HAY MERGER HM1109. HSMFG0907 Rev. 1 5HPOMM1

Transcription

1 OPERATOR S MANUAL HAY MERGER HM1109 HSMFG0907 Rev. 1 5HPOMM1

2 TABLE OF CONTENTS TABLE OF CONTENTS...INSIDE COVER WARRANTY & NOTES...1 DEALER PRE-DELIVERY & DELIVERY CHECKLIST...3 SPECIFICATIONS...5 BOLT TORQUE CHART...6 BE ALERT SYMBOL...7 SAFETY RULES DANGER - WARNING DECALS...10 OPERATION HM ADJUSTMENTS HM HYDRAULICS HM OPTIONAL EQUIPMENT...14 LUBRICATION HM DECAL LOCATION HM TROUBLE SHOOTING...17 ORDERING PARTS - ABOUT IMPROVEMENTS...18 PARTS & SERVICE NOTES...19 PARTS LISTS & DIAGRAMS HM SERVICE RECORDS...34

3 WARRANTY: Warranty coverage is provided by John Deere according to the terms of the Agricultural/Commercial & Consumer Equipment Warranty Statement. Carefully read the warranty statement on the back of your original purchase order for details on coverage and limitations of this warranty. NOTES -1-

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5 AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS FRONTIER DEALER PRE-DELIVERY CHECK LIST After the Windrow Merger has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.!!!!!!! All shields and guards are in place and fastened. All grease fittings have been lubricated (See lubrication guide in this manual) All mechanisms are operating trouble free. Belts are properly adjusted. All bolts and fasteners are tight. All decals are in place and legible. Lights and wiring functioning properly. (Remove Dealers File Copy At Perforation) (Dealer s Name) Model Number Serial Number (Signature of Pre-Delivery Inspector) (Inspection Date) DEALER DELIVERY CHECK LIST This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this Windrow Merger is delivered. Check off each item as you explain it to the customer. This delivery check list, when properly filled out and signed assures the customer that the Pre-delivery service was satisfactorily performed.!!!!! Explain to the customer that the pre-delivery inspection was made. Explain to the customer all the safety precautions they must excercise when operating this unit. Explain to customer that regular lubrication is required for proper operation and long life of machine. Show customer the lubrication section of Owner s Manual. Give the customer Owner s Manual and make sure they read and understand all operating and service instructions. Record Serial Number on page 19 of this Manual. Date Delivered Dealer s Name By Signature of Original Buyer -3-

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7 FRONTIER HM1109 HAY MERGER Your new Frontier Windrow Merger has been manufactured of the finest quality materials and components. The performance you get from your machine is largely dependent upon how well you read and understand this manual and apply this knowledge. There is a right and a wrong way to do everything. Please do not assume that you know how to operate and maintain your Windrow Merger before reading this manual carefully. Keep this manual available for ready reference. SPECIFICATIONS HM1109 Base Unit Width Base Unit Height Base Unit Length Base Unit Width w/optional Accelerator Base Unit Width w/optional 2 Conveyor Extension Tires x 15 Cross Conveyor Width Hydraulic Capacity Required Standard Unit PSI Hydraulic Capacity Required w/optional PTO Drive PSI Hydraulic Outlets Required Standard Unit Hydraulic Outlets Required w/optional PTO Drive Weight Standard Unit lbs. Weight w/optional PTO Drive lbs. NOTE: Determine right or left side of Hay Merger by viewing it from the rear. If instructions or parts lists call for hardened bolts see page 6 to identify. -5-

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9 BE ALERT! YOUR SAFETY IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE. TRACTORS This operator s manual uses the term Tractor when identifying the power source. -7-

10 RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A signal word- DANGER, WARNING, or CAUTION - is used with the safety-alert symbol. DANGER identifies the most serious hazards. Safety signs with signal word DANGER or WARNING are typically near specific hazards. General precautions are listed on CAUTION safety signs. FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual, and all safety signs on your machine. Follow all recommended precautions and safe operating procedures. Keep signs in good condition. Immediately replace any missing or damaged signs. OBSERVE MAXIMUM TRANSPORT SPEED The maximum transport speed for this implement is 32 km/h (20 mph). Some tractors are capable of operating at speeds that exceed the maximum transport speed of this implement. Regardless of the maximum speed capability of the tractor being used to tow this implement, do not exceed the implement s maximum transport speed. Exceeding the implements maximum transport speed can result in: " Loss of control of the tractor/implement combination " Reduced or no ability to stop during braking " Implement tire failure " Damage to the implement structure or its components Use additional caution and reduce speed when towing under adverse surface conditions, when turning, and when on inclines. Do not attempt transport if the fully loaded implement weighs more than 1.5 times the weight of the tractor. -8-

11 TRACTORS This operators manual uses the term Tractor when identifying the power source. WARNING TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. KNOW HOW TO STOP MACHINE BEFORE STARTING IT. If the machine becomes clogged or when servicing, disengage the tractor hydraulics. Stop the tractor engine, remove ignition key and allow all mechanisms to stop before cleaning or working on the machine. DO NOT attempt to perform maintenance or repair with tractor running or tractor hydraulics engaged. DO NOT step up on machine at any time. NEVER manually feed material into the pickup. DO NOT allow minors to operate or be near the machine. DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MACHINE. STAY CLEAR of machine when raising or lowering pickup. Keep hands, feet and clothing away from pickup and conveyor belts WHEN THEY ARE IN MOTION. Loose or floppy clothing should not be worn by the operator. Be sure the machine is clear of people, tools and other objects before engaging tractor hydraulics. NEVER start Windrow Merger until all guards and safety shields are secured in place. STAY CLEAR of hydraulic lines, they may be under extreme pressure or heat. Frontier always takes the operator and his safety into consideration and guards exposed moving parts for their protection. However, some areas cannot be guarded or shielded in order to assure proper operation. In addition, the operators manual and decals on the machine itself warn you of further danger and should be read and observed closely. Study The Above Safety Rules ATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED -9-

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13 OPERATION 1. Check for proper assembly and adjustment and make sure that all bolts and setscrews are tightened. Securely retighten after a few hours of operation as bolts can loosen up on new machinery. Check wheel bolts upon delivery and periodically thereafter. Wheel bolts should be tightened at ft./lbs. of torque. 2. Check tires and inflate to recommended pressure (6.70 x 15SL to 36 PSI). 3. Adjust the tractor hitch (13 to 17 inches above ground) and attach to tractor with a hitch pin that has a safety locking device. 4. Remove weight from lift jack. Remove jack from pipe mount and place on convenient storage mount located on the left side of machine above left hand tire (See Picture Below). 5. Connect hydraulic hoses (See Page 15). 6. Plug 7-pin power cord into tractor to power the safety lighting. 7. Lubricate the Hay Merger completely (See Lubrication Section in This Manual). 8. Run pickup and conveyor for several minutes to ensure proper assembly and lubrication. Successful operation will be achieved by periodic adjustments and experience of the operator. Make sure to read and understand all adjustments. 9. Check all bolts on merger after 100 acres. Re-torque if necessary. NOTE: Determine right or left side of Hay Merger by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to bolt torque chart on page 6. JACK STORAGE POSITION -11-

14 TRANSPORT LOCKS Located on the right side of the pickup lift cylinder is the manual valve which locks the pickup into transport position. Shown below is the valve in the locked and unlocked positions. OPERATIONAL TRANSPORT OPERATION (Continued) TRANSPORT POSITION ADJUSTMENTS TAILWHEEL The tail wheel is located at the right rear of the merger. Located on the tail wheel pivot spindle is an adjustable brake assembly. Adjust brake by tightening bolt (G). The brake should have enough tension to prevent zig-zag motion, but still allow the wheel to pivot when making corners. Improper adjustment will cause severe tire wear and damage to Merger. A -12-

15 ADJUSTMENTS (Continued) PICKUP ADJUSTMENTS Pickup belts are adjusted by adjusting the take up bolt (B) located on both ends of the pickup bottom idler roller. The bearing bracket bolts (C) must be loosened before adjustment, and tightened after the desired belt tension is attained. Proper belt tension will be achieved when 1-1/2 of slack can be pulled in the center of the belts with minimal resistance. DO NOT tighten pickup belts excessively. Over tightening may cause damage to belts or rollers. Loose belts will cause unnecessary tooth wear and breakage. C B PICKUP HEAD The pickup head should be adjusted according to the height of the stubble. Pickup height is adjusted by adjusting the gauge wheels located at both sides of the pickup head. Remove adjustment pin (D) and place in the desired hole position above the gauge wheel arm. Lower head and check for the proper adjustment. Repeat process if necessary. Teeth should never be closer than 3/4 form the ground. When proper adjustment is obtained, remove pin (E) and place in hole as close as possible below the gauge wheel arm to support gauge wheel when raising head. Excessive tooth wear and breakage will ocure it teeth are touching the ground. Adjust both sides equally. E D CONVEYOR ADJUSTMENT The cross conveyor belt tension can be adjusted by adjusting the nut against the spring on the take up bolts (F) located on the left end of the cross conveyor. Correct tension is achieved when springs (G) are compressed to 1-1/2. G F -13-

16 HYDRAULICS OPERATION There are four hydraulic hoses from the merger to the tractor. The two smaller, (1/4 Diameter) hoses provide oil to the pickup lift cylinder (A). HYDRAULICS The two larger (1/2 diameter) hoses provide oil to the hydraulic motors (B) running pickup belts and cross conveyor belt. Controlling speed of the belts is done by adjusting oil flow at the tractor remote (If possible) or by adjusting the tractor throttle. Coordinate speed of belts with ground speed of tractor. To reverse direction of cross conveyor change hydraulic quick couplers at the cross conveyor drive motor (C). A flow of 16 GPM and pressureof 2000 PSI is recommended to operate the merger efficiently. B C B A OPTIONAL EQUIPMENT OPTIONAL ACCELERATOR OPTIONAL WINDROW INVERTER (Remove accelerator for road Transport) -14-

17 LUBRICATION GUIDE GREASE FITTINGS There are 18 grease fittings on your merger, 26 if equipped with the optional extension. If these are lubricated properly and often enough, it will prolong the life of the merger. Grease daily during normal use, and before and after storage and after power washing. Use a good grade of high quality grease. Make sure grease comes out around shaft on sleeve type bearings. On sealed ball bearings, grease should be added slowly until a slight bead forms at the sealsindicating the correct amount of lubricant. Wipe excess grease to prevent accumulation of grit around bearings. Lubricate merger more often with extensive use. A. (4) - 1 on each bearing (Both ends of cross conveyor). B. (1) - 1 on tail wheel pivot. C. (4) - 2 on each side of pickup pivot. D. (2) - 1 on each bearing (Both ends top pickup drive roller). E. (2) - 1 on each bearing (Both ends bottom pickup idler roller). F. (2) - 1 on each gauge wheel pivot. G. (1) - 1 on right end wind deflector pivot. H. (2) - 1 on each pole attachment pivot. B A D C A F H G E H A C D A -15-

18 DECAL LOCATION Your Frontier Hay Merger was manufactured with operator safety in mind. Located on the merger are various decals to aid in operation, and warn of caution areas. Pay close attention to all decals. DO NOT REMOVE ANY OF THESE DECALS. IF DECALS ARE LOST, DAMAGED, OR IF HAY MERGER IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND INFORMATION. Listed below are the decals on your Hay Merger. These decals may be ordered individually by part number or by ordering a complete set. ITEM PART NO. DESCRIPTION A. HP1494K (2) WARNING - Do Not Remove Shields B. HPFRONTIER13 Frontier Decal C. 5HPFRNTR95 Frontier Decal D. HP1109HM Frontier Model Decal E. HP3398A (3) DANGER - Stay Clear F. HP71188B Jack Storage G. HP2X9RED (2) Red Reflectors H. HP2X9AMBER (6) Amber Reflectors I. HP2X9ORANGE (2) Florescent Orange Reflectors J. HP11599 (2) WARNING - Do Not Go Near Leaks K. HPHS404 Patent Numbers L. Serial Number M. HPFRON1 WARNING - Help Avoid Injury N. HP3398C (2) DANGER - Shut Engine Off Completely O. HP3894 (2) WARNING - Do Not Operate (w/accelerator Only) P. HP73101 (2) DANGER - Stay Clear (w/accelerator Only) Q. HP1494B (2) WARNING - Do Not Remove (w/accelerator Only) R. SMV Sign S. HP92606 Warning - Do Not Exceed Transport Speed HP11601MM1 Complete Set of Decals A L K N H M E E B A J H R I D E H C C J S N H A H F G I H G P O Q A J (Behind Shield) -16-

19 TROUBLE SHOOTING WARNING MAKE SURE THAT THE TRACTOR IS SHUT OFF AND THE MERGER CAN NOT MOVE BEFORE SERVICING THE HAY MERGER. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY. TROUBLE... POSSIBLE CAUSE... POSSIBLE REMEDY... Merger Pickup or Cross Hydraulic Hoses Not Connected To Check Hydraulic Hoses For Proper Conveyor Will Not Run Tractor Properly Connection Hydraulic Hoses Mixed Up With Pickup Lift Hoses Sort Hoses Correctly And Re-Couple To Tractor Hydraulic Hoses At The Cross Couple Hydraulic Hoses To The Conveyor Motor Are Not Coupled Cross Conveyor Motor To The Motor (See Page # 14) Merger Seems To Run Slow Insufficient Tractor Hydraulic Flow Check Tractor Flow. Must Have A Minimum Of 16 GPM Pickup Belts and or Conveyor Tension All Belts Correctly Belt Are To Tight (See Page # 13 & 15) Crop Built Up Under Belts Making Belts To Tight Hydraulic Flow On Tractor Set To High Remove Crop Build Up And Re-Tension Belts Adjust Tractor Hydraulic Flow Not Exceed 20 GPM Merger Cross Conveyor Runs Hydraulic Hoses At Cross Conveyor Switch Hydraulic Hose To Change In Wrong Direction Motor Coupled In Reverse Direction (See Page # 14) Merger Pickup Will Not Raise Hydraulic Hoses Not Connected To Tractor Properly Hydraulic Hoses Mixed Up With Motor Circuit Check Hydraulic Hoses For Proper Connection Sort Hoses Correctly And Re-Couple To Tractor -17-

20 INSTRUCTIONS FOR ORDERING PARTS All service parts should be ordered through your authorized Frontier dealer. They will be able to give you faster service if you will provide them with the following 1. Model & Serial number is located on the inside right pole mount, under center frame. 2. All reference to left or right apply to the machine as viewed from the rear. 3. Parts should not be ordered from illustration only. Please order by complete part number. 4. If your dealer has to order parts - give shipping instructions: VIA truck - large pieces (please specify local truck lines) VIA United Parcel Service (include full address) PLEASE RECORD NUMBERS FOR YOUR UNIT FOR QUICK REFERENCE ABOUT IMPROVEMENTS FRONTIER IS CONTINUALLY STRIVING TO IMPROVE IT S PRODUCTS We must therfore, reserve the right to make improvements or changes whenever it becomes practical to do so without incuring any obligation to make changes or additions to the equipment previously sold. -18-

21 PARTS & SERVICE NOTES -19-

22 FIGURE 1-20-

23 FIGURE 1 FRONTIER MODEL HM1109 MAIN FRAME / POLE ITEM PART NO. DESCRIPTION 1. HPB17B Jack Handle 2. HPBFR4 Jack Pin & Chain 3. HPBFR223 Jack 4. HPSWM28 Light Bracket 5. HPS414 Cap 6. HPS415 Tube 7. HPS418 Cap w/hole 8. HPS416 Hanger Bracket 9. HPSWM65 Pole 10. HPF56 Clip Pin 11. HPSWM36 Washer-Pivot 12. HPSWM14 Pivot Pin 13. HPDWM39 Torque Arm 14. HPDF1 Hydraulic Motor * HPWM225 Seal Kit 15. HPDWM42 Right Motor Shield 16. HPDWM27 Coupler 17. HPDWM137 Cap Screw-Coupler 18. HPDWM45 Motor Spacer 19. HPR70 3/16 x 2 Cotter Pin 20. HPBFR517 Cylinder Pin 21. HPBFR69A Cylinder 22. HPDWM132 Pillow Block Bearing 23. HPDWM36 Anti-Wrap Guard 24. HPSWM30 Head Spacer 25. HPSWM11 Drive Roller 26. HPG23 5/16 x 1-3/8 Key 27. HPDWM31 Shaft Shield 28. HPSWM237 Conveyor Belt 29. HPSWM37 Lacing Pin * HPSWM38 Cross Conveyor Lacing 30. HPSWM66 Main Frame 31. HPSWM2 Caster 32. HPBFR313 5/16 x 2-3/4 Roll Pin 33. HPRG24 Bronze Washer 34. HPBFR527 Bronze Bushing NOTE: * (MEANS NOT SHOWN) ITEM PART NO. DESCRIPTION 35. HPDWM59 Brake Bushing 36. HPWM286 Brake Band 37. HPWM210 Spring - Red 38. HPWM288 Brake Pad 39. HPWM211 Brake Angle 40. HPSWM3 Caster Mount 41. HPK132 Spacer 42. HPBFR57 Seal 43. HPBFR58 Inner Bearing 44. HPBFR59 Inner Race 45. HPBFR60 Hub * HPBFR67 Wheel 5 x 15 * HPBFR128 Tire 6.70 x 15SL 46. HPBFR143 Stud Bolt 47. HPBFR144 Nut 48. HPBFR61 Outer Race 49. HPBFR62 Outer Bearing 50. HPBFR63 Washer 51. HPBFR64 Nut 52. HPBFR65 Cotter Pin 53. HPBFR66 Hub Cap 54. HPSWM236 Skirt 55. HPSWM34 Tightener Arm 56. HPSWM33 Back Tightener Arm 57. HPK68 1/2 Washer 58. HPDWM125 Spring - Blue 59. HPDWM25 Tightener 60. HPR29 1/2 Nut 61. HPSWM10 Conveyor Roller 62. HPSWM235 Skirt Belt 63. HPDWM51 Male Torque Arm 64. HPHE42 Hose Holder 65. HP23N67 Hose Holder 66. HPWM287 I-Bolt 67. HPSWM59 Skirt Extension 68. HP5B10 1/4 x 1 Woodruff Key -21-

24 FIGURE

25 FIGURE 2 FRONTIER MODEL HM1109 PICK-UP HEAD ITEM PART NO. DESCRIPTION 1. HPWM230 Pickup Lifter 2. HPSWM30 Spacer 3. HPRG132 Bushing 4. HPSWM13 Pin 5. HPSWM15 Plastic Slides 6. HPWM341 Back Roller 7. HPG23 5/16 x 1-3/8 Key 8. HPWM234 Pickup Belt Frame 9. HPDWM3 Left Panel 10. HPDWM4 Right Panel 11. HPWM180 Side Panel Slot Plate 12. HPWM187 Bearing Bracket RH 13. HPWM186 Bearing Bracket LH 14. HPWM343 PVC Spacer 15. HPF145 Heavy Duty Flange 16. HPWM29 Bearing 17. HPF143 Flange 45 Zerk 18. HPWM27 Lock Collar 19. HPDWM7 Pivot Pin 20. HPR70 3/16 x 2 Cotter Pin 21. HPDWM127 Clevis Pin 22. HPSWM40 3-Bolt Bearing Housing * HPSWM35 3-Bolt Bearing Complete 23. HPDWM43 Head Shield 24. HPDWM137 Cap Screw Coupler 25. HPDWM27 Coupler 26. HPDWM39 Hydraulic Motor Mount 27. HPDWM45 Motor Spacer 28. HPWM177 Hydraulic Motor * HPWM225 Seal Kit 29. HPWM179 Right Front Roller Bracket 30. HPWM342 Front Roller 31. HPWM192 Left Front Roller Bracket NOTE: * (MEANS NOT SHOWN) ITEM PART NO. DESCRIPTION 32. HPDWM58 Poly Wind Guard 33. HPDWM2 Wind Guard Holder 34. HPDWM228 Wind Guard 35. HPDWM226 Right Wind Guard 36. HPWM60 Wind Guard Rods 37. HPSWM56 Pickup Belt * HPSWM57 Pickup Belt Complete w/teeth * HPSWM61 Repair Dutchman Kit 38. HPSWM1 Pickup Tooth 39. HPSWM26 1/4 x 3/4 Elevator Bolt 40. HPSWM27 1/4 Keps Lock Nut 41. HPSWM41 Lacing Pin * HPSWM39 Lacing 42. HPDWM229 Gauge Arms 43. HPCAT135A Seal 44. HPCAT10 Bearing 45. HPCAT9 Race 46. HPCAT177 Hub-Complete 47. HPBFR144 Lug Nut 48. HPCAT128 Stud 49. HPCAT12 Spindle Nut 50. HPBFR65 Cotter Pin 51. HPCAT13 Hub Cap * HPSWM17 Wheel * HPSWM18 Tire 5.70 x HPES7 Hair Pin 53. HPWM183 Pivot Bushing 54. HPWM218 Washer 55. HPDWM171 1 Lock Washer 56. HPDWM177 1 x 2-1/2 Bolt GR. 5 Full Thd. 57. HPDWM227 Wind Guard Washer 58. HPSWM55 1/4 x 2-1/2 Cotter Pin 59. HP5B10 1/4 x 1 Woodruff Key -23-

26 FIGURE 3-24-

27 FIGURE 3 FRONTIER MODEL HM1109 HYDRAULICS ITEM PART NO. DESCRIPTION 1. HPDF1 Hydraulic Motor (Cross Conveyor) * HPWM225 Seal Kit 2. HPWM141 1/2 Nipple Nut 3. HPDWM206 Female Coupler 4. HPDWM205 Male Coupler 5. HPSWM23 1/2 x 42 Hose 6. HPDWM84 Hydraulic Motor (Pickup Head) * HPWM225 Seal Kit 7. HPLW174 1/2 Male Adapter Union 8. HPHE58 1/2 Street Elbow 9. HPLW96 1/2 Street Tee 10. HPDF18 1/2 Check Valve 11. HPDF8 1/2 Tee 12. HPSWM67 1/2 x 240 Hose 13. HPSWM68 1/4 x 204 Hose 14. HPDWM69 1/4 x 214 Hose 15. HPDWM Orifice 16. HPBFR122 3/8 Male Adapter Union * HPT244 Adapter Union & Orifice 17. HP16SV338 3/8 Ball Valve 18. HPBFR188 3/8 Nipple Nut 19. HP23N234 3/8 Street Elbow 20. HPBFR69A 2 x 8 Cylinder NOTE: * (MEANS NOT SHOWN) -25-

28 FIGURE FIGURE 4 FRONTIER MODEL HM1109 MERGER LIGHTING ITEM PART NO. DESCRIPTION 1. HPSWM46 Plug In 2. HPDWM129 Yellow Hazard Lights 3. HPS310 Red Tail Lights 4. HPS308 Rubber Light Mount 5. HPBFR669 Front Wire Harness 6. HPSWM78 Rear Wire Harness 7. HPS441 Light Module * HPTLPC Tractor Cord -26-

29 FIGURE 5 FIGURE 5 FRONTIER MODEL HM1109 HYDRAULIC CYLINDER ITEM PART NO. DESCRIPTION 1. HP23N142A Clevis 2. HP23N143A Rod Cap 3. HP23N144 Piston 4. HPT184A Rod 5. HPBFR68 Cylinder Tube 6. HPT186 Tie Rod 7. HP23N148 Piston Nut 8. HP23N149 Plug 9. HP23N150A Rod Clevis 10. HP23N151 Seal Kit 11. HPBFR69A Complete Cylinder -27-

30 FIGURE 6 FIGURE 6 FRONTIER MODEL HM1109 OPTIONAL WINDROW INVERTER ITEM PART NO. DESCRIPTION 1. HPSWM50 Windrow Inverter Poly 2. HPSWM51 Windrow Inverter Frame 3. HPSWM52 Storage Mount NOTE: Storage Mount Bolts onto HPSWM3 Caster Mount - See Figure 1-28-

31 FIGURE 7 FIGURE 7 FRONTIER MODEL HM1109 OPTIONAL 2 EXTENSION ITEM PART NO. DESCRIPTION 1. HPSWM62 Extension 2. HPWM328 1/2 x 2-3/4 Bolt GR HPR35 1/2 Lock Washer 4. HPR29 1/2 Nut 5. HP12N51 3/8 x 2-3/4 Bolt GR HPB68 3/8 Lock Washer 7. HPK60 3/8 Nut 8. HP16SV141 1/2 X 24 Hose 1/2 MP x 1/2 MPX 9. HPPB105 1/2 Pipe Coupler 10. HPWM214 Belt Extension * HPWM220 Lacing Pin * Ga. Wire -29-

32 FIGURE 8-30-

33 FIGURE 8 FRONTIER MODEL HM1109 OPTIONAL ACCELERATOR ITEM PART NO. DESCRIPTION 1. HPSWM42 Accelerator Shaft 2. HPSWM43 Accelerator Plate 3. HPSWM44 Rubber 4. HPDWM211 Wrap Guard 5. HPDWM208 Mounting Bracket 1 6. HPDWM221 1 Bearing 7. HPDWM222 3/8 x 5-1/2 Carriage Bolt GR HPDWM214 Shield 1 9. HPDWM219 Handle Nut 10. HPDWM210 Latch Handle 11. HPDWM217 Latch 12. HPDWM218 Ready Rod 13. HPA14 3/8 Nylock Nut 14. HPDWM209 Mounting Bracket HPX61 #50 Connector Link 16. HPSWM53 #50 Roller Chain 57 Pitches 17. HPX106 Sprocket 24T 1 Bore 18. HPSWM45 Sprocket 17T 1-1/4 Bore 19. HP5B10 1/4 x 1 Woodruff Key 20. HPDWM213 Shield 21. HPDWM216 Sprocket Shield Back 22. HPDWM215 Sprocket Shield 23. HPS135 1/4 x 1-1/4 Sq. Key * HPSWM58 Complete Accelerator NOTE: * (MEANS NOT SHOWN) -31-

34 FIGURE 9-32-

35 FIGURE 9 FRONTIER MODEL HM1109 OPTIONAL PTO DRIVE ITEM PART NO. DESCRIPTION 1. HPHSW4 PTO Pump 2. HPWM168 Torque Arm 3. HPDWM191 Bail Pin 4. HPBFR Links 1/4 Proof Chain 5. HPHSW5 Chain Yoke 6. HPHSW9 16 x 1-1/4 Hose Barb 7. HPDWM138 Hose Clamp 8. HPSWMW1 Storage Bracket 9. HPF56 Clip Pin 10. HPSWMW2 1-1/4 x 76 Suction Hose 11. HPSWMW3 3/4 x 108 Hydraulic Hose #SAE Swivel & 1/2MP 12. HPDWM /4 Hose Barb 13. HPDWM /4 Street Elbow 14. HPHSW2 Sump Strainer 15. HPDWM159 3/4 Square Head Plug/Magnet 16. HPHSW7 Relief Valve 17. HPLW174 1/2 Male Union Adaptor 18. HPSWMW4 3/4 x 84 Hydraulic Hose 1/2 MP & 1/2 MP 19. HPT223 Hose Clamp 20. HPWM141 Nipple Nut 1/2 21. HPLW96 Service Tee 1/2 22. HPLW99 3/4 To 1/2 Bushing 23. HPLW120 Filter 24. HPLW119 Filter Base 25. HP33SV72 3/4 Street Elbow 26. HPSWMW5 Tank 27. HPDWM204 Oil Level Gauge 28. HPDWM81 Filler Cap Assembly 29. HPHE42 Hose Clamp 30. HPSWMW6 3/4 x 30 Hydraulic Hose 1/2 MP & 1/2 MP 31. HPPB105 1/2 Pipe Coupler -33-

36 SERVICE / MAINTENANCE RECORD DATE DESCRIPTION NOTES -34-

37 2608 S. Hume Ave. P.O. Box Telephone (715) FAX (715) MARSHFIELD, WI 54449

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