Hydraulic Transmission Jacks

Transcription

1 Hydraulic Transmission Jacks Operating Instructions & Parts Manual Model Number Atd-7435 Atd-7436 Atd-7437 Capacity 1100 Lb Lb Lb. Model Atd-7435 Model Atd-7436 Model Atd-7437 Atd Tools Inc. 160 Enterprise Drive, Wentzville MO ATD7435-M0 Printed in Taiwan

2 Save these instructions For your safety, read, understand, and follow the information provided with and on this jack. The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any doubt exists as to the safe and proper use of this jack, remove from service immediately. Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by an Atd Tools authorized service center. It is recommended that an annual inspection be done by qualified personnel. Labels and Operator's Manuals are available from manufacturer. PRODUCT DESCRIPTION Atd Tools Hydraulic Transmission Jacks are designed to be used as an aid in the removal and installation of automotive and light truck transmissions, transfer cases and transaxles. They are intended for use under an overhead lift or in a garage pit. These jacks comply with applicable ASME-PALD Standards. SPECIFICATIONS Model Capacity Min. Height Max. Height Saddle Base Extended Saddle Area Base Size Atd lb. 8 1/2" 24 3/4" 12 5/8" x 7 7/8" 17" x 9 3/8" 31 1/8" x 15" Atd lb. 7 7/8" 33 1/2" 14 1/4" x 8" 17" x 15 3/4" 39 3/8" x 19 1/8" Atd lb. 7 7/8" 37 1/4" 15 1/2" x 13 1/4" 24 7/8" x 19" 46 3/4" x 25 5/8" CAUTION! Read carefully before unpacking product SAFETY INSTRUCTIONS BEFORE USE 1. Inspect jack before each use. Do not use if bent, broken or cracked components are noted. Ensure that casters move freely. Check for and tighten any loose assemblies. 2. Verify that the product and the application are compatible. 3. Remove oil filler plug/screw prior to initial use to confirm oil level is at or just above the inner cylinder as seen from the reservoir, fill as needed and reinstall oil filler plug/screw.! WARNING Study, understand, and follow all printed materials provided with/on this product before use. Do not exceed rated capacity. Use only on hard, level surfaces capable of supporting rated capacity loads. Use of this jack is limited to the removal, installation and transportation of transmissions, transfer cases and transaxles. Do not use a transmission jack to tilt or support a vehicle. Ensure the center gravity of load is centered on the saddle. For your safety, do not exceed 10 0 tilt angle of the saddle assembly in all directions. Adequately support the vehicle before starting repairs. Use only chains and slings provided. If loaded jack must be moved, make sure that the load is secured, stable and in lowest position. This is a lifting and lowering device only. Transfer load immediately to appropriate support device for service or repair. Shock loads may cause the sudden loss of load and/ or cause the jack to tip or flip over violently, bend or break. No alterations shall be made on this product Failure to heed these markings may result in personal injury and/or property damage. 2

3 Chain Saddle Oil Filler Plug (not shown) Handle Sleeve Release Valve Knob ASSEMBLY Little or no assembly is required. Refer to Figures in the manual for details in understanding the assembly and the components of your product. Tilt Adjustment Knob Tilt Adjustment Knob Grease Fitting Nipple Handle Sleeve Position Handle Pump Handle Release Valve Knob Tilt Adjustment Knob Caster Caster Pump Handle Figure 1 - Model Atd-7435 Components Saddle Chain Lift Arm Oil Filler Plug (not shown) Figure 2 - Model Atd-7436 Components Grease Fitting Nipple Saddle Chain OPERATION Raise saddle: 1. Locate and close release valve by turning knob clockwise firmly, then pump the pump handle until the load is contacted. 2. Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle service manual or repair guide. 3. Secure load with provided chains. Ensure load's center of gravity is centered on the saddle and load is stable before moving jack. Lower saddle: Caution! Be sure all tools and personnel are clear before lowering load. Dynamic shock loads are created by quickly opening and closing the release valve as the load is being lowered. The resulting overload may cause hydraulic system failure. 1. Slowly, gently turn the release valve knob counterclockwise, never more than 1/2 full turn until the load is completely lowered. 2. Immediately transfer the load to an appropriate repair fixture.! WARNING To avoid crushing and related injuries: NEVER work on, under or around a load supported only by a jack. Immediately transfer the load to an appropriate work station. Oil Filler Screw Handle Sleeve Pump Handle Lift Arm Caster Release Valve Knob Figure 3 - Model Atd-7437 Components 3

4 MAINTENANCE Important: Use only a good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load. We recommend Mobil DTE 13M or equivalent. Adding oil 1. With saddle fully lowered, set jack in its upright, level position. Remove oil filler plug/ screw. 2. Fill until oil is level with the oil filler hole, reinstall oil filler plug/ screw. Changing oil For best performance and longest life, replace the complete fluid supply at least once per year. 1. With saddle fully lowered, set jack in its upright, level position. Remove the oil filler plug/ screw. 2. Lay the jack on its side and drain the fluid into a suitable container. Note: Dispose of hydraulic fluid in accordance with local regulations. 3. Set jack in its level upright position. 4. Fill with oil until just below the rim of oil filler hole. 5. Reinstall oil filler plug/ screw. Lubrication A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, casters and pump assemblies move freely. Cleaning Periodically check the ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth. Note: Never use sandpaper or abrasive material on these surfaces! Storage When not in use, store the jack with pump piston and saddle in lowest position. REPLACEMENT PARTS Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give part number and the description on page 5 thru 7. Call or write for current pricing: Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO Tel:(636) Fax:(636) TROUBLESHOOTING Symptom Possible Causes Corrective Action Jack will not lift load Jack bleeds off after lift Jack will not lower after unloading Poor lift performance Will not lift to full extension Release valve not tightly closed Overload condition Release valve not tightly closed Overload condition Hydraulic unit malfunction Reservoir overfilled Linkages binding Fluid level low Air trapped in system Fluid level low Ensure release valve tightly closed Remedy overload condition Ensure release valve tightly closed Remedy overload condition Contact Atd Tech. Service Drain fluid to proper level Clean and lubricate moving parts Ensure proper fluid level With ram fully retracted, remove oil filler plug to let pressurized air escape, then reinstall oil filler plug Ensure proper fluid level 4

5 Replacement Parts for Model Atd-7435 Item Part# Description Qty Oil Filler Plug Hydraulic Unit Chain Saddle Assembly Angle Bar Tilt Screw Saddle Holder 1 8 G Caster Assembly Hydraulic Unit Pivot Pin 2 10 G Handle Release Valve Assembly Repair Kit for Hydraulic Unit - - Atd7435-L0 Product Label - - Atd7435-M0 Manual Figure 4 - Replacement Parts Illustration for Model Atd

6 Replacement Parts for Model Atd-7436 Item Part# Description Qty Oil Filler Plug 1 2 G Hydraulic Unit 1 3 G Chain 2 4 G Saddle Assembly 1 5 G Angle Bar 2 6 G Tilt Screw 1 7 G Tilt Screw 1 8 G Tilt Knob 2 9 G Saddle Holder 1 10 G Caster Assembly 4 11 G Handle 1 12 G Release Valve 1 13 G Release Valve Knob 1 14 G Position Handle Hex. Bolt Hex. Bolt 1 - G Repair Kit for Hydraulic Unit - - Atd7436-L0 Product Label - - Atd7435-M0 Manual Figure 5 - Replacement Parts Illustration for Model Atd

7 Replacement Parts for Model Atd-7437 Item Part# Description Qty Oil Filler Screw 1 2 G Hydraulic Unit 1 3 G Chain 2 4 G Hook & Chain 4 5 G Saddle Plate 1 6 G Support Bar 4 7 G Tilt Screw 1 8 G Tilt Knob 1 9 G Saddle Holder 1 10 G Caster Assembly 4 11 G Handle 1 12 G Release Valve 1 13 G Release Valve Knob Hex. Bolt 6 - G Repair Kit for Hydraulic Unit - - Atd7437-L0 Product Label - - Atd7435-M0 Manual Figure 6 - Replacement Parts Illustration for Model Atd ATD7435-M0

8 ONE YEAR LIMITED WARRANTY For a period of one (1) year from date of purchase, ATD Tools Inc. will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer's exclusive remedy. Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to ATD Tools Inc. Warranty Service Department,160 Enterprise Drive, Wentzville, MO Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE. (2) ATD Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Atd Tools Inc. 160 Enterprise Drive, Wentzville MO