PORK JAW BONE TABLE - REV C: 07/25/05 OPERATOR S MANUAL INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

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1 OPERATOR S MANUAL INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS TOOL. TOOL DATA MODEL: JBT ASSEMBLY No: TYPE: AIR/HYDRAULIC OPERATED NET WEIGHT: 1300 LBS HYDRAULIC PRESSURE: 1500 P.S.I. INLET AIR PRESSURE: 90 P.S.I. (6-7 BARS) PORK JAW BONE TABLE Page 1 of 45

2 ! WARNING! CAUTION! NOTICE = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. = Hazards or unsafe practices which could result in minor personal injury, product or property damage. = Important installation, operation or maintenance information. OPERATING AND SAFETY INSTRUCTIONS! WARNING! WARNING DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AND OPERATING MANUALS. DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING, OPERATION AND USE OF THIS TOOL.! WARNING! WARNING! WARNING! WARNING! WARNING! WARNING! WARNING! WARNING! WARNING! WARNING! WARNING! CAUTION! WARNING STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM SERVICE. DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF. DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL. REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR IS NOT IN USE. NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF THIS TOOL. NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL. BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM IMMEDIATELY TO YOUR SUPERVISOR. NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE TOOL. NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE CUTTING PATH OF THE TOOL. DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND TO TEST OR OPERATE THIS TOOL. DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT S INTENDED PURPOSE. WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT SUPPLIED TO YOU. THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 db (A). EAR AND SOUND PROTECTION GEAR IS REQUIRED. Page 2 of 45

3 OPERATING INSTRUCTIONS! WARNING ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL. MAINTENANCE! WARNING ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE AND SERVICE TO THIS TOOL. 1. MAKE ALL NECESSARY LINE CONNECTIONS TO THE TOOL. 2. AN AIR FILTER-REGULATOR-LUBRICATOR (PART NO ) MUST BE INSTALLED IN AIR SUPPLY FOR EACH TOOL. 3. FILL LUBRICATOR WITH KENTMASTER AIR MIST OIL (PART NO ). SET DRIP RATE ACCORDING TO INSTRUCTIONS SUPPLIED. TURN ADJUSTMENT ON SIGHT FEED DOME TO INCREASE/DECREASE OIL DELIVERY. MONITOR THE DEVICE BEING LUBRICATED AND READJUST IF NEEDED. 4. TOOL REQUIRES 90 P.S.I. AIR PRESSURE. SERVICE 1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM. 2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL. 3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION. BLADE REMOVAL AND CLEANING.! WARNING ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR REMOVING BLADE FROM TOOL.! WARNING ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL. PARTS BOOK JBT Page 3 of 45

4 Figure 1 MODEL JBT MAIN ASSEMBLY Page 4 of 45

5 JAW BONE TABLE - OPTIONS : PORK JAW BONE TABLE HYDRAULIC MOTOR ASSSEMBLY UPPER CHAIN SUPPORT BOTTOM CHAIN SUPPORT - STRIP CHAIN BOTTOM STRIP - TABLE SNOUT PULLER SET ASSEMBLY KNIVES SET ASSEMBLY HEAD CHUTE ASSEMBLY - LEFT SIDE HEAD CHUTE ASSEMBLY - RIGHT SIDE COVER SET, DRIVE CHAIN - RIGHT COVER SET, DRIVE CHAIN - LEFT AIR VALVES SET w/enclosure FRAME SNOUT CHUTE ASSEMBLY -LEFT SIDE SNOUT CHUTE ASSEMBLY -RIGHT SIDE PILOT VALVE ASS'Y - MOTOR IDLER SPROCKET SET DRIVE SPROCKET SET TAKE UP SET WITH SLIDES REAR COVER ASSEMBLY FRONT COVER ASSEMBLY NUT LIMIT SWITCH ASSEMBLY SIDE COVER - HEAD CHUTE SIDE COVER - SNOT CHUTE BACK TOP COVER JAW BONE CYLINDER w/bracket SLIDE ASSEMBLY, JAW BONE CYL CONVEYOR CHAIN w/pushers DRIVE CHAIN PLUG FLOW CONTROL SET SCREW PULL HANDLE 8 PORK JAW BONE TABLE - REV C: 07/25/05 1. JAW BONE TABLE WITH HEAD CHUTE ON RIGHT AND SNOUT CHUTE ON RIGHT SIDE 2. JAW BONE TABLE WITH HEAD CHUTE ON RIGHT AND SNOUT CHUTE ON LEFT SIDE 3. JAW BONE TABLE WITH HEAD CHUTE ON LEFT AND SNOUT CHUTE ON LEFT SIDE 4. JAW BONE TABLE WITH HEAD CHUTE ON LEFT AND SNOUT CHUTE ON RIGHT SIDE 5. JAW BONE TABLE WITH HEAD CHUTE ON RIGHT AND SNOUT CONVEYOR ON RIGHT SIDE 6. JAW BONE TABLE WITH HEAD CHUTE ON LEFT AND SNOUT CONVEYOR ON LEFT SIDE Figure 2 BOM FOR MODEL JBT Page 5 of 45

6 JBT OPTIONS PORK JAW BONE TABLE - REV C: 07/25/05 HEAD CHUTE ON LEFT AND SNOUT CHUTE ON LEFT SIDE HEAD CHUTE ON RIGHT AND SNOUT CHUTE ON RIGHT SIDE HEAD CHUTE ON LEFT AND SNOUT CHUTE ON RIGHT SIDE HEAD CHUTE ON RIGHT AND SNOUT CHUTE ON LEFT SIDE Figure 3 JBT OPTIONS SNOUT CHUTE Page 6 of 45

7 HEAD CHUTE ON RIGHT AND SNOUT COVEYOR ON RIGHT/LEFT SIDE HEAD CHUTE ON LEFT AND SNOUT COVEYOR ON RIGHT/LEFT SIDE Snout conveyor is option that replaces snout chute. Snout conveyor specification (length, width, type of installation, etc.) are according to costumer requirements. Figure 4 JBT OPTIONS SNOUT CONVEYOR Page 7 of 45

8 HYDRAULIC MOTOR PORK JAW BONE TABLE - REV C: 07/25/ : HYDRAULIC MOTOR ASSSEMBLY MOTOR MOUNTING FRAME MOTOR MOUNT PLATE ADJUSTMENT BAR DRIVE SPROCKET W/ TAPER BUSHING MOTOR SCREW SCREW SCREW SCREW NUT NUT NUT NUT WASHER WASHER WASHER WASHER KEY 1 Figure : HYDRAULIC MOTOR ASSEMBLY Page 8 of 45

9 CONVEYOR CHAIN SUPPORT Figure 6 CONVEYOR CHAIN SUPPORT - POSITION Page 9 of 45

10 : UPPER CHAIN SUPPORT UPPER SUPPORT UPPER STRIP SCREW SCREW NUT WASHER 12 Figure : UPPER CHAIN SUPPORT : BOTTOM CHAIN SUPPORT - STRIP BOTTOM STRIP SCREW 5 Figure : BOTTOM CHAIN SUPPORT Page 10 of 45

11 : CHAIN BOTTOM STRIP - TABLE BOTTOM STRIP - TABLE SCREW 7 Figure : CHAIN BOTTOM STRIP - TABLE Page 11 of 45

12 SNOUT PULLER PORK JAW BONE TABLE - REV C: 07/25/ : SNOUT PULLER SET ASSEMBLY SNOUT PULLER SNOUT PULLER CYLINDER w/ CLEVIS 1 Figure : SNOUT PULLER ASSEMBLY : SNOUT PULLER CYLINDER w/ CLEVIS RETAINING RING PIN, CLEVIS SIDE SNOUT PULLER CLEVIS PIN, SNOUT PULLER CYLINDER ELBOW AIR CYLINDER PNEUMATIC SENSOR NUT 1 Figure : SNOUT PULLER CYLINDER Page 12 of 45

13 SNOUT PIN : SNOUT PULLER LINK BAR SNOUT PULLER FRAME PUSHER SPACER NUT WASHER SCREW SCREW SCREW 1 Figure : SNOUT PULLER Page 13 of 45

14 KNIVES ASSEMBLY PORK JAW BONE TABLE - REV C: 07/25/ : KNIVES SET ASSEMBLY KNIFE SET - RIGHT SIDE KNIFE SET - LEFT SIDE ELBOW PNEUMATIC SENSOR 1 Figure : KNIVES SET ASSEMBLY Page 14 of 45

15 : KNIFE SET - RIGHT SIDE KNIFE CYLINDER SET w/clevis BLADE ASSEMBLY - RIGHT SIDE BLADE MOUNTING SET CYLINDER BRACKET - REAR PIVOT PIN SCREW SCREW NUT NUT WASHER WASHER 1 Figure : KNIFE SET RIGHT SIDE Page 15 of 45

16 : KNIFE CYLINDER SET w/clevis RETAINING RING RETAINING RING CLEVIS PIN, CLEVIS PIN, CYLINDER REAR ELBOW CYLINDER NUT 1 Figure : KNIFE CYLINDER SET : BLADE ASSEMBLY - RIGHT SIDE BLADE COVER -RIGHT BLADE HOLDER - RIGHT BLADE SCREW 1 Figure : BLADE ASSEMBLY RIGHT SIDE Page 16 of 45

17 : KNIFE SET - LEFT SIDE KNIFE CYLINDER SET w/clevis BLADE MOUNTING SET CYLINDER BRACKET - REAR BLADE ASSEMBLY - LEFT SIDE PIVOT PIN SCREW SCREW NUT NUT WASHER WASHER 1 Figure : KNIFE SET LEFT SIDE : BLADE ASSEMBLY - LEFT SIDE BLADE HOLDER - LEFT BLADE COVER - LEFT BLADE SCREW 1 Figure : BLADE ASSEMBLY LEFT SIDE Page 17 of 45

18 HEAD CHUTE PORK JAW BONE TABLE - REV C: 07/25/ : HEAD CHUTE ASSEMBLY - LEFT SIDE HEAD CHUTE - LEFT SIDE SCREW SCREW SCREW NUT NUT WASHER WASHER 4 Figure : HEAD CHUTE LEFT SIDE : HEAD CHUTE ASSEMBLY - RIGHT SIDE HEAD CHUTE WELD - RIGHT SIDE SCREW SCREW SCREW NUT NUT WASHER WASHER 4 Figure : HEAD CHUTE RIGHT SIDE Page 18 of 45

19 SNOUT CHUTE PORK JAW BONE TABLE - REV C: 07/25/ : SNOUT CHUTE ASSEMBLY - LEFT SIDE SNOUT CHUTE WELD - LEFT SIDE SCREW NUT WASHER 18 Figure : SNOUT CHUTE LEFT SIDE : SNOUT CHUTE ASSEMBLY -RIGHT SIDE SNOUT CHUTE WELD - RIGHT SIDE SCREW NUT WASHER 18 Figure : SNOUT CHUTE RIGHT SIDE Page 19 of 45

20 DRIVE CHAIN COVER PORK JAW BONE TABLE - REV C: 07/25/ : COVER SET, DRIVE CHAIN - RIGHT DRIVE CHAIN COVER - RIGHT SCREW WASHER WASHER 2 Figure : DRIVE CHAIN COVER RIGHT SIDE : COVER SET, DRIVE CHAIN - LEFT DRIVE CHAIN COVER - LEFT SCREW WASHER WASHER 2 Figure : DRIVE CHAIN COVER LEFT SIDE Page 20 of 45

21 DRIVE SPROCKET SET PORK JAW BONE TABLE - REV C: 07/25/ : DRIVE SPROCKET SET DRIVE SHAFT MOUNTED PILLOW BLOCK SPROCKET SPROCKET - DRIVEN SCREW NUT WASHER WASHER KEY KEY 2 Figure : DRIVE SPROCKET SET Page 21 of 45

22 : MOUNTED PILLOW BLOCK w/ball BEARING ITEM # PART DESCRIPTION QTY PILLOW BLOCK BALL BEARING SET SCREW 2 Figure : MOUNTED PILLOW BLOCK w/balll BEARING Page 22 of 45

23 IDLER SPROCKET SET PORK JAW BONE TABLE - REV C: 07/25/ : IDLER SPROCKET SET SHAFT MOUNTED PILLOW BLOCK SPROCKET SCREW NUT WASHER 8 Figure : IDLER SPROCKET SET Page 23 of 45

24 : MOUNTED PILLOW BLOCK PILLOW BLOCK SPHERICAL BEARING 1 Figure : MOUNTED PILLOW BLOCK : SPHERICAL BEARING ASSEMBLY FLANGED POLYMER BEARING LOCKING SLEEVE SPHERICAL INSERT SET SCREW 2 Figure : SPHERICAL BEARING Page 24 of 45

25 TAKE UP SPROCKET SET : TAKE UP SET WITH SLIDES TAKE-UP SET TAKE UP SLIDE COVER PLATE SCREW SCREW NUT WASHER WASHER 8 Figure : TAKE UP SET WITH SLIDES Page 25 of 45

26 : TAKE-UP SET SHAFT ADJUSTMENT BAR TAKE-UP BEARING SPROCKET NUT 8 Figure : TAKE UP SET : TAKE-UP BEARING SPHERICAL BEARING ASSEMBLY WIDE SLOT TAKE-UP 1 Figure : TAKE UP BEARING Page 26 of 45

27 JAW BONE TAKEUP PORK JAW BONE TABLE - REV C: 07/25/ : JAW BONE CYLINDER w/bracket BRACKET, JAW BONE CYLINDER JAW BONE CYLINDER w/clevis SCREW NUT WASHER 4 Figure : JAW BONE CYLINDER w/bracket : SLIDE ASSEMBLY, JAW BONE CYL SUPPORT BAR SLIDE BAR SCREW SCREW NUT WASHER 2 Figure : SLIDE ASS Y, JAW BONE CYLINDER Page 27 of 45

28 : JAW BONE CYLINDER w/clevis NUT, ADJUSTING SCREW RETAINING RING PIN, CLEVIS PIN ADJUSTMENT BAR HOOK CLAVIS LINK CLOSE NIPPLE FITTING QUICK EXHAUST VALVE AIR CYLINDER PNEUMATIC SENSOR ADJUSTABLE EXHAUST MUFFLER NUT 6 Figure : JAW BONE CYLINDER w/clevis Page 28 of 45

29 : CONVEYOR CHAIN w/pushers PUSHER BLOCK CONVEYOR CHAIN SET SCREW WASHER 24 CONVEYOR CHAIN AND HEAD PUSHERS PORK JAW BONE TABLE - REV C: 07/25/05 Figure : CONVEYOR CHAIN w/pushers : CONVEYOR CHAIN COMPLETE KIT LINK, PUSHER CONVEYOR CHAIN CHAIN LINK 12 Figure : CONVEYOR CHAIN KIT Page 29 of 45

30 : PUSHER BLOCK PUSHER FINGER FINGER TIP FINGER SET PUSHER WEDGE SCREW SCREW SCREW WASHER 4 Figure : PUSHER BLOCK Page 30 of 45

31 CONVEYOR AND DRIVE CHAIN ADJUSTMENT PORK JAW BONE TABLE - REV C: 07/25/05 Figure 39 DRIVE AND CONVEYOR CHAIN ADJUSTMENT Page 31 of 45

32 COVERS PORK JAW BONE TABLE - REV C: 07/25/05 FRONT COVER WITH CONTROLS : FRONT COVER ASSEMBLY CONTROL PANEL COVER FRAME COVER SCREW SCREW WASHER COTTER PIN 4 Figure : FRONT COVER WITH CONTROLS Page 32 of 45

33 : CONTROL PANEL MOUNTING PLATE ELBOW ELBOW EMERGENCY STOP AIR VALVE SCREW SCREW NUT WASHER WASHER WASHER 4 Figure : CONTROL PANEL Page 33 of 45

34 REAR COVER PORK JAW BONE TABLE - REV C: 07/25/ : REAR COVER ASSEMBLY FRAME REAR COVER GLASS - RIGHT REAR COVER GLASS -LEFT REAR COVER GLASS -FRONT BOTTOM REAR COVER GLASS -FRONT TOP REAR COVER GLASS - TOP NUT WASHER PULL HANDLE 2 Figure : REAR COVER Page 34 of 45

35 JBT HYDRAULIC DIAGRAMS PORK JAW BONE TABLE - REV C: 07/25/05 Figure 43 HYDRAULIC DIAGRAMS CYLINDERS Page 35 of 45

36 Figure 44 HYDRAULIC DIAGRAM POWER SUPPLY Page 36 of 45

37 AIR VALVES SET w/enclosure : AIR VALVES SET w/enclosure AIR VALVES ENCLOSURE MOUNTING PANEL ELBOW UNION FITTING MANIFOLD VALVE SCREW NUT WASHER 4 Figure : AIR VALVES SET w/enclosure Page 37 of 45

38 PILOT VALVE - MOTOR PORK JAW BONE TABLE - REV C: 07/25/ : PILOT VALVE ASS'Y - MOTOR CONNECTOR ELBOW SUBPLATE PILOT VALVE SCREW SCREW NUT WASHER 2 Figure :PILOT VALVE ASS Y - MOTOR LIMIT SWITCH : LIMIT SWITCH ASSEMBLY ELBOW SWITCH, LIMIT SCREW NUT 4 Figure : LIMIT SWITCH Page 38 of 45

39 [ENGLISH] GENERAL INFORMATION PORK JAW BONE TABLE - REV C: 07/25/05 MODEL JBT PORK JAW BONE TABLE SERVICE CENTERS KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC. 16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE. WEST TOWN ROAD MONROVIA, CALIFORNIA AVONMOUTH - BRISTOL BS11 9DE UNITED STATES OF AMERICA UNITED KINGDOM TELEPHONE: (0) TELEPHONE: (626) FAX: (0) FAX: (626) Page 39 of 45

40 NOTICE TO EMPLOYER AND PURCHASER OF TOOL NOTICE TO SAFETY DIRECTOR You have purchased a powerful tool that, if misused, can cause severe injury and harm to your employees. You must instruct your employees in the safe and proper use of this tool and to follow the safety procedures and instructions that have been supplied by the manufacturer of this tool. Please follow the following instructions. 1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction. Remove and repair any tool that malfunctions. 2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective. 3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from power supply. 4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in use. 5. Point out to all personnel the dangers related to the misuse of tool and the importance of following safety procedures and instructions. 6. Do not make, or allow others to make, alterations or modifications to this tool. Replace all lost or illegible labels. 7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper safety procedures in accordance with local and national requirements to prevent accidental energizing of tool that can cause injuries. 8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety instructions, notices and maintenance instructions you were originally provided. You can obtain additional copies of the instructions from Kentmaster, free of charge upon request. 9. Give copies of instructions to: (A) Tool Operators (B) Maintenance Supervisor (C) Clean-up Supervisor Page 40 of 45

41 GENERAL INFORMATION COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE PORK JAW BONE TABLE READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS TOOL IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR. PLACING INTO SERVICE! WARNING! CAUTION! NOTICE = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. = Hazards or unsafe practices which could result in minor personal injury, product or property damage. = Important installation, operation or maintenance information.! WARNING! WARNING Installation, adjustment repair and maintenance of this tool must be made by trained and qualified personnel. Always disconnect power supply from tool before: (A) Installing or removing blade from tool. (B) Making repairs or adjustments to the tool. (C) performing maintenance or cleanup work. Page 41 of 45

42 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE -DECLARACION DE CONFORMIDAD- ERKLARUNG BEZUGLICH EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMITA. CONFORMITEITSVERKLARING MANUFACTURED BY: FABRIQUE PAR: FABRICADA POR: HERGESTELLTVON: FABBRICATO DA: VERVAARDIGD DOOR: KENTMASTER MFG CO., INC SOUTH MOUNTAIN AVE. MONROVIA, CALIFORNIA UNITED STATES OF AMERICA TELEPHONE (626) FAX (626) TYPE / SERIES: PORK JAW BONE TABLE TYPE / SERIE: TIPO / SERIE: TYP / SERIE: TIPO / SERIE: TYPE / SERIE: MODEL: JBT MODELE: MODELO: MODELL: MODELLO: MODEL: SERIAL NO. RANGE: XXXXX N SERIE: GAMA DE No. DE SERIE: SERIEN-NR.-BEREICH: NUMERI DI SERIE: SERIENUMMERS: This product complies with the following European Community Directives: Ce produit est conforme aux directives de la Communaute europeenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses Produkt erfullt die folgenden Vorschriften der Europaischen Gemeinschaft: Questo prodotto e conforme alle seguenti direttive CEE: Dit produkt voldoet aan de volgende EG-richtlijnen: 89/392/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC The following Standards were used to verify compliance with the Directives: Les normes suivantes ont ete utilisees pour verifier la conformite avec les Directives: Las siguientes Normas se usaron para verificar el cumplimiento de las Directrices: Folgende Normen wurden angewandt, um erfullung der vorschriften zu bestatigen: Per verificare la conformita del prodotto alle direttive sono stati usati i seguenti standard: De volgende normen zijn gebruikt om naleving van de richtlijnen te bevestigen: EN 292 Approved by: Date: APR RALPH KARUBIAN MONROVIA, CA. U.S.A (Engineering Manager) (Directeur technique) (gerente de ingenieria) (verantwortlicher Konstruktionsleiter) (Responsabile tecnico) (ondersteunend technisch mangar) Page 42 of 45

43 Kentmaster Worldwide Location PORK JAW BONE TABLE - REV C: 07/25/05 Kentmaster Equipment (Aust) PTY.LTD. Unit 2,24 Central Court Browns Plains Qld Australia Telephone: (07) Fax: (07) Australia@Kentmaster.com Kentmaster do Brasil, Ltda. Av. Dr. Joao Teodoro No. 805 Bairro De Vila Rezende Piracicaba, SP, Brazil Telephone #1: (019) Telephone #2: (019) Fax: (019) Brazil@Kentmaster.com Kentmaster (IRL) LTD. Benamore, Dublin Road. Roscrea, CO, Tipperary, Ireland Telephone: (353) Fax: (353) Ireland@Kentmaster.com Kentmaster Equipment (NZ) LTD. 5 Cooper Street Havelock North New Zealand Telephone #1: (64) Telephone #2: 0800 KENTMASTER Fax: (64) NewZealand@Kentmaster.com Kentmaster South Africa (PTY) LTD. Johannesburg - S. Africa Unit 54 Sunnyrock Park Sunrock Close, Germiston South Africa Telephone: (27) Fax: (27) SouthAfrica@Kentmaster.com Kentmaster (UK ) LTD. Unit 16 Avonbank Ind. Centre West Town Rd, Avonmouth-Bristol, BS11 9DE England Telephone: (44) Fax: (44) UK@Kentmaster.com Kentmaster Mfg. Co., Inc South Mountain Ave. Monrovia, CA, USA Telephone #1: (626) Telephone #2: (800) Fax: (626) info@kentmaster.com Kentmaster Omaha 4417 South 139th Street Omaha, NE, USA Telephone #1: (402) Telephone #2: (800) Fax: (402) Omaha@Kentmaster.com Page 43 of 45

44 INDEX PORK JAW BONE TABLE - REV C: 07/25/05 OPERATING AND SAFETY INSTRUCTIONS...2 OPERATING INSTRUCTIONS...3 MAINTENANCE...3 SERVICE...3 BLADE REMOVAL AND CLEANING...3 PARTS BOOK...3 JBT...3 JBT OPTIONS...6 HYDRAULIC MOTOR...8 CONVEYOR CHAIN SUPPORT...9 SNOUT PULLER...12 KNIVES ASSEMBLY...14 HEAD CHUTE...18 SNOUT CHUTE...19 DRIVE CHAIN COVER...20 DRIVE SPROCKET SET...21 IDLER SPROCKET SET...23 TAKE UP SPROCKET SET...25 JAW BONE TAKEUP...27 CONVEYOR CHAIN AND HEAD PUSHERS...29 CONVEYOR AND DRIVE CHAIN ADJUSTMENT...31 COVERS...32 FRONT COVER WITH CONTROLS...32 REAR COVER...34 JBT HYDRAULIC DIAGRAMS...35 AIR VALVES SET w/enclosure...37 PILOT VALVE - MOTOR...38 LIMIT SWITCH...38 GENERAL INFORMATION...41 DECLARATION OF CONFORMITY...42 Kentmaster Worldwide Location...43 INDEX...44 FIGURES - INDEX...45 Page 44 of 45

45 FIGURES - INDEX Figure 1 MODEL JBT MAIN ASSEMBLY...4 Figure 2 BOM FOR MODEL JBT...5 Figure 3 JBT OPTIONS SNOUT CHUTE...6 Figure 4 JBT OPTIONS SNOUT CONVEYOR...7 Figure : HYDRAULIC MOTOR ASSEMBLY...8 Figure 6 CONVEYOR CHAIN SUPPORT - POSITION...9 Figure : UPPER CHAIN SUPPORT...10 Figure : BOTTOM CHAIN SUPPORT...10 Figure : CHAIN BOTTOM STRIP - TABLE...11 Figure : SNOUT PULLER ASSEMBLY...12 Figure : SNOUT PULLER CYLINDER...12 Figure : SNOUT PULLER...13 Figure : KNIVES SET ASSEMBLY...14 Figure : KNIFE SET RIGHT SIDE...15 Figure : KNIFE CYLINDER SET...16 Figure : BLADE ASSEMBLY RIGHT SIDE...16 Figure : KNIFE SET LEFT SIDE...17 Figure : BLADE ASSEMBLY LEFT SIDE...17 Figure : HEAD CHUTE LEFT SIDE...18 Figure : HEAD CHUTE RIGHT SIDE...18 Figure : SNOUT CHUTE LEFT SIDE...19 Figure : SNOUT CHUTE RIGHT SIDE...19 Figure : DRIVE CHAIN COVER RIGHT SIDE...20 Figure : DRIVE CHAIN COVER LEFT SIDE...20 Figure : DRIVE SPROCKET SET...21 Figure : MOUNTED PILLOW BLOCK w/balll BEARING...22 Figure : IDLER SPROCKET SET...23 Figure : MOUNTED PILLOW BLOCK...24 Figure : SPHERICAL BEARING...24 Figure : TAKE UP SET WITH SLIDES...25 Figure : TAKE UP SET...26 Figure : TAKE UP BEARING...26 Figure : JAW BONE CYLINDER w/bracket...27 Figure : SLIDE ASS Y, JAW BONE CYLINDER...27 Figure : JAW BONE CYLINDER w/clevis...28 Figure : CONVEYOR CHAIN w/pushers...29 Figure : CONVEYOR CHAIN KIT...29 Figure : PUSHER BLOCK...30 Figure 39 DRIVE AND CONVEYOR CHAIN ADJUSTMENT...31 Figure : FRONT COVER WITH CONTROLS...32 Figure : CONTROL PANEL...33 Figure : REAR COVER...34 Figure 43 HYDRAULIC DIAGRAMS CYLINDERS...35 Figure 44 HYDRAULIC DIAGRAM POWER SUPPLY...36 Figure : AIR VALVES SET w/enclosure...37 Figure :PILOT VALVE ASS Y - MOTOR...38 Figure : LIMIT SWITCH...38 Page 45 of 45