BEFORE YOU BEGIN, GET YOUR TOOLS READY BRUSH THE HARDWARE LISTED BELOW IS INCLUDED IN THIS KIT SPRING, VALVES (16) 3/16" X 13/32" COILED SPRINGS

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Julia Rose
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1 KIT VISIBLE V-8 ENGINE BEFORE YOU BEGIN, GET YOUR TOOLS READY IDENTIFICATION ON TAB ON RUNNER KNIFE FILE BRUSH TOOTHPICK TAPE CLOTHES PIN ON PART TWEEZERS BRUSH RUBBER BAND REMOVE PART WHEN CALLED FOR TO REMOVE AND TRIM PARTS TO HOLD PARTS TO APPLY CEMENT TO HOLD PARTS AFTER CEMENTING THE HARDWARE LISTED BELOW IS INCLUDED IN THIS KIT BAND, (FAN BELT) (34) HEX NUTS (15) SHORT round HEAD SCREWS (0) LONG Round HEAD SCREWS SCREWDRIVER SPRING, VALVES (16) 3/16" X 13/3" COILED SPRINGS BLUE VINYL TUBING READ BEFORE YOU BEGIN READ AND FULLY UNDERSTAND INSTRUCTIONS FOR EACH STEP BEFORE PROCEEDING WITH ASSEMBLY. STUDY ALL DRAWINGS BEFORE BEGINNING AN ASSEMBLY STEP. TRIM FLASH AND EXCESS PLASTIC WHERE NECESSARY. CHECK ALL PARTS BEFORE CEMENTING. WIPE PARTS CLEAN OF FINGERPRINTS. KEEP FINGERS CLEAN OF CEMENT. ALL PARTS MUST BE GLUED UNLESS THE STEP CONTAINS A "DO NOT CEMENT" SYMBOL. APPLY CEMENT SPARINGLY WITH CARE. TOO MUCH CEMENT WILL DRY TO A weak BOND. DO NOT FORCE ANY ASSEMBLY. PARTS WILL FIT IF PROPERLY IDENTIFIED AND POSITIONED. WHEN INDICATED ON THE PLANS TO LUBRICATE PARTS, BE SURE TO DO SO. USE VEGETABLE OIL TO LUBE THE MOVING PARTS OR A PLASTIC COMPATIBLE LUBRICANT. A COTTON SWAB WORKS WELL TO APPLY THE VEGETABLE OIL. REMEMBER, GLUE WILL NOT STICK TO THE VEGETABLE OIL. DO NOT OVER TIGHTEN SCREWS. THIS CAN DAMAGE YOUR MODEL, ESPECIALLY THE PARTS. * REPEAT SEVERAL TIMES * A REPETER PLUSIEURS FOIS * CEMENT TOGETHER * A COLLER * OPTIONAL PARTS * PIECES EN OPTION * DO NOT CEMENT * NE PAS COLLER * LUBRICATE * LUBRIFIEZ If you have any questions or comments, call our hotline at: (800) or, please write to: Revell Inc Consumer Service Department, 1850 Howard Street Unit A, Elk Grove Village, Illinois Be sure to include the plan number ( ), part number, description, your return address and phone number. Visit our website: Revell Inc Elk Grove Village, IL. Copyright 010. All rights reserved.

2 DO THIS FIRST ASSEMBLY TOOTHPICK 1 3 gluing styrene and parts Epoxy cement is required for cementing styrene parts to parts. Do not use styrene cement as this could cause fogging and poor bonding. HIDDEN NUT INSTALLATION Machine screws and nuts are utilized to eliminate cementing where possible and to allow disassembly and adjustment. Some nuts will be inaccessible and are therefore cemented into pocket retainers. Epoxy cement is required for cementing these nuts in place. However, styrene cement is required to cement plastic parts together. Locate parts 1,3,4,10,11 and refer to steps 1 and 5 for location of hidden nuts. Use the following procedure to secure hidden nuts to these parts. 1 Lightly coat pocket with cement (KEEP HOLE ). Place NUT into pocket, line up hole in NUT and pocket. 3 then apply cement to top of NUT. DO NOT AL- LOW CEMENT TO ENTER HOLE IN NUT PART 4 Let assemblies dry in accordance with the cement you chose to use. 5 Run a LONG SCREW through each NUT to be sure it is open. 1 MAIN FRAME ASSEMBLY cement fifteen hidden nuts on part #1 note: must use epoxy cement CAMSHAFT SUPPORTS 151 REAR NUT RETAINER 150 FRONT NUT RETAINER NUT note: do not be concerned that the holes on the front nut retainer #150 do not line up with the holes on the main frame block, part #1 front 1 MAIN FRAME BLOCK KIT Page

3 ASSEMBLY NOTE: PRESS FIT SEGMENTS TOGETHER TRIM ANY FLASH 60-F SEGMENT 55-A SEGMENT 56-B SEGMENT 58-D SEGMENT 59-E SEGMENT 65 PISTON ARMS 61-G SEGMENT 65 PISTON ARMS 6-H SEGMENT Do not Overtighten ANY SCREWS 57-C SEGMENT 65 PISTON ARMS 64 MIDDLE BEARING CAPS 10 LONG Screws front 65 PISTON ARMS 63 END BEARING CAP 63 END BEARING CAP 54 FRONT TIMING GEAR TIMING MARK completed assembly FROM STEP 1 front KIT Page 3

4 3 PISTON and CYLINDER ASSEMBLY 67 piston half RIGHT note: rear ward rods 68 piston half front LEFT 66 wrist pin (8) note: press fit parts together cylinder cap / wall seat flush repeat for other side 10 right cylinder wall 8 right cylinder block bottom main frame cylinder block bottom inside all cylinders important notice before assembly remove excess material from screw holes on parts 10 & 11 must use epoxy cement rearward pistons KIT Page 4

5 4 FRONT AND REAR WALL ASSEMBLY Do not Overtighten ANY SCREWS 160 nut retainer nuts 160 nut retainer SHORT Screws 3 front block SHORT Screws 5 nuts 160 nut retainers must use epoxy cement. cement 3 hidden nuts on part (3), cement 5 hidden nuts on part (4) camshaft ASSEMBLY 4 rear block 43 9 left block wall line up timing marks 1 right block wall 54 already on the engine 4 camshaft retainer 40 camshaft 43 camshaft gear Note: for quieter and smoother operation use a small file or emery board to sand away the mold parting lines and gates on the cam shaft. (part 40) KIT Page 5

6 6 OIL PUMP and PAN ASSEMBLY 77 upper half oil pump 78 lower half oil pump must use epoxy cement 76 drain plug 36 oil pump screen 79 screen housing 14 oil pan SHORT SCREW Do not Overtighten ANY SCREWS 85 dipstick support KIT Page 6

7 7 TRANSMISSION ASSEMBLY 117 FLYWHEEL 13 BELL HOUSING must use epoxy cement TOP KEY WAY 116 CONVERTER HOUSING 131 REAR ENGINE MOUNT 13 ENGINE BACKING PLATE 3 LONG Screws SHORT Screws Do not Overtighten ANY SCREWS short Screws A 141 STARTER HALF 140 STARTER HALF NUTS B 14 COVER PLATE KIT Page 7

8 8 BASE ASSEMBLY 10 BASE FRONT 11 BASE REAR 1 UPPER BASE BRACE NOTE: BASE MAY BE PAINTED GLOSS RED TO MATCH BOX 13 LOWER BASE BRACE 9 EXHAUST and INTAKE ASSEMBLY NOTE: THIS STEP IS VERY IMPORTANT FOR PROPER OPERATION OF THE VISIBLE V8 ENGINE. THE UTMOST CARE MUST BE TAKEN DURING ASSEMBLY. A NOTE: PARTS # 118 BEARING CAPS must use epoxy cement 17 L CYLINDER HEAD B 7 L EXHAUST MANIFOLD REPEAT FOR right SIDE USING PART 7R 18 CYLINDER HEAD CAP LEFT HEAD SHOWN 6 EXHAUST MANIFOLD KIT Page 8

9 9 EXHAUST and INTAKE ASSEMBLY CONTINUED C VALVE STEMS D must use epoxy cement SPRINGS SPRINGS PENCIL AND TAPE NOT INCLUDED: PLACE PENCIL OVER VALVE STEMS AND SPRINGS THEN SE- CURE WITH TAPE. E NOTE: WHEN THIS STEP IS COMPLETED. ALLOW THESE ASSEMBLIES TO DRY OVER NIGHT. 74 SMALL INTAKE VALVE LEFT HEAD SHOWN 73 LARGE INTAKE VALVES F 74 SMALL INTAKE VALVE 73 LARGE INTAKE VALVES 74 SMALL INTAKE VALVES 69l ROCKER ARM 69l ROCKER ARM THIS SURFACE CONTACTS VALVE STEM 69l ROCKER ARM 19l ROCKER ARM SPACER SHAFT 70 ROCKER ARM SHAFT 71 ROCKER ARM SHAFT CAP 69l ROCKER ARM REPEAT A THRU F FOR ASSEMBLY OF THE RIGHT CYLINDER HEAD KIT Page 9

10 10 PUSH ROD ASSEMBLY Do not Overtighten ANY SCREWS LEFT HEAD LONG Screws 75 PUSH RODS LONG Screws RIGHT HEAD SAND OFF MOLD LINE FOR SMOOTHER OPERATION TOP VIEW OF ENGINE front 11 FRONT COMPONENT ASSEMBLY A FAN and WATER PUMP 30 FRONT WATER PUMP HOUSING 31 REAR WATER PUMP HOUSING 10 FRONT FAN HALF 101 REAR FAN HALF 100 WATER PUMP IMPELLER 103 FAN HUB 105 FRONT PULLEY HALF 104 REAR PULLEY HALF KIT Page 10

11 11 FRONT COMPONENT ASSEMBLY CONTINUED B VIBRATION DAMPER 106 VIBRATION DAMPER PULLEY 5 TIMING GEARS COVER 108 VIBRATION DAMPER RETAINER 107 FRONT PULLEY D must use epoxy cement SHORT Screws C FUEL PUMP 87 FUEL PUMP ACTUATOR 88 FUEL PUMP REAR HALF 1 FUEL BOWL Do not Overtighten ANY SCREWS 86 FUEL PUMP FRONT HALF KIT Page 11

12 1 GENERATOR and DISTRIBUTOR ASSEMBLY A 51 GENERATOR SHAFT 111 GENERATOR CASE B 81 DISTRIBUTOR HOUSING 34 ADJUSTABLE GENERATOR SUPPORT NUT TAB SHORT SCREW 50 GENERATOR PULLEY HALF Do not Overtighten ANY SCREWS 49 GENERATOR FAN / PULLEY HALF 11 GENERATOR CASE FRONT LONG SCREW 33 GENERATOR BRACKET must use epoxy cement 84 DISTRIBUTOR RETAINER 6 DISTRIBUTOR SHAFT SLEEVE C 15 VALLEY TRAY SHORT SCREWS SHORT SCREW NUTS D SLOT IN VALLEY TRAY TAB BELT KIT Page 1

13 13 SPARK PLUG and COIL ASSEMBLY 119 SPARK PLUGS 1/4" BLUE TUBING must use epoxy cement INSERT BLUE TUBING INTO EACH SPARK PLUG RIGHT SIDE INNER GUIDE RING OUTER GUIDE RINGS 9 1/" BLUE TUBING /" BLUE TUBING 5 1/" BLUE TUBING 8 1/" BLUE TUBING INNER GUIDE RING front CUT BLUE TUBING TO PROPER LENGTH INNER GUIDE RING 8 1/" BLUE TUBING /" BLUE TUBING 7 1/" BLUE TUBING 9 1/" BLUE TUBING LEFT SIDE INNER GUIDE RING OUTER GUIDE RINGS 5 1/4"BLUE TUBING must use epoxy cement 109 COIL TOP NOTE: ROTATE COUNTER CLOCKWISE 110 COIL BOTTOM KIT Page 13

14 14 DISTRIBUTOR and COIL WIRE ASSEMBLY RIGHT SIDE INSERT BLUE TUBING INTO HOLES IN DISTRIBUTOR CAP 1/4" DEEP front TOP VIEW LEFT SIDE DISTRIBUTOR 143 DISTRIBUTOR CAP INSERT COIL WIRE (BLUE TUBING) INTO DISTRIBUTOR CAP. VIEW FROM REAR OF ENGINE KIT Page 14

15 15 THERMOSTAT and OIL FILLER ASSEMBLY 95 OIL FILLER CAP 0 VALVE COVERS 94 OIL FILLER PIPE 3 THERMOSTAT HOUSING 48 THERMOSTAT must use epoxy cement 16 OIL FILTER and DIPSTICK ASSEMBLY 39 OIL DIPSTICK 90 OIL FILTER HALF 89 OIL FILTER HALF must use epoxy cement 5 OIL FILTER COVER KIT Page 15

16 17 final assembly 113 TOP AIR CLEANER HOUSING 8 UPPER INTAKE MANIFOLD 114 BOTTOM AIR CLEANER HOUSING 53 REAR CARBURETOR HALF 5 FRONT CARBURETOR HALF 9 LOWER INTAKE MANIFOLD 115 WING NUT SHAFT NOTE: TURN WING NUT 1/4 TURN TO LOCK IN PLACE 130 OPERATING CRANK KIT Page 16

PARTIAL ENGINE ASSY (2ZZ GE)

PARTIAL ENGINE ASSY (2ZZ GE) COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy