5600 Series Power Operator Installation and Instruction Manual
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1 5600 Series Power Operator Installation and Instruction Manual (08-) 5 ASSA ABLOY 6 Item No. Description Motor (5600M) Cover (5600COV) Control Inverter (5600IN) Power Supply VDC (5600PS) 5 Track Assembly (560-) 6 /6 Replacement Motor Key (5600KEY) Tools required: Allen wrench set (inch) lat blade screwdriver (potentiometer & terminal size) Screwdriver (Phillips size ) Tape ruler Use screw pack and hardware provided to mount operator. Power drill Center punch Wire stripper #7 drill /-0 tap (metal frame install) WARNING: To reduce the risk of injury to person, use this operator only with: Pedestrian Swing doors. ETL certified; conforms to ANSI/UL standard 5 for automatic closing doors.
2 or assistance, contact Norton Technical Product Support at ASSA ABLOY Norton is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Copyright 0, 0 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 000 Highway 7 East Monroe, NC 8 Tel: (877) ax: (800) ( 08-)
3 General Information Operation: Your Low Energy Operator can be configured in three variations to meet the standards:. Push plates, Wave-to-open switches, etc. are available to activate the operator.. Push & Go can be enabled. In this mode, your door is pushed (or pulled) 5 manually, and then automatically opens to full open position.. Door can be used as a manual door (Door Closer Mode). The door will work and act like a standard door closer, with power, when pushed or pulled open manually. Push plates still active. If desired, overhead presence devices can be provided for an extra level of protection. Consult local authority having jurisdiction. These are not required by current ANSI/BHMA A56.9 standards. Opening: When an opening signal is received by the control unit, the door opens to the fully open position. The open position is held by the motor. If the door is obstructed while opening, the door will stop; the operator will sense obstruction and the door will close. Note: Door must be visible by person operating activation switch(es). Auxiliary door stop (by others) required. Closing:! When the hold open time has elapsed, the operator will close the door automatically, using the motor. The door will slow to low speed at latch before it reaches the fully closed position. The door is kept closed by low power. If the door is obstructed while closing, the door will stop; the operator will sense obstruction, stop and stall. If obstructed more than two minutes, the unit will turn off. To reset, manually close the door, cycle power and turn switch on. Activate push plates to test operation. WARNING: Make sure that (0V, 60Hz) input power is turned off at facility s main circuit breaker before proceeding with installation. Do not remove arm for installation. Page (0-)
4 Door Prep Hollow Metal Door rame Reinforcing rame Material Ga..06 (.66) Ga..077 (.90) 6 Ga (.5) 8 Ga..078 (.) Recommended Ga..06 (.66) 0 Ga.. (.) 0 Ga.. (.) 8 Ga..6 (.8) asteners for rame Reinforcing Min. Required 8 Ga..078 (.) Ga..06 (.66) Ga..06 (.66) 0 Ga.. (.) /-0 Machine screws for hollow metal and aluminum. No. x-/" (70mm) long sheet metal screws for wood. Door rame /8" () Templating is based on /8" gap between door and frame. Notes: All dimensions are given in inches. Thickness recommended for reinforcements in hollow metal doors and frames is charted at the left of this page. Do not scale drawing. This template information based upon use of 5" maximum width butt hinges. Maximum frame reveal is " for this application. Before beginning the installation, verify that the door frame is properly reinforced and is well anchored in the wall. Unreinforced hollow metal frames and aluminum frames should be prepared and fitted with /-0 blind rivet nuts, furnished by others. Concealed electrical conduit and concealed switch or sensor wires should be pulled to the frame before proceeding. Technical Data Input power: Power consumption: Circuit breaker: Power supply: Door width*: Door weight: Door opening angle: Hold open time: *Interior Doors Only 0VAC, 60Hz.6 amps 5 amps V DC, max.. Amp. -6" (8-9cm) lb. (5-68 kg) Pull arm: 80-95, with reveal 0 - /8" (0 - mm) 0-0 seconds (A.D.A. 5 seconds min.) Notes: Input connections - torque to.8 in/lbs (.55nm) Permanent wiring is to be employed as required by local codes. Activation devices: push plates, access control, mats, touchless wall switches, etc. Maximum wire size is: AWG at terminals HOT and (0VAC; 60Hz) on T Power Input Terminal. AWG at terminals thru on Accessory Terminal. Page (0-)
5 Operator Mounting Left hand door illustrated.. Using template, locate and prepare holes in the frame.. Drill #7 and tap /-0 Machine Screws or Self Drilling Screws (6 places). 6" 5-/" -/8" See page for removable template. 6-5/8" " -/" C L Hinge " Bottom of rame -/"!! WARNING DO NOT REMOVE ARM ROM OPERATOR! WARNING ARM MUST CLEAR TOP O DOOR. Attach Operator Attach operator to frame using supplied screws. Track Mounting Using template, locate and mount track. Track MUST be flush with top of door. C L Screw C L Hinge " SNAP - Insert end caps - Attach screws - Snap on track cover Page (0-)
6 Attach Arm Attach arm to track slider using provided allen wrench. Turn screw counter-clockwise. 5 Determine Hand of Door Right Hand Left Hand A - Door Mounting ON = RH O = LH - ON = Push & Go O = Door Closer Mode A 6 Adjustment of Closed and Open Position Magnets are used to signal the unit at closed and fully open positions. With door in the closed position, slide Close Position Magnet so it aligns directly with the sensor. With door in the open position, slide Open Position Magnet so it aligns directly with the sensor. Note: Magnets must be adjusted to meet specific application needs. Latch and backcheck positions depend on magnet positions. Sensor Close Position Magnet Open Position Magnet Page (0-)
7 7 Activation Connection See wiring diagram examples on pages 9-. B B Dry Activation Inputs Relay Outputs VDC Power Supply for Powered Accessories 8 Grounding C C! WARNING UNIT WILL NOT UNCTION CORRECTLY WITHOUT PROPER GROUNDING GROUND WIRE MUST BE SECURED TO BACKPLATE UNDER HEAD O (GREEN) GROUND SCREW LABELED GND. 9 Power Connection Input Wiring Instructions Terminal Description Common power lead (Neutral) D HOT Hot power lead (0VAC, 60Hz) D Breaker Switch 5 HOT Page (0-)
8 0 Power-On Procedures. Align Close Position Magnet with sensor.. Turn power on at the Unit On/Off Switch located on the end cap.. Turn Breaker Switch to "Reset" (Breaker Switch shown in step 9). Red LED in breaker should be on and circuit board LEDs should illuminate. Close Position Magnet Open Position Magnet Sensor Control Set-Up Inverter Control Board Adjustments: Based on function adjustment desired, use table below to determine which POT is to be adjusted. Required: Magnets must be adjusted for specific application. OBSTR SENS H/O TM SW50 PUSH PULL ON E P M/DLY P H/O TQ MOTOR OUT W V U E POT ADJUSTMENT TABLE DESCRIPTION UNCTION K K PB SNS 6 JMP50 NO TB50 NC STATUS LEDS 5/0VAC IN L 0Y L H/O TQ P Sweep Closing orce (90-0 ) M/DLY H/O TM Motor Torque at Hold Open Backcheck Position Motor Delay on Opening Hold Open Time (5-0 Seconds) OBSTR SENS Obstruction Detection on Open P Latch orce (0-0 ) CW - Increase CCW - Decrease CW - Increase CCW - Decrease CW - Increase CCW - Decrease CW - Increase CCW - Decrease CW - Increase CCW - Decrease CW - Increase CCW - Decrease WARNING ELECTRIC SHOCK RISK! (Adjustments made in the shaded area should be performed by Authorized actory Personnel.) L 5Y Signage Affix "Caution" Labels on both sides of the door. Labels should be centered across the width of the door and 50" from the floor. Center 50" Page (0-)
9 Wave to Open Switch Wiring.A V Power Supply L (AC) N -V +V ADJ + Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 60Hz.. Wave to Open Switch can be ordered separately or as a kit. Wave to Open Switch (back side) Operation: Ground HOT 0 VAC Door is normally closed. Activating Wave to Open Switch will open the door. The door will close after hold open delay elapses. Standard unction with Switches Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 60Hz. Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts Door Optional Door Operation: Doors are normally closed. Activating either switch will open both doors. Door will close after hold open time delay has elapsed. Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts Page (0-)
10 Radio requency unction Option Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 60Hz.. Radio requency eature can be purchased as a separate kit..a V Power Supply L (AC) N -V +V ADJ Ground HOT + 0 VAC Optional Door MHz Receiver (Mounted on Operator) Wiring for Momentary Hold Open unction Door 5 Operation: Door is normally closed. Activating wireless switch or hand held wireless transmitter will open the door. Door will close after hold open delay elapses. ail Secure / ail Safe Electric Strike Wiring Operation: Door is normally closed and latched. L (AC) N -V +V ADJ + Activating switch will unlock the electric strike and the door will automatically open. Door will close after hold open time delay has elapsed. or ail Secure Strike The door will remain locked during power failure. Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts or ail Safe Strike The door will remain unlocked during power failure. + DC Electric Strike Jumper Settings Place jumper to upper position for normally closed operation or to lower position for normally open operation. NC NO JMP50 - Page (0-)
11 ail Safe Electromagnetic Lock VDC Wiring Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 60Hz. Optional.A V Power Supply L (AC) N -V +V ADJ +. Unit s Relay Rating: A or Operation: Door is normally closed and latched. Activating switch will cut power to mag lock and the door will automatically open. Door will close after hold open time delay has elapsed. Ground HOT 0 VAC Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts The door will failure. unlock during power Jumper Settings NC Place jumper to upper position for normally closed operation or to lower position for normally open operation. NO JMP VDC Electromagnetic Lock (ail Safe) Page (0-)
12 PULL SIDE Left Hand Door Illustrated " /-0 Machine Screws or Self Drilling Screws (6 Places) /" -/8" -/" -/8" rame Ø 7/8" Door */8" 9" -/8" *CRITICAL: Required for proper installation PULL SIDE Right Hand Door Illustrated " -/" " 6-5/8" -/8" -/" -/8" /" Ø 7/8" -/" " 9" " -/8" Hinge or Pivot 6-5/8" -/" " " /-0 Machine Screws or Self Drilling Screws (6 Places) Door -/" " C L Hinge or Pivot! WARNING Arm must clear top of door. Do Not Remove Arm rom Operator! rame */8" C L *CRITICAL: Required for proper installation Page (0-)
13 Troubleshooting ault Possible Reasons Why Remedies/Explanations The door does not open - the motor does not start - the motor continues to run The door does not close Control switch is set to O position Circuit breaker is set to O position Electrical power is missing Activation unit does not function Motor is driving in wrong direction Something jammed beneath the door Arm has come loose Spring tension too low Arm has come loose Something jammed beneath the door Control switch is set to O position Change the setting of the ON/O switch Reset the circuit breaker to the ON position Check the electrical power switch Jump activation input lip Door Mounting Dip Switch to other direction Remove object Re-install arm and key Increase spring tension per preceding instructions Re-install arm and key Remove object Change the setting of the ON/O switch Maintenance (Service by Authorized Personnel Only): Disconnect power before servicing. requency of maintenance will depend on factors such as traffic, climate, etc. To make sure your operator is working correctly you should periodically check wire connections, tightness of arm connection and screws, and wear and tear on hinges/pivots. No serviceable user parts! Page (0-)
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