INTEGRA Va IPW66. Aggressive Environments. Strong Housing. Local Signalling. Remote Signalling. Double Protection EX ZONE 0*, 1 e 2

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2 INTEGRA Va Double Protection EX ZONE 0*, 1 e 2 Product certificated for: Exd : Explosion Proof and Ex em: Increased Safety or Ex ia: Intrinsic Security * Only Ex ia version Aggressive Environments Housing with high protection class against liquids penetration. IPW66 Approved salinity environments. Strong Housing Rugged desing with option in: 316 Stainless steel Copper free aluminum Local Signalling High visible signalling Without internal shaft inside the monitor housing Base in plastic or stainless steel Available also for flow indication Incorporates the magnetic actuators, allowing the adjust of the detection angle. Remote Signalling The internal sensors that signal the valve position, detect the magnetic field of the target, eliminating mechanical stress, and shaft bushings inside the box. 2 Sense

3 lve Monitor Remote Signalling Module Remote Signalling - Discrete Module: It is made by Reed Switch or magnetic sensors with output PNP, NPN or Namur. Remote Signalling - Network Module: It is made by standardized network boards. AS-Interface, DeviceNet, Profibus PA or Foundation Fieldbus. Internal Derivator "Smart Tap" The internal derivator has increased safety terminals to receive the network cables that enter and leave of the monitor housing. This device dispenses the junction box. Solenoid Coil "Smart Coil" Several versions of solenoid coils including AC/DC model. With protection: Ex d, Ex e ou Ex i Valve Body 0.9 CV valve body ( optional 3.5 CV). Three construction options to provide the best condition upon failure: - 5/2 simple coil with spring return - 5/2 double coil last position - 5/3 double coil closed centre Invólucro: ALUMINUM or 316 STAINLESS STEEL IIB + H2 IPW66 Customized Electrical Connection Connection box with availability for: 1"NPT 3/4"NPT 1/2"NPT Configurable 1 a 3 Entrances Sense 3

4 Double Protection Ex Zones 1, 2 INTEGRA monitors are designed to provide double Ex protection by combining a explosion proof housing (Ex d), with internal position sensors that use increased safety (Ex e) and encapsulated (Ex m) and the solenoid coil can combine it with (Ex d) and (Ex e). Explosion Proof This method of protection is based totally on the concept of confinement. The ignition source can remain in contact with the explosive atmosphere consequently can occur a explosion inside the equipment. An explosion proof housing must withstand the internal pressure developed during the explosion, preventing the flames spread, hot gases or surface temperatures. Thus the explosion proof housing must be constructed of durable material, usually aluminum, cast iron or stainless steel and must have a long and narrow interstitium so that the hot gases developed during a possible explosion, can be cooled, ensuring the integrity around the atmosphere, as illustrated in the figure. unidade seladora cabo eletroduto Increased Safety Interstício This method of protection is based on the concepts of suppression of the ignition source, applicable to equipment that in normal operation, does not produce arcs, sparks or hot surfaces that can ignite the explosive atmosphere for which it was designed. Additional precautions are also taken during the development of equipment with high safety factors, aiming the protection under predictable conditions of overload. This technique can be applied to induction motors, lights, valve monitors, solenoids, control buttons, terminal and connection blocks, especially in conjunction with other types of protection. INTEGRA Ex d The monitor uses an explosion proof housing with the interstitium sealed through a rubber ring self-extinguishing in case of explosion. The equipment requires no special care for the bushings for shaft drive which doesn't pass inside the housing. Smart Coil Ex d The solenoid coil has an Ex d housing, which has a joint suitable for cooling the gas in case of explosion. It also offers encapsulation protection (Ex m), which also provides greater durability and moisture protection to the winding of the coil. INTEGRA Ex e Invólucro Resistente Invólucro Externo Junta Ex d Anel de Vedação Encapsulamento de Resina Ex m Bobina Solenóide The position sensors are always mounted into modules and have the protection of the encapsulation by resin, which in addition to Ex protection, provides great robustness, because they have no moving parts and are impervious to humidity. Internally it have temperature sensors that in case of overcurrent or short circuit turn off the internal circuit preventing the detonation of explosive atmosphere. Completing the electrical connections security the modules have pressure terminals certified as increased safety that ensure higher dielectric strength. Invólucro Externo Technical standards predict great flexibility for equipment for increased safety because they allow their installation in Zone 1 and 2, where all the cables can be connected to the equipment through cable glands, not needing more metal conduit and sealing units. NO C NO C Encapsulamento de Resina Ex m Placa de Circuito Bornes Seg. Aumentada 4 Sense

5 Double Protection Ex Zone 0 Zone 0 installation must be avoided, but if it is not possible the INTEGRA line can ensure the Ex protection with the position sensors and solenoid coil in intrinsically safe. Intrinsic Safety Intrinsic safety is the representative method of the concept of ignition prevention through limiting the power supply. The operating principle is based on manipulating and storing low-power, which must be incapable of causing the detonation of an explosive atmosphere by thermal effect or by electric sparks. INTEGRA EX ia The sensor module has a double Namur circuit. The sensors work with a current of 3mA (de-activated) and 1 ma (activated). With energy storage elements that ensure the Ex ia certification. In general this method can be applied to various equipment and instrumentation systems, because the power can only be controlled at low levels on instruments such as electronic transmitters, electropneumatic converters, limit switches, light signalers, valve monitors, eg. Fonte de Energia Área Não Classificada Limitador de Energia Elemento de Campo Energia Armazenada Área Classificada Energia Manipulada Smart Coil EX ia To complete the safety the coil uses a circuit that discharges the stored energy and keeps energy levels within limits established by the intrinsic safety standards. Sense 5

6 Local Signaling High visible system to more than 30 meters indicating the open or closed valve position. Flow Indication Optionally the monitors can be provided with flow indication according to the drawings below. O T F S 120º 180º Without Internal Shaft The system does not use shaft or bushings inside the box, which could decrease the internal seal, and locking problems that usually prevent the actuation of the position sensors. Remote Signaling Local Singnaling Valve Open Actuator Valve Closed Actuator The electronic sensor detects the magnetic actuator installed on the local indicator. The magnetic field crosses the monitor housing. Magnetic Sensor Magnetic Field Local Singnaling Magnetic Actuator Valve Open Actuator Valve Closed Actuator The gear allows the adjustment of the detection angle. OPEN Board with pressure terminals CLOSED Encapsulated sensors Terminals for solenoid connection Actuator with adjust of detection angle and visualization 90º 6 Sense

7 Electrical Connections In the conventional sensor or network model the wires can directly be connected in the monitoring module that has pressure terminals for an easy connection. The modules are installed inside of the monitor housing protected against the liquids penetration by a rubber ring when the cover is closed. Conventional By Network Cable Entrances The monitors had been projected to receive directly flexible conduits or cable gland through screwed inputs. They are equipped with 1" NPT, 1/2" NPT, 3/4" NPT, PG13.5, PG16 or M20 screwed female inputs. Exd Flexible Exd Conduit Cable Gland Exd Cable Gland Cable Entraces Options F ixing d irectl y o n t h e N amu r S tandar d actuato r Furo 2 ½ ou 3/4 ou 1 Furo 3 ½ Furo 1 ½ ou 3/4 ou 1 30 x x 130 Code 21 2 holes of 1" NPT holes of 1/2" NPT holes of 1/2" NPT holes of 3/4 NPT Entrances Number holes of 3/4" NPT and 1 hole of 1/2" NPT holes of 1" NPT and 1 hole of 1/2" NPT holes PG13, holes PG13, holes PG holes PG holes M20 Only for general use Sense 7

8 Copper free aluminum housing Sealing and cover lock Copper free aluminum We used the SAE 323 aluminum league with low copper (6,5 a 7,5%Si - 0,60%Fe - 0,25Cu - 0,35%Mn - 0,20 a 0,45%Mg - 0,35%Zn - 0,25%Ti). This kind of material have excellent mechanical and corrosion resistance in saline environment. Electrical connection The electrical connections are configurable until three entrances with or without cable gland. The housing has a rubber O-ring in top that ensures a complete seal. The screws keep in the cover even when the monitor is opened. Namur Standard In order to standardize the coupling of pneumatic actuators with signaling elements of the valve position was established NAMUR Standard, which sets standards for the four pneumatic actuator, as the illustration below: Atuador - Vista Superior 4mm M6 X 4mm Atuador - Vista Lateral M4 Y Z Housing material Screws Finishing Cable entrances Cover closure Seal Techinical Features 316 Stailess steel housing Sealing and cover lock Stainless stell 316 It is a metal league (18%Cr 10%Ni 2%Mo) exhibits excellent mechanical resistence, temperature (high or low) and corrosion by salt or chemicals agents. Electrical connection copper free aluminum stailess steel epoxy paint - black configurable up to 3 entrances through 9 of screws rubber o' ring Protection class IP65 IPW 66 Weinght Work temperature The electrical connections are configurable until three entrances with or without cable gland. The housing has a rubber O-ring in top that ensures a complete seal. The screws keep in the cover even when the monitor is opened. Housing material Screws Finishing Cable entrances Cover closure Seal Techinical Features aprox. 1,6Kg -20 C to +60 C 316 / 316L / 317 stailess steel stailess steel electropolished configurable up to 3 entrances through 9 of screws rubber o'ring Protection class IP65 IPW 66 Weinght Work temperature aprox. 4,7Kg -20 C to +60 C Namur DIM X 80 mm 80 mm 130 mm 130 mm DIM Y DIM Z M5x8 (prof.) mm 30 mm 30 mm 30 mm 20 mm 30 mm 30 mm 50 mm Shaft Height INTEGRA monitors are provided with 5mm or 10mm spacers, allowing the use of triggers on the axes of different heights. The shaft height must be adequate so that the activator does not scrape on the base of the actuator and not be suspended shifting the magnetic activators from its position in relation to the targets of remote signaling module. Acionador Espaçador Eixo do Atuador OPEN CLOSED Espaçadores Adicionais 2.5mm 10mm 84 (SVX) 91 (SVA) 8 Sense

9 Discrete Topology The monitors can be connected to the valve control system via discrete signals (mechanical contacts or electrical signals) or Industrial Networks. In this topology signals from the sensors that detect if the valve is open or closed, are connected to discrete input card PLC or remote I / O. The solenoid must be actuated by the PLC output card and normaly require panels of rearrangement for distribution of the valve monitor's cables. Depending on the signaling module selected those signals can be in DC or AC. The algorithms in the controller may determine if after the actuation of the solenoid valve, the position sensors transmit the state change, indicating the operation of the valve. PNP, NPN or NAMUR Reed SWITCH Sense 9

10 INMETRO INMETRO INMETRO The 2 module uses two magnetic sensors that detect the magnetic actuator. Allow its use in AC or DC without needing power supply, exactly as a mechanical contact. Discrete Signaling Module Reed Ex em The Namur module does not have its output stage with a switching transistor. It is tipically applied in hazardous area because it incorporates the intrinsic safety tecnology, handling and storing low energy. SOLENOID OUT SOLENOID IN NAMUR-2 NAMUR-1 S2-- S2+ - S1- S1+ S2-- S2+ Namur Ex m i S1-- S ON BOA 2 CONFIGURATION: Ex em U=8Vdc IL<1mA= ON IL>3mA= OFF Sensores e Instrumentos VALVE MONITOUR 2 HALL 2 NAMUR OUTPUT SV-2N-2DS-Ex CEPEL BR Ex em II T6 CEPEL-EX-1046/06X MADE IN BRAZIL These module have a switching transistor in its output stage PNP These module have a switching transistor in its output stage NPN which has the function of switch the positive terminal of power 1 which has the function of switch the negative terminal of power 1 supply. SOLENOID OUT S2-- S2+ - S1- S1+ S2-- SOLENOID IN S2+ S1-- S1+ PNP (OUT-2) PNP (OUT-1) V-- V+ ON BOA Techinical Features P. Suppl y Sensors Output Module Model Reed Ex e Namur Ex i PNP NPN Data SV-2-2DS SV-2N-2DS SV-2E2-2DS SV-2E-2DS Power supply Vcc 24Vcc Consumption (except output) - < 5mA < 20mA < 20mA Protection - - térmica térmica Signaling Internal sensors 2 reed 2 Namur 2 PNP 2 NPN Sensor actuation magnetic magnetic magnetic magnetic Angle/ Histeresys / Repet. ~35º / < 7º / < 0,3º ~35º / < 7º / < 0,3º ~35º / < 7º / < 0,3º ~35º / < 7º / < 0,3º Signaling 2 yellow LEDs - 2 yellow LEDs 2 yellow LEDs Outputs number Switching voltage < 250 Vac/ Vdc 8,5Vdc 10-30Vdc 10-30Vdc Switching current <3A - 100mA 100mA Voltage drop - - < 2,5V < 2,5V Output protection - - thermal thermal Signaling yellow LEDs 2 yellow LEDS Housing thermoplastic box Circuit protection resin impregnation Electical connection 2,5mm² pressure terminals Attaching Monitor through 2 screws Work temperature -20ºC to +55ºC Wiring Diagram CONFIGURATION: Ex em 10<U<30V IL<100mA Un=24V Sensores e Instrumentos VALVE MONITOUR 2 HALL 2 TRANSISTOR OUTPUT SV-2E2-2DS-Ex supply. SOLENOID OUT S2-- S2+ - S1- S1+ S2-- SOLENOID IN S2+ S1-- S1+ NPN (OUT-2) NPN (OUT-1) V+ V-- ON BOA CONFIGURATION: Ex em 10<U<30V IL<100mA Un=24V Sensores e Instrumentos VALVE MONITOUR 2 HALL 2 TRANSISTOR OUTPUT SV-2E-2DS-Ex The loads must be connected on 2 The loads must be connected on 2 the negative pole of the power supply. CEPEL BR Ex em II T6 CEPEL-Ex-039/2002X MADE IN BRAZIL the positive pole of the power supply. MADE IN BRAZIL CEPEL BR Ex em II T6 CEPEL-Ex-039/2002X 10 Sense

11 Monitor with Reed Switch The confiability of the reed switch is higher than the mechanical contact, due to its simplicity of construction and its high insulation. Reed switches are switches operated magnetically, built with magnetic contacts hermetically sealed in a glass bulb with an inert atmosphere and working with the approximation of a magnetic element. The reed switches of the modules are encapsulated with resin and this way isolate the bulbs of the contact with the atmosphere (Ex m) and with the protection of the junction box (increased safety) can be used in zone 1 and 2. Due to this construction, the electrical arcs are inhibited allowing it to be used in potencially explosive atmosphere and also in explosion proof housings. Additionally the housing has a explosion proof protection promoting double Ex protection to the device. Monitor with Reed Switch and Solenoid The great advantage of use reed switch tecnology and not mechanical contacts is that there is not wear of the mechanic conventional actuation systems. Without moving parts, the system operates without failure for many years, even in extremely hazardous environments, with humidity, vibration, dust, chemicals, etc. The control and monitoring system can still be ordered with a solenoid valve, according details from page 24. The solenoid valves are piloted and have high capacity of flow CV0.9. It can use the following protection technics: BSD - Encapsulated and explosivon proof. BSDI - Intrinsic Safety, encapsulated and explosion proof. Sense 11

12 Network Topology Topology is the therm used to ilustrate how the physical connections are made among the network devices. There are several types, but not all are applicable to a determined network. The use of network guarantees ease connection, maintenance and savings in cables, because it uses a single cable, that can lead to power and communication to the equipments interconnected. Transmitted diagnosis on-line Elimination of I / O modules in the PLC Lower project cost Significant reduction of cabling structure Very significant reduction in the number of cables lnterface AS-Interface DeviceNet O PROCESS FIELDBUS S Profibus DP R Fieldbus F o u n d a t i o n Foundation FieldBus 12 Sense

13 Optional: Internal Derivator Smart Tap Smart Tap Elimina a utilização de Junction Box This exclusive network cable derivation system totally integrated to the monitor allows to substitute the electronic board or the solenoid valve without turning off the rest of the network. Replacing the Module The internal derivator allows the exchange of the remote signaling module with the network energized and without interrupt the resto of the network, even in potencially explosive atmospheres classified as Zone 1. Replacing the Solenoid Similarly you can replace the solenoid valve without de-energizing the network, also in ZONE 1. Working Principle The internal derivator has an increased safety terminals to receive the network cables that enter and leave the monitor and when accommodated does not allow any sparks, due to the confined housing. The device has a derivation for the coupling of remote signaling module, which will be energized only when the monitor is completely closed. Inside the derivator which is totally encapsulated, there are magneto-sensitive elements installed in the cover of the monitor and only energizes the derivation for the module when the monitor cover is installed. Similar to Intrinsic Safety Due to the internal derivation system, the monitor incorporates ease maintenance even when energized, which only the Intrinsic Safety could provide. The Increased safety technology used in the INTEGRA line monitors, allows maintenance in potencially explosive atmospheres classified as ZONE 1. The monitor allows its maintenance with the monitor energized, because when the cover is removed immediately the remote signaling module is de-energized and consequentely the solenoid, allowing to replacement without de-energize the rest of the network. Topology Line Techinical Features Data A and F D and P Nº of ways 2 5 Connection IN/ OUT Derivation terminals 2,5mm² tail 10cm 2 wire 0,25mm² terminals 2,5mm² tail 10cm 5 wire 0,25mm² Switching by cover yes yes Short circuit protection 500mA 500mA power supply 200mA signal Sense 13

14 AS-Interface AS-Interface is a low cost connection system developed to operate through of the 2-wire cable which also supplies the power and digital communication in a distance up to 100m that can be extended with repeaters/expanders. Especially indicated for low levels in the the process automation with simple field devices such as keys, proximity sensors, auxiliary contacts, solenoids valves, contactors, etc. where they need to operate in isolated local and controlled by PLC or PC. A special chip was developed to be used in connection modules or devices, ensuring low cost and robust performance. AS-Interface (AS-i) means Actuator-Sensor Interface and is the simplest solution of an industrial automation network. The network addressing is done via software or manual programmer and the equipments can be addressed from 1A up to 31B. Topology Cables: Yellow Flat Cable: The yellow flat cable, standard AS-Interface has a geometrically specified section and transmits both data and power up to 2A for the network devices. Back Flat Cable: The black flat cable is designed for auxiliary power to the actuators connected to AS-Interface network. Round Cable: Round cable PP type, which has the same electrical characteristics (section, impedance and capacitance distributed) allows the implementation of networks with the same length of 100 meters, even in potentially explosive atmospheres. Yellow Flat Back Flat Round Network Terminator The network terminator has the basic function of the match network impedance, eliminating communication errors caused by signal distortion. By using the terminator can increase the length of the network by up to 200 meters. Using special repeaters along with the terminators, the length of the network can reach up to 1000 meters. Line Topology with Internal Derivator Star Topology Branch Line Topology Ring Topology with Internal Derivator 14 Sense

15 NTERFACE AS-Interface Features Applications in hazardous or in conventional areas (increased safety or explosion-proof). Maximum of 62 devices per network. Simple electronics for robust performance. Two-wire cable without mesh for power and data (high electrical noise immunity). The cable length is 100 m per master. Network extension up to 200m with repeater. With active terminators and repeaters the network can reach up to 1000m. The transmission rate is 167Kbits/s. Codification of the master signal with alternating pulse modulation (greater immunity). Error detection: 1 parity bit + monitored signal quality. High tolerance to electromagnetic interference. Easy installation and maintenance. Addresses stored in nonvolatile memory. Free choice of topology. Linear, star, tree or ring topology. Available gateways to connect to other networks: DeviceNet, Modbus, Profibus, TCP-IP. Diagnostics to facilitate the operation and handling of the network. Cycle time is 4-bit bi-directional Master/ Slave communication. Diagnosis Communication Fault Short Circuit Solenoid Open Solenoid In case of short circuit or breaking of the solenoid coil is sent to the master a bit indicating this failure. PW LED FAULT LED LEDs Condition ON OFF normal operation ON ON Wiring Diagram Description No data exchange: - master in stop mode - slave does not exist in the list of projected slaves - slave with wrong I/O and ID - reset active in the slave flashing ON without data exchange: slave at address 00 flashing flashing falha de periférico: sol 1 ou sol 2 aberta ou em curto-circuito, leds verde e vermelho piscam alternadamente Note: The indication of output in short circuit indicated by output LEDs, only work when its output is activated. OUTPUT 1 FAULT PWR Mechanical Drawing ASI- ASI+ ON BOA C NO C NO MECHANICAL CONTACT Sensores e Instrumentos VALVE MONITOR 2 HALL 2 MECHANICAL CONTACT 2 TRANSISTOR OUTPUT I/O=7h / ID=Ah / ID2=Eh ASI3.2-SV-2EH-2EC-2ST YE YE BU BN 2 87 EXT. SOLENOID TRANSISTOR OUTPUT I<100mA IN ASI Soon: Valve Signature MADE IN BRAZIL Through the analysis of the opening and closing valve times, which are stored in the learning phase in the proper industrial process, the module sends an alert that an abnormal situation may be occurring in the solenoid, actuator or valve. If changes occur, the network card sends a diagnosis signal indicating the fault. Sense 15

16 DeviceNet The DeviceNet network is based on the protocol CAN (Controller Area Network), developed by Bosch in the 80 originally for automotive applications. Subsequently adapted to industrial use, due to the excellent performance achieved in this sector, because in a car we have all the critical features that are in an industry as: high temperature, humidity, electromagnetic noise, while need high speed response and reliability because the airbag and ABS are directly involved with the risk of death and requires fast and precise actuation. The CAN protocol defines a methodology MAC (Media Access Control) in a unique priority system that does not lose data in case of collision, because the lower priority device detects and awaits the priority conclusion. A series of controls are used in the communication frame, making it possible to detect: data error (CRC) check of receipt (ACK) frame errors (FORM) among others. The network device can have up to 64 active equipment, which use the bus to communicate, addresses 0 to 63. We suggest using no more than 61 equipment and leave the following addresses free to make a new project:: 0 - for the scanner; 62 - for the network/ pc interface; 63 - for a new equipment Cables: Thick Cable: DeviceNet thick cable, also known as Trunk Cable, has a diameter of 12.5 mm, with PVC jacket or in special cases in PU. Note that due to the formation and diameter the cable has little flexibility and difficult maneuvers. Thin Cable: DeviceNet thin cable, also known as Drop Cable, has an outer diameter of 7mm with PVC jacket or in special cases in PU. Due to the smaller diameter thin wire has a greater maneuverability. This cable is better used for derivations. Flat Cable: The flat cable has dimensions of 5.3 mm thick and 19.3 mm in width and was designed to be used with special connectors, which use the technique of drilling. This type of cable has no shield and no drain. Thin Cable Thick Cable Flat Cable Conductor Color Function Red 24Vcc (+) White Blue Network Length Cable Type Cable Function DeviceNet Communication (CAN-H) DeviceNet Communication (CAN-L) Black 24Vcc (-) Baud Rate 125Kbit/s 250Kbit/s 500Kbit/s Thick Cable Trunk 500m 250m 100m Thin Cable Trunk 100m Flat Cable Trunk 380m 200m 75m Thin Cable Derivation must be less than 6m Thin Cable Derivations 156m 78m 39m DeviceNet Topology Line Topology with Internal Derivator Branch Line Topology with Internal Derivator 16 Sense

17 DeviceNet Features Capacity to handle analog and discrete valves. Power and communication supplied by the 4-wire bus. Capacity to install up to 62 devices in the same network bus. Physical Address through dipswitch. Electronic data sheet that provides precise details of device configuration. Device changes without need to turn off the power of other devices. Prioritization of messages to allow the rapid transport of critical information. Communication Method: - change of state - polled - strobe Length of 500 m without repeaters Derivation of the main cable with thinner cable that allows up to 6m from the trunk cable. Mechanical Drawing 87 Diagnosis Communication Fault Short Circuit Solenoid Open Solenoid Power supply of module out of range LEDS Condition LED Condition Description NET Out 1 Out 2 green ON flashing green red ON flashing red yellow ON flashing yellow yellow ON flashing yellow Note: the indication of output short circuited indicated by output LEDs, only works when its output is activated. Bit 6 Bit 7 Status Wiring Diagram allocated in the master not allocated in the master address changed or duplicated communication fault output 1 activated output 1 open or short circuited output 2 activated output 2 open or short circuited Power Supply Status 1 Status 2 Power Supply 0 1 VDN < 21,6V ,6V VDN < 22,8V ,8V VDN < 27,6V 1 1 VDN 27,6V SETTING ON OUTPUT ADDRESS S1-S6: 00 A 63 BAUD RATE S7-S8: Kbps V- CANL GND CANH V+ 1 ON BOA C NO C NO MECHANICAL CONTACT CONFIGURATION: BUS Sensores e Instrumentos VALVE MONITOUR 2 HALL 2 MECHANICAL CONTACT 2 TRANSISTOR OUTPUT DN-B-SV-2EH-2EC-2ST YE YE BK BU Shield WH DEVICENET NETWORK 21,6<U<26,4V I<35mA 2 Un=24V -5ºC<Temp<+55ºC EXT. SOLENOID TRANSISTOR OUTPUT I<100mA IN DEVICENET OUTPUTS U<26,4V I<50mA x 2 MADE IN BRAZIL Sense 17

18 Profibus DP The DP profile is appropriate for replacement of the conventional parallel transmission of 24Vdc signal (used in the industrial automation) and for the 4 to 20mA analog transmission in the automation process. The central devices (such as PLC / PC, control processes systems) communicate with distributed field devices (such as drives, valves, I / O or transducers measure) through a serial connection. Cables: 2-Wire Cable: This cable consists of two wires responsible for distributing the signal communication between the participants of the network. It is necessary another pair of wires for 24Vdc. 4-Wire Cable: This cable consists of one pair of wires for 24Vdc power (brown and white) and one pair of wires for type A communication (yellow and green) both envolved by a aluminum tape and protected by an outer sheath (shield). The exchange data of I / O among the field devices is cyclical and the exchange of configuration data is acyclic. The Profibus DP network allows to connect up to 127 active stations, divided into four sections, but some addresses are already reserved for configuration. Profibus 2-Wire Cable Profibus 4-Wire Cable Address 0 is used for a possible programming tool, the address 126 is used for a default slave and the address 127 is reserved for a broadcast transmission (not used when you have only one master on the network), where an active station sends a message (not confirmed) to all other active stations (masters and slaves). So remaining 124 possible addresses (from 1 to 124). For the Sense monitors the address is limited to 99 addresses, due to limitations of the rotary switch. The network transmission medium is the RS-485 and can reach, depending on the communication rate and using repeaters at a distance of up to 15Km. Profibus DP Topology Conductor Color Function (4-Wire Cable) Brown 24Vcc (+) Yellow Green Network Lenght Baud rate (Kbit/s) Maximum segment lenght Profibus Communication (BUS-P) Profibus Communication (BUS-N) White 24Vcc (-) m 1200 m 1200 m 1000 m 400 m 200 m 100 m Topology with 2-Wire Cable Topology with 4-Wire Cable 18 Sense

19 Features R Baud rate from 9.6 kbit/s to 12 Mbit/s, selectable. Shielded twisted pair cable. 32 stations per segment, max. 127 stations. The distance depends on the transmission rate. 12 MBit/s = 100 m; 1.5 MBit/s = 400m; < kbit/s = 1000 m. Expansible distance up to 15Km using repeaters. Communication rate of kbits/s Linear topology Maximum spur lenght of 0.3m Communication signal with voltage modulation (Manchester codification). R Terminador, colocado no início e no final de cada trecho. TRECHO: Com até 32 estações ativas. Repetidor de sinal. Trecho 1 Trecho 4... Profibus DP Trecho 2 R Diagnosis Communication Fault Short Circuit Solenoid Open Solenoid Power supply of module out of range LEDs Condition Input bits LED Condition Description 4 PW 5 PW 6 PW red under or over volt. < 19V or >29V green red green red green power supply operates normally output 1 open or short circuited output 1 operates normally output 2 open or short circuited output 1 operates normally Output bits LED Condition Description 0 SOL1 1 SOL2 ON OFF ON OFF output 1 activated output 1 deactivated output 2 activated output 2 deacativated Note: the indication of output short circuited indicated by PW LED, only works when its output is activated. Mechanical Drawing Wiring Diagram X1 ADDRESS X OUTPUT 1 DP PWR Range: 01 to V- A GND B V+ ON BOA C NO C NO MECHANICAL CONTACT CONFIGURATION: Sensores e Instrumentos VALVE MONITOR 2 HALL 2 MECHANICAL CONTACT 2 TRANSISTOR OUTPUT DP-SV-2EH-2EC-2ST YE YE WH GN Shield YE/ BN 2 DP NETWORK 19<U<29V I<55mA Un=24V -5ºC<Temp<+55ºC EXT. SOLENOID TRANSISTOR OUTPUT I<100mA IN DP OUTPUTS U<29V I<50mA x 2 CEPEL-Ex-039/2002X MADE IN BRAZIL Sense 19

20 FAULT PWR Sensores e Instrumentos VALVE MONITOR 2 HALL 2 MECHANICAL CONTACT 2 TRANSISTOR OUTPUT I/O=7h / ID=Ah / ID2=Eh ASI3.2-SV-2EH-2EC-2ST NTERFACE MADE IN BRAZIL BUS Sensores e Instrumentos VALVE MONITOUR 2 HALL 2 MECHANICAL CONTACT 2 TRANSISTOR OUTPUT DN-B-SV-2EH-2EC-2ST MADE IN BRAZIL DP PWR Sensores e Instrumentos VALVE MONITOR 2 HALL 2 MECHANICAL CONTACT 2 TRANSISTOR OUTPUT DP-SV-2EH-2EC-2ST CEPEL-Ex-039/2002X MADE IN BRAZIL Features P ower Suppl y Sensors Outputs Network Module Data AS-Interface DeviceNet Profibus DP General Purpose Version ASI3.2-SV-2EH-2EC-2ST DN-B-SV-2EH-2EC-2ST DP-SV-2EH-2EC-2ST Ex Version ASI3.2-SV-2EH-2EC-2ST-Ex DN-B-SV-2EH-2EC-2ST-Ex DP-SV-2EH-2EC-2ST-Ex Power supply 30,5Vdc 24Vdc 24Vdc Consumption < 35mA < 35mA < 55mA Protection short-circuit and reversal polarity Power signaling green LED via network LED bicolor LED Sensors Actuators open and closed valve sensors through magnetic actuators attached at the location bookmark Angle / Hysteresis / Repet. ~35 / < 7 / < 0,3 ~35 / < 7 / < 0,3 ~35 / < 7 / < 0,3 Signaling 2 yellow LEDs 2 yellow LEDs 2 yellow LEDs Number of output 2 2 Switching voltage 24Vdc 24Vdc 24Vdc Switching current 50mA per output 50mA per output 50mA per output Voltage drop < 2,5Vdc < 2,5Vdc < 1,7Vdc Output protection Watch dog short-circuit - thermal type output de-energizes with the communication lost Output signaling 2 yellow LEDs 2 yellow LEDs 2 yellow LEDs Network address 1 to 31 A or B 0 to 63 1 to 99 Baund rate ASI standard 125, 250 or 500Kbits/s up to 1.5Mbits/s Communication type master/ slave polled master/ slave Transmitted data input 4 bits / output 2 bits Tx = 1byte/ Rx = 1 byte Tx = 1byte/ Rx = 1 byte Diagnosis short-circuit or open circuit short-circuit, open circuit and supply voltage IO / ID IO = 7h / ID = Ah / ID2 = Eh - - Network signaling green LED bicolor LED bicolor LED Housing Circuit protection Electrical connection Monitor mounting Operation temperature box in thermoplastic impregnation with resin 2.5mm² pressure terminals through 2 screws -20 C to +55 C Circuit Diagram 1 C NO C NO MECHANICAL CONTACT ON BOA 2 1 C NO C NO MECHANICAL CONTACT ON BOA CONFIGURATION: DEVICENET NETWORK 21,6<U<26,4V I<35mA 2 Un=24V -5ºC<Temp<+55ºC OUTPUTS U<26,4V I<50mA x 2 1 C NO C NO MECHANICAL CONTACT ON BOA CONFIGURATION: DP NETWORK 19<U<29V I<55mA 2 Un=24V -5ºC<Temp<+55ºC OUTPUTS U<29V I<50mA x 2 OUTPUT ASI+ ASI BN BU YE YE EXT. SOLENOID TRANSISTOR OUTPUT IN ASI I<100mA OUTPUT SETTING ON 1 ADDRESS S1-S6: 00 A BAUD RATE S7-S8: Kbps V+ CANH GND CANL V WH Shield BU BK YE YE EXT. SOLENOID TRANSISTOR OUTPUT IN DEVICENET I<100mA X1 ADDRESS X10 OUTPUT Range: 01 to 99 V+ B GND A V YE/ BN Shield GN WH YE YE EXT. SOLENOID TRANSISTOR OUTPUT IN DP I<100mA 20 Sense

21 Coils: BSDI - Solenoid Smart Coil Coil intrinsically safe, encapsulated and Explosion Proof. BSD - Coil encapsulated, explosion-proof in following options: Smart Coil: BSD - Explosion-proof coil and general use 24Vdc BSDS - BSDUL - It allows the solenoid engagement both in direct current 24 to 250VDC as alternating current 24 to 250Vac ultra low power with modulator circuit which reduces the average current and increases the lifetime of the coil because it reduces the voltage after power while also reducing its temperature. Internal Coil BSDI BSD BSDX Type Intrinsic safety, encapsulated and explosion proof Increased safety, encapsulated and explosion proof Multivoltage Increased safety, encapsulated and explosion proof Ultra Low Power Explosion-proof General Purpose Explosion-proof General Purpose IIB model BSDI IIB BSDS IIB BSDUL IIB BSD IIB BSDX IIB+H2 model BSDI BSDS BSDUL BSD - Power supply 24Vdc ±10% Vac ou Vdc ±10% 24Vdc ±10% 24Vdc ±10% 24Vdc ±10% Capacity: 24Vdc 0,6W 1W 0,2W 0,6W 0,6W Capacity: 110Vac - 2,1W Capacity: 250Vac - 2,5W Encapsulation epoxi resin epoxi resin epoxi resin epoxi resin epoxi resin Note: Pressure range for AC/DC coil: 24 ~ 28Vac/dc: 5 ~ 7 bar / 28 ~ 250Vac/dc: 2 ~ 7 bar Pressure range for other models 2 ~ 7 bar. Sense 21

22 Valve Body The body has pneumatic high flow capacity of CV 0.9 or 3,5 (VSX12). Made of stainless steel or aluminum construction of three options to propitiate better condition failed under: 40 V 123,5 35 5/2 with one coil and spring return /2 with two coils last position 103 VC and VD VSX12 5/3 with two coils closed centre 25 Type sigle coil spring return double coil last position double coil closed centre sigle coil spring return Aluminium - threaded 1/4 "NPT VA VDA VCA - Stainless steel - threaded 1/4 "NPT VX VDX VCX - Brass - threaded 1/4 "NPT VL VDL VCL - Stainless steel - threaded 1/2" NPT VSX12 Activation pilot piloto pilot pilot Return spring solenoid solenoid spring Operation principle reel reel reel reel Number of vias/ positions 5/2 5/2 5/3 5/2 Manual actuator on the valve two positions actuator two positions actuator two positions actuator two positions actuator Pressure range 29 to 101 psi 29 to 101 psi 29 to 101 psi 29 to 101 psi Fluid air air air air Fluid temperature máx 50ºC máx. 50ºC máx. 50ºC máx. 50 C Lubrication not requires not requires not requires not requires Cv 0,9 0,9 0,9 3,5 Operation temperature 0ºC to +50ºC 0ºC to +50ºC 0ºC to +50ºC 0 C to +50 C Simbology Spring Return Last Position Closed Centre 22 Sense

23 Select the housing SVA - aluminum SVX stainless steel Select the actuator material _ - plastic X - stainless steel Select the type of local signaling _ - open/ closed yellow and black N - without local signaling G - open / green and white closed R - open / closed red and white B - Open / Closed blue and white O - flow indication 3 vias¹ T - flow indication 3 vias¹ F - flow indication vias¹ 3 S - 4-way flow indication U - display user-defined Code Key SVA X PE - D - C - DNB - BSDS - VX - Ex Select the amount and type of housing holes 1st, 2nd, 3rd Digit the main connection and 4th, 5th, 6th, Digits of secondary connection Standard holes NPT Compatible only options "PE" or " P" in the next field threaded holes ½ "NPT threaded holes ½ "NPT threaded holes 3/4 "NPT holes 3/4 " + 1 ½ " hole NPT holes 3/4 " + 2½ holes " NPT 21-2 threaded hole 1 "NPT holes 1 / "+ 1 ½ " hole NPT Standard holes M20 and M24 Compatible only "IP" option in the next field threaded holes M M24 threaded holes Threaded holes M hole threaded M20 Select the type of cable gland Compatible only for specified general purpose _ - No cabel gland mounted ( Product only with holes set in the previous field ) P - plastic cable glands installed in the product Compatible option for specified General Purpose or Explosion Proof _ - Without Prensa mounted cable ( Product only with holes set in the previous field) PE - external metalic cable gland ( same housing material, installed in the product ) PI - embedded stainless steel cable gland ( installed in the product ) Internal Derivator _ - Without derivator A - AS-Interface derivator D - DeviceNet derivator P - Profibus DP derivator Magnnetic Actuator _ - without magnetic actuator in the internal derivator module C - with magnetic actuator in the internal derivator module Remote Signaling Module Modules for Industrial Networks ASI3.2 - ASI3.2-SV-2EH-2EC-2ST (Module AS- i version 2.1 with 2 hall inputs, 2 contact inputs and 2 transistor output) DNB - DN-B-SV-2EH-2EC-2ST (Device Module net hall with 2 inputs, 2 contact inputs and 2 transistor outputs) DP - DP-SV-2EH-2EC-2ST (Profibus module with 2 hall inputs, 2 contact inputs and 2 transistor outputs) Conventional modules 2N - SV-2N-2DS (Module with 2 NAMUR inputs and 2 lead to solenoid) 2E - SV-2E-2DS (Module with 2 NPN inputs and 2 lead to solenoid) 2E2 - SV-2E2-2DS (Module with 2 PNP inputs and 2 lead to solenoid ) - SV-2-2DS (Module with 2 Reed Switch inputs with 2 NO contacts and 2 lead to solenoid ) R - SV-2R-DS (Module with 2 Reed Switch inputs with 2 NO/NC contacts and 1 lead to solenoid ) Select the solenoid coil _ - Without solenoid coil Standard : explosion-proof specification for gas group IIB (Available only for version Aluminium " SVA " ). * BSD IIB ( Model 24 Vdc ) * BSDI IIB ( Intrinsic Safety Model 24 Vdc ) * BSDS IIB ( Multi-voltage model 24 ~ 250 Vdc / Vac ) * BSDUL IIB ( Model Ultra Low Power 24 Vdc ) Special : Specification for general purpose or explosion-proof for gas group IIB + H2 * BSD ( Model 24 Vdc ) * BSDI ( Intrinsic Safety Model 24 Vdc ) * BSDS ( multi-voltage model 24 ~ 250 Vdc / Vac ) * BSDUL ( Model Ultra Low Power 24 Vdc ) (* ) Using the digit "2" in front of the description if necessary DOUBLE Solenoid coils. Mandatory for the use of valves VAC / X / L or VDA / X / L External Mounting: Specification for general purpose or explosion-proof for gas group IIB BSDX ( Model 24 Vdc). Compatible only VSX12 valve body. Note: Pressure range for AC/DC coil: 24 ~ 28Vac/dc: 5 ~ 7 bar / 28 ~ 250Vac/dc: 2 ~ 7 bar. Pressure range for other models 2 ~ 7 bar Select the valve body Pneumatic body material _ - Without pneumatic valve A - aluminum V - valve for one coil with 1/4" NPT connection X - stainless steel VD - valve for two coils last position with 1/4" NTP connection L - brass VC - valve for two coils closed center with 1/4 "NPT connection VSX12 - valve for one coil and external mounting with 1/2" NPT connection. available only in stainless steel. Area classification _ - General purpose Ex - hazardous area Important Note: Not all combinations presented above are possible, we recommend contacting our engineering applications or access to form a workable combination for the selected product. Sense 23

24 Nossos endereços: HEAD OFFICE - SÃO PAULO Rua Tuiuti, Tatuapé São Paulo - SP - Cep: Fone: (11) Fax:(11) sales@sense.com.br FACTORY - MINAS GERAIS Av. Joaquim Moreira Carneiro Santana Santa Rita do Sapucaí - MG - Cep: Fone: (35) Fax: (35) Rev. K - 09/16 - We reserve the right to modify the information contained herein without notice Sense