BENDING ROLLS FAST -- ACCURATE -- VERSATILE MACHINE TOOL DIVISION
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1 v E R Cj~ -3 T c A L
2 BENDNG ROLLS FAST -- ACCURATE -- VERSATLE Commercially accurate circles, segments and spiral bending are turned out at high production rates by these compact, efficient machines. Occupying little floor space, they offer extremely wide and flexible capacity ranges. An outstanding time and money saving feature is the hydraulic adjustment of the top roll. This provides the operator with fingertip control of the full roll tonnage... speeds. removal of small rolled sections... permits bringing movable roll down at any point on a work piece thereby making "U" bends formerly considered impossible for manually operated machines. Durable service is assured by a heavy duty semi-steel frame capable of maximum bends without distortion. Roll shafts are hardened steel forgings.... alloy steel roll pinions with flame hardened teeth. All three roll shafts are driven which makes heavy duty small diameter bends a practical shop operation. Motive power is supplied through directconnected high torque motors. (To realize full potential, it is necessary to have a motor with at least 275% minimum pull out torque at full voltage). Standard equipment includes grease fittings for gun lubrication. A manually operated positive displacement lubrication system is available as a recommended option. Other design features, worth noting, in" elude the overhanging rolls which permit easy removal of finished work without dropping a housing. Lower rolls, on close centers, which minimize straight ends on finished circles. Guide rolls adjustable in the plane of the material being bent and also adjustable in or out to counteract any twisting tendencies of The heavy duty drive features a worm the material. Of equal importance, a variety reduction unit running in an enclosed oil bath of rolls is available to meet most requirements. 00 FLANGES-OUT FLANGES-N TUBES ON FLANGE ON-WEB ON-EDGE ON-FLAT
3 NO. 2 VERTCAL BENDNG ROLL HYDRAULC ADJUSTMENT - COLNG FLATS ON EDGE COLNG PPE COLNG ANGLES - LEG OUT
4 BENDNG ANGLES - LEG N BENDNG ANGLES - LEG OUT This feature eliminates problems caused by twisting tendencies of materials. particularly when bending angles on a leg-in basis. The attachment 1s a hardened alloy steel finger, tipped with a very hard tool weld, to reach a maximum range of diameters. t may be used when bending angles leg-out and also on other sections to assure a uniform diameter. Within limits, it is possible to overbend and straighten. An experienced operator can use it to hold both leg-in and leg-out angles square. Difficult small diameter bending is facilitated through the use of the leg-in attachment combined with spacers in the top roll to contact the leg extending toward the inside of the circle. All angle rolls in the "Buffalo" line are designed for such spacers. The rings themselves are available as an optional extra, or prints can be furnished. We reserve the right to make changes and improvements in design of our products without making replacements on existing machines-and to alter design specifications given in this bulletin where changes are deemed necessary by us for improvement of the machine.
5 #% # 1 # 2 Centers lower rolls Diameter angle rolls 7 11% 16% R.P.M. rolls Feet per minute Size motor- H.P Speed motor Diameter upper shaft 3 H~ 6 Diameter lower shafts 2% 4 5 Gear Ratio length 47" 61" 82" Width 60" 62" 78" Height 41 " 58" 65" Weight in lbs. with motor 2300# 6300# 13,200# Code AHRAL AHREM AHRN # 1 # 2 Angles - leg out 2x2x% 3x3x 3fa 4x4x% Minimum diameter %x3%xo/,6 5x5x 3fa Minimum diameter Angles - leg in 2% x2% x 3fa 3% x3 Y2 x% Min imum diameter x3xo/,6 4x4x 3fa Minimum diameter Smallest Angle- leg out 1 %x1 %xtl6 1 %x1 %x% Minimum diameter Smallest Angle - leg in 1V2x1%x 16 2x2x% Minimum d iameter Beams on flanges 3"-7% # 5"-12% # 8"-18# Minimum diameter Channels - flanges out 3"-4 # 5" -11 % # 9"-20# Channels - flanges in 5" -9# 7" -14 3,4# Minimum diameter Flats on edge 2x 3fa 3x% 4x1 Minimum diameter Flats on flat 6x1 9x1% Minimum diameter Rounds and squares 2-1% 2%-2% Minimum diameter Copper tubes - 12 gauge - Max. Size 3% 5 Copper tubes - 16 gauge - Max. Size Standard st. pipe - Max. Size 2 1 /2 3 V2 X heavy pipe - Max. Size 1% 2 3 XX heavy pipe - Max. Size 1% 2% Minimum diameter - Smallest Size Note: with spacer behind tap roll.
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