Major Component Manual

Transcription

1 Major Component Manual Essential Parts For: H50/55 LOV FilterQuick OCF Open Burner Decathlon Flatbottom Dean Millivolt Electric/RE 2836 HPRE Pumps, Motors OQS Pasta Magic, gas GSMS 17/8 SMS UHC-HD UHC-P HLZ Tools Filter Related 8/2017 * *

2 NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER. DANGER Copper wire suitable for at least 167 F (75 C) must be used for power connections. DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door. DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door. DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WARNING Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may result. WARNING Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used. Questions? Call WARNING Do not use water jets to clean this equipment. DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door. WARNING This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.

3 Frymaster and Dean Major Components Chapter Content Page GAS FRYERS 1 H50/52/ LOV FilterQuick OCF Open Burner: GF14,40, MJ 35, Decathlon Series: D20, 50, 60, 63, 65, Flatbottom Dean Millivolt Fryers: SR, SM 8-1 ELECTRIC FRYERS 9 Pro Series/RE Electric Fryers Series HPRE /18UE 12-1 OIL MAINTENANCE 13 Filter Motors and Pumps Oil Quality Sensor 14-1 WATER BATH UNITS 15 Pasta Magic, Gas GSMS /8 Pasta Magic SMS Series 17-1 CABINETS/WARMERS/DISPENSERS 18 UHC-HD UHC-P HLZ 20-1 TOOLS/ACCESSORIES 21 Tools Filter Paper, Accessories 22-1

4 H50/52/55 2 The H50/55 series fryer is Frymaster s flagship gas fryer. Unique physical characteristic: Closed burner with blowers to enhance efficiency of combustion. Where Used: McDonald s, Burger King, and other large fast-food restaurants. Common Model Numbers FPPH355 Burners are attached to either side of the frypot. See arrow. 1-1

5 H50/52/ SOLID STATE JC ABC DEF GHI JKL MN O PQ R STU VW X YZ- * - Controllers # Stock **Standard Part # **Euro-look Part # Component Controller 1 Computer Magic III Dual-vat Full-vat Dual-vat CE Full-vat CE 2 Digital Controller Dual-vat Full-vat Dual-vat CE Full-vat CE 3 Basket Lift Timer Dual-vat Full-vat Dual-vat CE Full-vat CE 4 Solid State (Analog) Controller (controller knob is ) Dual-vat Full-vat (use for Foodmaker units) E Dual-vat CE E Full-vat CE * pin Wiring Harness, Computer-to-Interface Board * SMT Wiring Harness, Computer-to-Interface Board * Remote Computer, Burger King * Remote Computer Adapter 1-2

6 # Stock **Standard Part # **Euro-look Part # H50/52/55 Component McDonald s Computer M2000 Full Vat Domestic M2000 CE M2000 Australia only * * Hardware kit M100 to M2000 Conversion *without computer * Not illustrated. ** Pro H50/55-Series cabinets were manufactured with standard cabinets with the 90º-edge topcap and the Euro-Look cabinets with the rounded topcap. Gas Control Box Components Item Stock Part # Component Interface Board Honeywell Ignition Module, Dual-spark Full-vat (non-ce Markets) * Honeywell Ignition Module, Single-spark Dual-vat * Capable Control Spark Module Connector, Rajah Relay, DPDT 5A 12VDC Latch * Relay, SPDT 15A 12VDC Basket Lift (See Note 2 below) Cable, 21-inch Ignition (comes with Rajah connector) Use with , , , SP Flame Sensor wire assembly * Ignition Cable (2 ignition cables, 2 rajah connectors) * Ignition Wires, 27-inch (used with ) * Ignition Wires, 19-inch (used with ) * Fuse ( ) 250V 3 amp Qty 10 * Fuse 250V 3 amp (on interface board) * Sound Device, High Output *Capable Control modules were used in H55 fryers in 2014 and were later replaced by the original Honeywells. There isn t a kit to retrotfit Honeywells. Replace Capable Controls modules with Capable Controls; Honeywells should be replaced with Honeywells. 1-3

7 H50/52/55 * Speaker, McDonald s * SMT Sound Device * Not illustrated. For dual-vat units, use Single-Spark Ignition Module (see NOTE 1). NOTE 1: Dual-vat units use two Single-Spark Ignition Modules. Full-vat units use one Dual-spark ignition module. Also, in full-vat units, only one latch relay is used, located in the lower right socket. NOTE 2: Basket lift relays are present only on units equipped with basket lifts. Transformer/Relays Item Stock Part # Component Terminal Relay, Filter Only * Terminal Relay, Filter Only Transformer, V/24VAC 50/60Hz 50VA Transformer, V V/F Dual Voltage * Transformer, 120V/12V * Transformer V/24V 50VA * Transformer Dual 100/120-12/24V Transformer, V/F Dual Voltage 208/240 primary * Relay, 12V (Hood Relay, McDonald s only. Can be located in transformer box.) * V Power Cord, 5-15P (Non-McDonald s) * V Power Cord, McDonald s with plug * Cordset, 220V/15A CE * Cordset, 220/250V Non-CE Export * Harness, H50/52 Wiring (9505 serial number and later only) SP Harness Fryer AGA (used on BIMH/MACH 52 Series) SP Harness, H50-FV, AGA (pre-9505 H50, non-mcdonald s) Harness, H50-DV, AGA * Harness w/6-pin plug, Pro Series * Not illustrated. 1-4

8 H50/52/55 High-Limit Thermostat and Temperature Probe Item Stock Part # Component High Limit Thermostat - 425F/218C Temperature Probe Probe Guard Drain Valves Item Stock Part # Component ¼ FV, with handle, non-filter, H50/55, 2002-present DV, FM, no handle, 50/ ¼ FV FM, with handle, 50/ ¼ FV with filter, 50/ present * DV with filter, 50/52/ present * ¼ FV FM, without handle * ¼ FV, non-filter, 50/52, 1984-present 1-5

9 H50/52/55 Gas Supply and Combustion System Components Item Stock Part # Component 1 Igniter (includes gasket , which may be ordered separately) Natural Gas Propane Universal Burner Blower Assembly, Combustion Air (includes harness ) SP 115V 50/60 Hz (Left) * SP 115V 50/60 Hz. (Right) * SP 230V 50/60Hz (Left) * V CE (Left) 4 Gas Valve Natural Gas Propane CE Gas (G20, G25, G30, G31) * Conversion Kits Natural Gas to Propane/Butane, Full-vat Propane/Butane to Natural Gas, Full-vat Natural Gas to Propane/Butane, Dual-vat Propane/Butane to Natural Gas, Dual-vat Insulation Kits * Kit, Insulation, Full Vat H50/52/55 * Kit, Insulation, Split Vat H50/52/55 * Burner Insulation Kit, Full Vat H50/52/55 * Burner Insulation Kit, Split Vat H50/52/55 * Not illustrated. 1-6

10 H50/52/55 Frypots 1 2 Item Stock Part # Component SP Frypot, Full Vat, Complete Assembly, Natural Gas or LP SP Frypot, Dual Vat, Complete Assembly, Natural Gas or LP * Not illustrated. 1-7

11 LOV Electric and Gas Models: McD BIELA14, BIGLA30 BIELA314 BIGLA The Low Oil Volume (LOV) fryers are an extension of the RE-series electric and the H55 gas fryers. The units feature low-volume frypots, automatic top off system, an advanced computer and automatic hands-off filtering. A great many of the LOV components are common to both gas and electric platforms. Unique physical characteristics: Shallow frypots, ports for auto top off, onboard oil reservoir (JIB), advanced computer. Where used: McDonald s Common Model numbers: Electric BIELA214, BIELA314 Gas BIGLA230, BIGLA

12 LOV Electric and Gas # Stock Gas Electric Description Interface board * x ATO/AIF Probe * x ATO Board * MIB Circuit Board (internal with mylar & frame) * AIF Board Assy * x M3000 Computer (Non CE) x M3000 CE (Australian Electric) NA M3000 Australia Gas only NA M3000 Russia only x Pump, Auto Top Off NA Sensor Assy Gas Oil Level 115v * NA Sensor Assy, Gas Oil Level, 230V x Harness, Communication, end 2-2

13 LOV Electric and Gas Gas Electric x Pump, Filter Relay, 24VDC, 30A DPDT * x Relay DPDT, 120VAC x Relay 7 sec delay 115v * Relay, latch, DPDT, 7A 120V Probe LOV Cooking * NA Igniter, Natural gas (with gasket) * NA Igniter, propane (with gasket) * x 425 F/218 C Hi-Limit kit * F/224 C Hi-Limit kit DV * F/213 C Hi Limit kit, CE * Contactor, 50 amp mech 24V coil * Contactor, 40 amp 3 pole x Actuator, Linear Rotary actuator, blue (site-specific; don t interchange * x colors) Rotary actuator, black (site-specific; don t interchange x colors) * x Valve, 1/2 NPT rotary * x Valve,1-1/4 NPT rotary * x Harness, Computer Communication * x Harness, Communication & Power * Harness, AIF/MIB Communication * Transformer, V&F Dual 100/120-12/24V * PK x SMT Pin & Wire Repair x Transformer 100/120-24V 62VA Ignition Module (Kit required if replacing Capable Control module) Ignition Module Kit (Used to replace Capable Control * Module) * x Transformer 208/240-24V 50VA * x Transformer, V&F 208/230/240-12V * x SD Card * SP 115V Combustion Air Blower Assy Drain Valves x Valve, linear, right hand, Gas/Electric, FV/DV x Valve, linear, left hand, Gas/Electric, DV x Valve, rotary, right/left hand, Gas/Electric FV/DV X = same as gas 2-3

14 LOV Electric and Gas Elements # Stock Part # Component 1 Element Kits includes gaskets, grommets, tie wraps, screws and nuts V 17.0 kw V 18.5 kw V 11.0 kw V 7.0 kw V 8.5kW V 7.0 kw V 8.5kW V 11kW V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw Probes Probe, Temperature RE includes tie wraps and grommet. Contactors Schneider heat contractor kit (replaces contactor) Schneider contactor heat contactor amp, 3-pole latch contactor * Hi Limit Full Vat 425 F (218 C) (Color Coded Black) Dual Vat 435 F (224 C) (Color Coded Red) CE 415 F (212 C) (Color-coded, yellow) * Not Illustrated. 2-4

15 FilterQuick Electric, Gas Models: FQE30, 3FQG30 4FQG30 2FQE30 The FilterQuick fryers are an extension of the Low Oil Volume fryers. The units feature low-volume frypots, top off system, an advanced computer and automatic hands-off filtering. The units are also available with an Oil Quality Sensor (OQS), which monitors the remaining life of cooking oil and prompts for its replacement when the quality has declined. A great many of the FilterQuick components are common to both gas and electric platforms. Unique physical characteristics: Shallow frypots, ports for auto top off, onboard oil reservoir (JIB), advanced computer. Where used: Burger King, Cracker Barrel, Arby s, Applebee s Common Model numbers: Electric 3FQE30, 2FQE30 Gas 3FQG30, 2FQG30 3-1

16 FilterQuick Electric, Gas # Stock Gas Electric Description Interface board * x ATO Board * SP MIB Circuit Board (internal with mylar & frame) * x AIF Board with Software x Generic FilterQuick 3000 Controller x Pump, Auto Top Off OIB Gas Oil Level 115v * OIB Gas Oil Level, 220V * OIB Gas Oil Level, 230V * OIB Gas Oil Level, V x Harness, Communication, end x Relay, 24VDC, 30A DPDT (Pump or Filter relay) 3-2

17 FilterQuick Electric, Gas * x Relay DPDT, 240VAC (resets control power international units) * Relay DPDT 20amp 120VAC (resets control power domestic units) Relay 7 sec delay 115v US, Canadian, Mexican * Relay 7-sec delay, 220V International * Relay, 15A, 12VDC, Blower, OIB, Reset Switch * Relay, DPDT 5A 12VDC Latch * Relay, SPDT, 15A, 12VDC, Basket Lift * Temperature probe * x FV/DV AIF/ATO/RTD Probe Kit Igniter, Natural gas (with gasket) * Igniter, propane (with gasket) * F/218 C Hi-Limit kit * F/224 C Hi-Limit kit DV * x 415 F/213 C Hi Limit kit, CE * Contactor,50 amp mech 24V coil (Heat) * Contactor, 40 amp 3 pole (Latch) * x Pre-Filter Wrench x Cap, Pre-Filter Rotary actuator, blue (site-specific; don t interchange * x colors) Rotary actuator, black (site-specific; don t interchange x colors) * x Valve, 1/2 NPT rotary * x Valve,1-1/4 NPT rotary * x Harness, Communication * x Harness, Communication & Power * Harness, AIF, MIB, Communication * x O-Ring, package of 5 (2 required for filter pan pickup) * PK x SMT Pin & Wire Repair Transformer 100/120-24V 62VA Fenwal Ignition Module (Kit required if replacing Capable Control module. See Below.) Fenwal Ignition Module kit (used in fryers previously * equipped with Capable Control modules) * x Transformer 208/240-24V 50VA * x Transformer, V&F 208/230/240-12V * x Software Kit, SD Card Drain valve, full/dual, gas, rotary * Drain valve, full/dual, electric, rotary X = same as gas 3-3

18 Element Assemblies and Associated Parts FilterQuick Electric, Gas # Stock Part # Component 1 Element Kits includes gaskets, grommets, tie wraps, screws and nuts V 17.0 kw V 18.5 kw V 11.0 kw V 7.0 kw V 8.5kW V 7.0 kw V 8.5kW V 11kW V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw Probes Probe, Temperature RE includes tie wraps and grommet Probe, Temperature Fast Ready * Hi Limit Full Vat 425 F (218 C) (Color Coded Black) Dual Vat 435 F (224 C) (Color Coded Red) CE 415 F (212 C) (Color-coded, yellow) * Not Illustrated. 3-4

19 OCF Electric and Gas Models: OCF30G, OCF30ATOG, OCF30E, OCF30ATOE Xxxx xxxxx OCF230ATOG OCF230ATOE The Oil Conserving Fryers (OCF) are an extension of the RE-series electric and the H55 gas fryers. The units feature low-volume frypots, optional automatic top off and an optional advanced computer, which displays programmed filtering prompts. A great many of the OCF top-off components are common to the gas and electric platforms. Unique physical characteristics: Shallow frypots, ports for optional auto top off, onboard oil reservoir (JIB), optional advanced computer. Where used: Burger King and larger fast food chain restaurants Common Model numbers: Electric OCF30E or OCF30ATOE Gas OCF30G or OCF30ATOG 4-1

20 OCF Electric and Gas Controllers # Stock Gas Electric Description X 3000 Controller CM3.5 (Non-CE for use in US, Canada, Mexico) * CM3.5 (CE countries) * CM3.5 (CE countries) * CM3.5 (CE countries with 8-sec melt cycle) * x Communications terminator * Interface board Interface board, Triac * Latch relay, DPDT X = same as gas ATO Components # Stock Gas Electric Description X Automatic Top-Off board * X Probe, ATO kit X Relay, top off pump X Transformer, V/24V 62VA X Transformer, 120V V, 20VA * X Transformer, V/24V 50VA * X Transformer, 208/230/240-12V 30VA 4-2

21 OCF Electric and Gas X Transformer V&F 100/120-12/24V X Top-off pump, 24VAC * SP X JIB hose and cap assembly X JIB Hose inlet X JIB cap X JIB hose X JIB Cradle * X ATO Solenoid X = same as gas Elements # Stock Part # Component 1 Element Kits includes gaskets, grommets, tie wraps, screws and nuts V 17.0 kw V 18.5 kw V 11.0 kw V 7.0 kw V 8.5kW V 7.0 kw V 8.5kW V 11kW V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw 4-3

22 OCF Electric and Gas V 17.0 kw V 18.5 kw V 11.0 kw Probes Probe, Temperature RE includes tie wraps and grommet Probe, Temperature Fast Ready Contactors Schneider heat contractor kit (replaces contactor) Schneider contactor * Hi Limit Full Vat 425 F (218 C) (Color Coded Black) Dual Vat 435 F (224 C) (Color Coded Red) CE 415 F (212 C) (Color-coded, yellow) * Not Illustrated Burner/Spark Module/Drain Valves # Stock Part # Description SP 115V 50/60 Hz Blower SP 220V 60Hz SP V 50/60 Non-CE SP 230V 50/60Hz CE Burner, universal 3 Fenwal Spark Module (Kit required to replace Capable Control module. See below) * Fenwal Spark Module kit, (required if replacing a Capable Control Module * Igniter, natural gas * Igniter, Propane * Insulation, Upper Burner Rail * Insulation, Burner Textile (Seals edges of burner) Insulation, Burner Kit OCF Drain valve full/dual, electric/gas Hi-Limits 4-4

23 OCF Electric and Gas # Stock Gas Electric Description X 425 F /218 C non-ce Hi-Limit kit * F/213 C CE Hi-Limit kit 4-5

24 Open Burner Models: MJ, PMJ, 35, 45, CF, J1C The open burner, or Master Jet, family of fryers includes the 35, 45, CF, and J1C series at the upper end and the GF14 and GF40 at the lower end. Unique physical characteristic: A U-shaped burner manifold surrounds the frypot, supplying flame to metal deflectors, or targets, which direct the heat to the frypot. An open burner surrounds the frypot of the MJ series of fryers. Orifices secure the deflectors. Where used: Burger King uses 45 s. The other models will be found in smaller restaurants. Common Model Numbers: FPP235, FMP245, PMJ145, MJ1CF, KJ3FC, J1C, 5-1

25 Open Burner Controller Assemblies (Other than Thermostat Controllers) SOLID STATE # Stock Part # Component 1 Computer Magic III, MJ45, FM45 Series Built-In Remote On-Hood Remote In-Hood Built-in CF (Standard) CMIII CF (Euro look) FMP/FPP 35/45 FV CMIII.5 (except Buffalo Wild Wings) FMP/FPP 34/45 DV CMIII.5 (except Buffalo Wild Wings) FMP/FPP35/45 FV Euro Look 2 Basket Lift Timers CF (Euro look) BL Controller FMP/FPP 34/45 FV Basket lift Controller FMP/FPP 34/45 DV Basket Lift Controller 3 Digital Controllers Controller, Digital FMP/FPP 34/45 FV Digital Controller FMP/FPP 34/45 DV Digital Controller 4 Solid State Controllers Controller, Solid State (controller knob is ) FMP/FPP 34/45 FV Analog Controller FMP/FPP 34/45 DV Analog Controller 5-2

26 Open Burner Component Parts # Stock Part # Component 1 Interface Boards Universal Replacement: MJ, FM, 45, CF Interface Board, FPP/FMP 35/45 with Standing Pilot Interface Board, FPP/FMP 35/45 with electronic ignition 2 Relays Heat relay Basket Lift Relay V Relay, Lockout Electronic Ignition units Transformers V 50/60 Hz Primary, 12V Secondary V 50/60 Hz Primary 24V Secondary * /240 V&F 12/24V /120V V&F 12/24V Kit, Melt Cycle Timer, replaces electromechanical timer * Transformer,V&F208/230/240-12V * Transformer, V/24V 50VA * Ignition Module, Electronic Ignition units * Not illustrated. 5-3

27 Open Burner # Stock Part # Component Relay, 18 Amp, SPST, Filter Transformer, V Primary/24V Secondary 50/60 Hz 50VA Micro Switch * Transformer,V&F208/230/240-12V * Transformer, V/24V 50VA * Micro Switch with roller Controller Assemblies (Thermostat Controllers) # Stock Part # Component Knob, Operating Thermostat with skirt * Knob, MJ35 Operating Thermostat Light, White Melt Cycle Indicator, 24V Switch, 24V, Used for ON/OFF or Melt Cycle 5-4

28 Open Burner Temperature Probe, Thermostats, Drain Valves # Stock Part # Component Temperature Probe, Minco Thermostat, 425 F High-Limit (see NOTE) * Thermostat Assy,425 Hi-Limit, Australian * Thermostat, Hi-Limit, CE Thermostat Assembly, Operating, MJ45/MJCF/MJ47 * MJ35/MJ35 CE Thermostat assy Envelope Assembly, Honeywell Valve * Thermostat Assembly, MJ, FM, J1C with Robertshaw Gas Valve * Thermostat Assembly, MJ, FM, FPP, FMP, J1C, GF14 Sysco, 35 with Honeywell Gas Valve * Thermostat, GF14, GF ¼ Drain valve, non-filter, CF series * ¼ Drain valve, non-filter, 35/45/GF14/GF40 * ¼ FM Drain valve /MJCF series * ¼ Drain valve, Pro series filter, 35/45 * Drain valve Pro series DV, filter, 35/45 * Not illustrated. NOTE: Kit (Item 2) contains high-limit thermostat and an assortment of connectors to allow it to be configured for use on several Robertshaw valves. 5-5

29 Burner Assembly Component Parts Open Burner # Stock Part # Component 1 Deflectors Deflector, Side Deflector, Rear /CF Deflector, Side /CF Deflector, Rear JIC Deflectors, all 5-6

30 Open Burner # Stock Part # Component Igniter Kit, Optional Piezo Electrode Assembly Trigger 3 Pilot Assembly SP Propane or Butane Gas, w/thermopile (w/co-axial lead) Natural Gas, w/thermopile (w/twin-leads) Pilot Assy,Fpp35/45 Nat Austr Pilot Assy,Fpp35/45 Pro Austr Pilot Assy, Aust Dual Nat PMJ 35 Pilot Assembly, Thermopile (Nat) domestic PMJ 35 Pilot Assembly, Thermopile (LP) domestic Pilot Assembly, with twin fork terminal leads (LP) Pilot Assembly, with twin fork terminal leads (Nat) Natural Gas, w/o Thermopile or Thermocouple Propane or Butane Gas, w/thermopile (w/co-axial lead) Propane or Butane Gas, w/thermopile (w/twin push-on leads) Propane or Butane Gas, w/o Thermopile or Thermocouple) 4 Thermopile/Thermocouple Thermopile with push-on terminals Thermopile with fork terminals Thermopile with coaxial end 5 Valve, Gas (see Note 1 below) Knob, Honeywell Millivolt Gas Valve Natural Gas (for 240V, use ) Propane/Butane Gas (for 240V, use ) Honeywell NAT millivolt gas valve Honeywell LP millivolt gas valve Valve, Honeywell 24V (Aust) Valve, Honeywell MV (Aust) GF14 Honeywell Nat to LP conversion kit GF14 Honeywell LP to Nat conversion kit GF40 Honeywell Nat to LP conversion kit GF40 Honeywell LP to Nat conversion kit /47 Series 24V ½ Robertshaw to Honeywell NAT Conversion Kit /47 Series 24V ½ Robertshaw to Honeywell LP Conversion Kit CFE Series 24V ¾ Robertshaw to Honeywell NAT Conversion Kit CFE Series 24V ¾ Robertshaw to Honeywell LP Conversion Kit NOTE: A gas valve capacitor (P/N ) is required on gas valves used on units with Thermostat Controllers. 5-7

31 Decathlon Models: 20, 50, 60, 80 The Decathlons are large tube fryers often used for bone-in chicken. Flame passes through tubes in the frypot, which transfer heat to the oil. Decathlon is indicated in the model name with a D: D50 s, D60 s and D65 s are all models of the Decathlon family. Unique physical characteristics: Burner tubes rest on a gas manifold at the front of the fryer, transferring heat to tubes in the frypot. Where used: The Decathlon is common in Chili s. Common Model numbers: SCFHD250, SCFHD350, SCFHD460, HD

32 Decathlon Common Primary Components and Controllers # Stock Part # Component Computers/Controllers/Thermostats Thermostat, Sunne Knob, Thermostat Computer, Compu-Fry III.5 * Computer, Compu-Fry, Dual vat * Cable Assembly, Compu-Fry to Interface Board * Potentiometer, Thermatron * Knob, Control, Thermatron * Not illustrated. 6-2

33 Decathlon # Stock Part # Component Pilot Components Thermopile (24V gas valve) * Thermocouple (120V gas valve) Pilot Assembly- Natural Gas- Electronic Ignition * 108- Pilot Assembly Electronic Ignition 1649SP 108- Pilot Assembly NAT 1650SP * Pilot Assembly- LP Ignition Components Spark Module older Robertshaw Honeywell Spark Module kit * Flame Sensor * Ignition Cable, D * Ignition Cable, HD Piezo Ignitor (Trigger) * Electrode, Piezo Transformers Honeywell 120/24 VAC, ignition * Transformer, 120/12 VAC V&F Dual 100/120-12/24V * /24 VAC Transformer Primary 208/240V Probe Assemblies Probe Assembly (RTD), Temperature, Dean Computer * 106- Probe Assembly, Temperature- Thermatron- D20 & D50 (2-pin plug) 5419SP * Probe Assembly, Temperature- D60 & D80 (New Design) (4-pin plug) Probe Assy, UD60/D80G 106- Probe Assy, (GO) Sensor 5419SP High Limit High-Limit Thermostat- Manual Reset 450 F Interface Boards Interface Board, Dean Computer Only. Manual pilot ( , latch relay) * Interface Board for Electronic Ignition * Thermatron Board- 24 VAC (After 2007) * Thermatron Board- 120V gas fryer Fuses/ Circuit Breaker * Circuit Breaker, 7 amp * Fuse, 2 amp, Slo Blo * Fuse, 5 amp * Fuse holder * Fuse, 5 amp assembly Relays Relay, 12VDC 15A 1PDT (Basket lift) Relay, 12VDC 7A 1PDT (Latching) * Relay, Filter Pump (Socket Installation Only) * Relay, Filter Pump (Surface Mount) * Relay, Boil Out * Relay 18 Amp 1/3 Hp 24v Coil * Relay, 12VDC * Relay, 12VDC(SPDT)16a Low/Prfl (Thermatron board relay) 6-3

34 Decathlon * Relay, 12VDC Spdt 12A (Sealed) * Relay, 24VAC Coil (latching/safety) Switches * Microswitch (with roller) Switch, Power- Green Lens Switch, Rocker- Manual Filter Power Switch, Boil-Out- 6-Terminal Switch, Fryer Reset (Momentary) Gas Valves * Gas Valve, Natural Gas, Electronic Ignition 24 VAC D20-D50-D60-D80 * Gas Valve, LP Gas, Electronic Ignition 24 VAC D20-D50-D60-D80 * Gas Valve, Natural Gas 120 VAC D20-D50-D60-D80 * Gas Valve, LP Gas 120 VAC D20-D50-D60-D80 * Gas Valve, manual pilot, NAT 24V D20-D50-D60-D80 * Gas Valve, manual pilot, LP 24V D20-D50-D60-D80 Drain Valves ¼ valve with handle full port, non-filter * ¼ valve full port, with O-ring D50/Wingstreet/ 1817 * ½ valve full port CF60/BK60/1814 * ½ valve full port Y/KSCF 18G * ¼ valve Wingstreet * ½ valve full port 60/80 * O-ring seal Pilot Burners * Pilot Burner- Natural Gas, D20 * Pilot Burner- LP Gas, D20 * Pilot Burner- Natural Gas, D50-D60-D80 (Primary and Trailing) * Pilot Burner- LP Gas, D50-D60-D80 (Primary and Trailing) * Not illustrated. 6-4

35 Decathlon Decathlon Frypot Components 1 # Stock Part # Component 1 Diffusers Diffuser Assembly D20/D Diffuser Assembly D Diffuser Assembly D Diffuser Assembly HD Diffuser Assembly HD60 and FPHD65 6-5

36 Flatbottom Models: 18G, 24G The 24G is a large flatbottom fryer with draft induction system, which draws heated air across the bottom of the fryer. Baffles welded to the pot impede the flow of the air and increase temperature transfer. Unique physical characteristic: Rear draft system Where used: KFC, LJS, Captain D s and other fish chains Common Model Numbers: Heated air is drawn across the bottom of the 24G frypot with a blower-driven draft system. 1824G, 2424G, KSCF42424G 7-1

37 Flatbottom Electrical Components # Stock Part # Component SP Thermatron Probe, 20 wires * SP Thermatron Probe, 62 1/2 wires, GO Sensor High-Limit Thermostat, 435 F with manual reset Transformer, 120V/24V 50/60Hz 50VA Relay, 120V Coil (Right Relay) Relay, 24VAC Coil (Latch or filter, plug-in style) * Relay, 24VAC (left relay) Latch or Filter, used after Sept Thermatron Board, V * Thermatron Board, 24V Switch, Power ON/OFF Rocker Switch, Momentary Reset Switch, Boil-Out amp Circuit Breaker Oil-return Microswitch * Lamp Assembly, red 120V * Lamp Assembly, green 120V * Lamp Assembly, white 24V * Lamp Assembly, green, 24V * Not illustrated. 7-2

38 Flatbottom # Stock Part # Component 1 Valve, Gas V Natural (Electronic Ignition only) V Propane LP (Electronic Ignition only) V Natural (Standing Pilot) V Propane LP (Standing Pilot) Valve, 3.5" W/C Honeywell Nat Gas (24V standing pilot) Post 2005 Model Valve, 8.25inch W.C. Honeywell Pro Post 2005 Model Valve, CE, Honeywell 45 24V NAT GAS Valve, CE, Honeywell, Propane Electronic Ignition Components Igniter and Flame Sensor Assembly (Can use SP) SP Ignition Cable, 21 with Rajah connector; use with SP sense wire * SP Ignition Cable, 36, use with sense wire W5C Module, Ignition (11-second spark module) Module, Ignition, Post 2005 Models * Transformer, Electronic Ignition Pre 2005 model * Transformer, V/F Dual Voltage * XFMR V&F Dual 100/120-12/24V * Transformer, 120/24V 50/60Hz 50VA Pre 2005 Model Pilot Ignition Components 5 Pilot Burner Natural Gas Orifice Propane (LP) Gas Orifice Thermopile Generator Thermocouple, 120V 7-3

39 Flatbottom Blower Assembly, Combustion Air # Stock Part # Component 1 Motor, Blower Assembly SP Blower, 120V with pressure switch (1824 only) SP Blower, 230V with pressure switch Blower 120V (2424 only) * Switch, Sail (Air-Prover Switch for earlier style blower) 7-4

40 Drain, Oil-Return Frypot Kits Flatbottom # Stock Part # Component Drain Plug, frypot Guard, probe and high-limit Clamp, probe and high limit bulb Retainer, probe Oil return valve, 3/ Nut, slip joining O-ring, 2 required per slip joint nut (package of 5) 0544PK ¼ Valve with microswitc holder (9/21/04 and after) * ¼ Valve with microswitch holder (9/21/04 and before) * Frypot Kit, 2424G (Front Drain, Front Return) * Frypot Kit, 2424G (Front Drain, w/o Filtration) * Frypot Kit, 2424G (Rear Drain, Front Return) * Frypot Kit, 1824G (Front Drain, Front Return) * Frypot Kit1824G (Front Drain, w/o Filtration) * Frypot Kit, 1824G (Rear Drain, Front Return). 7-5

41 Dean Millivolt Models: SR 38, 42, 52, 62; SM 20, 35, 50, 60, 80 The SR and SM-series of Dean fryers are millivolt-powered units. Unique Physical Characteristics: A no-frills millivolt fryer. Where used: IHOP uses SM fryers with filtration, small restaurants, bars, catering vehicles use the SR series. Common Model Numbers: SR42, SR52, SR62, SM250, SM150, SCFSM

42 Dean Millivolt Component Box Components and Related Components # Stock Part # Component Thermostat, Sunne Thermopile Piezo Ignitor (Trigger) (Wire Lead ) (Assembly-44970SP) Transformer, 120/24 VAC- Filtration System Switch, Rocker- Manual Filter Power High-Limit Thermostat- Automatic Reset 435 F SM20/35,SR40/42 * High-Limit Thermostat- Manual Reset 450 F SR52/ Fuse Holder, Buss * Fuse 5A (120V Systems) * O-Rings (Pkg. of 5) * Relay, Filter 24A DPDT (Surface Mount) * Microswitch, Straight Lever * Knob, Thermostat, KXD/Centigrade * Knob, Celsius/Fahrenheit (CE) * Not illustrated. 8-2

43 Dean Millivolt Frypots and Related Components SM50 G Shown 2 1 Tab # Stock Part # Description 1 Pilot Assemblies Burner, Nat MV Pilot (SR42/52/62/SM50/60/80) Burner, LP MV Pilot (SR42/52/62/SM50/60/80) Pilot Assembly Nat with electrode Australian Pilot Assembly LP with electrode Australian Pilot Assy Nat Miilivolt CE Pilot Assy LP Millivolt CE Pilot, Electrode, SM50/60/ Thermopile, generator with adapter Thermocouple CE Thermocouple (SR42 Australian) * Pilot Burner Nat (SM20) G20/G25 * SP Pilot Burner LP (SM20) * Pilot Burner, LP/G31 Gas 2 Diffusers Diffuser, Burner Tube- SM80G Diffuser, Burner Tube- SM60G, SR62G Diffuser, Burner Tube- SR52G, SM/D50, SM/D Diffuser, SR 42 Burners Burner, Right- SM60G, SM80G, SR62G, SM20, SR52G, SM50G Burner, Right- SR38G, SR42G, SM35G, SM40G 8-3

44 Dean Millivolt Burner, Center- SM60G, SM80G, SR62G, SR52G, SM50G Burner, Center- SR38G, SR42G, SM35G, SM40G Burner, Left- SM60G, SM80G, SR62G, SM20G, SR52G, SM50G Burner, Left- SR38G, SR42G, SM35G, SM40G Hardware * Keps SS Hex * Screw, x 3 8" Hex Slotted Head 6 Valves * Valve, Gas- Natural, Honeywell (SR42/52/62N-- SMC120N/SMC240N/SM150) * Valve, Honeywell LP Millivolt Gas (Non CE Export SR162P-- SR142P/SR152P--SMC160P/SMC240P) * Gas Valve Honeywell, Millivolt, CE SR42 * Valve, Honeywell Millivolt Nat Gas, CE SR42 * Valve Gas,Mv,Pro 3/4 Inlet, SR52 * Valve, Honeywell MV (Aust), SR62 Valves and Valve Kits for Fryers Manufactured Prior to 8/2006 * Valve, Gas- Natural, Honeywell- ¾ in x ¾ * Valve, gas, nat. Honeywell, 1/2" x 3/4" * Valve, gas, LP, Honeywell,, * Valve, gas, LP, Honeywell, 3/4" x 3/4 Drain Valves S/D 20G/SR42 Drain valve 1 * ¼ Full-port drain valve, non-filter * SR/52/62, SM50/60 1¼ (1 standard port) * ½ Drain valve, full port with filter * S/D50 with filter, 1¼ drain valve full port O-ring * S/D 60 with filter 1½ drain valve, full port O-ring * Conversion Kits * Natural to LP, SR42 (with Honeywell valve) * LP to Natural, SR42 (with Honeywell valve) * Natural to LP, SR52/SM50 (with Honeywell valve) * LP to Natural, SR52/SM50 (with Honeywell valve) * Natural to LP, SR62/SM60 (with Honeywell valve) * LP to Natural, SR62/SM60 (with Honeywell valve) * Valve Kit, Nat to Pro, SR 52,62, SM35, SM40, SM50 8-4

45 Pro Electric/RE Models: Pro Electric, FPPH, FMPH, McD Pro Electric, BIPH; RE, FPRE, McD RE, BIRE RE Pro Electric The Pro Electric fryer, which introduced a new filter pan and a large drain manifold among other design changes, was followed by the RE, which introduced a unique rotating element. The units share many common electrical components. Unique physical characteristics: Pro Electric 3-inch drain manifold, filter pan redesign RE Recessed rotating element mounting mechanism, repositioned and redesigned contactor boxes The RE fryer has a recessed tubular mounting point for the elements which rotates. This is the most obvious difference between the RE and the Pro Electric. Where used: All major chains Common Model numbers: Pro Electric FPPH214, FPPH217, FMPH214; McDonald s: BIPH214, BIPH314 RE FPRE317, FPRE 217, FPRE214; McDonald s: BIRE314, BIRE414, BIRE

46 Pro Electric/RE Controllers # Stock Standard Euro-look Component 1 Computer Magic III Full-Vat Dual-Vat Full-Vat CE Dual-Vat CE Full-Vat (Triac/Solid State) Dual-Vat (Triac/Solid State) 2 Digital Controller Full-Vat Dual-Vat Full-Vat CE Dual-Vat CE 3 Basket Lift Timer Full-Vat Dual-Vat Full-Vat CE Dual-Vat CE 4 Solid-State (Analog) Controller Full-Vat Dual-Vat Knob 5 McDonald s Replacement Controllers (No bezel) M2000 * Kits Used with to convert from M M2000 Speaker kit, electric or gas Interface Board to Controller Wiring Harness 15-Pin SP 9-2

47 Pro Electric/RE For SMT computer Component Boxes # Stock Part # Component Relay, 18 Amp ⅓ HP 24V Coil Transformer, V 50VA Transformer, V/24V 60VA Transformer, V/24V 20VA Transformer, V/12V 20VA * Transformer, V/12V 43VA * Transformer, V 75VA 24V * Transformer, V 24V W/O FUSE 6 Pro Series Interface Board * Standard (Non-Triac), Full- or Dual-Vat * Triac, Full- or Dual-Vat * Fast Computer, Full- or Dual-Vat 6 RE Interface Boards Standard, Full or Dual Vat * EPRI * Fallback Controller Assembly * Relay, Heat and Latch 12 VDC SPDT 12A SP Sound Device * Speaker, McDonald s Circuit Breaker, 10 Amp * 24 Volt Transformers Used in Common Electric Units * V/12V * /240V/24V (no fuse) * V 50VA/24V (no wires) 9-3

48 Pro Electric/RE * /220/230/240V 20/50 VA 12/24 * Switch (used on RE control box) * RE Hood/Ansul Interlock Kit (includes terminal block, wires, connectors * Not illustrated. Contactor Boxes # Stock Part # Component Contactor, 24V 30 Amp Mercury Contactor, 24V 50 Amp Mercury Contactor, 24V 50 Amp Mechanical Contactor, 24V 63 Amp Mechanical (only in 22kW Navy units) Contactor, 24V 40 Amp 3-Pole Relay, 18 Amp ⅓ HP 24V Coil Transformer, 480V/120V 150VA Relay, 12VDC ** Relay, Solid State 40 Amp 280V * V transformer * Not illustrated. ** Dual-vat Assembly has six relays ( ); full-vat Assembly has three relays. 9-4

49 Pro Electric/RE Heating Element Assemblies and Associated Parts Common Electric And Pro Series NOTE: Pro-series elements have flat mounting flanges and will not fit on newer REseries fryers. # Stock Part # Component 1 Element V 17.0 kw V 18.5 kw V 11.0 kw V 17.0 kw V 7.0 kw V 8.5kW V 11kW V 18.5 kw V 11.0 kw V 18.5 kw V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw Probe, Temperature 3 Hi-limit Full Vat 425 F (218 C) (Color-coded, black) Dual Vat 435 F (224 C) (Color-coded, red) CE 415 F (212 C) (Color-coded, yellow) 9-5

50 Pro Electric/RE RE Heating Element Assemblies and Associated Parts RE Series NOTE: RE-series elements have a curved mounting flange and will not fit on earlier Proseries models. # Stock Part # Component 1 Element Kits includes gaskets, grommets, tie wraps, screws and nuts V 17.0 kw V 18.5 kw V 11.0 kw V 7.0 kw V 8.5kW V 7.0 kw V 8.5kW V 11kW V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw V 17.0 kw V 18.5 kw V 11.0 kw Probes Probe, Temperature RE includes tie wraps and grommet Probe, Temperature Fast Ready * Hi Limit Full Vat 425 F (218 C) (Color Coded Black) Dual Vat 435 F (224 C) (Color Coded Red) CE 415 F (212 C) (Color-coded, yellow) * Not Illustrated. 9-6

51 2836 Models: FPC 128/136, FPC 128/236, FPC 228 The 2836 is a large electric fryer used principally in Wal-Mart kitchens to prepare chicken in large quantities. The original design used a round-bar element and had float switches; later units have flat-bar elements and no float switch. Unique Physical Characteristics: Where Used: The unit is big. Wal-Mart cooks 100 pieces of chicken at a time in the 36Kw frypot. The amp draw demands special wiring for the store. The unit is also sold in a two 28Kw frypot configuration. The earlier 2836 units have round heating elements and a covered float switch, which is visible in the left corner above. Wal-Mart, however, it is not marketed exclusively to Wal-Mart. Common Model Numbers: FP128/236, FP

52 2836 Computer and Related Components # Stock Part Number Description Computer, Standard CM3.5, no bezel * Computer, FP28SV/SPR with Bezel SMT *Not Illustrated. 10-2

53 2836 Contactor and Power Cord Box Assembly # Stock Part # Description Contactor Mercury 240V 50A Contactor, 40 Amp 3 Pole * Contactor, 50 Amp Mechanical, 24V Coil (28 and 36kW fryer) * Fuse, 50-amp 480V, 300VDC *Not Illustrated 10-3

54 2836 Component Box Assembly # Stock Part # Description Sound Device, High Output * Sound Device, SMT Universal PCB Assembly, Interface (FV) Common Elect Relay 18 Amp 1/3 Hp 24V Coil (On LT Only) Relay, Midtex DPDT 24V Transformer /60-24V 50VA Transformer /60-12V 20VA * Transformer V 62VA with fuse (for 128 Split Vat) Fuse, 20 Amp * Transformer,208/240V 12V SECND * Transformer, 24V 75VA FP14 * Transformer, V/24V 50VA * Transformer, 24V 75VA DOMESTIC * Hi-limit * Not Illustrated 10-4

55 2836 Elements (round) and related components for float-switch model # Stock Part # Description Element, FP28 480V kw * Element, FP36S 11.9 kw * Element Spring, FP28 * Element Spring, FP Tie Wrap, Metal SP Switch, Tilt Safety * Probe, 28 kw Temperature * Probe, 36kW, Temperature * KIT6078SP Float Switch Kit FP28 (Use KIT6079SP for FP36) - Both kits include covers. * Not illustrated. 10-5

56 2836 Elements (flat) and related components for non float-switch model # Stock Part # Description Element, FP28, 480V Element, FP36, 480V Probe kit, FP28, temperature Probe kit, FP36, temperature Tilt switch assembly * Tilt switch, micro with long lever (tilt switch used on some models) * Bar, tilt plate spring slot bracket (nylon piece only) 10-6

57 HPRE80 The HPRE is the successor of the large-capacity 1721 and 18UE. Unique Physical Characteristics: Large-capacity chicken fryer. Where Used: High-volume chicken restaurants. Common Model Numbers: RE180, RE280, RE380, RE

58 HPRE80 Computers, Controllers and Related Components # Stock Part # Description Computer Magic III.5, Full-Vat, non-ce * Computer Magic III.5, Full-Vat, CE Digital Controller, Full-Vat, CE * Digital Controller, Full-Vat FAST Computer KFC-1 Computer Basket Lift Timer * Not illustrated. 11-2

59 HPRE80 Electronics # Stock Part Number Description Interface board Master power switch 3 Transformers /240-12VAC /240-24V 50V V&F208/230/240-12V /480V TO 12/24V /60-12V 20VA /60-24V 50VA Fuse, 20 amp Sound device, SMT 11-3

60 HPRE80 Probes, High-Limits, Elements and Related Components 1 2 # Stock Part # Description Element, 208, 17kw Element, 208, 21kw Element, 240, 17kw Element, 240, 21kw Element, 480, 17Kw Element, 480,20.5 Kw Element, 230, 17Kw Element, 230, 21Kw Hi-limit * Hi-limit kit, CE * Temp probe kit * Temp probe, FAST * Not illustrated. 11-4

61 HPRE80 Contactor Box # Stock Part # Description Fuse, 50 amp (17kw)_ Fuse, 60 amp (21 kw) Latch contactor, 40 amp Heat contactor, 50 amp 11-5

62 1721/18UE Models: EH1721, SCF318UE, CF118UE The 18UE and the 1721 are Dean and Frymaster versions of very similar electric fryers. Many components in the running gear are the same. Unique Physical Characteristics: Large-capacity chicken fryer. Where Used: The Frymaster 1721 is used in Church s and Popeye s. Common Model Numbers: EH1721, SCF318UE, CF118UE 12-1

63 1721/18UE Computers, Controllers and Related Components # Stock Part # Description Computer, CM-III Full-Vat (Walmart) Controller, Digital- Full-Vat Controller, Analog- Solid State (3 On, 12 Off) 12-2

64 1721/18UE Electronics # Stock Part Number Description Interface Board- (All Except Electronic Thermostat Controller) Thermatron Board- (Electronic Thermostat Controllers Only) Transformer, 120V, 50/60 Hz 12V 20VA (480V Units) * Transformer, V, 50/60Hz 12V 20VA Transformer, 120V 50/60 Hz 24V 50VA (480V Units) * Transformer, V, 50/60Hz 24V 20VA Transformer, V/24V 50VA Relay, 24VAC Contactor, Mercury- 240VAC 30-Amp (17 kw Units) * Contactor, Mercury- 240VAC 50-Amp (21 kw Units) Contactor, Latching- 40-Amp Mechanical, 3-Pole Contactor,50 AMP Mechanical, 24V Coil * Fuse, 20-Amp SP Sound Device- All Except KFC18E (non-smt) Speaker, Sound- KFC18E Only * Breaker, Circuit 7 amp (120V Filter Circuit) * Microswitch (roller type) * Relay, 12VDC * Not illustrated. 12-3

65 1721/18UE Probes, High-Limits, Elements and Related Components # Stock Part # Description Element- 208V 8.5 kw Element- 480V kw Element- 240V 8.5 kw (USE FOR 220V 7 kw) Element- 208V 9.0 kw Element- 240V 9.0 kw Element- 208V kw Element- 240V kw Probe, Temperature- 15" (With Ty Wrap)- All Except Thermatron * Probe, Temperature- Thermatron Only Bracket, Probe Guard High-Limit Thermostat- 435 F * Float Switch, 1721 RE * Not illustrated. 12-4

66 Tilt Safety Switch Components 1721/18UE 1 2 # Stock Part # Description Switch, Tilt Safety * Ty Wrap, Plastic- 4" (Operating Temperature 265 F) Clip, Tilt Switch * Switch, Hi-Temp Long Lever * Not illustrated. 12-5

67 Pumps/Motors Frymaster fryers use Viking pumps; Dean units have Haight pumps. The 4 GPM pump used in Frymaster fryers will fit in most units. The same can be said for Dean pumps, although 4GPM, 5GPM, and an 8 GPM pump are available. What to Watch For: Pumps are easily clogged. Don t replace a pump/motor assembly without cleaning the pump. How to Order: It doesn't take much debris to clog a pump. The one above was believed failed and replaced. All it needed was cleaning. Warranty claims for functioning pumps are rejected. Frymaster doesn t sell pump/motor assemblies, essentially to deter needless replacement of both components. Pumps and motors are listed separately, each with a gasket. 13-1

68 Pumps/Motors # Stock Part # Component Motor, /3 HP 24G, Decathlon (pre-2007); portable filter * /240V 50/60 Motor with Gasket * Motor/Gasket 250v 50/60 Hz * V motor with gasket, used in Pro/RE non-mcd Pump, 8GPM, Haight (pre-2007) V motor with gasket, used in 45-series, 52/55, Pro/RE/McD * Gasket; used in filter pump and filter motor kits (not Dean) Pump (4GPM) & Gasket Kit for PF50R, PF50S (only) * Kit, HD Pump,4GPM, ZTF * Kit, HD Pump 8GPM, ZTF Used in Dean Common Cabinet * O-Rings,.739" I.D. (pkg. of 6) [ ] * O-Ring Kit, for FMII or FPII Filter Systems * O-Rings, 1.36" I.D., for Footprint III Filter Pan Check Valve * Not illustrated. 13-2

69 Oil Quality Sensor A sensor is shown mounted in the cabinet of a FilterQuick Fryer. Oil Quality Sensors are optionally factory installed on McDonald s LOV and FilterQuick fryers. The units can also be field installed. The kits and selected parts are listed below. Where Used: McDonald s, Burger King, Cracker Barrel # Stock Part # Component Electric LOV 2-battery kit Gas LOV 2-battery kit Gas/Electric LOV 3-4 battery kit Electric FilterQuick 2-battery kit Electric FilterQuick 3-5 battery kit Gas FilterQuick 2-battery Gas FilterQuick 3-5 battery kit Sensor Replacement, LOV or FilterQuick, gas or electric In-Line Filter cap Cap-removal wrench 14-1

70 Pasta Magic, Gas The Pasta Magic is a revised gas pasta cooker. Unique Physical Characteristics: The Pasta Magic has a flat-bottom tank with sealed burners attached. Where Used: Pasta restaurants Common Model Numbers: GPC, GPCB, GPCR, GPCRB 15-1

71 Pasta Magic, Gas Parts for the GPC, GPCB, GPCR, GPCRB are listed. Where the GWC uses the same part is it noted. Parts exclusively on the GWC are in a separate matrix below. # Stock Part No Description Trouble lamp Computer Ignition module (also used on GWC) Basket lift relay, upper Heat relay (lower relay) Transformer 120VAC/24VAC 50/60 Hz 50VA (also used on GWC) * VAC/24VAC 50/60 Hz 20VA Connector, Raja (two required for module) (also used on GWC) SP Ignition wire Igniter, Natural (also used on GWC) * Igniter, Pro Temperature probe High-water probe Low-water probe Probe block assembly kit, with autofill 15-2

72 Pasta Magic, Gas Gasket, for probe assembly Item Stock Part No Description * SP Probe block assembly, no autofill Basket Lift motor, 115V * Basket lift motor, 240V * Basket lift micro switch * Magnet, door (also used on GWC) Motor, blower, 120V (also used on GWC) * Motor, blower, 208/240V Burner, also used on GWC) Drain valve (also used on GWC) Fill valve solenoid Water regulator Gas valve, natural * Gas valve, LP Pasta Magic, GWC Switch: boil or power Green flush light Amber, pwr light Valve replacement kit Where Used: Noodles 15-3

73 Pasta Magic, Gas Item Stock Part No Description Switch, rocker, used for power and boil Switch, float Thermostat, operating * Thermostat 3 Fenwal * Valve Assy, (after 1603 serial) Valve, ball 1/2" npt brass (prior to 1603;and kit replaces plastic valve in GWC only) Valve, plastic Knob, thermostat * Relay, 24VAC Coil * Light, green flush indicator * Light, Amber 24VAC Indicator * Lamp, 24V Vertical Trouble 15-4

74 GSMS The GSMS is a gas pasta cooker. Unique Physical Characteristics: The GSMS has a flat-bottom tank with sealed burners attached. Where Used: Carrabba s and other pasta restaurants Common Model Numbers: GSMS, GBC, GC 16-1

75 Combustion System Components GSMS # Stock Part # Component 1 Igniter Natural Gas LP Gas 2 Burner Assembly Natural or LP Gas Burner w/o Orifice * Burner Insulation (3 per unit) * Insulation hold-down bracket 3 Motor, Blower VAC/60 Hz V 50/60HZ * Not illustrated. 16-2

76 GSMS Control Box and Related Components # Stock Part # Component Relay, 24VDC SPDT (Basket Lift Relay GSMS and GBC units only) 2 Transformer VAC/24VAC, 50/60 Hz, 50VA VAC/24VAC, 50/60 Hz, 43VA Module, Honeywell Dual-Spark FV Ignition (See NOTE below.) Relay, 24V DPDT (Heat Relay all units) SP Cable, Ignition (used with Item 3 also requires Item 8) Cable, Ignition (used with Ignition Modules) SP Wire Assembly, 20-inch High Temperature (Flame Sensor Wire) Connector, RAJAH (two required for each Ignition Module) NOTE: Control box assemblies on units manufactured before October 2000 were built with two single-spark ignition modules (P/N ). If an module fails, the control box may be retrofitted with one dual-spark ignition module (P/N ) and two RAJAH connectors (P/N ). If this option is chosen, the earlier style ignition cables (P/N ) must also be replaced with the new ignition cables (P/N SP). 16-3

77 GSMS Controllers and Control Panel Components # Stock Part # Component Controller, SMS III GSMS Full Featured w/o Autoskim w/o Autofill or Autoskim Water Sensors # Stock Part # Component Sensor, Low Water Level Sensor, Normal Water Level Probe Assembly, Temperature Assembly gasket * Washer, ¼ Nylon, flat * SMS Probe Cover * Probe Block Cover * Not illustrated. 16-4

78 GSMS Gas Valves # Stock Part # Component 1 Valve, Honeywell Gas (Non-CE) Natural or Manufactured Gas Propane Gas 16-5

79 8/17 kw Pasta Magic The 17 and 8kW Pasta Magic units are designed to cook pasta. Unique Physical Characteristics: Fully featured units can have basket lifts, rinse tank and a faucet. Where Used: Fazoli s and other pasta restaurants. Common Model Numbers: 8SMS, 8BC, 8C, 17SMS, 17BC, 17C. 17-1

80 8/17 kw Pasta Magic 1 Controllers # Stock Part # Component Computer, 17SMS Computer, 17SMS, Noodles Computer, 8SMS, with skim Computer, 17EI with standby Computer, 17 SMS 17-2

81 8/17 kw Pasta Magic 1 17kW Cook Pot # Stock Part # Component Cookpot Assembly (for 17EMCS (McDonald s), use SP) Rinse Tank Assembly * Insulation, Cookpot Front (behind Item 4) * Retainer, Insulation Probe, Temperature Guard, Temperature Probe Thermostat, High-Limit Element, 208V 8.625kW (for 230V, use ; for 240V, use ) Nozzle * Strainer * Not illustrated. 17-3

82 8/17 kw Pasta Magic 8kW Cook Pot # Stock Part # Component SP Cookpot assembly Thermostat, high limit Element,240v 8000 watts 3p Nozzle,spray SP Block assy w/auto probe * SMS low water sensor * SMS water level sensor SP Rinse tank assembly 17-4

83 8/17 kw Pasta Magic 17kW Contactor Box # Stock Part # Component * Starch Shield (mounts to back of control panel to protect computer) Holder, fuse Transformer, VAC/24VAC 50/60Hz 43VA Contactor, 3 Pole 600VAC 40 Amp Switch, Non-Illuminated Rocker Relay, 75 Amp 280V SPST-NO Solid State Relay, 24V, SPDT Fuse, 15 amp * Not illustrated. 17-5

84 8/17 kw Pasta Magic 8kW Contactor Box # Stock Part # Component Switch, dpst rckr Contactor,50 amp mech 24v coil Transformer primary 208/240v Valve,solenoid 2-way 1/4npt Holder screw type Buss fuse Fuse, 15 amp Relay 24 DC spdt 17-6

85 8/17 kw Pasta Magic Water Supply System Components # Stock Part # Component Valve Assembly, 24VAC 60Hz Solenoid Valve, Pressure Regulator Faucet, Double Jointed Pantry * Kit, Faucet Repair (contains two valve assemblies) * Not illustrated. 17-7

86 UHC-HD Original fan-equipped model with hump on top. Natural convection model with flat top. The UHC-HD is the third generation of the holding cabinet. This one is made exclusively for McDonald s. It differs from the UHC-P in two ways: six rows, or slots, in the same footprint as the four-row UHC-P and it is programmable with an onboard keypad. The cabinet was originally introduced with three cooling fans housed under a hump on the top. A later natural convection model has no fans and the top is flat. They take a different, KES-provided, mounting bracket to attach to the prep table. Unique Physical Characteristics: Six slots versus the previous four-slot models, keypad and USB port on front facia for manual programming, global time and temperature buttons. Units produced from August 10 until April 11 have exhaust fans and a hump on top to accommodate the fans. Units made mid-april 11 and later have no exhaust fans and the top is flat. Where Used: McDonald s. Common Model Numbers: UHC-HD. A three-row model is being tested in Europe. 18-1

87 UHC-HD # Stock Part Number Description Power switch Master control overlay with ribbon cable Time/Temperature switch Circuit breaker * Master display board (circuit board in master display assembly) Heater plate/rtd Bezel, with boards, front with short ribbon cable * Bezel with boards, rear, with long ribbon cable Distribution board 18-2

88 UHC-HD Component Shelves Original design component shelf Natural convection cabinet

89 UHC-HD # Stock Part Number Description Master control board Blower (not used in natural convection cabinets) Latching relay Latching relay, US natural convection cabinets (see below) Power supply (on right cabinet side in natural convection units) Ribbon Cables * Time/Temp 18 used for front fascia * Time/Temp 32 used for rear fascia * Master distribution * Power to upper distribution board * Power to lower distribution board * USB Cable *Not Illustrated Latching Relays in US Natural Convection Cabinets 18-4

90 UHC-P The UHC-P was the second generation of the holding cabinet, which, until recently, was made exclusively for McDonald s. This cabinet is programmed with a Palm Pilot or a minicomputer with an infrared communication dongle. Unique Physical Characteristics: Dark IR port on top right of the cabinet. Programming is beamed to the cabinet through this port from a Palm Pilot or minicomputer and dongle. The unit was offered in four-slot (shown above), two-slot and narrow configurations. There is no parts interchangeability between the UHC-P and the earlier UHC. Where Used: McDonald was the exclusive customer for the UHC-P. A generic version, the HCP, was later sold to other restaurants. The bezels and heater plates are different on the generic model. Common Model Numbers: UHC-P4, UHC-P2,UHC-P Narrow and HCP. 19-1

91 UHC-P # Stock Part # Component Distribution board Power supply board Communication board Transformer Switch Display, narrow (equipped with ribbon cable) Display, full (equipped with ribbon cable) Display replacement, full size, bezel membrane only * Bezel, HCP * Heater plate, two or four slot * Heater plate, narrow * Heater plate, HCP * Communication cable * Fuse, 20 amp * Minicomputer controller with dongle, domestic (replaced obsolete Palm Pilot) * Minicomputer controller with dongle, export * UHC-P communications software for minicomputer * UHC-P communications software and dongle * Communications dongle (infrared device) * Not illustrated. 19-2

92 HLZ The HLZ, or Heated Landing Zone, is a warming station sold exclusively to McDonald s. Unique Physical Characteristics: Supplies heat with a plate and heated air. Where Used: McDonald s Common Model Number: HLZ 18, HLZ