STRUT SPRING COMPRESSOR

Transcription

1 OWNER S MANUAL PRODUCT CODE: 1221T STRUT SPRING COMPRESSOR Capacity Stroke Spring Coil Spring Spring Coil Net Weight (Maximum) Thickness Length Diameter 1,000kg 330mm 10-18mm mm mm 36kg Made in China to TQB Brands Pty Ltd specifications

2 WARNING IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE WARNING The instructions and warnings contained in this manual should be read and understood before using or operating this equipment. Do not allow anyone to use or operate this equipment until they have read this manual and have developed a thorough understanding of how this equipment works. Failure to observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders, or cause damage to the equipment and property. Keep this manual in a convenient and safe place for future reference. Whilst every effort has been made to ensure accuracy of information contained in this manual, the TQB Brands Pty Ltd policy of continuous improvement determines the right to make modifications without prior warning. CONTENT WARNING...2 CONTENT...2 SAFETY INSTRUCTIONS...3 ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE...4 PARTS LIST...9 WARRANTY... Error! Bookmark not defined. Made in China to TQB Brands Pty Ltd specifications Page 2

3 SAFETY INSTRUCTIONS SAFETY OPERATNG INSTRUCTIONS Save these instructions. For your safety, read, understand, and follow the information provided with and on this strut spring compressor before using. This Strut spring compressor should be used for compressing springs only. Always securely close the spring guard before use. No person should get any part of the body near a spring that is compressed by this strut spring compressor. Do not overload this strut spring compressor beyond its rated capacity. Overloading this strut spring compressor beyond its rated capacity can cause damage to or failure of the strut spring compressor. Use only on hard level surfaces. Use on other than hard level surfaces can result in strut spring compressor instability. Keep hands & feet clear of the strut spring compressor hinge mechanism & ground contact area when under load. Ensure all non essential persons keep a safe distance whilst the stand is in use. Always wear approved impact goggles, heavy duty work gloves and appropriate clothing. Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes. Locate the stand in an adequate working area for its function, keep area clean and tidy and free from unrelated materials, and ensure there is adequate lighting. Keep the stand clean for best and safest performance. When servicing, use only Tradequip identical replacement parts. Use of any other parts will void the warranty. Use the right product for the job. There are certain applications for which the Strut spring compressor was designed. Do not modify the strut spring compressor and do not use the strut spring compressor for a purpose for which it was not intended. DO NOT operate unit if damaged. DO NOT allow untrained persons to operate the strut spring compressor. TAKE EXTREME CARE WHEN WORKING WITH A COMPRESSED SPRING: Made in China to TQB Brands Pty Ltd specifications Page 3

4 ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE 1. FEATURES The Tradequip Strut Spring Compressor Stand has specially designed upper jaws that adjust up-down for clamping the spring tightly, safely, and securely. The spring compressor adjustable base holds the strut leg very securely and it's very simple to dismantle. The lower hydraulic clamp foot pump mechanism is easy and safe to operate ensuring hands are free to steady load. The heavy duty safety cage offers operator safety. Specifically designed for dismantling macpherson strut shock absorber assemblies, applicable for most cars. 2. ASSEMBLY Unpacking: After removing the packing material, make sure the product is in perfect condition and that there are no visible damaged parts. The packaging materials (Polyethylene bags, polystyrene etc.), must be disposed of responsibly in an appropriate refuse collection container. These materials must not be left within the reach of children as they are potential sources of danger. 1. Install on a solid flat concrete floor. 2. Anchor the unit to the floor utilising the four holes in the base plate. Make sure there is no movement between the base plate and floor. 3. BEFORE USE Inspect before use and do not use this spring compressor if parts are loose or damaged. Strut Spring Compressor stand should be bolted to the workshop floor before use. Apply grease to the front and rear faces of the main upright to assist the smooth sliding of upper and lower strut support rollers. Conduct a visual inspection of spring compressor and ensure pins are securely positioned and that there is no sign of wear or fatigue. If found, do not use the unit until it is repaired by an authorised technician. Made in China to TQB Brands Pty Ltd specifications Page 4

5 4. OPERATION Disassemble the Strut Assembly 1. Adjust the upper spring support arm and shoe assembly on the spring compressor stand to the desired height of the strut spring so that the complete strut assembly can be clamped firmly in place via the desired coils of the spring. 2. Ensure upper and lower shoes, spring support bars and retaining pins are properly secured. 3. Ensure appropriate spring coils are securely seated in the correct upper and lower spring shoes and cannot slide out during compression. 4. Close the spring compressor safety cage 5. When compressing the spring the operator must always stand to the side of the spring compressor. 6. Before attempting to remove the top cap nut, always use some type of tool to test that the compression on the nut and washer has been relieved. DO NOT use fingers 7. Remove nut and washer and lower strut assembly clear of spring. 8. Immediately release tension on the spring by depressing the release pedal. NEVER leave compressed spring unattended. WARNING! TAKE EXTREME CARE WHEN WORKING WITH A COMPRESSED SPRING Assemble the Strut Assembly 1. Adjust the upper spring support bars and correct size shoe assembly to the desired height of the strut spring so that the spring can be clamped firmly in place. 2. Ensure upper and lower shoes, strut supports and retaining pins are properly secured. 3. Ensure the upper and lower coil of the spring is securely seated in the correct upper and lower spring shoes and cannot slide out during compression. 4. Close the spring compressor safety cage 5. When compressing the spring the operator must always stand to the side of the spring compressor. NEVER leave compressed spring unattended. 6. Compress the spring by depressing the foot pedal, until the threaded cap nut and washer can be wound onto the threaded strut rod when the strut assembly is reassembled. NUT MUST BE FULLY ENGAGED ON PISTON ROD THREADS! 7. Before releasing the tension on the spring, ensure that the cap nut is securely fastened according to vehicle manufacturer specifications. 8. From the rear or side of the unit, Release the compression tension slowly by depressing the release pedal, keeping hands and fingers away from the compressed spring assembly 9. Be sure the tension on the spring is securely held by the strut assembly and cap nut before opening the safety cage and removing the strut assembly from the upper and lower shoes of the spring compressor stand. Made in China to TQB Brands Pty Ltd specifications Page 5

6 WARNING! DO NOT OVER COMPRESS SPRING! NOTE: When replacing top spring seat or spring, make note of the position of the spring seat and spring before releasing spring from tool. Replace new strut parts in tool in the same position as the old. 5. STORAGE This strut spring compressor should always be stored in a dry location on a level surface. 6. MAINTENANCE Inspect the product for damage, wear, broken or missing parts and that all components function before each use. Remove from service immediately if damaged in any way. NOTE: To avoid personal injury or damage, permit only qualified personnel to perform maintenance. See repair parts breakdown for replacement parts. ALWAYS: Keep coil seats free of oil and grease. DAILY: Inspect hydraulic unit, hooks, posts, lock pins and slots for wear. MONTHLY: Wipe down and clean drive screw, and hydraulic unit. PERIODICALLY: Inspect unit for loose or missing components. YEARLY: Clean and lightly lubricate all moving parts. 7. SERVICE & REPAIR Any strut spring compressor found damaged in any way, or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent. Owners and / or operators should be aware that repair of this product may require specialised equipment and knowledge. Only authorised parts, labels, decals shall be used on this equipment. Annual inspection of the strut spring compressor is recommended and can be made by an authorised repair facility to ensure that your equipment is in optimum condition and that the equipment has the correct decals and safety labels specified by the manufacturer. Made in China to TQB Brands Pty Ltd specifications Page 6

7 Made in China to TQB Brands Pty Ltd specifications Page 7

8 PARTS DIAGRAM Made in China to TQB Brands Pty Ltd specifications Page 8

9 PARTS LIST Part Description QTY Part Description QTY # # 1 Frame 1 26 Ram 1 2 Base Support 2 27 Gasket 1 3 Washers 4 28 Seal Ring 1 4 Nuts 4 29 Ball 3 5 Bolts 4 30 Release Rod 1 6 Strut Support 1 31 Seal Ring 1 7 Roller 3 32 Spring 1 8 Circlip Release Pedal 1 9 Cover 1 34 Valve Block 1 10 Pin Roller 2 35 Roller 1 11 Roller 2 36 Pedal 1 12 R-Pin 4 37 Roller 2 13 Large Shoes 2 38 Handle Socket 1 14 Strut Support 1 39 Circlip 3 15 Roller 4 40 Piston 1 16 Washer 4 41 Connecting Rod 1 17 Bolt 1 42 Circlip 1 18 O-Ring 1 43 Seal Ring 1 19 Bushing 1 44 Spring 1 20 Nylon Ring 1 45 Spring 1 21 Piston 1 46 Piston Base 1 22 Piston Head 1 47 Gasket 1 23 Washer 1 48 Small Shoe 2 24 O-Ring 1 49 Chain 1 25 Cylinder 1 50 Guard 1 Made in China to TQB Brands Pty Ltd specifications Page 9

10 WARRANTY Tradequip products have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is ninety days from the date of purchase. Should this piece of equipment develop any fault, please return the complete tool to your nearest authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team warranty@tqbbrands.com.au. If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any personnel other than the authorised TQB Brands Pty Ltd repair agent. This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised. Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12 month period. Consumer Guarantee Our goods come with a guarantee that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Made in China to TQB Brands Pty Ltd specifications Page 10