Directional Control Valves

Transcription

1 echnical Information General Description he D1VW Series directional control valves are highperformance, 4-chamber, direct operated, wet armature solenoid controlled, 3 or 4-way valves. hey are available in 2 or 3-position and conform to NF s D03/ CEO 3 mounting patterns. Features Mechanically tunable soft shift roportional spools, 21 standard spool styles available Repairable override DC surge suppression Nine electrical connection options C & DC lights available (CS approval for solenoids and lights) Internally ground Easy access mounting bolts Waterproof (NEM 4 rated) Explosion proof CS approved and U.L. recognized available No tools required for coil removal C rectified coils Response ime* Nominal response time (milliseconds) at 345 ar (5000 SI) is 32 L/M (8.5 GM). Solenoid ype ull-in Drop-Out C DC 8 Watt or 10 Watt DC 30 Watt * For soft shift, see ordering code X-number. Specifications Mounting attern NF D03, CEO 3; NG 6 Mounting DIN Interface ISO CEO R35H , NF D03 Maximum,, ressure 345 ar (5000 SI) Standard CS 276 ar (4000 SI) ank: 103 ar (1500 SI) Standard 207 ar (3000 SI) Optional with H, FH, G, LG CS 103 ar (1500 SI) p65, dd 17 arker Hannifin Corporation Elyria, Ohio, US

2 Ordering Information Standard Valves D Directional Control Valve 1V asic Valve ctuator# Spool Style Seal Solenoid Voltage 2MD NF D03 CEO 3 DIN NG6 W HW Description Solenoid, Wet in, Screw-in Reversed Wiring # Valve schematic symbols are per NF/NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D1VHW***. N V E * Description Nitrile Fluorocarbon ER * Contact HVD for availability. D G J K L N Q R U Y Z Description 24/50 VC 120 VDC 198 VDC 24 VDC 12 VDC 6 VDC 220/50 VC 100/60 VC 24/60 VC 240/60-220/50 VC 98 VDC 120/60-110/50 VC 250 VDC Symbol Symbol * * 008*, 030** 009** p65, dd * 008, 020 & 026 spools have closed crossover. ** 009 & 030 spool have open crossover. See Universal Spool Chart for other spool options. Description Symbol * 2 position, spring offset to C 3 position, spring centered D 2 position, detent, to and to E F 2 position, spring centered and to 2 position, spring offset to and centered H* 2 position, spring offset to K M 2 position, spring centered and to 2 position, spring offset to and centered * 020, 026 and 030 spools only. 020 and 030 spools only. 18 b b b b b arker Hannifin Corporation Elyria, Ohio, US a a a a a

3 Ordering Information Standard Valves Solenoid Connection Coil Options ube Options Options Electrical Options Shift Response and Indication pprovals Valve Design Variations Series NOE: Not required when ordering. Description C Conduit ox D Metric lug (M12X1), DESIN E Explosion roof G lug-in H* Single Spade J** Deutsch (D06-25) L Dual Screw Lug M** Metri-ack (150) DIN with lug S Double Spade W* DIN w/o lug * Not available with lights. ** See valve variations for others. DC only p65, dd Omit D E F** Description High Watt Explosion roof, EEXD EX Explosion roof, EEXME EX Low Watt C CS Hazardous Location L*** 8 Watt O Explosion roof, MSH U Explosion roof, UL/CS X* No Coils * See solenoid voltage code to specify proper tube. ** C only. *** DC/C Rectified only. pplicable to conduit box and plug-in style only. Omit H M G Omit R W Description Low ressure, C only High ressure, C only Low ressure, DC-WI only High ressure, DC-WI only Omit J Description Standard Extended with oot None Repairable Waterproof rotection 19 Description Omit Standard Response S2* Soft Shift, 0.020" Orifice S3* Soft Shift, 0.030" Orifice S4* Soft Shift, 0.040" Orifice S5* Soft Shift, 0.050" Orifice S6* Soft Shift, 0.060" Orifice SN* Soft Shift, No Orifice I7 Monitor Switch Direct Op. End Stroke I8 Monitor Switch Direct Op. Start Stroke * Not available with 8 watt. Description No Options Diode Surge Suppressor Rectified Coil Description Omit Standard Valve 4* C.S.. pproved K UL Recognition * Not available with high pressure tube. Description 5 Signal Lights 6 Manaplug - rad Harrison Mini 7 Manaplug - rad Harrison (12x1) Micro 56 Manaplug (Mini) with Lights 7 Manaplug (Micro) with Lights (D1 only) 1 Manaplug (Mini) Single Sol. 5-pin 1 Manaplug (Micro) Single Sol. 5-pin 1C Manaplug (Mini) Single Sol. 5-pin, with Lights 1D Manaplug (Micro) Single Sol. 5-pin, with Lights 4D wist & Lock (Old 5426) 4E ush (Old x5450) Valve Weight: Single Solenoid Double Solenoid Standard olt Kit: Metric olt Kit: 1.36 kg (3.0 lbs.) 1.6 kg (3.5 lbs.) K209 KM209 arker Hannifin Corporation Elyria, Ohio, US

4 Catalog HY /US echnical Information Solenoid Ratings Insulation System Class F llowable Deviation -10% to +15% for DC and C rectified coils from rated voltage -5% to +5% for C Coils rmature Wet pin type CS File Number LR60407 Environmental DC Solenoids are rated at NEM 4 (I67) Capability or better when properly wired and installed. Contact HVD for C coil applications. Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the NEC M.S.H.. (EO) Complies with 30CFR, art 18 EX (ED) Complies with EX requirements for: Exd, Group II; EN50014: mds. 1 & 2, EN50018: 2000 CS Hazardous Location Class II, Groups E, F & G * llowable Voltage Deviation +/- 10% Note that C coils are single frequency only. Voltage In Rush mps In Rush mps Holding mps Watts Resistance Voltage ower mperage D1VW 3MM D1VW D1VW D1VW 24/50 VC, High Watt 7.00 mps 168 V 2.65 mps 28 W 1.67 ohm(s) D L 120 VDC N/ N/ 0.09 mps 10 W ohm(s) N/ N/ 0.26 mps 30 W ohm(s) E 24/60 VC, High Watt 6.00 mps 144 V 1.85 mps 20 W 1.67 ohm(s) 24/50 VC, High Watt 7.00 mps 168 V 2.65 mps 28 W 1.67 ohm(s) G L 198 VDC N/ N/ 0.05 mps 10 W ohm(s) N/ N/ 0.15 mps 30 W ohm(s) J L 24 VDC N/ N/ 0.44 mps 10 W ohm(s) N/ N/ 1.32 mps 30 W ohm(s) K L 12 VDC N/ N/ 0.88 mps 10 W ohm(s) N/ N/ 2.64 mps 30 W 4.32 ohm(s) L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohm(s) N/ N/ 5.00 mps 30 W 1.20 ohm(s) M L 9 VDC N/ N/ 1.11 mps 10 W 8.12 ohm(s) N/ N/ 3.35 mps 30 W 2.67 ohm(s) 110/50 VC 0.38 mps 19 W ohm(s) R 24/60 VC, High Watt 8.00 mps 192 V 2.70 mps 27 W 1.40 ohm(s) F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohm(s) S ***Specials*** SEE ELOW 240/60 VC, High Watt 0.77 mps 185 V 0.26 mps 25 W ohm(s) 220/50 VC, High Watt 0.82 mps 180 V 0.31 mps 27 W ohm(s) F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W ohm(s) F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W ohm(s) U L 98 VDC N/ N/ 0.10 mps 10 W ohm(s) X L 16 VDC N/ N/ 0.63 mps 10 W ohm(s) Y 120/60 VC, High Watt 1.55 mps 186 V 0.49 mps 25 W ohm(s) 110/50 VC, High Watt 1.65 mps 182 V 0.58 mps 27 W ohm(s) F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W ohm(s) F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W ohm(s) L* 120/60 VC, 10 Watt 0.63 mps 83 V 0.18 mps 10 W ohm(s) L* 110/50 VC, 10 Watt 0.73 mps 79 V 0.20 mps 10 W ohm(s) *H 120/60 VC, High ressure 1.40 mps 168 V 0.50 mps 26 W ohm(s) *H 110/50 VC, High ressure 1.48 mps 163 V 0.60 mps 28 W ohm(s) Z L 250 VDC N/ N/ 0.04 mps 10 W ohm(s) N/ N/ 0.13 mps 30 W ohm(s) Specials S Other voltages/frequencies may be available Contact HVD for more information Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohm(s) 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohm(s) N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohm(s) Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W ohm(s) 110/50 VC 1.47 mps 162 V 0.57 mps 27 W ohm(s) Q 100/60 VC 1.90 mps 192 V 0.70 mps 27 W ohm(s) K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohm(s) J 24 VDC N/ N/ 1.38 mps 33 W ohm(s) D 120 VDC N/ N/ 0.28 mps 33 W ohm(s) Z 250 VDC N/ N/ 0.13 mps 33 W ohm(s) p65, dd 20 arker Hannifin Corporation Elyria, Ohio, US

5 lug-in ox, Double DC Solenoid 44.9 (1.77) 87.8 (3.46) (5.66) 54.3 Min. Coil (2.14) 1/2 NF hd. oth Ends 49.6 (1.95) (2.60) 93.2 (3.67) (9.62) lug-in ox, Single DC Solenoid 44.9 (1.77) 87.8 (3.46) 1/2 NF hd. oth Ends 49.6 (1.95) 54.3 (2.14) Min. Coil (7.42) (2.60) 93.2 (3.67) p65, dd 21 arker Hannifin Corporation Elyria, Ohio, US

6 Hirschmann, Double DC Solenoid 12.0 (0.47) Min. Connector 72.6 (2.86) (4.54) (5.59) 54.3 (2.14) Min. Coil 25.3 (1.00) 23.0 (0.91) 66.3 (2.61) 77.6 (3.06) (9.62) Hirschmann, Single DC Solenoid 23.0 (0.91) 25.3 (1.00) 54.3 (2.14) Min. Coil (3.97) 72.6 (2.86) 12.0 (0.47) Min. Conn (3.06) 66.3 (2.61) (6.63) p65, dd 22 arker Hannifin Corporation Elyria, Ohio, US

7 Conduit ox, Double C Solenoid 36.8 (1.45) 79.9 (3.15) (5.00) (1.68) Min. Coil ½ NF hread oth Ends 49.5 (1.95) 3.0 (0.19) See Note (2.60) 94.6 (3.72) (8.30) Note: 22.0 mm (.87 ) from bottom of bolt hole counterbore to bottom of valve. Conduit ox, Single C Solenoid (1.68) Min. Coil 84.0 (3.31) 36.8 (1.45) ½ NF hread oth Ends 49.5 (1.95) 3.0 (0.19) (2.60) 94.6 (3.72) (6.44) p65, dd 23 arker Hannifin Corporation Elyria, Ohio, US

8 Conduit ox, Double C Solenoid with Variation 6 (Manaplug) & Variation (Extended ) 36.8 (1.45) 95.7 (3.77) (4.99) 42.8 (1.69) Min. Coil Connector NF (1.00) Hex 49.5 (1.95) 3.0 (0.19) Extended (2.60) 94.6 (3.72) 61.2 (2.41) Minimum Coil (8.86) Conduit ox, Double DC & C Rectified Solenoids with Variation 6 (Manaplug) & Variation (Extended ) Extended 36.8 (1.45) (5.59) 95.7 (3.77) 79.9 (3.15) 54.3 (2.14) Min. Coil Connector per NF (1.00) Hex (2.60) 49.5 (1.95) 3.0 (0.19) 94.6 (3.72) 72.7 (2.86) Min. Coil (10.01) p65, dd 24 arker Hannifin Corporation Elyria, Ohio, US

9 Conduit ox, Double C Solenoid with Variation R (Repairable ) 36.8 (1.45) 79.9 (3.15) (5.44) 54.8 (2.16) Min. Coil ½ NF hread oth Ends 3.0 (0.19) 49.5 (1.95) 94.6 (3.72) (2.60) (9.19) Conduit ox, Double DC Solenoid with Variation R (Repairable ) 44.9 (1.77) 87.8 (3.46) (6.10) 66.3 (2.61) Min. Coil 1/2 NF hd. oth Ends 49.6 (1.95) 93.2 (3.67) (2.60) (10.51) p65, dd 25 arker Hannifin Corporation Elyria, Ohio, US

10 DESIN, Double DC Solenoid 48.0 (1.89) 90.7 (3.57) (5.59) 54.3 (2.14) Min. Coil 70.3 (2.77) 50.8 (2.00) (9.54) DESIN, Single DC Solenoid 90.7 (3.57) (5.59) 543 (2.14) Min. Coil 70.3 (2.77) 50.8 (2.00) (6.59) p65, dd 26 arker Hannifin Corporation Elyria, Ohio, US

11 Explosion roof U.L. & C.S.., Double Solenoid 60.4 (2.38) (6.44) 18 Inch Lead Wires Standard 1/2" N 94.4 (3.72) (5.15) (11.98) Explosion roof M.S.H.., Double Solenoid 73.0 (2.87) (0.30) 3/4-20 UNF hd (2.38) (6.44) 3/4-20 UNF hd (1.50) (4.45) (5.15) (6.44) Explosion roof EX, Double Solenoid 73.0 (2.87) (0.30) 74.7 (2.94) 69.9 (2.75) 19.4 (0.76) M20 x 1.5-6H hd (3.97) 42.8 (1.69) (5.19) (3.96) 7.5 (0.30) 73.5 (2.89) (5.55) (12.78) p65, dd 27 arker Hannifin Corporation Elyria, Ohio, US

12 Conduit ox, Single DC Solenoid with Variation I7 (Monitor Switch) & Variation (Extended ) 72.7 (2.86) Min.Coil (4.53) 12.0 (0.47) Min. Conn (1.95) 3.0 (0.12) Extended (10.82) 81.9 (3.22) 70.6 (2.78) 94.6 (3.72) Monitor Switch (valve variation I7) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data Inductive switch requiring volt input. Outputs and are opposite; one at 0 voltage, the other at input voltage. During switching, and outputs reverse. rovides 0.4 switching current. Regulator lock Diagram Inductor (Extended, or Energized osition) in 1 (Input 24VDC) in 2 (Output Normally Open) in 3 (Output Normally Closed) in 4 (Ground erminal) For repetitive switch power-up conditions, please consult factory p65, dd 28 arker Hannifin Corporation Elyria, Ohio, US

13 ccessories Conduit ox (connection option G & C) Interface cm (6.0 inch) lead wires, 18 awg. Waterproof lug-in Conduit ox NEM 4 rated hoenix connector Lights, Manaplug available Signal Lights (valve variation 5) Interface LED Manaplug (valve variations 6, 56, 630) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Solenoid (Negative) Wire #3 (Red/lack) Ground Wire #1 (Green) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Solenoid (ositive) Wire #2 (Red/White) Hirschmann lug with Lights ISO 4400/DIN Form in #2 (Negative) in #3 (Ground) in #1 (ositive) " Solenoid (ositive) Wire #1 (Red/White) " Solenoid (Negative) Wire #5 (Red/lack) " Solenoid (Negative) Wire #2 (Red) " Solenoid (ositive) Wire #4 (Red/Yellow) Ground Wire #3 (Green) 5-in Manaplug (Mini) with Lights Single and Double Solenoid Valves ("" and "" Solenoids Reversed for #8 and #9 Spools) Face View of lug Micro Connector valve variations 7, 7 Solenoid (Negative) Wire /3 (lue) Solenoid (ositive) Wire /4 (lack) DESIN Connector M12 pin assignment Standard 1 = Not used DESIN design in 1 and 2 connected Ground Wire /1 (rown) 2 = Not used "" Solenoid (Negative) Wire /1 (rown) "" Solenoid (ositive) Wire /2 (White) 3 = 0V "" Solenoid (ositive) Wire /4 (lack) Ground Wire /5 (Gray) "" Solenoid (Negative) Wire /3 (lue) 4 = Signal (24 V) 5 = Earth Ground p65, dd 29 arker Hannifin Corporation Elyria, Ohio, US

14 ccessories Series D1V Mounting olt Kits olt Kits for use with D1V & Manapaks (D1V*-82 & 70/75 Design, Solenoid Operated & D1V*-60 Design, Non-Solenoid Operated) Number of Manapaks at 44.5mm (1.75") hickness Note: Number of (1.58") thickness K in. K in. K in. K in. K in. KM mm KM mm KM mm KM mm KM mm K in. K in. K in. K in. KM mm KM mm KM mm KM mm K in. K in. K in. KM mm KM mm KM mm K in. K in. KM mm KM mm K in. KM mm ll bolts are SE Grade 8, UNC 2 thread (Metric-M5-0.8) orque to 5.6 Nm (50 in-lb). olt Kits for use with D1V with Explosion roof Coils & Manapaks (D1V*-82 & 70/75 Design) Number of Manapaks at 44.5mm (1.75") hickness Note: Number of (1.58") thickness K in. K in. K in. K in. K in. KM51 50 mm KM mm KM mm KM mm K in. K in. K in. K in. KM mm KM mm KM mm K in. K in. K in. KM mm KM mm K in. K in. KM mm K in. KM mm ll bolts are SE Grade 8, UNC 2 thread (Metric-M5-0.8) orque to 5.6 Nm (50 in-lb). Sandwich Valve Dimensional Data ll D03 Manapak valves (starting with 31 Series) including CM2, COM2, FM2, RDM2 and RM2 measure 40mm (1.58 ) thickness. For additional technical information about Manapak valves, refer to the Manapak Sandwich Valve Section of this Catalog p65, dd 38 arker Hannifin Corporation Elyria, Ohio, US

15 Installation Information Series D1V Fluid Recommendations remium quality hydraulic oil with a viscosity range between SSU (32-54 cst) at 38 C (100 F) is recommended. he absolute operation viscosity range is from SSU ( cst). Oil should have maximum anti-wear properties and rust and oxidation treatments. Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate ester or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions, and petroleum oil may be used with NIRILE seals. emperature Recommendation Recommended oil temperature: -7 to +71 C (-20 to +160 F) Filtration For maximum valve and system component life, the system should be protected at a contamination level not to exceed 125 particles greater than 10 microns per milliliter of fluid. (SE Class 4 or better, ISO 16/13). ank Line Surges If several valves are piped with a common tank line, flow surges in the line may cause unexpected spool shift. Detent style valves are most susceptible to this. Separate tank lines should be used when line surges are expected in an application. Recommended Mounting osition Valve ype Detent (Solenoid) Spring Centered Spring Offset Recommended Mounting osition Horizontal Unrestricted Unrestricted Silting Silting can cause any sliding spool valve to stick and not spring return, if held shifted under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Single ass Operation Valve flow ratings are for double pass operation (with equal flow in both paths). When using these components in single pass applications, flow capabilities may be reduced. Consult your local arker representative for details. Flow ath Data D1V Operator Locating pin Operator *Note: On valves with 008 or 009 spool, and/or operators reverse sides. Flow paths remain the same as viewed from top of valve. Double Solenoid. With solenoid energized, flow path is and. When solenoid is energized, flow path is and. he center condition on a spring-centered valve exists when both coils are de-energized, or during a complete shift, as the spool passes through center. Detent and Spring Offset. he center condition exists on detent and spring offset valves only during spool crossover. o shift and hold a detented spool, only a momentary energizing of the solenoid is necessary. he minimum duration of the signal is approximately 0.1 seconds for DC voltages. his position will be held provided the spool center line is in a horizontal plane, and no shock or vibration is present to displace the spool. Single Solenoid. Spring offset valves can be ordered in styles, E, F, H, K and M. Flow path data for the various styles are described in the order chart. Electrical Failure Should electric power fail, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop simultaneously, machine actuators may continue to function in an undesirable manner or sequence. orque Specifications orque values recommended for the bolts which mount the valve to the manifold or subplate are as follows: #10-24 thread (M5-0.8) torque 5.6 Nm (50 in-lbs) p65, dd 39 arker Hannifin Corporation Elyria, Ohio, US