pyrex Sight Glass ilter lement 5, 25 and 50 Micron Sintered Bronze 75 Micron Monel Screen lastomers Neoprene and Nitrile MOUNTING BRAKT ORDR BY ATALOG NUMBR OR ITM OD Port Approx. Automatic Drain Manual Drain Size low* atalog Item atalog Item (PT) (SM) Number ode Number ode 3/4 345 N41451-MG N41450-MG N41461-MG N41460-MG /4 445 N41471-MG N41470-MG /2 445 N41481-MG N41480-MG DIA. *low obtained at 100 PSIG inlet pressure and 5 PSID pressure drop using standard element. ASSORIS / RPAIR PARTS, BLOW N41408-BA N41408-BB Air ilter Accessories / Repair Parts ORDR BY ATALOG NUMBR OR ITM OD Miniature ompact Standard Jumbo Description atalog Item atalog Item atalog Item atalog Item Number ode Number ode Number ode Number ode Service Kit (Seals) N N N Plastic Bowl Manual Drain N41109-PBT N61209-PB Automatic Drain N41109-PBAT N61209-PBA Metal Bowl Manual Drain N41109-MB N71209-MG N61309-MG N41409-MG Automatic Drain N41109-MAT N71209-MGA N61309-MGA N41409-MGA ilter lement 5 Micron N N N N Micron N N Micron N N Micron N Micron N N Micron N Automatic Drain Kit N N N Manual Drain Kit N N N Mounting Bracket All N41108-BT N71208-B N62308-B /4 & 1" Ports N41408-BA /4 & 1-1/2 Ports N41408-BB onnector N N onnector with N61308-B N61308-B Mounting eet Mounting eet N N See Page 22 for Dimensions luid Power atalog 7

8 OIL RMOVAL ILTRS Specifications Port sizes 1/4", 3/8", 1/2", 3/4", 1", 1-1/2", and 2" PT Maximum Operating onditions 250 PSIG, 150 Bowl Metal Drain Automatic with 1/8" PT connection. Boston Gear's oil removal (coalescing) filters are used in compressed air systems to provide an extremely clean air supply virtually free of oil aerosols. Unwanted oil is often introduced into compressed air systems by the lubricating oil in the air compressor. Typical applications include paint spraying, pneumatic control instrumentation, printing and paper separation and protection of air bearings and fluidic instrumentation. Oil removal filters are supplied with an automatic drain and a service life indicator as standard features. The service life indicator provides visual indication of the condition of the filter element, eliminating the guesswork of when to replace the element. The indicator shows green when new and as the pressure differential across the element increases it will turn to red. To ensure that the filter element provides a long service life, it is recommended that a standard air filter with a 5 micron element is placed prior to the oil removal filter. ATURS High efficiency coalescing element removes particles down to 0.01 micron. Maximum revisioning oil content of air leaving the filter is 0.01 ppm at 70 with an inlet concentration of 8 ppm. Service life indicator shows red as the pressure differential across the element increases. Red will be the predominant color when the differential pressure exceeds 10 PSID indicating the element should be replaced. Automatic drain to provide automatic purging of contaminants in bowl. an be diassembled for cleaning without tools or removal from air line (air pressure off). Screw on bowl reduces maintenance time. Sight Glass (liquid level indicator) for visual indication of amount of liquid in bowl at all times. Materials N61631A-MG Unit N71621-MG N61641-MG N41651-MG N41681-MG N71631-MG N61641-JMG N41661-MG N41691-MG N61651-JMG Body Aluminum Aluminum Aluminum Aluminum Bowl 1.9 Oz. Aluminum 7 Oz. Aluminum 1 Qt. Aluminum 1/2 Pt. Zinc Sight Glass Transparent Transparent (Liquid Level Indicator) Nylon Nylon Pyrex Pyrex lements Synthetic iber and Polyurethane oam lastomers Nitrile and Neoprene Service Life Acetal and Acetal and Aluminum and Aluminum and Indicator Nylon Nylon Polycarbonate Polycarbonate ORDR BY ATALOG NUMBR OR ITM OD Port Size Oil Removal ilter Recommended** Pre-ilter (PT) low* (SM) ig. atalog Number Item ode atalog Number 1/4 21 A N71621-MG N MG 3/8 21 A N71631-MG N MG 20 B N61631A-MG N MG 1/2 35 B N61641-MG N MG 60 N61641-JMG N MG 3/4 60 N61651-JMG N MG 90 D N41651-MG N MG D N41661-MG N MG 1 1/2 250 N41681-MG N MG N41691-MG N MG *Approximate flow at 100 PSIG inlet pressure and 5 PSID pressure drop. **Refer to air filter section for specifications. 8 luid Power atalog ASSORIS / RPAIR PARTS, PAG 9

9 OIL RMOVAL ILTRS Mechanical Service Indicator Auto Drain IGUR A IGUR B IGUR IGUR D IGUR Accessories/Repair Parts ORDR BY ATALOG NUMBR OR ITM OD N61631A-MG N71621-MG N61641-MG N41651-MG N41681-MG N71631-MG N61641-JMG N41661-MG N41691-MG Description N61651-JMG atalog Item atalog Item atalog Item atalog Item Number ode Number ode Number ode Number ode Seal Kit N N Metal Bowl N71209-MG N61309-MG N41409-MG N41309-MG (Manual Drain) Metal Bowl N71209-MGA N61309-MGA (Automatic Drain) iller-lement* N N (1) N N N (2) Automatic Drain N N N N Service Life Indicator N N N N Mounting N71208-B N61308-B N41408-BA (3) Bracket N41408-BB (4) Notes: *includes O-ring (1) N61631A-MG & N61641-MG (2) N61641-JMG and N61651-JMG (3) N41651-MG (4) N41661-MG Mounting Brackets ( slots) (.20 x 1.00 SLOTS) DIA N71208-B N61308-B N41408-BA N41408-BB luid Power atalog 9

10 RGULATORS Boston Gear's pressure regulators are used in compressed air systems to reduce system pressure to a level which can be used to efficiently operate air tools and other air operated equipment. These regulators maintain the reduced pressure at a constant level despite the changes in the inlet pressure and changes in downstream flow requirements. All regulators are relieving which allow the outlet pressure to be reduced even though the system is dead-ended. Nonrelieving models are available. ATURS Accurate and quick response to flow. Two full flow gauge ports. Balanced valve minimizes the effect of variations in inlet pressure on the outlet pressure. Low torque, non-rising pressure adjustment knob provides easy hand adjustment at any pressure. The knob has an integral locking device which can be made tamper resistant with the addition of an optional Tamper Resistant Kit. Panel or bracket mounting available. an be easily disassembled for service without removal from air line (air pressure off). Miniature Models PANL MOUNTING IN PANL MOUNTING HOL: 1.19 DIA. MAXIMUM PANL THIKNSS: 0.25 ORDR BY ATALOG NUMBR OR ITM OD Self Relieving Self Relieving Port Regulator with Gauge Regulator without Gauge Size atalog Item atalog Item (NPT) Number ode Number ode 1/8 N42110-G N /4 N42120-G N Non Relieving Non Relieving Port Regulator with Gauge Regulator without Gauge Size atalog Item atalog Item (NPT) Number ode Number ode 1/8 N42110-WG N42110-W 1/4 N42120-WG N42120-W Specifications Main Ports 1/8" and 1/4" NPT Types Diaphragm, Self Relieving Diaphragm, Non-Relieving (-W) Operating onditions Maximum Inlet Pressure 300 PSIG Temperature Range 0 to 150 Gauge Ports Two 1/8" NPT, full flow Outlet Pressure Adjustment Range* Standard 5 to 100 PSIG Optional 1 to 10 PSIG (LL) Optional 5 to 50 PSIG (L) 1.50 Materials Body Zinc Bonnet Acetal Valve Brass/Nitrile or Geolast Valve Seat Acetal lastomers Nitrile *Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero PSIG outlet pressure and, generally, to pressures in excess of those specified. The use of these regulators to control pressures outside of the specified ranges is not recommended. MOUNTING BRAKT N42108-B DIA. ASSORIS / RPAIR PARTS, PAG luid Power atalog

11 ompact Models RGULATORS Specifications Main Ports 1/4", 3/8" and 1/2" PT Types Diaphragm, Self Relieving Operating onditions Maximum Inlet Pressure 300 PSIG Temperature Range 0 to 175 Gauge Ports Two 1/4 PT, full flow Outlet Pressure Adjustment Range* Standard 5 to 150 PSIG Optional 5 to 60 PSIG (L) Optional 10 to 250 PSIG (H) Materials Body Aluminum Bonnet Aluminum Valve Brass lastomers Nitrile Bottom Plug Acetal *Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero PSIG outlet pressure and, generally, to pressures in excess of those specified. The use of these regulators to control pressures outside of the specified ranges is not recommended. MOUNTING BRAKT ORDR BY ATALOG NUMBR OR ITM OD Regulator with Gauge Regulator without Gauge Port Size atalog Item atalog Item (PT) Number ode Number ode 1/4 N72220-G N /8 N72230-G N /2 N72240-G N Note: To mount an RL Assembly you may order two (2) pcs N (39833) in place of this bracket ASSORIS / RPAIR PARTS, PAG 12 N62208-BN Standard Models Specifications Main Ports 3/8", 1/2" and 3/4" PT Types Diaphragm, Self Relieving Operating onditions Maximum Inlet Pressure 300 PSIG Temperature Range 0 to 175 Gauge Ports Two 1/4 PT, full flow Outlet Pressure Adjustment Range* Standard 5 to 150 PSIG Optional 5 to 60 PSIG (L) MOUNTING BRAKT Materials Body Aluminum Bonnet Aluminum Valve Brass lastomers Nitrile Bottom Plug Acetal *Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero PSIG outlet pressure and, generally, to pressures in excess of those specified. The use of these regulators to control pressures outside of the specified ranges is not recommended. (.20 x 1.00 SLOTS) ORDR BY ATALOG NUMBR OR ITM OD Regulator Regulator Port with Gauge without Gauge Size atalog Item atalog Item (PT) Number ode Number ode 3/8 N62330-G N /2 N62340-G N /4 N62350-G N Note: To mount an RL Assembly you may order two (2) pcs N (39833) in place of this bracket ASSORIS / RPAIR PARTS, PAG 12 N62308-B luid Power atalog 11

12 RGULATORS Jumbo Models Specifications Main Ports 3/4", 1" 1-1/4" and 1-1/2" PT Types Diaphragm, Self Relieving Operating onditions Maximum Inlet Pressure 300 PSIG Temperature Range 0 to 175 Gauge Ports Two 1/4 PT, full flow Outlet Pressure Adjustment Range* Standard 5 to 125 PSIG Optional 5 to 50 PSIG (L) Optional 12 to 250 PSIG (H) Materials Body Aluminum Bonnet Aluminum Valve Aluminum and Nylon lastomers Nitrile Bottom Plug Aluminum *Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero PSIG outlet pressure and, generally, to pressures in excess of those specified. The use of these regulators to control pressures outside of the specified ranges is not recommended. MOUNTING BRAKT 2.16 ORDR BY ATALOG NUMBR OR ITM OD Regulator with Gauge Regulator without Gauge Port Size atalog Item atalog Item (PT) Number ode Number ode 3/4 N42450-G N N42460-G N /4 N42470-G N /2 N42480-G N ASSORIS / RPAIR PARTS, BLOW N42408-BN Regulator Accessories / Repair Parts ORDR BY ATALOG NUMBR OR ITM OD Miniature ompact Standard Jumbo Description atalog Item atalog Item atalog Item atalog Item Number ode Number ode Number ode Number ode Repair Kit Self Relieving N N N N Non Relieving N42109-W N72209-NR N62309-W N42409-W Adjustment Spring 1 to 10 (LL) N42108-LL to 50 (L) N42108-L N42308-L to 60 (L) N72208-L N62308-L to 100 (Std) N to 125 (Std) N to 150 (Std) N N to 250 (H) N72208-H N42308-H Panel Nut N42108-N N62209-NZ N62309-N Mounting Bracket N42108-B N62308-B Mounting Bracket N42108-BN N62208-BN N42408-BN With Panel Nut Tamper Resistant Kit N42108-TRN* N72208-TR N62308-TR N42108-TR onnector N N onnector with Mounting eet N61308-B N61308-B Mounting eet N N *Adjustment knob with locking screw See Page 22 or Dimensions 12 luid Power atalog

13 LUBRIATORS Boston Gear Lubricators are used in compressed air systems to provide the proper amount of lubrication required for downstream components. Two styles of lubricators are available, the Standard and Micro-Lube. ach has its own characteristics as described below. ATURS low sensor design provides a nearly constant oil/air ratio over a wide range of air flows. All around (360 ) visibility of the sight-feed dome simplifies installation and adjustment. Simple knob type, oil-feed control with integral sightfeed dome permits fine adjustment of oil-feed rate to provide the proper degree of lubrication at the point of need. inal oil-feed adjustment is easily locked with integral push-pull locking ring on the control knob. Optional Tamper Resistant Kit can be installed to resist unauthorized adjustment. Boston Gear offers two styles of lubricators for use in industrial compressed air systems to lubricate air driver devices. Standard Lubricators are used in industrial compressed air systems to lubricate a single air tool, cylinder, valve or air motor. They inject a finely divided "fog" of oil into the air stream. One standard lubricator should be provided for each device requiring lubrication. The standard lubricators can be filled under pressure. Micro-Lube Lubricators inject a finely divided "Micro-og" of oil into the air stream, which allow usage in systems containing complex piping and multiple points of lubrication. Typical applications are air tools, cylinders, valves and air motors. Miniature Models Specifications Port Sizes 1/8" and 1/4" NPT Maximum Operating onditions Plastic Bowl 150 PSIG, 125 Metal Bowl 250 PSIG, 175 Bowl apacity 1 oz. Recommended Lubricants: Use a misting type oil rated 50 to 200 SSU (ISO grade 7 to 46) at 100. The oils must be compatible with materials of construction. Materials Body Zinc Bowl Plastic Polycarbonate Metal Zinc Sight eed Dome Transparent Nylon lastomers Neoprene and Nitrile MOUNTING BRAKT 0.69 ULL DIA. MPTY 0.31 ORDR BY ATALOG NUMBR OR ITM OD Port Recommended Micro-Lube Lubricators Size low Range* atalog Item (NPT) (SM) Number ode 1/8 0.5 to 10 N /4 0.5 to 10 N *At 100 PSIG inlet pressure and 5 PSID N42108-BN 1.00 ASSORIS / RPAIR PARTS, PAG 15 luid Power atalog 13

14 LUBRIATORS ompact Models Specifications Port Sizes 1/4", 3/8", and 1/2" PT Maximum Operating onditions 250 PSIG, 175 Bowl apacity 3.5 Oz. Recommended Lubricants: Use a misting type oil rated 50 to 200 SSU (ISO grade 7 to 46) at 100. The oils must be compatible with materials of construction. Materials Body Aluminum Bowl Aluminum Sight eed Dome Transparent Nylon lastomers Neoprene and Nitrile apsule (Micro-Lube) Red Acetal Liquid Level Indicator Lens Transparent Nylon 1.00 MOUNTING BRAKT 6.15 ( slots) ORDR BY ATALOG NUMBR OR ITM OD Port Recommended Standard Lubricators Micro-Lube Lubricators Size low Range* atalog Item atalog Item (PT) (SM) Number ode Number ode 1/4 1.5 to 60 N73220-MG N73220-MG /8 1.5 to 60 N73230-MG N73230-MG /2 1.5 to 60 N73240-MG N73240-MG *At 100 PSIG inlet pressure and 5 PSID ASSORIS / RPAIR PARTS, PAG N71208-B Standard Models Specifications Port Sizes 3/8", 1/2" and 3/4" PT Maximum Operating onditions 250 PSIG, 175 Bowl apacity 7 Oz. Recommended Lubricants: Use a misting type oil rated 50 to 200 SSU (ISO grade 7 to 46) at 100. The oils must be compatible with materials of construction. Materials Body Aluminum Bowl Aluminum Liquid Level Indicator Transparent Nylon Sight eed Dome Transparent Nylon lastomers Neoprene and Nitrile MOUNTING BRAKT 1.00 (.20 x 1.00 SLOTS) ORDR BY ATALOG NUMBR OR ITM OD Port Recommended Standard Lubricators Micro-Lube Lubricators Size low Range* atalog Item atalog Item (PT) (SM) Number ode Number ode 3/8 2.5 to 40 N63330-MG N63330-MG /2 3.5 to 100 N63340-MG N63340-MG /4 3.5 to 100 N63350-MG N63350-MG *At 100 PSIG inlet pressure and 5 PSID 3.11 N62308-B 2.72 ASSORIS / RPAIR PARTS, PAG luid Power atalog

15 LUBRIATORS Jumbo Models Specifications Port Sizes 3/4, 1", 1-1/4" and 1-1/2" PT Maximum Operating onditions 250 PSIG, 175 Bowl apacity 1 Qt. Recommended Lubricants: Use a misting type oil rated 50 to 200 SSU (ISO grade 7 to 46) at 100. The oils must be compatible with materials of construction. Materials Body Aluminum Bowl Aluminum Sight Glass Pyrex Sight eed Dome Transparent Nylon lastomers Neoprene and Acetal MOUNTING BRAKT ORDR BY ATALOG NUMBR OR ITM OD Port Recommended Standard Lubricators Micro-Lube Lubricators Size low Range* atalog Item atalog Item (PT) (SM) Number ode Number ode 3/4 8 to 160 N43450-MG N43450-MG to 275 N43460-MG N43460-MG /4 8 to 275 N43470-MG N43470-MG /2 8 to 275 N43480-MG N43480-MG *At 100 PSIG inlet pressure and 5 PSID DIA. ASSORIS / RPAIR PARTS, BLOW N41408-BA N41408-BB Lubricator Accessories / Repair Parts ORDR BY ATALOG NUMBR OR ITM OD Miniature ompact Standard Jumbo Description atalog Item atalog Item atalog Item atalog Item Number ode Number ode Number ode Number ode Service Kit (Seals) N N N N Plastic Bowl N43109-PB N63209-PB Metal Bowl N43109-M N73209-MG N63309-MG N43409-MG Signt Dome Assembly Micro-Lubricators N43109-D N73109-D N43109-D N43109-D Standard-Lubricators N73209-D N43209-D N43209-D ill Plug N43109-P N63209-P N63209-P N43309-P Manual Drain Kit N N Mounting Bracket All N42108-BN N71208-B N62308-B /4 & 1" Ports N41408-BA /4 & 1-1/2 Ports N41408-BB Tamper Resistant Kit N42108-TR N73208-TR N42108-TR N42108-TR onnector N N onnector with Mounting eet N61308-B N61308-B Mounting eet N N See Page 22 for Dimensions luid Power atalog 15

16 ILTR/RGULATORS Boston Gear s Piggy-Back ilter / Regulators are designed for general applications in compressed air systems where effective filtration and reliable, accurate pressure regulation are required. The space saving design of combining the filter and regulator into a common body reduces the amount of space needed on the air line in half. OMBINS ALL ATURS O SPARAT ILTR AND RGULATOR IN ON XLLNT LOW RGULATION AND RSPONS TIM. RMOVS LIQUID AND SOLID ONTAMINANTS to protect air tools and other equipment. NON-RISING ADJUSTING KNOB with integral locking device. BALAND VALV DSIGN minimizes the effect of variations in primary and secondary pressure. ASILY DISASSMBLD WITHOUT RMOVAL ROM AIR LIN TO SRVI ATTRATIV, LIGHTWIGHT, MODRN DSIGN STYLING. Miniature Models AUTOMATI DRAIN 6.48 MANUAL DRAIN 5.90 Specifications Main Ports 1/8" and 1/4" NPT Gauge Ports Two 1/8 NPT, full flow Type Diaphragm, Self Relieving Maximum Operating onditions Plastic Bowl 150 PSIG, 125 Metal Bowl 250 PSIG, 175 ilter lement Standard 5 Micron Optional 100 Micron Bowl Standard 1/2 Oz. Plastic Optional 1/2 Oz. Metal Drain Manual or Automatic with 1/4 diameter tube connection Outlet Pressure Adjustment Range* Standard 5 to 100 PSIG Optional 1 to 10 PSIG (LL) Optional 5 to 50 PSIG (L) Materials Body Zinc Bowl Plastic Polycarbonate Metal Zinc ilter lements Porous Polypropylene Bonnet Acetal Valve Brass/Nitrile or Geolast Valve Seat Nitrile lastomers Neoprene and Nitrile *Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero PSIG outlet pressure and, generally, to pressures in excess of those specified. The use of these regulators to control pressures outside of the specified ranges is not recommended. MOUNTING BRAKT DIA. ORDR BY ATALOG NUMBR OR ITM OD Port With Gauge Without Gauge Size atalog Item atalog Item (NPT) Number ode Number ode AUTOMATI DRAIN 1/8 N44111 G N /4 N44121 G N MANUAL DRAIN 1/8 N44110-G N /4 N44120 G N N42108-BN 1.00 ASSORIS / RPAIR PARTS, PAG luid Power atalog

17 ILTR/RGULATORS ompact Models Auto Drain 6.15 Manual Drain Specifications Main Ports 1/4", 3/8", and 1/2" PT Gauge Ports Two 1/4 PT, full flow Type Diaphragm, Self Relieving Maximum Operating onditions 250 PSIG, 175 ilter lement Standard 40 Micron; Optional 5 and 25 Micron Bowl 1.9 Oz. Metal with Liquid Level Indicator Drain Manual 7/16-24 UNS Male Thread Automatic 3/8 PT onnection Outlet Pressure Adjustment Range* Standard 5 to 150 PSIG Optional 5 to 60 PSIG (L) Optional 10 to 250 PSIG (H) Materials Body Aluminum Bowl Aluminum ilter lements Sintered Polypropylene Bonnet Aluminum Valve Brass Bottom Plug Acetal lastomers Nitrile and Neoprene Liquid Level Indicator Transparent Nylon *Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero PSIG outlet pressure and, generally, to pressures in excess of those specified. The use of these regulators to control pressures outside of the specified ranges is not recommended. ORDR BY ATALOG NUMBR OR ITM OD Port With Gauge Without Gauge Size atalog Item atalog Item (PT) Number ode Number ode AUTOMATI DRAIN 1/4 N74221 MGG N74221-MG /8 N74231 MGG N74231-MG /2 N74241 MGG N74241-MG MANUAL DRAIN 1/4 N74220 MGG N74220-MG /8 N74230 MGG N74230-MG /2 N74240 MGG N74240-MG ASSORIS / RPAIR PARTS, PAG 18 MOUNTING BRAKT N62208-BN Standard Models AUTOMATI DRAIN /4 TURN MANUAL DRAIN ORDR BY ATALOG NUMBR OR ITM OD Port With Gauge Without Gauge Size atalog Item atalog Item (PT) Number ode Number ode AUTOMATI DRAIN 3/8 N64331 MGG N64331-MG /2 N64341 MGG N64341-MG /4 N64351 MGG N64351-MG MANUAL DRAIN 3/8 N64330 MGG N64330-MG /2 N64340 MGG N64340-MG /4 N64350 MGG N64350-MG Specifications Main Ports 3/8", 1/2" and 3/4" PT Gauge Ports Two 1/4 PT, full flow Type Diaphragm, Self Relieving Maximum Operating onditions 250 PSIG, 175 ilter lement Standard 40Micron Optional 5 and 75 Micron Bowl 7 Oz. with Liquid Level Indicator Drain Manual or Automatic with 1/8" NPT connection Outlet Pressure Adjustment Range* Standard 5 to 150 PSIG Optional 5 to 60 PSIG (L) MOUNTING BRAKT Materials Body Aluminum Bowl Aluminum with Nylon Level ilter lements Porous Polypropylene Bonnet Aluminum Valve Brass Bottom Plug Acetal lastomers Neoprene and Nitrile *Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero PSIG outlet pressure and, generally, to pressures in excess of those specified. The use of these regulators to control pressures outside of the specified ranges is not recommended N62308-B (.20 x 1.00 SLOTS) ASSORIS / RPAIR PARTS, PAG 18 luid Power atalog 17

18 ILTR / RGULATORS Piggy-Back ilter/regulator Accessories / Repair Parts ORDR BY ATALOG NUMBR OR ITM OD Miniature ompact Standard Description atalog Item atalog Item atalog Item Number ode Number ode Number ode Service Kit (Seals) N N N Plastic Bowl Manual Drain N41109-PBT N61209-PB Automatic Drain N41109-PBAT Metal Bowl Manual Drain N41109-MB N71209-MG N61309-MG Automatic Drain N41109-MAT N71209-MGA N61309-MGA ilter lement 5 Micron N N N Micron N Micron N Micron N Micron N Micron N Automatic Drain Kit N N Manual Drain Kit N N Adjustment Spring 1 to 10 (LL) N42108-LL to 50 (L) N42108-L to 60 (L) N72208-L N62308-L to 100 (Std) N to 125 (Std) 5 to 150 (Std) N N to 250 (H) N72208-H Mounting Bracket N42108-B N62308-B Mounting Bracket N42108-BN N62208-BN With Panel Nut Panel Nut N42108-N N62208-N N62309-N Tamper Resistant Kit N42108-TRN* N72208-TR N62309-TR onnector N N onnector with N61308-B N61308-B Mounting eet Mounting eet N N *Adjustment knob with locking screw See Page 22 or Dimensions Air Pressure Gauges Specifications Scale Dual, PSI and Kpa Dial Ranges 0-30 PSIG 0-60 PSIG PSIG PSIG Accuracy 3%-2%-3% Temperature Range 10 to 140 onnection Location entered on back Materials ase ABS Plastic Window Acrylic Bourdon Tube opper Alloy onnection opper Alloy ORDR BY ATALOG NUMBR OR ITM OD Pipe Pressure atalog Item Use with Size Series Range (PSIG) Number ode Model (NPT) 7/16 SQUAR 1/8 NPT 9/16 SQUAR 1/4 NPT LL 1/ Miniature L (STD) 0-60 ompact, L 1/ Standard, and (STD) Jumbo H 18 luid Power atalog

19 RLI VALVS A relief valve is used in a compressed air system to retard excessive air pressure buildup and thereby help prevent damage to system components. ATURS ATTRATIV, LIGHTWIGHT STYLING STANDARD NON-RISING ADJUSTING KNOB with integral locking device which can be made tamper resistant INLIN MOUNTING ASILY DISASSMBLD OR SRVIING without removal from air line. (Air Pressure Off) Miniature Models PANL MOUNTING OUT PANL MOUNTING HOL: 1.19 DIA. MAXIMUM PANL THIKNSS: 0.25 Accessories/Repair Parts Item atalog Number Item ode Adjustment Spring 5 to 100 (Standard) N to 10 (LL) N42108-LL to 50 (L) N42108-L Panel Nut (Plastic) N42108-N Mounting Bracket N42108-B Mounting Bracket with Panel Nut N42108-BN Tamper Resistant Kit* N42108-TRN *Adjustment knob with locking screw Specifications Main Ports 1/8" and 1/4" NPT Type Diaphragm Operating onditions Maximum Inlet Pressure 300 PSIG Temperature Range Gauge Ports Two 1/8 NPT, ull low Outlet Pressure Adjustment Range* Standard 5 to 100 PSIG Optional 1 to 10 PSIG (LL) Optional 2 to 50 PSIG (L) Materials Body Zinc Bonnet Acetal Valve Brass/Nitrile or Geolast Valve Seat Acetal lastomers Nitrile *Outlet pressure adjustment ranges are not minimum or maximum pressure limits. Relief valves can be adjusted to zero PSIG relief pressure and, generally, to pressures in excess of those specified. The use of these relief valves to control pressures outside of the specified ranges is not recommended. ORDR BY ATALOG NUMBR OR ITM OD Port Size atalog Item (NPT) Number ode 1/8 N /4 N MOUNTING BRAKT N42108-BN DIA. luid Power atalog 19

20 RLI VALVS Standard Models Accessories/Repair Parts Item atalog Number Item ode Adjustment Spring 5 to 150 (Standard) N to 60 (L) N62308-L Panel Nut (Zinc) N62309-N Mounting Bracket N62308-B Tamper Resistant Kit N62308-TR Specifications Main Ports 3/8", 1/2" and 3/4" PT Type Diaphragm Operating onditions Maximum Inlet Pressure 300 PSIG Temperature Range Gauge Ports Two 1/4" PT, ull low Outlet Pressure Adjustment Range* Standard 5 to 150 PSIG Optional 5 to 60 PSIG (L) Materials Body Aluminum Bonnet Aluminum Valve Brass lastomers Nitrile Bottom Plug Acetal *Outlet pressure adjustment ranges are not minimum or maximum pressure limits. Relief valves can be adjusted to zero PSIG relief pressure and, generally, to pressures in excess of those specified. The use of these relief valves to control pressures outside of the specified ranges is not recommended. ORDR BY ATALOG NUMBR OR ITM OD Port Size atalog Item (PT) Number ode 3/8 N /2 N /4 N MOUNTING BRAKT N62308-B 2.40 (.20 x 1.00 SLOTS) Drip Leg Automatic Drain DIA RADIUS 1/2-14 PT The Boston Automatic Drip Leg Drain should be installed at low points in the piping and at the far end of the distribution system where water is likely to accumulate. eatures THRADD BOWL for easy removal 1/8" NPT PORTD AUTOMATI DRAIN for ease in piping away expelled liquid AUTOMATI DRAIN VALV actuated by water level on float in normal pressurized service. Opens when system is unpressurized, allowing water to escape by gravity. ASILY DISASSMBLD and SRVID without tools or removal from air line (air pressure off). Specifications Port Size 1/2" NPT Maximum Operating onditions 250 PSIG, 175 Bowl apacity 1/3 pt. Metal Bowl with Sight Glass Materials Body Zinc Bowl Zinc lastomers Neoprene and Buna-N Accessories/Repair Parts ORDR BY ATALOG NUMBR OR ITM OD Port Size atalog Item NPT Number ode 1/2 N49241-MG ORDR BY ATALOG NUMBR OR ITM OD atalog Item Description Number ode Automatic Drain Kit N Metal Bowl N61209-MGA luid Power atalog

21 SHUT-O VALVS Shut-Off Valves, typically attach to the inlet end of a combination unit, are manually operated, slide type valves that open and close with a short one-inch movement of the slide. The valve slide can be locked in the closed position with a customer supplied padlock. The standard valve is a 3-way valve that exhausts downstream air in the closed position. SPIIATIONS Ports 1/4", 3/8" and 1/2" PT Operating onditions Maximum Inlet Pressure 250 PSIG Temperature Range 0 to OPN MATRIALS Body Zinc Slide Acetal lastomers Nitrile 2.90 ORDR BY ATALOG NUMBR OR ITM OD Port Size atalog Item (PT) Number ode 1/4 N /8 N /2 N DIAMTR HOL OR LOK Differential Pressure Indicator 1.59 DIA The differential pressure indicator, using the familiar stop and go colors, red and green, is used to monitor the pressure drop across air line filters and other components. It is a standard feature on all Boston Oil Removal ilters. The Differential Pressure Indicator can also be used inline to measure pressure drop across any device in an air circuit. olor ode GRN: Pressure drop less than 6 psig GRN/RD: Pressure drop between 6 and 15 psig RD: Pressure drop greater than 15 psig Specifications Ports 1/8" PT Maximum Rated Operating onditions 250 psig, 175 Materials Body Aluminum Lens Polycarbonate Internal Parts Stainless Steel, ABS and Acetal lastomers Buna-N.88 ORDR BY ATALOG NUMBR OR ITM OD atalog Item Description Number ode Differential Pressure Indicator N Replacement Unit for Oil Removal ilters N Service Kit NP0550A luid Power atalog 21

22 2.32 (59) OMBINATION ASSMBLIS ilter Regulator Lubricator ombination Units ORDR BY ATALOG NUMBR OR ITM OD onsisting of: Port Drain Lubricator atalog Item Regulator SIze Style Number ode ilter with Gauge Lubricator MINIATUR 1/8 1/4 Automatic Micro-Lube N N N41111 N41121 N42110-G N42120-G N N /8 1/4 Manual Micro-Lube N N N41110 N41120 N42110-G N42120-G N N OMPAT* 1/4 N75221-MG N71221-MG N72220-G N73220-MG 3/8 Automatic Micro-Lube N75231-MG N71231-MG N72230-G N73230-MG 1/2 N75241-MG N71241-MG N72240-G N73240-MG 1/4 N75220-MG N71220-MG N72220-G N73220-MG 3/8 Manual Micro-Lube N75230-MG N71230-MG N72230-G N73230-MG 1/2 N75240-MG N71240-MG N72240-G N73240-MG 1/4 N75221-MG N71221-MG N72220-G N73220-MG 3/8 Automatic Standard N75231-MG N71231-MG N72230-G N73230-MG 1/2 N75241-MG N71241-MG N72240-G N73240-MG 1/4 N75220-MG N71220-MG N72220-G N73220-MG 3/8 Manual Standard N75230-MG N71230-MG N72230-G N73230-MG 1/2 N75240-MG N71240-MG N72240-G N73240-MG STANDARD* 3/8 N65331-MG N61331-MG N62330-G N63330-MG 1/2 Automatic Micro-Lube N65341-MG N61341-MG N62340-G N63340-MG 3/4 N65351-MG N61351-MG N62350-G N63350-MG 3/8 N65330-MG N61330-MG N62330-G N63330-MG 1/2 Manual Micro-Lube N65340-MG N61340-MG N62340-G N63340-MG 3/4 N65350-MG N61350-MG N62350-G N63350-MG 3/8 N65331-MG N61331-MG N62330-G N63330-MG 1/2 Automatic Standard N65341-MG N61341-MG N62340-G N63340-MG 3/4 N65351-MG N61351-MG N62350-G N63350-MG 3/8 N65330-MG N61330-MG N62330-G N63330-MG 1/2 Manual Standard N65340-MG N61340-MG N62340-G N63340-MG 3/4 N65350-MG N61350-MG N62350-G N63350-MG JUMBO 3/4 N45451-MG N41451-MG N42450-G N43450-MG 1 Automatic Micro-Lube N45461-MG N41461-MG N42460-G N43460-MG 1-1/4 N45471-MG N41471-MG N42470-G N43470-MG 1-1/2 N45481-MG N41481-MG N42480-G N43480-MG 3/4 N45450-MG N41450-MG N42450-G N43450-MG 1 Manual Micro-Lube N45460-MG N41460-MG N42460-G N43460-MG 1-1/4 N45470-MG N41470-MG N42470-G N43470-MG 1-1/2 N45480-MG N41480-MG N42480-G N43480-MG 3/4 N45451-MG N41451-MG N42450-G N43450-MG 1 Automatic Standard N45461-MG N41461-MG N42460-G N43460-MG 1-1/4 N45471-MG N41471-MG N42470-G N43470-MG 1-1/2 N45481-MG N41481-MG N42480-G N43480-MG 3/4 N45450-MG N41450-MG N42450-G N43450-MG 1 Manual Standard N45460-MG N41460-MG N42460-G N43460-MG 1-1/4 N45470-MG N41470-MG N42470-G N43470-MG 1-1/2 N45480-MG N41480-MG N42480-G N43480-MG * ompact & Standard RL s use connector (N61308-) To attach components, Miniature or Jumbo use brass fittings. Dimensions, ompact and Standard Units onnector Bracket to wall. Mounting eet 0.59 (15) onnector With eet 2.91 (74) Wall 1.50 (38) Port enterline N N N61308-B luid Power atalog

23 OMBINATION ASSMBLIS Piggy-Back ilter/regulator Lubricator ombination Units ORDR BY ATALOG NUMBR OR ITM OD onsisting of: Port Drain Lubricator atalog Item ilter/regulator Size Style Number ode with Gauge Lubricator MINIATUR 1/8 Automatic Micro-Lube N N44111-G N /4 N N44121-G N /8 Manual Micro-Lube N N44110-G N /4 N N44120-G N OMPAT* 1/4 N75225-MG N74221-G N73220-MG 3/8 Automatic Micro-Lube N75235-MG N74231-G N73230-MG 1/2 N75245-MG N74241-G N73240-MG 1/4 N75224-MG N74220-G N73220-MG 3/8 Manual Micro-Lube N75234-MG N74230-G N73230-MG 1/2 N75244-MG N74240-G N73240-MG 1/4 N75225-MG N74221-G N73220-MG 3/8 Automatic Standard N75235-MG N74231-G N73230-MG 1/2 N75245-MG N74241-G N73240-MG 1/4 N75224-MG N74220-G N73220-MG 3/8 Manual Standard N75234-MG N74230-G N73230-MG 1/2 N75244-MG N74240-G N73240-MG STANDARD* 3/8 N65335-MG N64331-MGG N63330-MG 1/2 Automatic Micro-Lube N65345-MG N64341-MGG N63340-MG 3/4 N65355-MG N64351-MGG N63350-MG 3/8 N65334-MG N64330-MGG N63330-MG 1/2 Manual Micro-Lube N65344-MG N64340-MGG N63340-MG 3/4 N65354-MG N64350-MGG N63350-MG 3/8 N65335-MG N64331-MGG N63330-MG 1/2 Automatic Standard N65345-MG N64341-MGG N63340-MG 3/4 N65355-MG N64351-MGG N63350-MG 3/8 N65334-MG N64330-MGG N63330-MG 1/2 Manual Standard N65344-MG N64340-MGG N63340-MG 3/4 N65354-MG N64350-MGG N63350-MG * ompact & Standard RL s use connector (N61308-) To attach components, Miniature or Jumbo use brass fittings. ilter Regulator ombination Units ORDR BY ATALOG NUMBR OR ITM OD onsisting of: Port atalog Item Regulator Drain Size Number ode ilter with Gauge OMPAT* 1/4 N76221-MG N71221-MG N72220-G 3/8 Automatic N76231-MG N71231-MG N72230-G 1/2 N76241-MG N71241-MG N72240-G 1/4 N76220-MG N71220-MG N72220-G 3/8 Manual N76230-MG N71230-MG N72230-G 1/2 N76240-MG N71240-MG N72240-G STANDARD* 3/8 N66331-MG N61331-MG N62330-G 1/2 Automatic N66341-MG N61341-MG N62340-G 3/4 N66351-MG N61351-MG N62350-G 3/8 N66330-MG N61330-MG N62330-G 1/2 Manual N66340-MG N61340-MG N62340-G 3/4 N66350-MG N61350-MG N62350-G JUMBO 3/4 N46451-MG N41451-MG N42450-G 1 Automatic N46461-MG N41461-MG N42460-G 1-1/4 N46471-MG N41471-MG N42470-G 1-1/2 N46481-MG N41481-MG N42480-G 3/4 N46450-MG N41450-MG N42450-G 1 Manual N46460-MG N41460-MG N42460-G 1-1/4 N46470-MG N41470-MG N42470-G 1-1/2 N46480-MG N41480-MG N42480-G * ompact & Standard RL s use connector (N61308-) To attach components, Miniature or Jumbo use brass fittings. luid Power atalog 23

24 OMBINATION ASSMBLIS ilter Lubricator ombination Units ORDR BY ATALOG NUMBR OR ITM OD Port Lubricator atalog Item onsisting of: Size Drain Style Number ode ilter Lubricator MINIATUR 1/8 Automatic Micro-Lube N N41111 N /4 N N41121 N /8 Manual Micro-Lube N N41110 N /4 N N41120 N OMPAT* 1/4 N77221-MG N71221-MG N73220-MG 3/8 Automatic Micro-Lube N77231-MG N71231-MG N73230-MG 1/2 N77241-MG N71241-MG N73240-MG 1/4 N77220-MG N71220-MG N73220-MG 3/8 Manual Micro-Lube N77230-MG N71230-MG N73230-MG 1/2 N77240-MG N71240-MG N73240-MG 1/4 N77221-MG N71221-MG N73220-MG 3/8 Automatic Standard N77231-MG N71231-MG N73230-MG 1/2 N77241-MG N71241-MG N73240-MG 1/4 N77220-MG N71220-MG N73220-MG 3/8 Manual Standard N77230-MG N71230-MG N73230-MG 1/2 N77240-MG N71240-MG N73240-MG STANDARD* 3/8 N67331-MG N61331-MG N63330-MG 1/2 Automatic Micro-Lube N67341-MG N61341-MG N63340-MG 3/4 N67351-MG N61351-MG N63350-MG 3/8 N67330-MG N61330-MG N63330-MG 1/2 Manual Micro-Lube N67340-MG N61340-MG N63340-MG 3/4 N67350-MG N61350-MG N63350-MG 3/8 N67331-MG N61331-MG N63330-MG 1/2 Automatic Standard N67341-MG N61341-MG N63340-MG 3/4 N67351-MG N61351-MG N63350-MG 3/8 N67330-MG N61330-MG N63330-MG 1/2 Manual Standard N67340-MG N61340-MG N63340-MG 3/4 N67350-MG N61350-MG N63350-MG JUMBO 3/4 N47451-MG N41451-MG N43450-MG 1 Automatic Micro-Lube N47461-MG N41461-MG N43460-MG 1-1/4 N47471-MG N41471-MG N43470-MG 1-1/2 N47481-MG N41481-MG N43480-MG 3/4 N47450-MG N41450-MG N43450-MG 1 Manual Micro-Lube N47460-MG N41460-MG N43460-MG 1-1/4 N47470-MG N41470-MG N43470-MG 1-1/2 N47480-MG N41480-MG N43480-MG 3/4 N47451-MG N41451-MG N43450-MG 1 Automatic Standard N47461-MG N41461-MG N43460-MG 1-1/4 N47471-MG N41471-MG N43470-MG 1-1/2 N47481-MG N41481-MG N43480-MG 3/4 N47450-MG N41450-MG N43450-MG 1 Manual Standard N47460-MG N41460-MG N43460-MG 1-1/4 N47470-MG N41470-MG N43470-MG 1-1/2 N47480-MG N41480-MG N43480-MG * ompact & Standard RL s use connector (N61308-) To attach components, Miniature or Jumbo use brass fittings. 24 luid Power atalog

25 YLINDRS Table of ontents Page 25 Series Disposable ylinders B10 Series Medium Duty Pneumatic ylinders B11 Series Heavy Duty Pneumatic ylinders BJ11 Series Medium Duty Hydraulic ylinders Repair Kits ylinder orce hart ylinder Mounting Accessories Selection hart Bore Operating Pressures (PSIG) Series Sizes Pneumatic Hydraulic 25 7/16 2-1/2" 250 B10 1-1/2 6" (Non-Shock) B11 1-1/2 8" (Non-Shock) BJ11 1-1/2 8" luid Power atalog 25

26 DISPOSABL YLINDRS 25 Series Boston Gear 25 Series, stainless steel body, disposable air cylinders have been designed using materials specifically selected for optimum performance and long service life! ach component is precision machined, assembled and tested for exacting quality standards using state-of-the-art equipment and cylinder technology. The 25 Series cylinders are dimensionally interchangeable with many other manufacturers. See guide on pages 38 & 39. Material Specifications 1. HAD/AP: Precision machined from 2011-T3 solid aluminum alloy for strength and durability. V grooves in the face of the head and cap provide maximum air flow for fast response. 2. YLINDR BODY: Type 304 stainless steel with a drawn and polished internal diameter which ensures smooth performance and outstanding cycle life. The body is secured to the head and cap using double rolled in construction. 3. PISTON ROD: Type 303 stainless steel which is hard chrome plated, ground and polished for extended rod seal life; nonrotating rod cylinders use a carbon steel piston rod. 4. ROD THRADS: Roll-formed for superior strength and resistance to wear or breakage. 5. WRNH LATS: Broached wrench flats are standard on most models. 6. PISTON: Solid aluminum alloy (2011-T3) which is strong yet lightweight for low inertia. The piston is spin riveted to roll formed piston rod threads for maximum strength. 7. PISTON SALS: Lip type nitrile seals are pressure energized and wear compensating. xcellent lubricant retention characteristics reduce seal friction, ensuring long life. 8. BARING: Oil impregnated sintered bronze provides exceptional rod support, smooth rod movement and optimum cycle life. 9. ROD SAL: Lip type nitrile which is pressure energized and wear compensating. 10. PRSSUR PORTS: ull, unrestricted porting for maximum air flow. 11. SPRINGS: The springs used on single acting models are manufactured from music wire and are designed for literally millions of trouble free cycles. SPIIATIONS Pressure Rating: 250 PSI AIR Temperature Limits: Standard Nitrile 20 to 200 Viton Seals 50 to 450 luids: ompressed Air Lubrication: All 25 stainless steel body air cylinders are prelubricated at the time of assembly with a Teflon based grease. ylinder life could be enhanced with the use of a properly maintained, air line mist lubricator. In the absence of a lubricator, it is recommended that a non-detergent, mineral base oil be directly introduced to the cylinder periodically. Side Loading: ylinders are specifically designed to push and pull. Side loading of the piston rod should be avoided to ensure maximum operating performance and life. are should be taken during installation to properly align the load to be moved with the centerline of the cylinder. 26 luid Power atalog

27 How to Order ylinders DISPOSABL YLINDRS The 25 Series of disposable cylinders are stocked in a variety of bore, stroke and mounting combinations. xample: Required cylinder Disposable cylinder, 3/4" dia. bore, double end mount, double acting, non cushioned, standard port position and 1-1/2 inch stroke DS Series 25 Stainless Steel Disposable ylinders ode Bore No. DIa. 04-7/16" 06-9/16" 08-3/4" /16" /4" /2" 20-2" /2" ode No. Mounting* ode ushions No. and Rod 1 - Non-ushioned ode Port No. Position 1 - Standard Stroke in ode Whole No. Inches 00-0" 01-1" 02-2" 03-3" 04-4" 05-5" 06-6" Stroke in ode ractions No. of Inches 0-0" 4-1/2" D - Double Acting, Pivot Mount DR - Double Acting, Double Rod nd, Double nd Mount DS - Double Acting, Double nd Mount DX - Double Acting, Nose Mount N - Single Acting, Non-Rotating, Pivot Mount NX - Single Acting, Non-Rotating, Nose Mount P - Reverse Single Acting, Pivot Mount PX - Reverse Single Acting, Nose Mount S - Single Acting, Pivot Mount SX - Single Acting, Nose Mount Available Bore/Mounting ombinations Bore Diameter (OD) Style Mounting Style 7/16" 9/16" 3/4" 1-1/16" 1-1/4 1-1/2" 2" 2-1/2" Page (04) (06) (08) (10) (12) (15) (20) (25) Single Nose Mount X X X X X X X 37 Acting Pivot Mount X X X X X X X 36 Single Acting Nose Mount X X X X X X 33 Non-Rotating Pivot Mount X X X X X X 32 Reverse Nose Mount X X X X X X X 35 Single Acting Pivot Mount X X X X X X X 34 Nose Mount X X X X X X X X 31 Double Pivot Mount X X X X X X X X 28 Acting Double nd Mount X X X X X X X X 30 Double Acting Double Rod nd Double nd Mount X X X X X X X X 29 orce actors And Spring orces orce actor Approximate Spring orce (Lbs) Bore xtend Retract Retracted* xtended* 7/ / / / / / / N/A N/A Double Acting ylinder Output orce (lbs) = orce actor x Air Line Pressure (PSI) Single Acting ylinder Output orce (lbs) = orce actor x Air Line Pressure (PSI) Spring orce * Single acting models. or reverse single acting models, the retracted and extended valves are reversed. luid Power atalog 27

28 DISPOSABL YLINDRS D Double Acting, Pivot Mount 25 Series 250 PSIG Air 7/16" to 2-1/2" Bore DOUBL ATING AIR AIR PRSSUR TO XTND AIR AIR PRSSUR TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ D D / D / D D D D D / D D /16 1 1/ D D D D / D D / D / D D D D D D D / D D D D Bore A B D G H J K L M N P R S T U V X 7/ / / /.437 9/ / / /.437 3/ /8 NPT /8-18 1/ / / / /8 NPT / / / / / /8 NPT / / / / / /8 NPT / / N/A / /4 NPT / / / / / /4 NPT / / / / luid Power atalog P PISTON ROD THRADS L DIA. PISTON ROD N AROSS WRNH LATS ALL DIMNSIONS IN INHS See page 27 for orce actors. ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode D D / D D D D D D / D D D D D D D D D D D D / D D D D D B A + STROK J PORT X PILOT M MOUNTING THRADS T + STROK G S R DIA. PIN K H U MOUNTING THRADS V

29 DISPOSABL YLINDRS DR Double Acting, Double Rod nd, Double nd Mount 25 Series 250 PSIG Air 7/16" to 2-1/2" Bore DOUBL ATING AIR AIR PRSSUR TO XTND AIR AIR PRSSUR TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ DR DR / DR / DR DR DR DR DR / DR DR /16 1 1/ DR DR DR DR / DR DR / DR / DR DR DR DR DR DR DR / DR DR DR DR P PISTON ROD THRADS L DIA. PISTON ROD N AROSS WRNH LATS ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode DR DR / DR DR DR DR DR DR / DR DR DR DR DR DR DR DR DR DR DR DR / DR DR DR DR D B A + 2 X STROK K DIA. J PORTS X PILOT M MOUNTING NUTS ALL DIMNSIONS IN INHS Bore A B D J K L M N P X 7/ / /.437 9/ / /.437 3/ /8 NPT /8-18 1/ / / /8 NPT / / / / /8 NPT / / / / /8 NPT / / / /4 NPT / / / / /4 NPT / / /1.500 See page 27 for orce actors. luid Power atalog 29

30 DISPOSABL YLINDRS DS Double Acting, Double nd Mount 25 Series 250 PSIG Air 7/16" to 2-1/2" Bore DOUBL ATING AIR AIR PRSSUR TO XTND AIR AIR PRSSUR TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ DS DS / DS / DS DS DS DS DS / DS DS /16 1 1/ DS DS DS DS / DS DS / DS / DS DS DS DS DS DS DS / DS DS DS DS ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode DS DS / DS DS DS DS DS DS / DS DS DS DS DS DS DS DS DS DS DS DS / DS DS DS DS P PISTON ROD THRADS L DIA. PISTON ROD D B A + STROK K DIA. J PORT G S 30 luid Power atalog N AROSS WRNH LATS ALL DIMNSIONS IN INHS X PILOT M MOUNTING NUT Bore A B D G J K L M N P S X 7/ / /.437 9/ / /.437 3/ /8 NPT /8-18 1/ / / /8 NPT / / / / /8 NPT / / / / /8 NPT / / / /4 NPT / / / / /4 NPT / / /1.500 See page 27 for orce actors.

31 DISPOSABL YLINDRS DX Double Acting, Nose Mount 25 Series 250 PSIG Air 7/16" to 2-1/2" Bore DOUBL ATING AIR AIR PRSSUR TO XTND AIR AIR PRSSUR TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ DX DX /16 1 1/ DX DX DX DX / DX DX /16 1 1/ DX DX DX DX / DX DX / DX / DX DX DX DX DX DX DX / DX DX DX DX L DIA. PISTON ROD N AROSS WRNH LATS P PISTON ROD THRADS ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode DX DX / DX DX DX DX DX DX / DX DX DX DX DX DX DX DX DX DX DX DX / DX DX DX DX A + STROK J PORT X PILOT M MOUNTING NUT Bore A B D G H J K1 K2 L M N P X 7/ / /.437 9/ / /.437 3/ /8 NPT /8-18 1/ / / /8 NPT /8-18 5/ / / /8 NPT / / / / /8 NPT / / / /4 NPT / / / / /4 NPT / / /1.500 D B K 1 DIA. K 2 DIA. G H J PORT See page 27 for orce actors. luid Power atalog 31

32 DISPOSABL YLINDRS N - Single Acting, Non-Rotating, Pivot Mount 25 Series 250 PSIG Air 7/16" to 1-1/2" Bore SINGL ATING AIR AIR PRSSUR TO XTND SPRING TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ N N /16 1 1/ N N N N / N N /16 1 1/ N N N N / N N /4 1 1/ N N N N ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode N / N N N N / N N N N / N N N P PISTON ROD THRADS L HX PISTON ROD D A + (B PR U O STROK) K1 DIA. X PILOT J PORT G K2 DIA. M MOUNTING THRADS T + (B PR U O STROK) S R DIA. PIN H W V MOUNTING THRADS Bore A B D G H J K1 K2 L M P R S T U V W X 7/ / / /.373 9/ / / /.437 3/ /8 NPT /2-20 1/ / / / /8 NPT /8-18 5/ / / / /8 NPT /4-16 7/ / / / /8 NPT /4-16 7/ /.749 See page 27 for orce actors and Spring orces ALL DIMNSIONS IN INHS 32 luid Power atalog

33 DISPOSABL YLINDRS NX - Single Acting, Non-Rotating, Nose Mount 25 Series 250 PSIG Air 7/16" to 1-1/2" Bore SINGL ATING AIR AIR PRSSUR TO XTND SPRING TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ NX NX /16 1 1/ NX NX NX NX / NX NX /16 1 1/ NX NX NX NX / NX NX /4 1 1/ NX NX NX NX ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode NX / NX NX NX NX / NX NX NX NX / NX NX NX P PISTON ROD THRADS D A+(B PR R O STROK) X PILOT G K L HX PISTON ROD H M MOUNTING NUT J PORT ALL DIMNSIONS IN INHS Bore A B D G H J K L M P R X 7/ / /.373 9/ / /.437 3/ /8 NPT /2-20 1/ / / /8 NPT /8-18 5/ / / /8 NPT /4-16 7/ / / /8 NPT /4-16 7/ /749 See page 27 for orce actors and Spring orces luid Power atalog 33

34 DISPOSABL YLINDRS P Reverse Single Acting, Pivot Mount 25 Series 250 PSIG Air 7/16" to 2" Bore RVRS SINGL ATING SPRING TO XTND AIR AIR PRSSUR TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ P P /16 1 1/ P P P P / P P /16 1 1/ P P P P / P P /4 1 1/ P P P P P / P P P ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode P / P P P P / P P P P P P P " BOR ONLY STROK A + (B Per R of Stroke) P PISTON ROD THRADS L DIA. PISTON ROD N AROSS WRNH LATS D A + (B PR R O STROK) G J PORT X PILOT S M MOUNTING THRADS T U DIA. PIN K H V ALL DIMNSIONS IN INHS Bore A B D G H J K L M N P R S T U V X 7/ / /.437 9/ / /437 3/ /8 NPT /8-18 1/ / / /8 NPT / / / / /8 NPT / / / / /8 NPT / / / * * /4 NPT / /2-20 * /1.375 *See chart above. See page 27 for orce actors and Spring orces 34 luid Power atalog

35 DISPOSABL YLINDRS PX - Reverse Single Acting, Nose Mount 25 Series 250 PSIG Air 7/16" to 2" Bore RVRS SINGL ATING SPRING TO XTND AIR AIR PRSSUR TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ PX PX /16 1 1/ PX PX PX PX / PX PX /16 1 1/ PX PX PX PX / PX PX /4 1 1/ PX PX PX PX PX / PX PX PX ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode PX / PX PX PX PX / PX PX PX PX PX PX PX " BOR ONLY STROK A + (B Per R of Stroke) P PISTON ROD THRADS D L DIA. PISTON ROD N AROSS WRNH LATS M MOUNTING NUT A+(B PR R O STROK) G J PORT X PILOT K1 DIA. K2 DIA. ALL DIMNSIONS IN INHS Bore A B D G J K1 K2 L M N P R X 7/ / /.437 9/ / /.437 3/ /8 NPT /8-18 1/ / / /8 NPT / / / / /8 NPT / / / / /8 NPT / / / * * /4 NPT / /2-20 * 1.372/1.375 *See chart above. See page 27 for orce actors and Spring orces luid Power atalog 35

36 DISPOSABL YLINDRS S - Single Acting, Pivot Mount 25 Series 250 PSIG Air 7/16" to 2" Bore SINGL ATING AIR AIR PRSSUR TO XTND SPRING TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ S S /16 1 1/ S S S S / S S /16 1 1/ S S S S / S S /4 1 1/ S S S S ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode S / S S S S / S S S S / S S S S S S S P PISTON ROD THRADS L DIA. PISTON ROD N AROSS WRNH LATS D A + (B PR U O STROK) X PILOT G J PORT K 1 DIA. K2 DIA. M MOUNTING THRADS S T R DIA. PIN H W V MOUNTING THRADS STROK 2" BOR ONLY A + (B Per U of Stroke) ALL DIMNSIONS IN INHS Bore A B D G H J K1 K2 L M N P R S T U V W X 7/ / / /.373 9/ / / /.437 3/ /8 NPT /2-20 1/ / / / /8 NPT / / / / / /8 NPT / / / / / /8 NPT / / / * * /4 NPT / / * 1-1/ /1.375 *See chart above. See page 27 for orce actors and Spring orces 36 luid Power atalog

37 DISPOSABL YLINDRS SX - Single Acting, Nose Mount 25 Series 250 PSIG Air 7/16" to 2" Bore SINGL ATING AIR AIR PRSSUR TO XTND SPRING TO RTRAT ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode 1/ SX SX /16 1 1/ SX SX SX SX / SX SX /16 1 1/ SX SX SX SX / SX SX /4 1 1/ SX SX SX SX SX / SX SX SX ORDR BY ATALOG NUMBR OR ITM OD Boston Gear Item Bore Stroke atalog Number ode SX / SX SX SX SX / SX SX SX SX SX SX SX P PISTON ROD THRADS L DIA. PISTON ROD D N AROSS WRNH LATS A + (B PR R O STROK) X PILOT M MOUNTING NUT G H K J PORT ALL DIMNSIONS IN INHS Bore A B D G H J K L M N P R X 7/ / /.373 9/ / /.437 3/ /8 NPT /2-20 1/ / / /8 NPT /8-18 5/ / / /8 NPT / / / / /8 NPT / / / * * /4 NPT / /2-20 * 1.372/1.375 *See chart on right. See page 27 for orce actors and Spring orces 2" BOR ONLY STROK A + (B Per R of Stroke) luid Power atalog 37

38 DISPOSABL YLINDRS ompetitive ross-reference Guide Boston Gear s 25 Series of disposable cylinders are designed to be functionally and dimensionally interchangeable with these and many other manufacturers cylinders. This chart is intended to be a guide only. Please see the appropriate manufacturer s catalogs for exact details regarding specifications and dimensions. = manufacturer's stroke length designation MANUATURR BOSTON GAR & Bimba lippard American Humphrey Parker Bore YLINDR MODL AND MOUNTING STYL atalog No. Model No. Model No. Model No. Model No. Model No. Model No. - Nose 25-04SX1-1 RLA -SAN-AA SNS-.44NSR Single Acting - Pivot 25-04S1-1 RLA -SAP-AA P 437SVS-.44PSR Single Acting Non-Rotating - Nose 25-04NX1-1 RLA -NRN-AA NR 437SNHS-.44NRSR - Pivot 25-04N1-1 RLA -NRP-AA NRP 437RVHS-.44NRPSR Reverse Single Acting - Nose 25-04PX1-1 RLA -RAN-AA R 437RNS-.44RSR 7/16" - Pivot 25-04P1-1 RLA -RAP-AA RP 437RVS-.44RPSR - Nose 25-04DX1-1 RLA -DAN-AA D 437DNS-.44DSR Double Acting - Pivot 25-04D1-1 RLA -DAP-AA DP 437DVS-.44DPSR - Double nd 25-04DS1-1 RLA -DAD-AA DX 437DVS DXPSR Double Acting Double Rod nd - Double nd 25-04DR1-1 RLA -DRD-AA DXD 437DS-.44KDXSR N/A N/A Single Acting - Nose 25-06SX1-1 RLB -SAN-AA SNS-.56NSR - Pivot 25-06S1-1 RLB -SAP-AA P 562SVS-.56PSR Single Acting Non-Rotating - Nose 25-06NX1-1 RLB -NRN-AA NR 562SNHS-.56NRSR - Pivot 25-06N1-1 RLB -NRP-AA NRP 562SVHS-.56NRPSR Reverse Single Acting - Nose 25-06PX1-1 RLB -RAN-AA R 562RNS-.56RSR 9/16" - Pivot 25-06P1-1 RLB -RAP-AA RP 562RVS-.56RPSR - Nose 25-06DX1-1 RLB -DAN-AA D 562DNS-.56DSR Double Acting - Pivot 25-06D1-1 RLB -DAP-AA DXP 562DVS-.56DXPSR - Double nd 25-06DS1-1 RLB -DAD-AA DXP 562DVS DXPSR Double Acting Double Rod nd - Double nd 25-06DR1-1 RLB -DRD-AA DXD 562DS-.56KDXSR - Nose 25-08SX1-1 RL -SAN-AA00 04 SSR SNS- 7-S-.75NSR Single Acting - Pivot 25-08S1-1 RL -SAP-AA P USR SVS- 7-SP-.75PSR Single Acting Non-Rotating - Nose 25-08NX1-1 RL -NRN-AA NR SSN SNHS- 7-SH-.75NRSR - Pivot 25-08N1-1 RL -NRP-AA NRP USN SVHS- 7-SHP-.75NRPSR Reverse Single Acting - Nose 25-08PX1-1 RL -RAN-AA R SSR RNS- 7-SR-.75RSR 3/4" - Pivot 25-08P1-1 RL -RAP-AA RP URR RVS- 7-SRP-.75RPSR - Nose 25-08DX1-1 RL -DAN-AA D SDR DNS- 7-D-.75DSR Double Acting - Pivot 25-08D1-1 RL -DAP-AA DP UDR DVS- 7-DP-.75DPSR - Double nd 25-08DS1-1 RL -DAD-AA DX UDR DVS DP-.75DXPSR Double Acting Double Rod nd - Double nd 25-08DR1-1 RL -DRD-AA DXD SDD DS- 7-D2Y-.75KDXSR 38 luid Power atalog

39 DISPOSABL YLINDRS ompetitive ross-reference Guide = manufacturer's stroke length designation MANUATURR BOSTON GAR & Bimba lippard American Humphrey Parker Bore YLINDR MODL AND MOUNTING STYL atalog No. Model No. Model No. Model No. Model No. Model No. Model No. - Nose 25-10SX1-1 RLD -SAN-AA00 09 SSR SNS- 6-S- 1.06NSR Single Acting - Pivot 25-10S1-1 RLD -SAP-AA P USR SVS- 6-SP- 1.06PSR Single Acting Non-Rotating - Nose 25-10NX1-1 RLD -NRN-AA NR SSN SNHS- 6-SH- 1.06NRSR - Pivot 25-10N1-1 RLD -NRP-AA NRP USN SVHS- 6-SHP- 1.06NRPSR Reverse Single Acting - Nose 25-10PX1-1 RLD -RAN-AA R SSR RNS- 6-SR- 1.06RSR 1 1/16" - Pivot 25-10P1-1 RLD -RAP-AA RP URR RVS- 6-SRP- 1.06RPSR - Nose 25-10DX1-1 RLD -DAN-AA D SDR DNS- 6-D- 1.06DSR Double Acting - Pivot 25-10D1-1 RLD -DAP-AA DP UDR DVS- 6-DP- 1.06DPSR - Double nd 25-10DS1-1 RLD -DAD-AA DX UDR DVS DP- 1.06DXPSR Double Acting Double Rod nd - Double nd 25-10DR1-1 RLD -DRD-AA DXD SDD DS- 6-D2Y- 1.06KDXSR Single Acting - Nose 25-12SX1-1 RL -SAN-AA00 12 SSR SNS- 25-S- 1.25NSR - Pivot 25-12S1-1 RL -SAP-AA P USR SVS- 25-SP- 1.25PSR Single Acting Non-Rotating - Nose 25-12NX1-1 RL -NRN-AA NR SSN SNHS- 25-SH- 1.25NRSR - Pivot 25-12N1-1 RL -NRP-AA NRP USN SVHS- 25-SHP- 1.25NRPSR Reverse Single Acting - Nose 25-12PX1-1 RL -RAN-AA R SRR RNS- 25-SR- 1.25RSR 1 1/4" - Pivot 25-12P1-1 RL -RAP-AA RP URR RVS- 25-SRP- 1.25RPSR - Nose 25-12DX1-1 RL -DAN-AA D SDR DNS- 25-D- 1.25DSR Double Acting - Pivot 25-12D1-1 RL -DAP-AA DP UDR DVS- 25-DP- 1.25DXPSR - Double nd 25-12DS1-1 RL -DAD-AA DP UDR DVS DP- 1.25DXPSR Double Acting Double Rod nd - Double nd 25-12DR1-1 RL -DRD-AA DXD SDD DS- 25-D2Y- 1.25KDXSR - Nose 25-15SX1-1 RL -SAN-AA00 17 SSR SNS- 5-S- 1.50NSR Single Acting - Pivot 25-15S1-1 RL -SAP-AA P SR SVS- 5-SP- 1.50PSR Single Acting Non-Rotating - Nose 25-15NX1-1 RL -NRN-AA NR SSN SNHS- 5-SH- 1.50NRSR - Pivot 25-15N1-1 RL -NRP-AA NRP SN SVHS- 5-SHP- 1.50NRPSR Reverse Single Acting - Nose 25-15PX1-1 RL -RAN-AA R SRR RNS- 5-SR- 1.50RSR 1 1/2" - Pivot 25-15P1-1 RL -RAP-AA RP RR RVS- 5-SRP- 1.50RPSR - Nose 25-15DX1-1 RL -DAN-AA D SDR DNS- 5-D- 1.50DSR Double Acting - Pivot 25-15D1-1 RL -DAP-AA DP DR DVS- 5-DP- 1.50DPSR - Double nd 25-15DS1-1 RL -DAD-AA DX DR DVS DP- 1.50DXSR Double Acting Double Rod nd - Double nd 25-15DR1-1 RL -DRD-AA DXD SDD DS- 5-D2Y- 1.50KDXSR Single Acting - Nose 25-20SX1-1 RLG -SAN-AA S- 2.00NSR - Pivot 25-20S1-1 RLG -SAP-AA XP 4-SP- 2.00PSR N/A Reverse Single Acting - Nose 25-20PX1-1 RLG -RAN-AA R 4-SR- 2.00RSR 2" - Pivot 25-20P1-1 RLG -RAP-AA RP N/A 4-SRP- 2.00RPSR - Nose 25-20DX1-1 RLG -DAN-AA D SDR-32-4-D- 2.00DSR Double Acting - Pivot 25-20D1-1 RLG -DAP-AA DXP UDR-32-4-DP- 2.00DXPSR - Double nd 25-20DS1-1 RLG -DAD-AA DXP UDR-32-4-DP- 2.00DXPSR Double Acting Double Rod nd - Double nd 25-20DR1-1 RLG -DRD-AA DXD N/A 2000DS- 4-D2Y- 2.00KDXSR - Nose 25-25DX1-1 RLH -DAN-AA D N/A 3-D- Double Acting - Pivot 25-25D1-1 RLH -DAP-AA DXP UDR-40-3-DP- N/A 2 1/2" - Double nd 25-25DS1-1 RLH -DAD-AA DXP UDR-40-3-DP- Double Acting Double Rod nd - Double nd 25-25DR1-1 RLH -DRD-AA DXD N/A 3-D2Y- N/A luid Power atalog 39

40 DISPOSABL YLINDRS Mounting Accessories Note: All accessories are bright zinc plated. 25 Series SLTION HART Style Nose Mounting Nut Rod levis Pivot Bracket oot Bracket Bore & Thread atalog Item atalog Item atalog Item atalog Item Mounting Number Number Number Number Number Number Number Number SX, S, 3/8-24 MN V VB MB /16 NX, N PX, P, DX, 7/16-20 MN V VB MB D, DS, DR 9/16 ALL 7/16-20 MN V VB MB SX, S, 1/2-20 MN V VB MB /4 NX, N PX, P, DX, D, 5/8-18 MN V VB MB DS, DR 1 1/16 ALL 5/8-18 MN V VB MB /4 ALL 3/4-16 MN V VB MB /2 ALL 3/4-16 MN V VB-06A MB ALL 1 1/4-12 MN V VB-06B MB /2 ALL 1 3/8-12 MN V VB-06B MB ROD LVIS (includes pin & jam nut) D B A - THD PIVOT BRAKT (PAIR) J G K H DIA ALL DIMNSIONS IN INHS atalog Item Number ode A B D G H J K V V / V / V / V / B L H J G D K HOL atalog Item Number ode B D G H J K L VB VB VB-06A VB-06B OOT BRAKT atalog Item Number ode A B D G H J J B D G H HOL A MB MB MB MB MB MB MB MOUNTING NUT atalog Item Number ode A B B HX A THRADS MN / MN / MN / MN / MN / MN / MN / luid Power atalog

41 MDIUM DUTY NPA/JI DOUBL ATING 1-1/2 TO 6" BOR TI-ROD YLINDRS B10 Series RATINGS PSIG Air 250 PSI Oil 500 PSI (Non-shock) ATURS INDUSTRY INTRHANGABL Meets NPA/JI dimensional standards. IXD (Non-adjustable) USHIONS supplied on head and cap end standard. Adjustable cushions available. RMOVABL ROD BARING Piloted by the head to provide positive alignment to the tube. It can be removed without disturbing the tie rods. ROD WIPR and ROD SAL ONTAIND IN ROD BARING or easy accessibility. PISTON ROD 100,000 psi minimum yield, steel hard chrome plated and polished smooth to extend the life of the seals and rod bearing. TUBING IS HARD ANODIZD on I.D. and O.D. Honed for minimum friction and long life. HAD and APS Machined from precision steel blocks to insure concentricity of piston rod to tubing and to mounting surfaces. PISTON Aluminum PISTON SALS U-cup seals made of Buna-N for minimum friction and positive sealing. TI RODS 100,000 psi minimum yield material with rolled threads for added strength. luid Power atalog 41

42 TI-ROD YLINDRS DOUBL ATING B10 Series HOW TO ORDR B10 SRIS YLINDRS To develop a ylinder Order Number, select only those ode Numbers that represent the cylinder required, and place in the sequence shown below: XAMPL: Required ylinder Medium Duty Air ylinder, 4" Bore, Detachable levis (NPA Mounting MP2), Standard Rod, Adjustable ushion Head nd, Standard Port location, 73" of Stroke, 1" Standard Rod Diameter, 1-14 ull Diameter Rod Threads. SPIY B10 40 P Series ode No. Bore DIa. ode NPA No. Mounting Des. ode ushions No. and Rod ode No. Port Positions** Stroke in ode Whole No. Inches ractional ode Stroke No. Length ode Modification No. Descriptions B10 Pneumatic / / / BX - None (Basic ylinder) DBX - Double Rod Basic 1 - Head Rectangular lange M1 2 - ap Rectangular lange M2 5 - Head Square lange M5 6 - ap Square lange M6 P1 - ap ixed levis MP1 P2 - ap Detachable levis MP2 P3 - ap ixed ye MP3 S2 - Side Lugs MS2 S4 - Side Tapped MS4 S7 - Side nd Lugs MS7 T1 - Head Trunnion MT1 T2 - ap Trunnion MT2 T4 - Intermediate Trunnion MT4 X1 - xtended Tie Rods-Both nds MX1 X2 - xtended Tie Rods-ap nd MX2 X3 - xtended Tie Rods-Head nd MX3 Add D to mounting for Double Rod ex. DS4 Standard Rod Diameter 1 - Non-Adjustable ushions 2 - ushioned Head nd 3 - ushioned ap nd 4 - ushioned Both nds 1st Oversize Rod Diameter 5 - Non-Adjustable ushions 6 - ushioned Head nd 7 - ushioned ap nd 8 - ushioned Both nds 9-2nd Oversize Rods and larger-specify 1 - Standard Port Position 2-90 lockwise Port Position lockwise Port Position lockwise Port Position **View facing Rod nd inch etc. 0 - No fraction 1-1/8 inch 2-1/4 3-3/8 4-1/2 5-5/8 6-3/4 7-7/8 9 - or fractions not shown - Specify - Style 1 Standard Thread (code not required leave blank) 02 - Style 2 Rod nd ull diameter Male Th d Style 3 Rod nd emale Th d Style 4 Rod nd Optional Shoulder, Male Th d. XX - Special (Specify) ROD DIAMTRS AVAILABL Rod Bore Dia. Dia. 1-1/ /2 3-1/ /8 STD STD STD 1 1st OS 1st OS 1st OS STD STD STD 1-3/8 A A 1st OS 1st OS 1st OS STD 1-3/4 A A A A 1st OS 2 A A A A 2-1/2 A A A 3 A A 3-1/2 A A 4 A STD Standard Rod Diameter; 1st OS irst Oversized Rod Diameter A Available Rod Diameters, onsult actory Adjustable cushion not available on head end, 1-1/2" bore with 1" rod diameter. 42 luid Power atalog

43 DOUBL ATING BASI MOUNTING TI-ROD YLINDRS B10 Series 1-1/2" to 6" Bore BX Basic Mounting 1 Y V ZB + STROK P + STROK LB + STROK (NPT) 4 2 MM 3 W K G J K DBX Double Rod Basic Mounting 1 Y V ZM + 2 X STROK P + STROK LD + STROK (NPT) V 4 2 MM MM 3 W K G G K W + STROK Style 1 Standard Unless Otherwise Specified Style 2 ull Diameter Male Thread Style 3 emale Thread Style 4 Optional Shouldered Male Thread KK A W V MM B A W V MM B KK W V MM B LL A W V MM B D AROSS LATS NA D AROSS LATS A D AROSS LATS D AROSS LATS NA ALL DIMNSIONS IN INHS Bore (NPT) G J K LB LD P 1-1/2 2 3/ /2 1 1/4 3-5/8 4-1/8 2-1/ /2 3/ /2 1 5/16 3-5/8 4-1/8 2-1/4 2-1/2 3 3/ /2 1 5/16 3-3/4 4-1/4 2-3/8 3-1/4 3-3/4 1/ /4 1-1/4 3/8 4-1/4 4-3/4 2-5/ /2 1/ /4 1-1/4 3/8 4-1/4 4-3/4 2-5/ /2 1/ /4 1-1/4 7/16 4-1/ / /2 3/ /2 7/ /2 3-1/8 Rod Thread Bore Dia. (MM) KK* LL A B D NA V W Y ZB ZM 1-1/2 5/8 5/8-18 7/ /2-20 3/4 1-1/8 3/8 1/2 19/32 5/ /16 4-7/8 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-5/16 5-1/4 6-3/8 2 5/8 5/8-18 7/ /2-20 3/4 1-1/8 3/8 1/2 19/32 5/ / /16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-5/16 5-5/16 6-7/8 2-1/2 5/8 5/8-18 7/ /2-20 3/4 1-1/8 3/8 1/2 19/32 5/ /16 5-1/16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-5/16 5-7/ / /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-7/ /2 1-3/8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-11/16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-7/ /2 1-3/8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-11/16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-7/16 6-5/16 7-3/4 1-3/8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-11/16 6-9/16 8-1/ /8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-13/16 7-1/16 8-3/4 1-3/4 1-3/ / / /8 3/4 1-1/2 1-23/32 1-1/8 1-7/8 3-1/16 7-5/16 9-1/4 *Standard thread other threads available. To order, see How to Order page 42 luid Power atalog 43

44 TI-ROD YLINDRS DOUBL ATING LANG MOUNTING B10 Series 1-1/2" to 6" Bore 1 Head Rectangular lange Mounting NPA M1 U T R B BOLT W 2 ap Rectangular lange Mounting NPA M2 Z + STROK X + STROK R B DIA. BOLT U T 5 Head Square lange Mounting NPA M5 U U T R MM W R T B DIA. BOLT 6 ap Square lange Mounting NPA M6 Z + STROK U U T R X + STROK R T B DIA. BOLT ALL DIMNSIONS IN INHS Bore Rod Dia. R W B T U X Z 1-1/2 5/8 5/8 4-5/ / /4 2-3/4 3-3/ /8 2 5/8 5/8 4-5/ /2 3/ /16 3-3/8 4-1/ /8 2-1/2 5/8 5/8 4-3/4 5-1/8 3 3/ /16 3-7/8 4-5/ /8 5-1/2 3-1/4 1 3/4 5-5/8 6-1/4 3-3/4 5/ /8 4-11/16 5-1/2 1-3/ /8 6-1/ /4 5-5/8 6-1/4 4-1/2 5/ /8 5-7/16 6-1/4 1-3/ /8 6-1/ /4 5-7/8 6-1/2 5-1/2 5/ /2 6-5/8 7-5/8 1-3/ /8 6-3/ /8 7/8 6-5/8 7-3/8 6-1/2 3/ /2 7-5/8 8-5/8 1-3/4 1-1/8 6-7/8 7-5/8 Bolt diameter, holes are 1/16" over bolt diameter. To order, see How to Order page luid Power atalog

45 DOUBL ATING LVIS MOUNTING TI-ROD YLINDRS B10 Series 1-1/2" to 6" Bore P1 ap ixed levis Mounting NPA MP1 Z + STROK D MR LR X + STROK L M W B W P2 ap Detachable levis Mounting NPA MP2 ZD + STROK D MR LR XD + STROK L M W B W P3 ap ixed ye Mounting NPA MP3 Z + STROK D MR LR X + STROK L M W ALL DIMNSIONS IN INHS Bore Rod Dia. L M B D W W LR MR X XD Z ZD 1-1/2 5/8 5-3/8 5-3/4 5-7/8 6-1/4 2 3/8 3/4 1/2 3/4 1/2 1/2 3/4 5/8 19/ /4 6-1/8 6-1/4 6-5/8 2 5/8 5-3/8 5-3/4 5-7/8 6-1/4 2-1/2 3/8 3/4 1/2 3/4 1/2 1/2 3/4 5/8 19/ /4 6-1/8 6-1/4 6-5/8 2-1/2 5/8 5-1/2 5-7/ /8 3 3/8 3/4 1/2 3/4 1/2 1/2 3/4 5/8 19/ /8 6-1/4 6-3/8 6-3/4 3-1/ /8 7-1/2 7-5/8 8-1/4 3-3/4 5/8 1-1/4 3/4 1-1/4 3/4 5/8 1-1/4 1 7/8 1-3/8 7-1/8 7-3/4 7-7/8 8-1/ /8 7-1/2 7-5/8 8-1/4 4-1/2 5/8 1-1/4 3/4 1-1/4 3/4 5/8 1-1/4 1 7/8 1-3/8 7-1/8 7-3/4 7-7/8 8-1/ /8 7-3/4 7-7/8 8-1/2 5-1/2 5/8 1-1/4 3/4 1-1/4 3/4 5/8 1-1/4 1 7/8 1-3/8 7-3/ /8 8-3/ /8 8-1/8 8-7/8 9-1/8 9-7/8 6-1/2 3/4 1-1/ /2 1 3/4 1-1/2 1-1/4 1-7/32 1-3/4 8-3/8 9-1/8 9-3/8 10-1/8 To order, see How to Order page 42 luid Power atalog 45

46 TI-ROD YLINDRS DOUBL ATING SID/ND MOUNTING B10 Series 1-1/2" to 6" Bore US S2 Side Lugs Mounting NPA MS2 ST SB DIA. BOLT TS SW SW SW XS SU SS + STROK SU SW S4 Side Tapped Mounting NPA MS4 NT THRADS TN XT ND SN + STROK Z + STROK S7 nd Lugs Mounting NPA MS7 T X + STROK B DIA. BOLT R T O NP S + STROK L O ALL DIMNSIONS IN INHS Bore R SB S SN SS ST SU SW TN TS US 1-1/ /8 5-1/2 2-1/4 2-7/8 1/2 15/16 3/8 5/8 2-3/4 3-1/ /8 5-7/8 2-1/4 2-7/8 1/2 15/16 3/8 7/8 3-1/ / /8 6-1/4 2-3/8 3 1/2 15/16 3/8 1-1/4 3-3/4 4-1/2 3-1/ /2 6-5/8 2-5/8 3-1/4 3/4 1-1/4 1/2 1-1/2 4-3/4 5-3/ /2 6-7/8 2-5/8 3-1/4 3/4 1-1/4 1/2 2-1/16 5-1/2 6-1/ /4 7-1/4 2-7/8 3-1/ /16 11/ /16 6-7/8 8-1/ /4 7-3/4 3-1/8 3-5/ /16 11/16 3-1/4 7-7/8 9-1/4 ALL DIMNSIONS IN INHS Bore Rod Dia. B L O T ND NP NT X XS XT Z 1-1/2 5/8 3/8 5-3/8 1-3/8 1-15/16 5-5/8 2 1/4 3/4 1/4 9/16 1-1/8 1/ /4 5-3/4 1-3/4 2-5/ /8 9/16 5-9/16 1-3/8 1-15/16 5-7/8 2-1/2 5/16 15/16 5/16 11/16 1-5/16 5/ / /16 1-3/4 2-5/16 6-1/4 2-1/2 5/8 5-13/16 1-3/8 1-15/16 6-1/8 3 5/16 1-1/16 5/16 13/16 5/8 1-7/16 3/ /16 1-3/4 2-5/16 6-1/2 3-1/ /2 1-7/8 2-7/16 6-7/8 3-3/4 3/8 7/8 3/8 1 3/4 1-1/2 1/ /8 6-3/4 2-1/8 2-11/16 7-1/ /8 1-7/8 2-7/ /2 3/8 1 3/8 1-3/ /8 1/ /8 6-7/8 2-1/8 2-11/16 7-1/ /16 2-1/16 2-7/16 7-7/16 5-1/2 1/2 1-1/16 1/2 1-3/ /16 5/ /8 7-3/16 2-5/ / / /8 7-5/8 2-5/ /16 8-1/8 6-1/2 1/2 1 1/2 1-5/8 1-1/8 1-3/4 3/ /4 7-7/8 2-9/16 3-1/16 8-3/8 Bolt diameter Holes are 1/16" over bolt diameter. To order, see How to Order page luid Power atalog

47 TI-ROD YLINDRS DOUBL ATING TRUNNION MOUNTING B10 Series 1-1/2" to 6" Bore T1 Head Trunnion Mounting NPA MT1 UT + TD TL XG UT T2 ap Trunnion Mounting NPA MT2 TD TL XJ + STROK UM XI (MIN) T4 Intermediate Trunnion Mounting NPA MT4 TG TM TL TD TW USTOMR TO SPIY TRUNNION LOATION (X1 DIM) ALL DIMNSIONS IN INHS Bore Rod Dia. TD TG TL TM TW UM UT XG XI (MIN) XJ 1-1/2 5/8 1-3/4 3-1/8 4-1/ / /2 1-1/4 4-1/ /8 3-1/2 4-1/2 2 5/8 1-3/4 3-1/4 4-1/8 2-1/ / / /8 3-5/8 4-1/2 2-1/2 5/8 1-3/4 3-1/4 4-1/ / /2 1-1/2 5-1/ /8 3-5/8 4-5/8 3-1/ /4 4-1/ / / / /2 5-3/4 1-3/8 2-1/2 4-3/8 5-1/ /4 4-1/ / / /4 6-1/2 1-3/8 2-1/2 4-3/8 5-1/ /4 4-1/8 5-1/4 5-1/ / /4 7-1/2 1-3/8 2-1/2 4-3/8 5-1/ /8 2-5/8 4-7/8 5-7/8 6-1/2 1-3/ /8 7-5/8 2-1/2 10-3/8 9-1/4 1-3/4 2-7/8 5-1/8 6-1/8 To order, see How to Order page 42 luid Power atalog 47

48 TI-ROD YLINDRS DOUBL ATING TI ROD MOUNTING B10 Series 1-1/2" to 6" Bore X1 xtended Tie Rods Both nds NPA MX1 AA W ZT + STROK ZB + STROK R R DD THRADS BB K K BB X2 xtended Tie Rods ap nd NPA MX2 AA W ZT + STROK ZB + STROK R R K K BB DD THRADS X3 xtended Tie Rods Head nd NPA MX3 AA W ZB + STROK R R DD THRADS BB K K ALL DIMNSIONS IN INHS Bore Rod Dia. K R AA BB DD W ZB ZT 1-1/2 5/ /8 5-5/8 2 1/ / /8 5-1/ / /16 5-3/4 2-1/2 5/ /8 5/ /8 5-5/16 6-1/8 2-1/2 5/ /16 5-7/8 3 5/ /8 5/ /8 5-7/16 6-1/4 3-1/ / /4 3/ /8 3/ /8 1-5/8 6-1/4 7-1/ / /2 3/ /8 3/ /8 1-5/8 6-1/4 7-1/ /8 6-5/ /16 5-1/2 7/ / /8 1-5/8 6-9/ / /8 1-5/8 7-1/16 8-7/16 6-1/2 7/ /16 1/ /4 1-7/8 7-5/ /16 To order, see How to Order page luid Power atalog

49 NPA/JI DOUBL ATING " BOR TI-ROD YLINDRS B11/BJ11 Series B11 HAVY DUTY PNUMATI BJ11 MDIUM DUTY HYDRAULI RATINGS (PSIG) B11 BJ11 ylinder Bore Air Oil Severe Moderate (Non Shock) 1-1/ / / ATURS INDUSTRY INTRHANGABL Meets NPA/JI dimensional standards. ADJUSTABL USHIONS AVAILABL RMOVABL ROD BARING Piloted by the head to provide positive alignment to the tube. It can be easily removed without disturbing the tie rods. ROD WIPR and ROD SAL ONTAIND IN TH ROD BARING or easy accessibility. ROD BARING ONSTRUTD O A BRONZ INSRT PRSSD INTO A STL HOUSING To provide maximum side support when the piston is extended. PISTON ROD 100,000 psi minimum yield, steel, hard chrome plated and polished smooth to extend seal and rod bearing life. STL TUBING Honed and chrome plated I.D. for minimum friction and long seal life. HAD and APS Machined from precision steel blocks to insure concentricity of piston rod to tubing and to mounting surfaces. PISTON SALS U-cup seals made of Buna-N for minimum friction and positive sealing BJ11 series piston includes a teflon wear ring to help reduce friction. TI RODS 100,000 psi minimum yield material with rolled threads for added strength. PISTON B11 Aluminum, BJ11 Steel luid Power atalog 49

50 TI-ROD YLINDRS DOUBL ATING B11/BJ11 Series B11 HAVY DUTY, PNUMATI BJ11 MDIUM DUTY, HYDRAULI HOW TO ORDR B11/BJ11 SRIS YLINDRS To develop a ylinder Order Number, select only those ode Numbers that represent the cylinder required, and place in the sequence shown below: XAMPL: Required ylinder Heavy Duty Air ylinder, 4" Bore, Detachable levis (NPA Mounting MP2), Standard Rod, Adjustable ushion Head nd, Standard Port location, 73" of Stroke, 1" Standard Rod Diameter, 1-14 ull Diameter Rod Threads. SPIY B11 40 P Series ode No. Bore DIa. ode NPA No. Mounting Des. ode No. ushions and Rod ode No. Port Positions** Stroke in ode Whole No. Inches ractional ode Stroke No. Length ode No. Modification Descriptions B11 Pneumatic BJ11 Hydraulic / / / BX - None (Basic ylinder) DBX - Double Rod (Basic ylinder) 3 - Head Square (8" bore only) M3 4 - ap Square (8" bore only) M4 1 - Head Rectangular lange* M1 2 - ap Rectangular lange* M2 5 - Head Square lange* M5 6 - ap Square lange* M6 P1 - ap ixed levis MP1 P2 - ap Detachable levis* MP2 P3 - ap ixed ye MP3 S2 - Side Lugs MS2 S4 - Side Tapped MS4 S7 - Side nd Lugs MS7 T1 - Head Trunnion MT1 T2 - ap Trunnion MT2 T4 - Intermediate Trunnion MT4 X1 - xtended Tie Rods-Both nds MX1 X2 - xtended Tie Rods-ap nd MX2 X3 - xtended Tie Rods-Head nd MX3 Standard Rod Diameter 1 - Non ushioned 2 - ushioned Head nd 3 - ushioned ap nd 4 - ushioned Both nds 1st Oversize Rod Diameter 5 - Non ushioned 6 - ushioned Head nd 7 - ushioned ap nd 8 - ushioned Both nds 9-2nd Oversize Rods and larger-specify 1 - Standard Port Position 2-90 lockwise Port Position lockwise Port Position lockwise Port Position 01-1 inch etc. 0 - No fraction 1-1/8 inch 2-1/4 3-3/8 4-1/2 5-5/8 6-3/4 7-7/8 9 - or fractions not shown - Specify - Style 1 Standard Thread (code not required leave blank) 02 - Style 2 Rod nd ull diameter Male Th d Style 3 Rod nd emale Th d Style 4 Rod nd Optional Shoulder, Male Th d. XX - Special (Specify) Add D to mounting for Double Rod ex. DS4 *Not available for 8" bore. **View facing Rod nd. ROD DIAMTRS AVAILABL Rod Bore Dia. Dia. 1-1/ /2 3-1/ /8 STD STD STD 1 1st OS 1st OS 1st OS STD STD STD 1-3/8 A A 1st OS 1st OS 1st OS STD STD 1-3/4 A A A A 1st OS 1st OS 2 A A A A A 2-1/2 A A A A 3 A A A 3-1/2 A A A 4 A A 4-1/2 A 5 A 5-1/2 A STD Standard Rod Diameter; 1st OS irst Oversized Rod Diameter A Available Rod Diameters, onsult actory Adjustable cushion not available on head end; 1-1/2 bore with 1" rod diameter. 50 luid Power atalog

51 MM TI-ROD YLINDRS DOUBL ATING BASI MOUNTING B11/BJ11 Series 1-1/2" to 8" Bore BX Basic Mounting 1 Y V ZB + STROK P + STROK LB + STROK (NPT) 4 2 MM 3 K W G J K DBX Double Rod Basic Mounting 1 Y V ZM + 2 X STROK P + STROK Y + STROK LD + STROK V (NPT) 4 2 MM Style 1 Standard unless otherwise specified KK A W V MM B-.003 Style 2 ull Diameter Male Thread A W V MM B K W G G K W + STROK Style 3 emale Thread KK W V MM B Style 4 Optional Shouldered Male Thread A W LL V MM B D AROSS LATS NA D AROSS LATS A D AROSS LATS ALL DIMNSIONS IN INHS D AROSS LATS NA Bore (NPT) G J K LB LD P 1-1/2 2 3/8-18 3/8 1-1/2 1 1/4 3-5/8 4-1/8 2-1/ /2 3/8-18 3/8 1-1/2 1 5/16 3-5/8 4-1/8 2-1/4 2-1/2 3 3/8-18 3/8 1-1/2 1 5/16 3-3/4 4-1/4 2-3/8 3-1/4 3-3/4 1/2-14 5/8 1-3/4 1-1/4 3/8 4-1/4 4-3/4 2-5/ /2 1/2-14 5/8 1-3/4 1-1/4 3/8 4-1/4 4-3/4 2-5/ /2 1/2-14 5/8 1-3/4 1-1/4 7/16 4-1/ / /2 3/4-14 3/ /2 7/ /2 3-1/ /2 3/4-14 3/ /2 9/16 5-1/8 5-5/8 3-1/4 Rod Thread Bore Dia.(MM) KK* LL A B D NA V W Y ZB ZM 1-1/2 5/8 5/8-18 7/ /2-20 3/4 1-1/8 3/8 1/2 19/32 5/ /16 4-7/8 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-5/16 5-1/4 6-7/8 2 5/8 5/8-18 7/ /2-20 3/4 1-1/8 3/8 1/2 19/32 5/ / /16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-5/16 5-5/16 6-7/8 2-1/2 5/8 5/8-18 7/ /2-20 3/4 1-1/8 3/8 1/2 19/32 5/ /16 5-1/16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-5/16 5-7/ / /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-7/ /2 1-3/8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-11/16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-7/ /2 1-3/8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-11/16 6-1/ /4-16 7/ /8 1-1/2 1/2 7/8 31/32 7/8 1-3/8 2-7/16 6-5/16 7-3/4 1-3/8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-11/16 6-9/16 8-1/ /8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-13/16 7-1/16 8-3/4 1-3/4 1-3/ / / /8 3/4 1-1/2 1-23/32 1-1/8 1-7/8 3-1/16 7-5/16 9-1/ /8 1-3/ / /8 2 5/8 1-1/8 1-11/ /8 2-13/16 7-5/16 8-7/8 1-3/4 1-3/ / / /8 3/4 1-1/2 1-23/32 1-1/8 1-7/8 3-1/16 7-9/16 9-3/8 *Standard thread other threads available. To order, see How to Order page 50 luid Power atalog 51

52 TI-ROD YLINDRS DOUBL ATING HAD/AP MOUNTING B11/BJ11 Series 8" Bore 3 Head Square Mounting NPA M3 8" Bore only T VB VA T B DIA. BOLT W G WG 4 ap Square Mounting NPA M4 8" Bore only ZJ + STROK T XK + STROK J B DIA. BOLT T To order, see How to Order page 50 ALL DIMNSIONS IN INHS Rod Bore Dia. B G J T VA VB W WG XK ZJ 8 1-3/8 8-1/2 5/ / /8 1-5/8 3-5/8 5-1/4 6-3/4 1-3/4 3-15/16 1-7/8 3-7/8 5-1/2 7 Bolt dia. holes are 1/16" over bolt diameter. 52 luid Power atalog

53 DOUBL ATING LANG MOUNTING TI-ROD YLINDRS B11/BJ11 Series 1-1/2" to 6" Bore 1 Head Rectangular lange Mounting NPA M1 1-1/2" to 6" Bore only U T R B DIA. BOLT W 2 ap Rectangular lange Mounting NPA M2 1-1/2" to 6" Bore only Z + STROK X + STROK R B DIA. BOLT U T U 5 Head Square lange Mounting NPA M5 1-1/2" to 6" Bore only U R T T R B DIA. BOLT W 6 ap Square lange Mounting NPA M6 1-1/2" to 6" Bore only Z + STROK U U T R X + STROK R T B DIA. BOLT ALL DIMNSIONS IN INHS Bore Rod Dia. R W B T U X Z 1-1/2 5/8 5/8 4-5/ / /4 2-3/4 3-3/ /8 2 5/8 5/8 4-5/ /2 3/ /16 3-3/8 4-1/ /8 2-1/2 5/8 5/8 4-3/4 5-1/8 3 3/ /16 3-7/8 4-5/ /8 5-1/2 3-1/4 1 3/4 5-5/8 6-1/4 3-3/4 5/ /8 4-11/16 5-1/2 1-3/ /8 6-1/ /4 5-5/8 6-1/4 4-1/2 5/ /8 5-7/16 6-1/4 1-3/ /8 6-1/ /4 5-7/8 6-1/2 5-1/2 5/ /2 6-5/8 7-5/8 1-3/ /8 6-3/ /8 7/8 6-5/8 7-3/8 6-1/2 3/ /2 7-5/8 8-5/8 1-3/4 1-1/8 6-7/8 7-5/8 Bolt dia. Holes are 1/16" over bolt diameter. To order, see How to Order page 50 luid Power atalog 53

54 TI-ROD YLINDRS DOUBL ATING LVIS MOUNTING B11/BJ11 Series 1-1/2" to 8" Bore P1 ap ixed levis Mounting NPA MP1 Z + STROK D MR LR X + STROK L M W B W P2 ap Detachable levis Mounting NPA MP2 ZD + STROK D MR XD + STROK L M LR W B W P3 ap ixed ye Mounting NPA MP3 Z + STROK D MR LR X + STROK L M W ALL DIMNSIONS IN INHS Bore Rod Dia. L M B D W W LR MR X XD Z ZD 1-1/2 5/8 5-3/8 5-3/4 5-7/8 6-1/4 2 3/8 3/4 1/2 3/4 1/2 1/2 3/4 5/8 19/ /4 6-1/8 6-1/4 6-5/8 2 5/8 5-3/8 5-3/4 5-7/8 6-1/4 2-1/2 3/8 3/4 1/2 3/4 1/2 1/2 3/4 5/8 19/ /4 6-1/8 6-1/4 6-5/8 2-1/2 5/8 5-1/2 5-7/ /8 3 3/8 3/4 1/2 3/4 1/2 1/2 3/4 5/8 19/ /8 6-1/4 6-3/8 6-3/4 3-1/ /8 7-1/2 7-5/8 8-1/4 3-3/4 5/8 1-1/4 3/4 1-1/4 3/4 5/8 1-1/4 1 7/8 1-3/8 7-1/8 7-3/4 7-7/8 8-1/ /8 7-1/2 7-5/8 8-1/4 4-1/2 5/8 1-1/4 3/4 1-1/4 3/4 5/8 1-1/4 1 7/8 1-3/8 7-1/8 7-3/4 7-7/8 8-1/ /8 7-3/4 7-7/8 8-1/2 5-1/2 5/8 1-1/4 3/4 1-1/4 3/4 5/8 1-1/4 1 7/8 1-3/8 7-3/ /8 8-3/ /8 8-1/8 8-7/8 9-1/8 9-7/8 6-1/2 3/4 1-1/ /2 1 3/4 1-1/2 1-1/4 1-7/32 1-3/4 8-3/8 9-1/8 9-3/8 10-1/ /8 8-1/4 9-1/4 9-1/4 10-1/4 8-1/2 3/4 1-1/ /2 1 3/4 1-1/2 1-1/4 1-7/32 1-3/4 8-1/2 9-1/2 9-1/2 10-1/2 To order, see How to Order page luid Power atalog

55 DOUBL ATING ND/SID MOUNTING TI-ROD YLINDRS B11/BJ11 Series 1-1/2" to 8" Bore S2 Side Lugs Mounting NPA MS2 ST US SB DIA. BOLT TS SW SW SW XS SU SS + STROK SU SW S4 Side Tapped Mounting NPA MS4 NT THRADS TN XT ND SN + STROK S7 nd Lugs Mounting NPA MS7 X + STROK Z + STROK T B DIA. BOLT R T O NP S + STROK L O To order, see How to Order page 50 ALL DIMNSIONS IN INHS Bore R SB S SN SS ST SU SW TN TS US 1-1/ /8 5-1/2 2-1/4 2-7/8 1/2 15/16 3/8 5/8 2-3/4 3-1/ /8 5-7/8 2-1/4 2-7/8 1/2 15/16 3/8 7/8 3-1/ / /8 6-1/4 2-3/8 3 1/2 15/16 3/8 1-1/4 3-3/4 4-1/2 3-1/ /2 6-5/8 2-5/8 3-1/4 3/4 1-1/4 1/2 1-1/2 4-3/4 5-3/ /2 6-7/8 2-5/8 3-1/4 3/4 1-1/4 1/2 2-1/16 5-1/2 6-1/ /4 7-1/4 2-7/8 3-1/ /16 11/ /16 6-7/8 8-1/ /4 7-3/4 3-1/8 3-5/ /16 11/16 3-1/4 7-7/8 9-1/ /4 7-3/8 3-1/4 3-3/ /16 11/16 4-1/2 9-7/8 11-1/4 ALL DIMNSIONS IN INHS Bore Rod Dia. B L O T ND NP NT X XS XT Z 1-1/2 5/8 3/8 5-3/8 1-3/8 1-15/16 5-5/8 2 1/4 3/4 1/4 9/16 1-1/8 1/ /4 5-3/4 1-3/4 2-5/ /8 9/16 5-9/16 1-3/8 1-15/16 5-7/8 2-1/2 5/16 15/16 5/16 11/16 1-5/16 5/ / /16 1-3/4 2-5/16 6-1/4 2-1/2 5/8 5-13/16 1-3/8 1-15/16 6-1/8 3 5/16 1-1/16 5/16 13/16 5/8 1-7/16 3/ /16 1-3/4 2-5/16 6-1/2 3-1/ /2 1-7/8 2-7/16 6-7/8 3-3/4 3/8 7/8 3/8 1 3/4 1-1/2 1/ /8 6-3/4 2-1/8 2-11/16 7-1/ /8 1-7/8 2-7/ /2 3/8 1 3/8 1-3/ /8 1/ /8 6-7/8 2-1/8 2-11/16 7-1/ /16 2-1/16 2-7/16 7-7/16 5-1/2 1/2 1-1/16 1/2 1-3/ /16 5/ /8 7-3/16 2-5/ / / /8 7-5/8 2-5/ /16 8-1/8 6-1/2 1/2 1 1/2 1-5/8 1-1/8 1-3/4 3/ /4 7-7/8 2-9/16 3-1/16 8-3/ /8 7-7/8 2-5/ /16 8-1/2 8-1/2 5/8 1-1/8 5/ /8 1-1/8 3/ /4 8-1/8 2-9/16 3-1/16 8-3/4 Bolt dia., Holes are 1/16" over bolt diameter. luid Power atalog 55

56 TI-ROD YLINDRS DOUBL ATING TRUNNION MOUNTING B11/BJ11 Series 1-1/2" to 8" Bore T1 Head Trunnion Mounting NPA MT1 UT TD TL XG T2 ap Trunnion Mounting NPA MT2 UT TD TL XJ + STROK J 1 T4 Intermediate Trunnion Mounting NPA MT4 UM XI (MIN) TG TD TM TL TW USTOMR TO SPIY TRUNNION LOATION (XI DIM) ALL DIMNSIONS IN INHS Bore Rod Dia. J1 TD TG TL TM TW UM UT XG XI (MIN) XJ 1-1/2 5/8 1-3/4 3-1/8 4-1/ /8* 1 2-1/ /2 1-1/4 4-1/ /8 3-1/2 4-5/8 2 5/8 1-3/4 3-1/4 4-1/4 2-1/2 1-1/8* / / /8 3-5/8 4-5/8 2-1/2 5/8 1-3/4 3-1/4 4-3/ /8* 1 3-1/ /2 1-1/2 5-1/ /8 3-5/8 4-3/4 3-1/ /4 4-1/ /4 1-1/ / / /2 5-3/4 1-3/8 2-1/2 4-3/8 5-1/ /4 4-1/ /2 1-1/ / /4 6-1/2 1-3/8 2-1/2 4-3/8 5-1/ /4 4-1/8 5-1/4 5-1/2 1-1/ / /4 7-1/2 1-3/8 2-1/2 4-3/8 5-1/ /8 2-5/8 4-7/8 5-7/8 6-1/2 1-1/2 1-3/ /8 7-5/8 2-1/2 10-3/8 9-1/4 1-3/4 2-7/8 5-1/8 6-1/ /8 2-5/8 4-7/ /2 1-1/2 1-3/8 9-1/2 1-3/8 9-3/4 2-1/2 12-1/2 11-1/4 1-3/4 2-7/8 5-1/8 6-1/4 * Dimension exceeds NPA by 1/8". To order, see How to Order page luid Power atalog

57 DOUBL ATING TI ROD MOUNTING TI-ROD YLINDRS B11/BJ11 Series 1-1/2" to 8" Bore X1 xtended Tie Rods Both nds NPA MX1 AA W ZT + STROK ZB + STROK R R DD THRADS BB K K BB X2 xtended Tie Rods ap nd NPA MX2 AA W ZT + STROK ZB + STROK R R K K BB DD THRADS X3 xtended Tie Rods Head nd NPA MX3 AA W ZB + STROK R R DD THRADS BB K K ALL DIMNSIONS IN INHS Bore Rod Dia. K R AA BB DD W ZB ZT 1-1/2 5/ /8 5-5/8 2 3/8 1/ / /8 5-1/ / /16 5-3/4 2-1/2 3/8 5/ /8 5/ /8 5-5/16 6-1/8 2-1/2 5/ /16 5-7/8 3 3/8 5/ /8 5/ /8 5-7/16 6-1/4 3-1/ / /4 5/8 3/ /8 3/ /8 1-5/8 6-1/4 7-1/ / /2 5/8 3/ /8 3/ /8 1-5/8 6-1/4 7-1/ /8 6-5/ /16 5-1/2 5/8 7/ /16 1/ /8 1-5/8 6-9/ / /8 1-5/8 7-1/16 8-7/16 6-1/2 3/4 7/ /16 1/ /4 1-7/8 7-5/ / /8 1-5/8 7-5/16 9-1/16 8-1/2 3/4 9/ /16 5/ /4 1-7/8 7-9/16 9-5/16 To order, see How to Order page 50 luid Power atalog 57

58 TI ROD YLINDRS RPAIR PARTS NOT SHOWN: WAR RING PISTON 15 O-RING, USHION B10 Series shown for example All cylinders are different yet similar in construction DSRIPTIONS: Number Description 1 Rod Bearing 2 Rod Wiper 3 Rod Packing 4 Bearing O-Ring 5 ushion Seal (Head) 6 ushion Seal (ap) 7 Piston Packing 8 Tube Seals Number Description 9 Piston O-Ring 10 Tie Rods (4) 11 Tube 12 Piston Rod 13 Piston 14 Wear Ring (BJ11 only) 15 O-Ring, ushion Screw B10 Series Body Kit includes: all seals required to rebuild the cylinder body and bearing cartridge for the standard and first oversize rod. or this reason, extra seals are included and you should not use every seal. Rod Kit includes: Rod Bearing, Bearing O-Ring, Rod Wiper and Rod Packing To replace all seals order both the ylinder Service Kit and the Rod Seal Kit. BODY KITS SLT BY BOR DIA. Bore atalog Item Dia. Number ode 1-1/2 B10-15BX B10-20BX /2 B10-25BX /4 B10-32BX B10-40BX B10-50BX B10-60BX ROD KITS SLT BY ROD DIA. Rod atalog Item Dia. Number ode 5/8 B10-15BX B10-32BX /8 B10-60BX /4 B10-90BX B10-92BX luid Power atalog

59 SAL KITS TI ROD YLINDRS RPAIR PARTS B11/BJ11 Series Body Kit includes: all seals required to rebuild the cylinder body and bearing cartridge for the standard and first oversize rod. or this reason, extra seals are included and you should not use every seal. Rod Seal Kit includes: Bearing O-Ring, Rod Wiper and Rod Packing Rod Seal Kit with Rod Bearing includes: Rod Bearing, Bearing O-Ring, Rod Wiper and Rod Packing. To replace all seals order both the ylinder Body Service Kit and the Rod Seal Kit. YLINDR BODY SRVI KITS SLT BY BOR DIA. B11 ylinder BJ11 ylinder Bore atalog Item atalog Item Dia. Number ode Number ode 1-1/2 B11-15BX BJ11-15BX B11-20BX BJ11-20BX /2 B11-25BX BJ11-25BX /4 B11-32BX BJ11-32BX B11-40BX BJ11-40BX B11-50BX BJ11-50BX B11-60BX BJ11-60BX B11-80BX BJ11-80BX ROD SAL KITS SLT BY ROD DIA. Rod Seal Kit Rod Seal Kit with Rod Bearing Rod atalog Item atalog Item Dia. Number ode Number ode 5/8 B11-15BX B11-15BX B11-32BX B11-32BX /8 B11-60BX B11-60BX /4 B11-90BX B11-90BX B11-92BX B11-92BX RPLAMNT PARTS Many of the cylinder parts other than those available in repair kits or seal kits can be replaced. To order please specify the complete catalog number of the cylinder and the parts required. Piston Rod only Specify rod diameter and thread (will require the assembly of piston from replaced cylinder) Piston Rod Assembly Specify rod diameter and thread (will include piston rod, piston and piston packings) Tube only Will require seal kit for tube seals at re-assembly Tie Rods Set of 4 luid Power atalog 59

60 TI-ROD YLINDRS THORTIAL PUSH AND PULL STROK ORS PNUMATI YLINDRS 25, B10 and B11 Series YLINDR OR AND VOLUM HART PNUMATI STROK OR IN POUNDS* S of Air yl. Rod Working Operating Pressure (psig) onsumed Per Bore Dia. Action Area Inch of Stroke At 100 psig Inlet 7/16 PUSH /16 PULL /16 PUSH /16 PULL /4 PUSH /4 PULL PUSH /16 5/16 PULL /8 PULL /4 PUSH /16 PULL PUSH /2 7/16 PULL /8 PULL PULL PUSH /8 PULL PULL PUSH /2 5/8 PULL PULL PUSH /4 1 PULL /8 PULL PUSH PULL /8 PULL PUSH PULL /8 PULL PUSH /8 PULL /4 PULL PUSH /8 PULL /4 PULL *Double Acting Only, refer to page 27 for spring forces. PISTON ROD DIAMTR SLTION: Applications requiring long extend (push) strokes may require oversize piston rod diameters to prevent buckling. To determine the correct rod diameter for your application follow these simple steps: 1. Select the thrust from the ylinder orce and Volume hart that is required for your application. Thrust = Piston Surface Area x Operating Pressure. 2. rom the ylinder Mounting Diagrams select the mounting style being used. 3. With the piston rod fully extended, calculate the value of D (in inches) using the formula shown for the cylinder mounting diagram selected in Step #2. 4. Locate the value of D (in inches) at the bottom of the Selection hart. nter the chart at this point and move vertically upward until intersecting with the horizontal line representing the required thrust which was selected in Step #1. The band within which these lines intersect represents the minimum recommended piston rod diameter. 60 luid Power atalog

61 THORTIAL PUSH AND PULL STROK ORS HYDRAULI YLINDRS TI-ROD YLINDRS BJ11 SRIS YLINDR OR AND VOLUM HART HYDRAULI STROK OR IN POUNDS luid yl. Rod Working Operating Pressure (psig) Displacement Per Bore Size Action Area Inch of Stroke (U.S. Gallons) PUSH /2 5/8 PULL PULL PUSH /8 PULL PULL PUSH /2 5/8 PULL PULL PUSH /4 1 PULL /8 PULL PUSH PULL /8 PULL PUSH PULL /8 PULL PUSH /8 PULL /4 PULL PUSH /8 PULL /4 PULL /4" DIA. SLTION HART 50,000 40,000 30,000 20, /8" DIA. 1" DIA. 5/8" DIA. 10,000 8,000 6,000 5,000 4,000 3,000 2,000 1, VALV O D IN INHS AXIAL THRUST IN POUNDS ylinder Mounting Diagrams All Piston Rods Shown in xtended Position D = 4S D = 1/2S D = S UNSUPPORTD ROD ND IRMLY GUIDD ROD ND SUPPORTD ROD ND BLIND LVIS OR RAR TRUNNION MT. D = D D S S S D = S D = 4S D = 1/2S D = D SUPPORTD ROD ND S UNSUPPORTD ROD ND S IRMLY GUIDD ROD ND S ROD TRUNNION STOP TUB SLTION: Stop tubes enhance the transverse load carrying capability of a long stroke cylinder by increasing the distance between the piston and rod bearing at full extension. When the value of D (calculated from the piston rod diameter selection instructions) is less than 40", a stop tube is NOT required. However, if D is 40" or more, one-inch of stop tube is recommended for every 10" (or fraction thereof) over 40". D luid Power atalog 61

62 YLINDR MOUNTING ASSORIS OR JI NPA SQUAR ND PNUMATI AND HYDRAULI YLINDRS ROD ALIGNR Y BRAKT AP LVIS ROD LVIS PIVOT PIN PIVOT BRAKT ROD Y PIVOT PIN LVIS BRAKT ORDR BY ATALOG NUMBR OR ITM OD Rod Mating Mating KK Aligner Rod levis Pin ye Bracket Rod ye Pin levis Bracket Rod atalog Item atalog Item atalog Item atalog Item atalog Item atalog Item atalog Item Thread Number ode Number ode Number ode Number ode Number ode Number ode Number ode 7/16 20 RA-0720-L V PIN B R PIN VB /2 20 RA-0820-L V PIN B R PIN VB /8 18 RA-1018-L /4 16 RA-1216-L V PIN B R PIN VB /8 14 RA-1414-L RA-1614-L V PIN B R PIN VB /4-12 V PIN B R PIN VB /2-12 V PIN B R PIN VB PIVOT BRAKT OR YLINDRS ORDR BY ATALOG NUMBR OR ITM OD BOR DIA..D. or P1 and P2 Mtgs. or P3 Mtgs. B10 Pin atalog Item atalog Item B11/BJ11 Dia. Number ode Number ode 1-1/2, 2, 2-1/2 1/2 B VB /4, 4, 5 3/4 B VB ,8 1 B VB Y BRAKT Select by Pin Diameter (D) ORDR BY ATALOG NUMBR OR ITM OD or DD atalog Item B D Bolt L LR M MR R No. ode 3/4 1/2 3/8 2-1/2 3/8 1-1/8 5/8 1/2 19/32 1-5/8 B /4 3/4 1/2 3-1/2 5/8 1-7/8 1 3/4 7/8 2-9/16 B /2 1 5/8 4-1/2 3/4 2-1/4 1-1/ /32 3-1/4 B /8 5/8 5 7/ /16 1-3/8 1-21/ /16 B /2 1-3/4 7/8 6-1/2 7/8 3-1/8 1-13/16 1-3/4 2-3/ /16 B MR R LR M DD 4 PLAS L B R D LVIS BRAKT Select by Pin Diameter (D) ORDR BY ATALOG NUMBR OR ITM OD or DD atalog Item B D W Bolt L LR M MR R No. ode 3/4 1/2 1/2 3/8 2-1/2 3/8 1-1/8 5/8 1/2 19/32 1-5/8 VB /4 3/4 5/8 1/2 3-1/2 5/8 1-7/8 1 3/4 7/8 2-9/16 VB /2 1 3/4 5/8 4-1/2 3/4 2-1/4 1-1/ /32 3-1/4 VB /8 1 5/8 5 7/ /16 1-3/8 1-21/ /16 VB /2 1-3/4 1-1/4 7/8 6-1/2 7/8 3-1/8 1-13/16 1-3/4 2-3/ /16 VB MR LR R M L DD 4 PLAS W W B R D 62 luid Power atalog

63 YLINDR MOUNTING ASSORIS ROD ALIGNR ORDR BY ATALOG NUMBR OR ITM OD KK A D G H Max.Pull atalog Item At Yield No. ode (lbs) 7/ /4 2 1/2 3/4 5/8 1/ RA-0720-L / /4 2 1/2 3/4 5/8 1/ RA-0820-L / /4 2 1/2 3/4 5/8 1/ RA-1018-L / /4 2-5/16 1/2 1-1/8 31/32 13/16 1-1/ RA-1216-L / /4 2-5/16 1/2 1-1/8 31/32 13/16 1-1/ RA-1414-L /2 2-15/16 1/2 1-5/8 1-3/8 1-5/32 2-1/ RA-1614-L /16" RADIAL LOAT 2 SPHRIAL MOTION DIA. O SHANK KK D G (AROSS LATS) KK A H (AROSS LATS) ROD LVIS ORDR BY ATALOG NUMBR OR ITM OD R W B W KK A B D W R atalog No. Item 7/ /4 3/4 1/2 1-1/2 1/2 1/2 V /2-20 3/4 3/4 1/2 1-1/2 1/2 1/2 V / /8 1-1/4 3/4 2-3/8 5/8 3/4 V /8 1-1/ /8 3/4 1 V / /8 4-1/ /8 V / /4 2-1/2 1-3/4 4-1/2 1-1/4 1-3/4 V D A ULL THRAD KK THRAD ROD Y ORDR BY ATALOG NUMBR OR ITM OD D D R B KK A A B D R atalog No. Item ode 7/ /4 1-1/2 3/4 1/2 9/16 R /2-20 3/4 1-1/2 3/4 1/2 9/16 R / /8 2-1/16 1-1/4 3/4 27/32 R /8 2-13/16 1-1/ /8 R / / /8 1-1/2 R / / /2 1-3/4 1-15/16 R D A A D KK THRAD PIN ORDR BY ATALOG NUMBR OR ITM OD D L M atalog No. Item ode 1/2 1-3/4 2-3/8 PIN /4 2-1/2 3-1/8 PIN /8 PIN / /4 PIN / /16 PIN D M L luid Power atalog 63

64 DIRTIONAL ONTROL VALVS TABL O ONTNTS Page K SRIS SOLNOID OPRATORS AIR OPRATORS MANUAL OPRATORS MHANIAL OPRATORS RPAIR PARTS AIR VALV SIZING VALV SLTION HART SRIS PORTS UNTIONS OPRATORS BODY TYP V RANG K 1/4, 3/8 & 1/2 PT 3 Way / 2 Position 4 Way / 2 Position 4 Way / 3 Position Solenoid, Air, Manual, Mechanical Inline Spool luid Power atalog 65

65 DIRTIONAL ONTROL VALVS K SRIS 1. RUGGD SOLNOID, AIR, MANUAL OR MHANI- AL OPRATORS Bodies and operators are made of precision machined aluminum or zinc. Designed to last for millions of cycles. 2. LIGHTWIGHT, ON PI ALUMINUM SPOOL AND SAL ASSMBLY Shifting forces are minimized because of the low inertial spool made from high strength anodized aluminum. The one-piece spool and seal assembly is easily serviced, resulting in cost savings in maintenance and down time. 3. LOW RITION LASTOMR LIP SALS Highly durable low friction lip seals are designed to operate with lubricated or non-lubricated air. 4. SGMNTD LATH TYP DTNT The spool is held securely in place by a unique segmented detent which engages a lip on the piston. 5. SHOK ABSORBNT BUMPRS Valve life is extended because of substantial bumpers which absorb the shock and vibration of the rapidly shifting spool and piston. 6. POSITIV PORT IDNTIIATION onnections made easy because the ports are marked with numerals. Operator end identification shows which ports are connected when the operator is activated. 7. SOLNOID PILOT OPRATORS Low inrush and holding current provide low power consumption. Manual override (locking and non-locking) provides manual operation. 8. POXY OATD xternal surfaces of the valve body and operators are protected by a corrosion and chip resistant epoxy paint. 9. INLIN VALVS Valves mount directly to the air line and are available with the following features: 1/4", 3/8", or 1/2" PT ports. 3-Way / 2-Position, 3-Port 4-Way / 2-Position, 5-Port 4-Way / 3-Position, 5-Port The 3-way/2-position configuration is not available with 1/2" ports 66 luid Power atalog

66 DIRTIONAL ONTROL VALVS Specifications luids: iltered and lubricated or non-lubricated compressed air or air at vacuum pressures. Inlet Pressure Range: Solenoid Operated Valves: With Internal Pilot Supply: 15 to 150 PSIG* With xternal Pilot Supply: 10" Hg vacuum to 150 PSIG Air, Manual, or Mechanical Operated Valves: 10" Hg vacuum to 150 PSIG* Temperature Range (Ambient/Inlet): Solenoid Operated Valves: 20 to 120 ** Air, Manual & Mechanical Operated Valves: 20 to 160 ** Operator Pilot Pressures: Maximum Pilot Pressure: 150 PSIG Minimum Pilot Pressure at 150 PSIG. Main valve inlet pressures are given in the following table: *Minimum Inlet Pressure is dependent on the type of operator and return used. See Operator Pilot Pressure specifications in Operating Specifications. **With the dewpoint of supply air less than air temperature below 35. Minimum Pilot Pressure Spring Operator Return Non-Detent Detented entered PSIG PSIG PSIG Air Air Solenoid Solenoid Air Spring 35 Solenoid Spring 35 Air Operator Signal Duration: Air operated 2-position detented or non-detented valves can be shifted with a momentary air signal. Minimum signal duration is 17 milliseconds. Valve Materials Body: Aluminum Spool: Anodized aluminum lastomers: Nitrile and special nitrile-based low friction elastomers. Solenoid Operator Base: PPS Plastic Solenoid Operator Plunger and Spring: Stainless steel Seal ompatibility K Series Valve seals are compatible with the following lubricants: D BR-2+ grease (Dow orning) D44 grease (Dow orning) Non-detergent mineral based oil such as Mobil DT light oil K seals are not compatible with WD-40 or commonly used de-icer fluids. onsult factory to verify compatibility of lubricants or fluids not listed above. K SRIS Minimum Operating orces Manual & Mech. Operators orce to Operator Operate Number Description lbs. KB0 Palm Button Spring Return 18.0 KB3 Palm Button Detent 9.0 KK0 Knob Spring Return 18.0 KK1 Knob Detent 9.0 KL0 Lever Spring Return 9.0 KL1 Lever Detent, 2-Position 7.0 KL2 Lever Spring entered 7.0 KL3 Lever Detent, 3-Position 7.0 KT0 Treadle Spring Return 13.0 KT1 Treadle Detent, 2-Position 9.0 KT2 Treadle Spring entered 9.0 KP0 Tappet Spring Return 18.0 K0 oot Pedal Spring Return 11.0 KR2 Lever Roller Spring Return 11.0 KR5 One-Way Trip Roller Spring Return 11.0 Average low actors (v)* low Path Port Port Port 1 to 2 2 to 3 Valve Size 1 to 4 4 to 5 3-Way Inline 1/4" /8" Way, Inline 1/4" /8" /2" *low Rating determined in accordance with NPA/T3.21.3, Pneumatic fluid power low test procedure and reporting method or fixed orifice components. WARNING When a solenoid or air operator is used as a return for a manual or mechanical operator, the pilot pressure applied to the return operator must not exceed 40 PSIG. Pilot pressures greater than 40 PSIG for a solenoid or air return will cause structural damage to the manual or mechanical operator and can also result in injury to the user. If the available pilot pressure exceeds 40 PSIG, an external pilot supply only must be used and a restrictor, part number (73045), must be installed in the pilot port of the return operator to reduce the return force to an acceptable level. Pilot pressure to the restrictor must not exceed 150 PSIG /8 27 PT 9/16" HX Port Size PT Standard Inline Valves: 1/4", 3/8", or 1/2". Valves with 1/2" ports are not available in the 3-way/2-position configuration /8 27 PT luid Power atalog 67

67 K SRIS DIRTIONAL ONTROL VALVS Solenoid Operator Specifications Voltages Available and Power Requirements: Standard: 120V/60Hz 110V/50Hz: 7W Optional: 12V/50/60Hz: 7W 24V/50/60Hz: 7W 48V/50/60Hz: 7W 240V/60Hz:7W 220V/50Hz:7W 12 VD: 6W 24 VD; 6W Duty: ontinuous at 90 to 105% of rated voltage oil Type: lass H. Molded with three-pin plug-in connector nclosure lassification: NMA 4, per DIN IP 65 onnector Plug: Rotatable 1/2" onduit onnector Override: Manual, locking Pilot Supply: Internal standard, xternal optional xternal Pilot Supply Port: 1/8" PT Minimum lectrical Signal Duration: Solenoid operated 2-position detented or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 13 milliseconds for single solenoid operated spring return valves. Double solenoid operated valves minimum signal duration is 20 milliseconds. lectrical connector spades on the operator coil are 3-pin with 11 mm spacing. Repair Kits Repair kits are universal and may contain parts not used in your operator. Replace used parts with identical parts from the kit. Discard unused parts. Kits include O-rings and other elastomeric parts, bumpers and bushings. Item Replacement oils atalog Number Voltages Operator Item 60 Hz 50 Hz D oil Only ode Item ode Air Operator Repair Kit Solenoid Operator Repair Kit Spool Assemblies (Includes Spool & Seals) 3-Way Way (2- and 3-position, all ports blocked in center position) Way (inlet open to cylinder in center position) Way (exhaust open to cylinder in center position) Port and Operator Identification ach of the valve ports is identified by a permanent number adjacent to the port in the valve body. See Graphic Symbols below. In addition, a two-digit number at each end of the body indicates the ports connected when the operator at that end is actuated. The numbers 1 2 (read as one, two ) indicate that Ports 1 and 2 are connected when the operator on the 1 2 end is actuated (the valve spool pushed toward the opposite end of the body). The numbers 1 0 or 1 4 at the other end of the body indicate, respectively, that Port 1 is blocked (3-way valves), or that Ports 1 and 4 (4-way valves) are connected when the operator on the 1 0 or 1 4 end is actuated. Graphic Symbols = Outlet = xhaust P = Inlet X = Port Plugged WAY 2-POSITION VALVS 3-Way N.. 3-Way N.O.* P Selector (Dual Pressure) 10 P P 1 P Way N.. P P P 1 P 1 P P P P 1 P P 1 P P 1 P P 1 P *These operating variations require an external pilot supply if solenoid operators are used Way N.O.* 4-WAY 2-POSITION VALVS Single Pressure Dual Pressure* WAY 3-POSITION VALVS Single Pressure Dual Pressure* All Ports Blocked enter Inlet Open to ylinder Ports enter xhaust Open to ylinder Ports enter Distributor* (Two Position) luid Power atalog

68 DIRTIONAL ONTROL VALVS OPRATOR DIMNSIONS K SRIS Solenoid-K30/K32/K3L Air-KA2/KA Knob-KK0/KK /8-27 PT 3.15 KK KK0 *.38 TRAVL XTRNAL PILOT PORT 1/8 PT *M20 x 1.5 PNL MTG HOL.81 MAX PNL THL.25 Palm Button-KB0/KB3 Lever-KL0/KL1/KL2/KL TRAVL KL0/KL TRAVL KL2/KL KB KB0.38 TRAVL * 1.00 DIA * M20 x 1.5 PNL MTG HOL.81 MAX PNL THK KL0 KL1/KL2/KL3 oot Pedal-K0 Treadle-KT0/KT1/KT TRAVL 1.18 TRAVL KT KT1, KT2 Lever-Roller-KR2 One-Way Roller-KR5 Tappet-KP TRAVL OVRTRAVL OVRTRAVL.65 TRAVL.75 DIA..26 OVRTRAVL.70 TRAVL.75 DIA..38 DIA. luid Power atalog 69

69 DIRTIONAL ONTROL VALVS SOLNOID OPRATORS 3-WAY / 2-POSITION, 3-PORT SINGL SOLNOID SPRING RTURN DOUBL SOLNOID NON-DTNT K SRIS DOUBL SOLNOID DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-K /8 K41A00-KS1-K ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K32-K32 3/8 K41A00-K32-K32 ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K3L-K3L 3/8 K41A00-K3L-K3L 4-WAY / 2-POSITION, 5-PORT SINGL SOLNOID SPRING RTURN DOUBL SOLNOID NON-DTNT DOUBL SOLNOID DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-KS6-K /8 K71A00-KS6-K /2 K71A00-KS6-K ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-K32-K /8 K71A00-K32-K /2 K71A00-K32-K ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-K3L-K3L /8 K71A00-K3L-K3L /2 K71A00-K3L-K3L WAY / 3-POSITION, 5-PORT DOUBL SOLNOID SPRING NTR ALL PORTS BLOKD ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K81DA00-K30-K /8 K81A00-K30-K /2 K81A00-K30-K NOT: or 4-Way / 3-Position, 5-Port Valves other spool configuration are available. hange catalog number position 7 and 8 from 00 to XX for different spools as shown below 05 - Inlet open to cylinder ports 06 - xhaust open to cylinder ports. 70 luid Power atalog

70 DIRTIONAL ONTROL VALVS SOLNOID OPRATORS DIMNSIONS 3-PORT SINGL SOLNOID DOUBL SOLNOID K SRIS A A N P N G G N P N G J K H K H L M L M 5-PORT SINGL SOLNOID DOUBL SOLNOID N P P N G A A G N P P N G J K H K H L M L M D D DIMNSIONS VALV WITH SOLNOID OPRATOR ALL DIMNSIONS IN INHS Operators Port Size (PT) A D G H J K L M N P 3-Port / 2-Position Non-Detent Single Solenoid 1/4 & 3/ Double Solenoid 1/4 & 3/ Port / 2-Position Detent Double Solenoid 1/4 & 3/ Port / 2-Position Non-Detent Single Solenoid 1/4 & 3/ Spring Return 1/ Double Solenoid 1/4 & 3/ / Port / 2-Position Detent 1/4 & 3/ Double Solenoid 1/ Port / 3-Position Double Solenoid 1/4 & 3/ Spring enter 1/ luid Power atalog 71

71 DIRTIONAL ONTROL VALVS AIR OPRATORS 3-WAY / 2-POSITION, 3-PORT K SRIS SINGL AIR SPRING RTURN DOUBL AIR NON-DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size* Number ode 1/4 K41DA00-KS1-KA /8 K41A00-KS1-KA *Port in Air Operator is tapped 1/8" PT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size* Number ode 1/4 K41DA00-KA2-KA /8 K41A00-KA2-KA *Port in Air Operator is tapped 1/8" PT 4-WAY / 2-POSITION, 5-PORT SINGL AIR SPRING RTURN DOUBL AIR NON-DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size* Number ode 1/4 K71DA00-KS6-KA /8 K71A00-KS6-KA /2 K71A00-KS6-KA *Port in Air Operator is tapped 1/8" PT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size* Number ode 1/4 K71DA00-KA2-KA /8 K71A00-KA2-KA /2 K71A00-KA2-KA *Port in Air Operator is tapped 1/8" PT 4-WAY / 3-POSITION, 5-PORT DOUBL AIR SPRING NTR ALL PORTS BLOKD ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size* Number ode 1/4 K81DA00-KA-KA /8 K81A00-KA-KA /2 K81A00-KA-KA *Port in Air Operator is tapped 1/8" PT NOT: or 4-Way / 3-Position, 5-Port Valves other spool configuration are available. hange catalog number position 7 and 8 from 00 to XX for different spools as shown below 05 - Inlet open to cylinder ports 06 - xhaust open to cylinder ports. 72 luid Power atalog

72 DIRTIONAL ONTROL VALVS AIR OPRATORS DIMNSIONS 3-PORT K SRIS SINGL AIR A N P N B DOUBL AIR A B N P N B J K J K L M L M 5-PORT SINGL AIR DOUBL AIR A N P P N B A B N P P N B J K J K L M L M D D DIMNSIONS VALV WITH AIR OPRATOR ALL DIMNSIONS IN INHS Operators Port Size (PT) A B D J K L M N P 3 Port / 2 Position Non-Detent Single Air 1/4 & 3/ Double Air 1/4 & 3/ Port / 2 Position Non-Detent Single Air 1/4 & 3/ Spring Return 1/ Double Air 1/4 & 3/ / Port / 3 Position Double Air 1/4 & 3/ Spring enter 1/ luid Power atalog 73

73 DIRTIONAL ONTROL VALVS MANUAL OPRATORS KNOB / PALM BUTTON 3-WAY / 2-POSITION, 3-PORT BLAK KNOB SPRING RTURN BLAK KNOB NON-DTNT BLAK KNOB DTNT K SRIS ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-KK /8 K41A00-KS1-KK ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K0-KK /8 K41A00-K0-KK ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K0-KK /8 K41A00-K0-KK BLAK PALM BUTTON SPRING RTURN BLAK PALM BUTTON DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-KB /8 K41A00-KS1-KB ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K0-KB /8 K41A00-K0-KB WAY / 2-POSITION, 5-PORT BLAK KNOB / PALM BUTTON SPRING RTURN BLAK KNOB / PALM BUTTON DTNT Spring Return Detented Port Knob Palm Button Knob Palm Button Size atalog Item atalog Item atalog Item atalog Item Number ode Number ode Number ode Number ode 1/4 K71DA00-KS1-KK K71DA00-KS1-KB K71DA00-K0-KK K71DA00-K0-KB /8 K71A00-KS1-KK K71A00-KS1-KB K71A00-K0-KK K71A00-K0-KB /2 K71A00-KS1-KK K71A00-KS1-KB K71A00-K0-KK K71A00-K0-KB Panel Nut for use with these valves (78398) 74 luid Power atalog

74 DIRTIONAL ONTROL VALVS MANUAL OPRATORS KNOB / PALM BUTTON DIMNSIONS K SRIS 3-PORT 5-PORT NON DTNT A N P N S NON DTNT A N P P N S J K J K L M L M D DIMNSIONS VALV WITH MANUAL OPRATOR ALL DIMNSIONS IN INHS Operators Port Size (PT) A D J K L M N P S 3-Port / 2-Position Non-Detent Knob Spring Return 1/4 & 3/ Palm Button Spring Return 1/4 & 3/ Knob nd ap 1/4 & 3/ Port / 2-Position Detent Knob nd ap 1/4 & 3/ Palm Button nd ap 1/4 & 3/ Port / 2-Position Non-Detent Knob 1/4 & 3/ Spring Return 1/ Palm Button 1/4 & 3/ Spring Return 1/ Port / 2-Position Detent Knob 1/4 & 3/ nd ap 1/ Palm Button 1/4 & 3/ nd ap 1/ luid Power atalog 75

75 DIRTIONAL ONTROL VALVS MANUAL OPRATORS LVR 3-WAY / 2-POSITION, 3-PORT K SRIS SPRING RTURN NON-DTNT DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-KL /8 K41A00-KS1-KL ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K0-KL /8 K41A00-K0-KL ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K0-KL /8 K41A00-K0-KL WAY / 2-POSITION, 5-PORT SPRING RTURN NON-DTNT DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-KS1-KL /8 K71A00-KS1-KL /2 K71A00-KS1-KL ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-K0-KL /8 K71A00-K0-KL /2 K71A00-K0-KL ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-K0-KL /8 K71A00-K0-KL /2 K71A00-K0-KL WAY / 3-POSITION, 5-PORT SPRING NTR ALL PORTS BLOKD DTNT ALL PORTS BLOKD ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K81DA00-K0-KL /8 K81A00-K0-KL /2 K81A00-K0-KL ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K81DA00-K0-KL /8 K81A00-K0-KL /2 K81A00-K0-KL NOT: or 4-Way / 3-Position, 5-Port Valves other spool configuration are available. hange catalog number position 7 and 8 from 00 to XX for different spools as shown below 05 - Inlet open to cylinder ports 06 - xhaust open to cylinder ports. 76 luid Power atalog

76 DIRTIONAL ONTROL VALVS MANUAL OPRATORS LVR DIMNSIONS 3-PORT SPRING RTURN ND AP K SRIS A A N P N V N P N V U U J K J K L M L M 5-PORT SPRING RTURN ND AP A A N P P N V N P P N V U U J K J K L M L M D D DIMNSIONS VALV WITH MANUAL OPRATOR ALL DIMNSIONS IN INHS Operators Port Size (PT) A D J K L M N P U V 3-Port / 2-Position Non-Detent Spring Return 1/4 & 3/ nd ap 1/4 & 3/ Port / 2-Position Detent nd ap 1/4 & 3/ Port / 2-Position Non-Detent Spring Return 1/4 & 3/ / nd ap 1/4 & 3/ / Port / 2-Position Detent nd ap 1/4 & 3/ / Port / 3-Position Spring enter 1/4 & 3/ / Detent 1/4 & 3/ / luid Power atalog 77

77 DIRTIONAL ONTROL VALVS MANUAL OPRATORS OOT PDAL / TRADL 3-WAY / 2-POSITION, 3-PORT OOT PDAL SPRING RTURN TRADL NON-DTNT TRADL DTNT K SRIS ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-K /8 K41A00-KS1-K ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K0-KT /8 K41A00-K0-KT oot pedal valves should be ordered with foot guard to meet OSHA requirements. See below for ordering information. ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-K0-KT /8 K41A00-K0-KT WAY / 2-POSITION, 5-PORT OOT PDAL SPRING RTURN TRADL NON-DTNT TRADL DTNT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-KS6-K /8 K71A00-KS6-K /2 K71A00-KS6-K ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-K0-KT /8 K71A00-K0-KT /2 K71A00-K0-KT ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-K0-KT /8 K71A00-K0-KT /2 K71A00-K0-KT oot pedal valves should be ordered with foot guard to meet OSHA requirements. See below for ordering information. 4-WAY / 3-POSITION, 5-PORT TRADL SPRING NTR ALL PORTS BLOKD OOTGUARD ORDR NO (74634) ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K81DA00-K0-KT /8 K81A00-K0-KT /2 K81A00-K0-KT NOT: or 4-Way / 3-Position, 5-Port Valves other spool configuration are available. hange catalog number position 7 and 8 from 00 to XX for different spools as shown below 05 - Inlet open to cylinder ports 06 - xhaust open to cylinder ports luid Power atalog

78 DIRTIONAL ONTROL VALVS MANUAL OPRATORS OOT PDAL / TRADL DIMNSIONS 3-PORT K SRIS OOT PDAL TRADL A N P N U V V N P N A U J K J K L M L M 5-PORT OOT PDAL TRADL A U N P P N V N P P N V A U J K J K L M L M D D DIMNSIONS VALV WITH MANUAL OPRATOR ALL DIMNSIONS IN INHS Operators Port Size (PT) A D J K L M N P U V 3-Port / 2-Position Non-Detent oot Pedal 1/4 & 3/ Treadle 1/4 & 3/ Port / 2-Position Detent Treadle 1/4 & 3/ Port / 2-Position Non-Detent oot Pedal 1/4 & 3/ Spring Return 1/ Treadle 1/4 & 3/ nd ap 1/ Port / 2-Position Detent Treadle 1/4 & 3/ nd ap 1/ Port / 3-Position Treadle 1/4 & 3/ Spring enter 1/ luid Power atalog 79

79 DIRTIONAL ONTROL VALVS MHANIAL OPRATORS K SRIS LVR / ROLLR / ON-WAY LVR ROLLR / TAPPT 3-WAY / 2-POSITION, 3-PORT LVR ROLLR SPRING RTURN ON-WAY LVR ROLLR SPRING RTURN TAPPT SPRING RTURN ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-KR /8 K41A00-KS1-KR ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-KR /8 K41A00-KS1-KR ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K41DA00-KS1-KP /8 K41A00-KS1-KP WAY / 2-POSITION, 5-PORT LVR ROLLR SPRING RTURN ON-WAY LVR ROLLR SPRING RTURN TAPPT SPRING RTURN ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-KS6-KR /8 K71A00-KS6-KR /2 K71A00-KS6-KR ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-KS6-KR /8 K71A00-KS6-KR /2 K71A00-KS6-KR ORDR BY ATALOG NUMBR OR ITM OD Port atalog Item Size Number ode 1/4 K71DA00-KS6-KP /8 K71A00-KS6-KP /2 K71A00-KS6-KP luid Power atalog

80 DIRTIONAL ONTROL VALVS MHANIAL OPRATORS DIMNSIONS K SRIS 3-PORT LVR ROLLR/ON-WAY LVR ROLLR TAPPT A U A N P N N P N X V W J K J K L M L M 5-PORT LVR ROLLR/ON-WAY LVR ROLLR TAPPT A U A N P P N N P P N X V W J K J K L M L M D D DIMNSIONS VALV WITH MANUAL OPRATOR ALL DIMNSIONS IN INHS Operators Port Size (PT) A D J K L M N P U V W X 3-Port / 2-Position Spring Return Lever Roller 1/4 & 3/ One-Way L.R. 1/4 & 3/ Tappet 1/4 & 3/ Port / 2-Position Spring Return Lever Roller 1/4 & 3/ / One-Way L.R. 1/4 & 3/ / Tappet 1/4 & 3/ /

81 AIR VALV SIZING Most manufacturers catalogs give flow rating v for the valve which was established using NPA standard T The following tables and formulas will enable you to quickly size a valve properly. The traditional, often used, approach of using the valve size equivalent to the port in the cylinder can be very costly. ylinder speed, not port size, should be the determining factor! The following v calculations are based upon simplified formulas which yield results with acceptable accuracy under the following standard condition: Air at a temperature of 68 Absolute downstream or secondary pressure must be 53% of absolute inlet or primary pressure or greater. Below 53%, the air velocity may become sonic and the v formula does not apply. To calculate air flow to atmosphere, enter outlet pressure p 2 as 53% of absolute inlet pressure p 1. Pressure drop p would be 47% of absolute inlet pressure. These valves have been calculated for a v = 1 in Table 3. Nomenclature: B Pressure drop factor ompression factor v low factor D ylinder Diameter (IN) ylinder Area (SQ IN) L ylinder Stroke (IN) P 1 Inlet or Primary Pressure (PSIG) P 2 Outlet or Secondary Pressure (PSIG) p Pressure differential (p 1 p 2) (PSID) q Air flow at actual condition (M) Q Air flow of free air (SM) t Time to complete one cylinder stroke (S) T Absolute temperature at operating pressure. ( R) Deg R = Deg VALV SIZING OR YLINDR ATUATION DIRT ORMULA cylinder area (SQ IN) cylinder stroke compression factor (see Table 1) x (IN) L x (see Table 2) v= pressure drop time to complete factor B x cylinder stroke t x 29 (See Table 2) (S) xample: ylinder size 4" Dia. x 10" stroke.time to extend: 2 seconds. Inlet pressure 90 PSIG. Allowable pressure drop 5 PSID. Determine v. Solution: Table 1 = SQ IN. Table 2 = 7.1 B = x 10 x 7.1 v = = x 2 x 29 DIRTIONAL ONTROL VALVS Select a valve that has a v factor of.7 or higher. In most cases a 1/4" valve would be sufficient. See Page 67 for v ratings of Boston valves. It is considered good engineering practice to limit the pressure drop p to approximately 10% of primary pressure p 1. The smaller the allowable pressure drop, the larger the required valve will become. After the minimum required v has been calculated, the proper size valve can be selected from the catalog. TABL 1: YLINDR PUSH BOR ARA OR OMMON SIZS O YLINDRS Bore Size Push Bore* Bore Size Push Bore* D (In.) (Sq. In.) D (In.) (Sq. In.) 7/ / / / / / *See page 74 for pull bore areas. 2-1/ / TABL 2: OMPRSSION ATOR AND PRSSUR DROP ATOR B. Inlet ompression Pressure Drop actor B Pressure actor or Various Pressure Drops p (PSIG) 2 PSID 5 PSID 10 PSID 15 PSID 20 PSID luid Power atalog

82 DIRTIONAL ONTROL VALVS VALV SIZING WITH V = 1 TABL (or nomenclature see previous page) This method can be used if the required air flow is known or has been calculated with the formulas as shown below. AIR VALV SIZING XAMPL 1: ind air flow Q(SM) if v is known. v (from valve catalog) = 1.8 Primary pressure P 1 = 90 PSIG Pressure drop across valve p = 5 PSID low through valve from Table 3 ( v = 1) = 21.8 SM 1. Q =.0273 D2 L P x t 14.7 (SM) onversion of M to SM 2. Q = q x P x 528 (SM) 14.7 T low actor v (standard conditions) Q = v of valve x air fiow at v = 1 (SM) Q = 1.8 x 21.8 = 39.2 SM XAMPL 2: ind v if air flow Q(SM) is given. Primary pressure P 1 = 90 PSIG Pressure drop p = 10 PSID Air flow Q = 60 SM low through valve from Table 3 ( v = 1) = 30.0 SM 3. v = = x Q p x (p ) NPA Standard T Air low Q(SM) v = Air low at v = 1 (SM) Maximum pressure drop p across the valve should be less than 10% of inlet pressure p SM v = 30 = 2.0 TABL 3: AIR LOW Q (SM) OR v =1. Inlet Air low Q (SM) or Various Air low Pressure Pressure Drops p At A v=1 Q (SM) (PSIG) 2 PSID 5 PSID 10 PSID 15 PSID 20 PSID To Atmosphere A valve with a minimum v of 2 should be selected. XAMPL 3: ind v if air flow Q(SM) to atmosphere is given (from catalog). Primary pressure P 1 = 90 PSIG Air flow to atmosphere Q = 100 SM low to atmosphere through valve from Table 3 ( v = 1) = 51.0 SM Air low to atmosphere Q(SM) v = Air low to atmosphere at v = 1 (SM) 100 v = 51 = 2.0 low given in catalog is equivalent to a valve with v = 2. This conversion is often necessary to size a valve properly, since some manufacturers do not show the standard v to allow a comparison. XAMPL 4: ind v if cylinder size and stroke speed is known using the formulas 1 and 3. Primary pressure = 90 PSIG Pressure drop across valve 5 PSID ylinder size 4" DIA. x 10" Stroke Time to complete stroke 2 sec. Q = x10 x = SM v = x =.7 5 x ( ) = luid Power atalog 83

83 VAN AIR MOTORS 1/2 TO 7-1/2 HP HORSPOWR AIR MOTORS RPM 80 PSI AXP-G 40 PSI 80 PSI AXL-G 80 PSI AXJ-G 40 PSI 40 PSI 80 PSI AXG-G 40 PSI 80 PSI AX-G 40 PSI Variable speed. You can vary motor speed between 300 and 3,000 rpm with a simple valve in between the air source and air motor. Hazardous Location. With no heat build-up, Boston Air Motors are ideal for use in flammable or explosive applications. Instantly reversible.* A four-way valve in the air line lets you reverse the air motor. A shifting of the valve changes direction even when the air motor is running full open, you can change motor direction with a simple movement. ool. As the air motor turns, expanded air cools the motor. Units can be used in ambient temperatures up to 250. Little and light. Get maximum horsepower with minimum size and weight. Little maintenance. You can put Boston Air Motors in places where they won t get much service because there s virtually nothing to service on Boston Air Motors. Won t burn out. Boston Air Motors can be stalled or overloaded for long periods of time without damage. No-shock starts. Because Boston Air Motors go to work with air-cushioned smoothness they cut stress on your equipment. Self sealing vanes. Vanes self-seal and self-adjust with wear, maintaining like-new output for thousands of hours of use. Operates in all positions. Mount them sideways, up-side-down, or in any position so long as adequate lubrication is provided and end thrust is kept to design limits. *AX-G counter clockwise only 4 VANS OUNTR LOKWIS ROTATION 1 7/8 5 7/8 1/4 NPT INLT 1/4 NPT XHAUST (W ROTATION) 1 1/4 3/8 16 THD. (4 PLAS) 3/16 SQ. KY DIA..625 DIA. 5 7/8 2 1/16 1 5/8 1/8 1 3/8 ORDR BY ATALOG NUMBR OR ITM OD atalog Number Item ode NMA Mounting AX-G AX-G 1/2 HP* *RATD AT 80 PSIG 1800 RPM 6 1/2 45 ROMMNDD ASSORIS ilter N71221-MG (39914) Regulator N72220-G (39928) Lubricator N73220-MG (39923) RL N75221-MG (39872) Muffler BB-2 (74517) RPAIR KIT AX-G-9001 (73855) PRORMAN HARATRISTIS MAXIMUM ROMMNDD OPRATING PRSSUR: 100 PSIG SPD VARIATION: RPM TORQU LB IN TORQU vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM M (R AIR) ONSUMPTION AIR ONSUMPTION vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM 84 luid Power atalog

84 VAN AIR MOTORS 4 VANS RVRSIBL AXG-G 1HP* *RATD AT 80 PSIG 1800 RPM 1/4 NPT (2) 1 1/4 3/8 16 THD. (4 PLAS) 6 11/16 2 1/16 2 1/16 1/8 ORDR BY ATALOG NUMBR OR ITM OD 3/16 SQ. KY 1 3/8 atalog Number Item ode NMA Mounting DIA. AXG-G /8 6 1/ DIA. PRORMAN HARATRISTIS MAXIMUM ROMMNDD OPRATING PRSSUR: 100 PSIG SPD VARIATION: RPM ROMMNDD ASSORIS ilter N71221-MG (39914) Regulator N72220-G (39928) Lubricator N73220-MG (39923) RL N75221-MG (39872) Muffler BB-2 (74517) RPAIR KIT AXG-G-9001 (73856) 4 VANS RVRSIBL TORQU LB IN TORQU vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM M (R AIR) ONSUMPTION AIR ONSUMPTION vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM AXJ-G 2HP* *RATD AT 80 PSIG 1800 RPM 1/2 NPT (2) 2 3/4 2 1/16 3 1/8 3/16 SQ. KY 1/8 8 5/16 ORDR BY ATALOG NUMBR OR ITM OD 2 5/16 atalog Number Item ode NMA Mounting 6 1/2 AXJ-G /8 3/8 16 THD. (4) PLAS.625 DIA. PRORMAN HARATRISTIS MAXIMUM ROMMNDD OPRATING PRSSUR: 100 PSIG SPD VARIATION: RPM ROMMNDD ASSORIS ilter N61341-MG (70684) Regulator N62340-G (70690) Lubricator N63340-MG (70043) RL N65341-MG (70620) Muffler BB-4 (74527) RPAIR KIT AXJ-G-9001 (73857) TORQU LB IN TORQU vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM M (R AIR) ONSUMPTION AIR ONSUMPTION vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM luid Power atalog 85

85 VAN AIR MOTORS 4 VANS RVRSIBL AXL-G 4HP *RATD AT 80 PSIG 1800 RPM 1/2 NPT (2) 2 3/4 1 3/8 3/16 SQ. KY 2 17/32 2 1/8 3 27/32 1/8.875 DIA. 9 1/2 ORDR BY ATALOG NUMBR OR ITM OD atalog Number Item ode NMA Mounting AXL-G T 6 1/ /8 BOLT IRL 3/8 16 THD. (4 PLAS) PRORMAN HARATRISTIS MAXIMUM ROMMNDD OPRATING PRSSUR: 100 PSIG SPD VARIATION: RPM ROMMNDD ASSORIS ilter N61341-MG (70684) Regulator N62340-G (70690) Lubricator N63340-MG (70043) RL N65341-MG (70620) Muffler BB-4 (74527) RPAIR KIT AXL-G-9001 (73858) TORQU LB IN TORQU vs. RPM 100 PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM M (R AIR) ONSUMPTION AIR ONSUMPTION vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM 6 VANS RVRSIBL 3/8 16 UN-2B TAP THRU (4) HOLS 7 9/ TYP 4 1/ /4 2 1/8 3 3/8 1 1/4 NPT 2 15/16 R 3/16 SQ. KY /32 x 45 HAM 13/32 (4) HOLS 2 1/8 5 7/8 1 3/8.875 DIA. 13 5/8 6 5/8 2 3/4 AXP-G HP* *RATD AT 80 PSIG 1800 RPM ORDR BY ATALOG NUMBR OR ITM OD atalog Number Item ode NMA Mounting AXP-G T PRORMAN HARATRISTIS MAXIMUM ROMMNDD OPRATING PRS- SUR: 100 PSIG SPD VARIATION: RPM ROMMNDD ASSORIS ilter N41471-MG (73949) Regulator N42470-G (74906) Lubricator N43470-MG (73965) RL N45471-MG (73897) RPAIR KIT AXP-G-9001 (73859) TORQU LB IN TORQU vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM M (R AIR) ONSUMPTION AIR ONSUMPTION vs. RPM PSI 80 PSI 60 PSI 40 PSI 20 PSI SPD IN RPM 86 luid Power atalog

86 QUIK XHAUST VALVS 125 PSIG 1/8" to 3/4" Instantaneous dumping of exhaust air permits use of smaller air valves and piping. Increases system efficiency and cycling speeds. The Quick xhaust Valves provide fast dumping of exhaust air at the cylinder, eliminating the need for large selector valves ordinarily required to accommodate exhaust air moving back through the pneumatic system. Initial savings and better operating efficiency result from the use of smaller air system components. In addition, smoother, faster cylinder operation and wider application of air-powered motions are obtained. The Quick xhaust Valve has been designed with smooth, over-size internal passages which afford unrestricted flow and prevent clogging due to contaminated air lines. The diaphragm is an exclusive design, which assures the instantaneous and complete venting of exhaust air from cylinders, air presses and other air-operated equipment. PRINIPL O OPRATION When air is introduced into the inlet INLT port, the diaphragm is forced onto the exhaust seat. The outer lip of the diaphragm is deflected downward, away from the XHAUST wall, allowing air to flow into the cylinder with a minimum of restriction. The diaphragm will remain on the exhaust seat as long as the inlet pressure is equal to or greater than the cylinder pressure. YLINDR When the cylinder INLT is fully charged and air is no longer flowing from inlet to cylinder port, the outer lip of the YLINDR diaphragm will assume its normal XHAUST shape and will contact the outer wall. The diaphragm will remain on the exhaust seat. When pressure at INLT the inlet port is vented to atmosphere (thru the control valve) the air in the cylinder, YLINDR which is at a pressure level higher XHAUST than atmosphere will force the diaphragm upwards to the inlet port. This will shut off the inlet port and allow air in the cylinder to flow directly to atmosphere. ORDR BY ATALOG NUMBR OR ITM OD Min P Inlet ylinder xhaust To Shift atalog Item Port Inlet Port Port xhaust Diaphragm Number ode (NPT) V (NPT) (NPT) V (PSI) / /4 1/ / /4 3/ / /8 3/ / /2 3/ / /4 3/ DIMNSIONS P Pressure differential SPIIATIONS Body Material Die ast Aluminum Diaphragm Nylon Reinforced Buna-N (Standard) Viton (Optional) Operating Pressure Range PSI Operating Temperature Range Buna-N 40 to 212 Viton 15 to /32 2-1/32 3-3/32 IN 1-1/2 1-9/16 IN IN 2-29/32 INLT INLT INLT 1-7/16 2-1/8 3-5/16 XHAUST 341 YLINDR XHAUST YLINDR XHAUST YLINDR luid Power atalog 87

87 LOW ONTROL, NDL, HK VALVS SPIIATIONS Max. Operating Pressure 2000 PSI Operating Temperature Range 15 to +400 Standard racking Pressure 1 to 2.5 PSI Materials: Housing Brass Needle Brass Washer Teflon Knob Aluminum Ball Stainless Steel Retainer Stainless Steel O-Ring Viton 2000 PSI (MAXIMUM) 1/8" to 3/4" NPT LOW ONTROL VALV with ree Reverse A spring biased ball provides full flow in one direction; a tapered stainless steel needle provides a wide range of adjustment of flow in the controlled direction. A locknut prevents unwanted changes in adjustment. An aluminum knurled knob is standard. NDL VALV A wide range of flow adjustment is possible because of the fine threaded tapered needle. Unwanted changes in adjustment are prevented by a locknut. An aluminum knurled knob is standard. HK VALV A slight pressure differential fully opens or closes the check valve. This valve is supplied standard with a ball check. MAX. OPN MAX. OPN G D G L ONTROLLD LOW D S PRRRD LOW D S R LOW ALL DIMNSIONS IN INHS Size D (NPT) Hex G L S 1/8 11/16 7/8 13/64 1-3/4 1-15/32 1/4 7/8 1 23/64 2-3/8 2 3/8 1-1/16 1-3/16 11/32 2-3/4 2-1/4 1/2 1-5/16 1-7/16 15/32 3-3/ /32 3/4 1-5/8 1-5/8 17/32 3-9/ /16 ORDR BY ATALOG NUMBR OR ITM OD LOW ONTROL VALV NDL VALV HK VALV Size atalog Item low atalog Item low atalog Item low (NPT) Number ode V (GPM) Number ode V (GPM) Number ode V (GPM) 1/ / / / / luid Power atalog

88 INLIN HK and SHUT-O VALVS INLIN HK VALV 2000 PSI MAXIMUM 1/4" to 3/4" NPT Inline check valves fully open or close with the application of a slight differential pressure. The ball check provides full flow in one direction, yet assures a positive leak-tight seal for liquids in the other direction. A stainless steel ball check is standard. SPIIATIONS Body Brass Spring Steel Ball Stainless Steel Standard cracking pressure 1 to 2.5 psi R LOW T (TYP) L ORDR BY ATALOG NUMBR OR ITM OD ALL DIMNSIONS IN INHS Maximum Pipe Operating Size atalog Item low Pressure (NPT) Number ode v GPM Hex L PSI 1/4 J /8 1-3/ /8 J /4 1-5/ /2 J /8 2-1/ /4 J /8 2-1/ SHUT O VALV 10,000 PSI MAXIMUM 1/4" to 1/2" NPT These Shut-Off Valves are ideal for use in applications requiring excellent flow characteristics as well as positive shut-off service, such as natural gas lines, chemical processing and machine tool service lines. The shut-off stem has 20 threads per inch for fast shut off. Globe type valves can be furnished for panel mounting by the use of a panel mounting nut and a washer. These valves open and close easily under pressure. SPIIATIONS Max. Operating Pressure 10,000 PSI Non Shock Service Min. Burst Pressure 20,000 PSI Operating Temperature Range 40 to +212 Body Material arbon Steel Stem 416 Stainless Steel Packing Buna-N Stem Gland Brass Handle Die asting A ULLY OPN D ORDR BY ATALOG NUMBR OR ITM OD ALL DIMNSIONS IN INHS Size atalog Item (NPT) Number ode V* A D 1/4 J /16 2 7/8 3/16 3/4-20 3/8 J /32 2-3/8 1 1/4 15/ /2 J /16 2-7/8 1-1/4 1/4 15/16-20 *ully Open luid Power atalog 89

89 SHUTTL and SLID VALVS SHUTTL VALVS 1/8" & 1/4" NPT The shuttle valve operates as a three way valve with two inlet ports and one outlet port. The check ball moves away from the inlet port with the greatest differential pressure and against the port having the least differential pressure. SPIIATIONS Maximum Operating Pressure (Non Shock): 200 PSI Material: Body: Brass heck Ball: Buna-N Temperature Range: 40 to +212 B ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Size atalog Item (NPT) Number ode A B V A 3 PORTS 1/ /4 31/32 5/8.74 1/ /8 1-15/16 7/ SLID VALVS 1/8" to 1/2" NPT The slide valve is a manually operated, two position, three way valve for pneumatic applications. It permits instant gauge reading, with the gauge vented to atmosphere when the valve sleeve slides into the other position. Also ideal for applications such as air clamps and single acting cylinders. Maximum Operating Pressure (Non Shock): 250 PSI Material: Body Steel (Black Oxide) Sleeve Brass Retaining Ring Steel O-Ring Buna-N Temperature Range: 40 to +212 A ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Size atalog Item B (NPT) Number ode A (Dia.) V INLT PORT OUTLT PORT B 1/ /2 7/8.98 1/ /4 1-1/ / /16 1-1/ / /4 1-1/ luid Power atalog

90 MULRS and BRATHR VNTS SPIIATIONS Maximum Pressure: 300 PSI Temperature Range: 40 to 300 xhaust mufflers utilize porous sintered bronze (40 micron) directly bonded to copper plated steel thread pipe fittings to diffuse air and muffle noise from the exhaust ports of valves, cylinders and air tools. These units offer a combination of small size with the greatest possible sound deadening qualities to reduce exhaust noise to acceptable levels within OSHA's noise requirements. MULR-ILTR 1/8" to 1-1/2" NPT ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Size atalog Item (NPT) Number ode Length Hex 1/ /8 7/16 1/ /8 9/16 3/ /2 9/16 1/ /8 7/8 3/ /4 1-1/ /8 1-5/16 1-1/ /4 1-11/16 1-1/ /16 2 SPIIATIONS Maximum Pressure: 300 PSI Temperature Range: 40 to 300 Speed control muffler units provide an infinite variation of metering airflow at an acceptable sound level on exhaust ports of air valves with complete safety. The speed of an operating cylinder or air tool may be increased or decreased with an adjusting screw which can then be locked in place by a locknut. Objectionable exhaust air noise is eliminated by the surrounding sleeve of 40 micron sintered bronzes. SPIIATIONS Maximum Pressure: 300 PSI Temperature Range: 40 to 160 oalescing mufflers are installed in the exhaust ports of pneumatic valves, motors and other air operated devices to reduce work area noise and oil mist from the exhaust air. In addition, they prevent contaminants from entering open exhaust ports and causing premature valve failure. Replaceable fiberglass elements are available. SPIIATIONS Maximum Pressure: 150 PSI Temperature Range: 40 to 300 Breather vents have many applications including single acting cylinders to prevent dirt and foreign particles from entering ports opened to the atmosphere. 1/8" to 3/4" units are constructed of 40 micron sintered bronze and brass, Larger sizes use a plated steel insert. SPD ONTROL MULR 1/8" to 1" NPT ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Size atalog Item Length Max low (NPT) Number ode Open Hex (SM) 1/ /16 1/2 20 1/ /16 9/ / /8 11/ / /8 60 3/ /8 1-1/ /8 1-5/ OALSING MULRS 1/2" to 1" NPT ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Size atalog Item (NPT) Number ode V Diameter Length 1/2 M /8 6 3/4 M /8 6 1 M /8 6-3/16 Replacement lement RM BRATHR VNT 1/8" to 1-1/2" NPT ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Size atalog Item (NPT) Number ode Length Hex 1/ /16 7/16 1/ /8 9/16 3/ /4 11/16 1/ /8 7/8 3/ / /16 1-5/16 1-1/ / /16 1-1/ /2 2 luid Power atalog 91

91 MULRS and BRATHR VNTS XHAUST SILNRS 1/8" to 2" NPT SPIIATIONS Maximum Pressure: 300 PSI Maximum Temperature: 160 MATRIALS: lements: Brass wire Base: Aluminum Shell: Aluminum xhaust Silencers installed in the exhaust ports of pneumatic valves can be a quick and inexpensive method to help reduce work area noise. MODL BB (Male Threads) MODL AA (emale Threads) ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Pipe Size atalog Item (NPT) Number ode V Hex Length 1/8 BB /16 2 1/4 BB /16 2-3/16 3/8 BB /4 3-15/32 1/2 BB /4 3-5/8 3/4 BB /16 1 BB /16 ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Pipe Size atalog Item (NPT) Number ode V Hex Length 1/8 AA / /16 1/4 AA / /16 3/8 AA /4 3-1/8 1/2 AA /4 3-5/16 3/4 AA /2 1 AA /2 1-1/4 AA /2 5-9/16 1-1/2 AA /2 5-9/16 2 AA /16 SPIIATIONS Maximum Pressure: 500 PSI Temperature Range: 40 to 400 INLIN ILTR 1/8" and 1/4" NPT This pneumatic In-Line ilter is designed specifically for the protection of small air tools such as impact wrenches, nut runners, grinders, screw drivers and other pneumatic tools. This filter will reduce down-time and prevent costly repairs of tools in addition to extending their life. ilter may be used for fluids such as oil, and air. lements may be obtained in 20 and 90 micron filtrations on special order. The standard element is 40 micron filtration, which gives minimum pressure drop. All anodized aluminum housing is compact and light weight which allows it to be used directly before the air tool. ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD NPT atalog Item Overall Size Number ode Length Hex 1/ /16 3/4 1/ /16 3/4 ORDR BY ATALOG NUMBR OR ITM OD atalog Item Replacement lements Number ode 1/8 & 1/4 ilter lement 40 Micron /8 & 1/4 ilter lement 20 Micron /8 & 1/4 ilter lement 90 Micron luid Power atalog

92 NYLON TUBING and ROILING HOS ROILING HOS ASSMBLIS 1/4" to 3/8" DIA. Ideally suited to supply air to Blow Guns, pneumatically powered drills, screwdrivers, sanders, grinders or other hand held devices, this lightweight, self-retracting nylon hose automatically recoils to a fraction of its full length to keep work areas clear of bulky air lines. Maximum working pressure is 180 psi, at room temperatures. Spring guards are provided to protect hose from kinking and associated flow restriction and hose damage. 360 swivel fittings are provided to protect hose from unnecessary twisting. ALL DIMNSIONS IN INHS XPT AS NOTD ORDR BY ATALOG NUMBR OR ITM OD Nominal Nominal ompact Recom- Outside Hose atalog Item Length ittings mended Max. Work I.D. Number ode (eet) (NPT) Length (eet) oil Dia / / MAL / / / MAL RPLAMNT ITTINGS ROILING HOS 360 SWIVL ITTING Includes: emale, Insert, Guard Spring, Nut & Swivel Body. ORDR BY ATALOG NUMBR OR ITM OD Hose I.D. atalog Item ittings (Inches) Number ode NPT 1/ /4 3/ /8 NYLON TUBING 100 OOT PAKAGS 1/8" to 1/2" DIA. APPLIATIONS INLUD: LXIBL AND LIGHTWIGHT XLLNT DIMNSIONAL STABILITY RSISTANT TO WID RANG O HMIALS WITHSTANDS ABRASION LOW MOISTUR ABSORPTION TMPRATUR RANG 60 to 180 BURST PRSSUR (AT 75 ) 1000 PSI O.D. TOLRAN 1/8 : BAL : Air Logic Systems Air, hemical Handling and Lubricant Lines Low Pressure Hydraulics ALL DIMNSIONS IN INHS ORDR BY ATALOG NUMBR OR ITM OD Minimum Outside atalog Item Wall Bend Diameter Number ode Thickness olor Radius 1/ Natural 1/2 3/ Natural 3/4 3/ Black 3/4 1/ Natural 7/8 1/ Black 7/8 3/ Natural 1-1/4 3/ Black 1-1/4 1/ Natural 2-1/4 1/ Black 2-1/4 luid Power atalog 93

93 TUB ITTINGS PUSH-IN TYP 1/8" to 1/2" TUB OD L STRAIGHT MAL ADAPTR A B D Designed for use with Nylon (see page 120) or Hytrel flexible tubing. This push-in series of fittings provides easy tube insertion, positive retention and a simple means of connecting compressed air products to system piping. ORDR BY ATALOG NUMBR OR ITM OD A B D Tube Thread atalog Item Across Internal L O.D. NPT Number ode lats Hex Dim. 1/ * N ** 3/ /8 1/8 N /16 3/ /4 1/8 N /16 5/ /4 1/4 N /16 5/ /8 1/4 N /16 9/ /8 3/8 N /16 5/ /2 3/8 N /8 13/ /2 1/2 N /8 13/ *UN **DIA Rated up to 270 PSIG Bright nickel plated Non-PT bases thread sealant Silicon free O-rings Internal hexagon 90 LBOW, SWIVL ADAPTR M L B A LBOW ONNTOR (TUB) ORDR BY ATALOG NUMBR OR ITM OD A Tube atalog Item L O.D. Number ode Dim. 1/8 N /4 N /8 N L A L A ORDR BY ATALOG NUMBR OR ITM OD A B Tube Thread atalog Item Across L M O.D. NPT Number ode lats Dim. Dim 1/ * N / /8 1/8 N / /4 1/8 N / /4 1/4 N / /8 1/4 N / /8 3/8 N / /2 3/8 N / /2 1/2 N / *UN A L L A L L M A A BRANH T SWIVL ADAPTR B T ONNTOR (TUB) ORDR BY ATALOG NUMBR OR ITM OD A Tube atalog Item L O.D. Number ode Dim. 1/8 N /4 N /8 N A L ORDR BY ATALOG NUMBR OR ITM OD A B Tube Thread atalog Item Across L M O.D. NPT Number ode lats Dim. Dim 1/ * N / /8 1/8 N / /4 1/8 N / /4 1/4 N / /8 1/4 N / /8 3/8 N / /2 3/8 N / /2 1/2 N / *UN 94 luid Power atalog

94 BLOW GUNS BLOW GUNS 1/4" NPT ATURS: LOW STABILIZR VALV for precise air control ONTOURD DSIGN to comfortably fit operator s hand HROM PLATD, LIGHTWIGHT ZIN BODY USHIOND THUMB LVR LARG HANGING HOOK MTS OSHA RQUIRMNTS of 30 PSI maximum outlet pressure when dead-ended up to 150 PSI inlet pressure BUNA N O-RING (3) O-RINGS IN SYSTM ASSUR ZRO LAKAG NIKL PLATD LVR RSISTS ORROSION PLASTI THUMB GRIP USHIOND GRIP ASS THUMB ATIGU JT ONNTRATOR INITIATS VNTURI ATION VNT HOLS LIMITS TIP PRSSUR TO 30 PSI WHN DAD-NDD NIKL PLATD RIVT ORROSION RSISTANT BRASS LOW STABILIZR VALV NON-ORROSIV STAINLSS STL SPRING ONVNINT LARG HOOK OR HANGING GUN ON PIPS UP TO 1" DIAMTR ZIN BODY WITH HROM INISH LIGHTWIGHT AND DURABL ORDR BY ATALOG NUMBR OR ITM NUMBR Port atalog Item NPT Number ode Standard 1/4 B65A Super Booster 1/4 B65SB STANDARD MODL SUPR BOOSTR MODL High low at Lower Velocity luid Power atalog 95

95 QUIK DISONNT OUPLING SINGL SHUT-O Quick disconnect coupling with a shut-off valve in one half. or applications where automatic connecting action is not required. Rugged coupling has a simple connecting action. Pull back the sleeve, insert the plug and release sleeve. Boston Gear s standard utility series offers all the basic features necessary for a long wearing single shut-off coupling. Ideal for any industrial type pneumatic application where quick connections and disconnections are required. Our design provides uniform 360 valve-to-lug contact for maximum air flow and extended coupling life. Rugged steel construction features multi-ball-bearing plug latching and complete zinc chromate plating for resistance to moisture caused corrosion. SPIIATIONS: ONSTRUTION All steel with zinc chromate finish inside and out SALS Buna-N PRATIAL WORKING PRSSUR 500 PSI BURST PRSSUR 5000 PSI SIZS 1/4" and 1/2" (connection size 1/8" through 1/2") INTRHANGABILITY All couplings meet the dimensional requirements of Mil--4109, and are interchangeable with other couplings of the same size that meet the same military specification SOKTS PLUGS ORDR BY ATALOG NUMBR OR ITM OD Pipe Size low atalog Item (NPT) (SM) Number ode MAL PIP THRAD 1/ / / / MAL PIP THRAD 1/ / / / HOS STM 1/ / / ORDR BY ATALOG NUMBR OR ITM OD Pipe Size low atalog Item (NPT) (SM) Number ode MAL PIP THRAD 1/ / / / MAL PIP THRAD 1/ / / / HOS STM 1/ / / luid Power atalog